B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux...

36
STANDARD BOLT TIGHTENING TORQUE Page STANDARD BOLT TIGHTENING TORQUE B-2 B-1 -

Transcript of B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux...

Page 1: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

STANDARD BOLTTIGHTENING TORQUE

Page

STANDARD BOLT TIGHTENING TORQUE B-2

B-1

-

Page 2: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

B-2 STANDARD BOLT TIGHTENING TORQUE

STANDARD BOLT TIGHTENING TORQUEHOW TO DETERMINE BOlT STRENGTH

Mark Class Mark Class

Hexagon Bolt 4- 4T Stud bolthead bolt ~headNO.5- 5T No mark

~ 6- 6T I7- 7T 4T

o No mark 4T

Hexgon

ONomark

flange bolt

4Tw/washerhexagon bolt

6THexagon

0head bolt Twoprotruding 5Tlines

Hexagon Welded boltflange bolt

OTWO~ ~rotruding 6Tw/washer

lineshexagon bolt 4T

Hexagon

0head bolt Threeprotruding 7Tlines

Page 3: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

STANDARD BOLT TIGHTENING TORQUE

SPECIFIED TORQUE FOR STANDARD BOLTS

B-3

Tightening torque

Class Diameter Piteh Hexagon head bolt Hexagon flange boltmm mm

kg-em ft-Ib N·m kg-em ft-Ib N·m

6 1 55 48 in.-Ib 5.4 60 52 in.-Ib 5.9

8 1.25 130 9 13 145 10 14

10 1.25 260 19 25 290 21 28

4T 12 1.25 480 35 47 540 39 53

14 1.5 760 55 75 850 61 83

16 1.5 1,150 83 113 --

6 1 65 56 in.-Ib 6.4 --

8 1.25 160 12 16 --

10 1.25 330 24 32 --

5T 12 1.25 600 43 59 --

14 1.5 930 67 91 --

16 1.5 1,400 101 137 --

6 1 80 69 in.-Ib 7.8 90 78 in.-Ib 8.8

8 1.25 195 14 19 215 16 21

6T 10 1.25 400 29 39 440 32 43

12 1.25 730 53 72 810 59 79

14 1.5 -- 1,250 90 123

6 1 110 8 11 120 9 12

8 1.25 260 19 25 290 21 28

10 1.25 530 38 52 590 43 58

7T 12 1.25 970 70 95 1,050 76 103

14 1.5 1,500 108 147 1,700 123 167

16 1.5 2,300 166 226 --

Page 4: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

C-1

SST AND SSMPage

SST (SPECIAL SERVICE TOOLS) . . . . . . . . . . . . . .. C-2

SSM (SPECIAL SERVICE MATERIALS) C-g

-

Page 5: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

C-2 SST AND SSM

SST (SPECIAL SERVICE TOOLS)

!~ Section

~ (.J - ;:) ;:) I- ]: ..J l- I- LL a:: ~ ~ a:: a:: 0 -• partNam~

w w u. u. ~ en u u ~ « .... eL U. a:: a:l en a:l 3:Illustration • Part No.

ce=5J 09201-31010 (ValVe Stem Oil Seal) •Replacer

~09201-&0011 (ValVe Stem Guide ) • •••Remover &Replacer

~ 09202-43013 (ValVe SPring) •Compressor

~ 09213-27010 (Gear Remover) •~

09213-31021 ( Crankshaft PUlley) • IPuller

~ 09213-3&020 (Timing Gear Remover) - •I

~( Cylinder Liner )

I-09218·56030 Remover & Replacer

~ cnnec,;ngROd ) •09222-30010 Bushing Remover& Replacer

~( Crankshaft Rear ) •09223-41020 Oil Seal Replacer I

~I

09223-50010 (C~ankShaft Front) • I • 1

0.1 Seal ReplacerI

~I iI

i09228-44010 (Oil Filter Wrench) .1 •~

~~~~ 09236-00101 (water Pump overhaUl) • •c::> _ <P ~

. Tool SetC 0 ....

~gI

09238-47012 (water Pump Bearing) •Remover & Replacer

~ I 09240-00014 (Carburetor AdjUsting).- •~

Gauge Set

Page 6: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

SST AND SSM

SST (SPECIAL SERVICE TOOLS) (Cont'd)

C-3

Section

:E (.) - :;:) :;:) t; % ..J l- I- LL a: <C <C a: a: 0

partNam~w w LL LL ..J (.) (.) :E <C I- CL LL a: al en al ~

Illustration • Part No. •

~ 09258-14010 (Air Pump Tester) •~ 09268-41045 (Injection Measuring ) •..~ Tool Set~ e-e-" ~~ ·0·.. •

~~. 09268-45011 (EFI Fuel Pressure Gauge) •~ di;;;;;·_··,£l~ 092 ( Injection Camshaft ) • •"ai l1l111I/ II'1jI/D 85-7&010 Bearing Cone Replacer

~ 09286-46011 ( Inje~tion Pump ) • • •Spline Shaft puller

GJ1 -- 09301-20020 (Clutch Guide Tooll •~

( Clutch D;aph..gm ;09302-30031 Spring Hight •Ced.~

No.3 Gauge

~ 09303-35011 ( Input Shaft Front) •Bearing Puller

~m-3

09304-30012 (Inpu~ Shaft Front)Bearing Replacer •_...- ---

y 09305-20012 (Gear Shift lever) •Remover

(J]rf?) 09307-12010 (Exte~sion HOUSing) •Bushing Replacer

~ 09307-30010 (Exten.sion HOUSing) •Bushing Replacer

~ 09308-00010 (Oil Seal Puller) ••• •• •

Page 7: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

C-4 SST AND SSM

SST (SPECIAL SERVICE TOOLS) (Cont'd)

~ Section

~ (,J - :::> :::> ~ J: ...J ~ ~ u.. a: « « a: a: 0

partNam~w w u.. u.. ...J CI) Co) (,J ~ « ~ ~ u. a: a3 CI) CQ ~

Illustration • Part No. •

~-:m •09308-10010 (Oil Seal Puller) • •~ 09310-35010 (cou~tershaft ) •Beanng Replacer

"c" .'1Cb~ 09312-20011 ( Transmission Gear ) •,~ Remover & Replacer

@)J3 09313-30021 (Detent Ball PlUg) • • •Socket

~Q) (Clutch Re~se )

~09315-00010 Bearing Remover •& Replacer

@ (ClutCh Release )

S@ 09315-00021 Bearing Remover •& Replacer

~oe c,ansmiSSion & )@~ 09311HiOO10 Transfer Bearing • •~~~ Replacer

~ 09325-12010 (TranSmission Oil) •Plug

~09325-20010 (TranSmission Oil) • ••••Plug

~ 09330-00020 (COm~anion Flange) • • •Holding Tool

~( Univo<S81 Joint )

09332-25010 Bearing Remover •& Replacer

~lO:-t£}::::::::mD ( Clutch DiaPhragm) •09333-00012Spring Aligner

~ -- :::= (TOYOTA Automat;C)~ lJII0~~.,.,- ~ 09350-20013 Transmission Tool •3""- lflI Set

-

~( Differential Side Bearing) •09504-00011 Adjusting Nut Wrench

Page 8: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

SST AND SSM

SST (SPECIAL SERVICE TOOLS) (Cont'd)

C-5

Section

:!: (,) - :::> :::> .... J: ~ .... .... u. a: <{ <{ a: a: 0

• partNam~w w U. LL ~ (/) (,) (,) :!: <{ .... Q. U. a: m (/) m 3:

Illustration • Part No.

~( DI!f.,entl.1 DriVe)

09506-30011 Pinion Bearing •Cone Replacer

~(Q;!fe.en,;., Ddve )

09506-35010 Pinion Rear Bearing •Replacer ,

~ 09515-30010 (Rear Wheel Bearing) •Replacer

~ ~09521-25011 (Rear Axle Shaft)'0 °0 .__

Puller •00

~ 09527-10010 (Rear.Axle Shaft )t ..••.. •Bearing Remover

§~09527-20011 (Rear.Axle Shaft ) i •Beanng Remover

~09554-30011 (Differential Oil) •Seal Replacer

~09556-30010 (Drive Pinion Front) •Beanng Remover

~v- 09557-22022 (Companion Flange )'~~~ • •Remover & Replacer

~09605-60010 (Stee~ing Knuckle ) •Bearing Cup Replacer

(j)~ 09606-60020 (s,eeringKnUCkle ) •Bearing Cup Remover

0 eront Wheel ) i09607-60020 Adjusting Nut •Wrench

~g @!l

('mnt Hub & DriVe)liB l!9@

~~ 09608·20011 Pinion Bearing •~

~ ~ E¥il ~ ,Tool Set

~:oS eli"

( Front Hub & DriVe)ail ei:' 09608-30011 Pinion Bearing •• •e co;;::)

e9 @ ~ Tool Set

Page 9: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

e-6 SST AND SSM

SST (SPECIAL SERVICE TOOLS) (Cont'd)

I~ Section

~ CJ - ::> ::> .... J: ..J .... .... LL a: « « a: a: 0 -• partNam~

w w u. U. ..J en (.) (.) ~ « t- eL. U. a:: co en co 3:Illustration • Part No.

~.@C) e ( Axle Hub & D,lve )~ ~~@~~ 09608-35013 Pinion Bearing • •• •eel' tfES

eo:eel'~~Q ·1 Tool Set

~ 09609-20011 (Steering Wheel) •Puller

~ 09610-55012 (Pitman Arm Puller) ! •~ 09611-12010 (Tie Rod End Puller)

I •1

i

oR5f~I

09611-22012 (Tie Rod End Puller)I • •L~

~ 09612-22011 ( TIlt Handle Bearrng ) •Replacer

~1 _ ( Steering Worm ) • •• 2 30012 Bearing Puller

~~:~ 09612-65013 (Stee~ing Worm ) • •Beanng Puller

(I) c.ee,;ng Wonn ) •09616-00010 Bearing AdjustingSocket

c..ering Wo,", ) •~---+*,,,- -=# 09616-22010 Bearing Adjusting

Screw Wrench

G.2$;;- ~ corm aearing ) •09617-30040 Adjusting Screw

- Lock Nut Wrench

@:.2~(Front Axle & DriVe)

09618-60010 Shaft Bearing •Replacer

~eeI

09620-30010 (Steering Gear BOX) •~

~e Replacer Set

~-~ 09628-62011 (Ball Joint Puller) • •

Page 10: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

SST AND SSM

SST (SPECIAL SERVICE TOOLS) (Cont'd)

C-7

Section

:E u - ;::) ;::) ~ ::I: -I ~ ~ LL a: ~ ~ a: a: 0

• partNam~w w LL LL -I CI) U u :E ~ ~ 0- LL a: en CI) en 3:

Illustration • Part No.

~e;e ( Power Steering Gear )

.~Q..:e 09630-00011 Housing Overhaul •~?'o Tool Set

~Cows, S...,;ng )

09631-22020 Hose Nut 14 x 17 •Wrench

0 (paws, S.ss';ng Gsa') •09631-60010 Housing BearingReplacer

~~ 09634-60013 (Steeri~g KnuCkle) •i) @®;~ Centenng Gauge

~ 09636-20010 (upper Ball Joint ) • I.." Dust Cover Replacer

~09703-30010 (Bra~e Shoe Retum ) •Spring Tool

~~ 09709-29017 (LSPV Gauge Set) •..~~~~ 09710-30020

( Suspension )Bushing Tool Set •~~~e;,l}:le

~ 09717-20010 (Bra~e Shoe Retum) •Spring Remover

€D ~ 09718-00010 (Sh~eHol~Down) •Spring Dnver

~ ....%f@ 09718-20010 (Bra~eShoeRetum) •- Spring Replacer

, tfc.....PW"1 cmntLows, Ann )

c:J 09726-35010 Bushing RemoverI ••o;;J ~

I(l) & Replacer

~ 09737-00010 (Brake Booster ) I •. .~...", .........' - - Push Rod Gauge~- --

/ ( Brake Tube Union ) • • •09751-36011 Nut 10 x 12 Wrench

Page 11: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

C-B SST AND SSM

SST (SPECIAL SERVICE TOOLS) (Cont'd)

Illustration

Section

:IE (,J - :::::> :::::> .... J: -oJ .... .... LL a:: <{ <{ a:: a:: 0 3:• partNam~

w w LL LL -oJ CI) (,J (,J :IE <{ .... CL LL a:: m CI) m

• Part No.

(Door Hinge Set )

09812-80010 Bolt Wrench Set

09820-00020 (Alternator Bearing Puller)

09820-63010 (Alternator Pulley )Set Nut Wrench Set

09842-14010 (ldl~.AdjUsting )Wiring Harness

09842.30020 (Wiring "e" EFI )Inspection

••

••

09842-30050 I Wiring :'A" EFI ), Inspection •

098&8-11011 (Carburetor Drive)Set •

~ 09921-00010 (SpringTens;onTooli

~~N~~~~~'~";;~ 09922__10 (Wrench 5 x 12) ••••

09923-00010 (Hexagon Wrench) •~u 09950-00020~ (Bearing Remover) •

•••

•••

(Oil Pressure Gauge )

09992-00093 Set •

Page 12: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

SST AND SSM

SSM (SPECIAL SERVICE MATERIALS)

C-9

Part Name Part No. Sec. Use etc.

Seal packing No. 102 08826-00080 EM Engine oil pan

Anaerobic adhesive 08833-00070 SR Upper bracket bolt

Windshield glass adhesive set No. 15 08850-00070I

BO Windshield glass [0 - 15°C] ]

Windshield glass adhesive set No. 35 I 08850-00080I

BO Windshield glass [15 - 35°C]

Windshield glass adhesive set No. 45 08850-00090I

BO Windshield glass [35 - 45°C]

Dam kit 04562-30030I

BO Windshield glassI

Glass sealer 08705-00010 BO Windshield glass

Butyl tape set 08850-00065 BO Quarter window glass

Glass sealer 68177-89101 80 Quarter window glass

Page 13: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

0-1

AUTOMATIC TRANSMISSIONHYDRAULIC CIRCUIT

Page 14: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

-IgJ~<D

ThrottleValve

CUI BackV.lve

Co Applo.d

Reverse BrlkeSequenceValve

B) 10uler! ApploedB) Unner! Apploed

A43D HYDRAULIC CIRCUIT

A43D lip" RANGE CIRCUIT

low CoastModulatorValve

2·3 ShIft I Valve

• LinePressure

• CD Detent Regulator Pressure

@ Low Coast Modulator Pressure

• Throttle Pressure

D Torq~e Converter Pressure &Lubrication

oN

Page 15: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

2·3 Sh,fl Valve

IntermediateShIft Valve

cW

0·2 DownTiming Valve

Throttle Pressure

Torque Converter Pressure & lubricatIOn

• Line Pressure

• Detent Regulator Pressure

•o

A43D liN" RANGE CIRCUIT

~lowCoast

~ Modulator Valve

Co Applied

Cut BackVal .... e

ThrOllleVa!ve

To 0" Cooler

-imo13o

Page 16: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

o~

Torque Converter Pressure &LubricatIon

Throttle Pressure

Cut Back Pressure

••o

2-3 ShIft Valve

• LinePressure

Governor Modulator Pressure

,. Detent Regulator Pressure

• Governor Pressure

A430 110" RANGEFIRST GEAR CIRCUIT

~LowcOaltMOdulator Valve

Afd'H8'HtSequenceValve

C I Applied

Lo Applied

ThrottleValve

r ~~I' ~ ~"."'~ ,.::: ) ~1. ' .' ..... ...J '. SL:::r:T= }="" .. ,-dl _J:__d ~ IAccumulator

~~

Page 17: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

c&1

• Throttle Pressure

• Cut Back Pressure

D Torq~e ~onverter Pressure &Lubrication

2·3 Shih V.lve

IntermedIateShift V.lve

0-2 DownTiming Valve

Governor Modulator Pressure

• LIne Preisure

• Detent Regulator Pressure

• Governor Pressure

A43D liD" RANGESECOND GEAR CIRCUIT

~Oetenl~egulator

Valve

C,Accumulator

8 2 Applied

C 1 Applied

Co ApPlied

Cut BackValve

ThrottleValve

;;jo§

Page 18: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

oa,

Cut Back Pressure

0-2 DownTiming Valve

• Throttle Pressure

o Torq~e ~onverter Pressure &LubricatIon

Governor Modulator Pressure

IntermediateShlf,Valve

2-3 ShIft Valve

• Line Pressure

• Governor Pressure

• Detent Regulator Pressure

Governor ModulatorValve

A43D "0" RANGETHIRD GEAR CIRCUIT

~ Reverse Clutch~ Sequence Valve

~~Detent~Aegulalor

Valve

IntermedIate~ Modulator Valve

B) Apploed

C IAccumulator

Reverse BrakeSequenceValve

Low CoasrSh,ft Valve

1-2 Shih Valve

C 1 Applied C2 ApphtdIOuter PI~ton Applied)

8 2 Accumulator

PrimaryRegulatorValve

Co Appl"d

CuI BakeValve

ThrottleValve

To 011 Coorer

~o§

Page 19: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

-Ima2~

80 Applied

c. ApPlied

Reverse"SrakeSequence Valve

A43D "0" RANG E00 GEAR CIRCUIT

~Detenl~ Regulator

Valve

• Line Pressure

• Detent Regulator Pressure

• Governor Pressure

1.11 Governor Modulator Pressure

• Throttle Pressure

• Cut Back Pressure

o Torque Converter Pressure &Lubrication

9.....

Page 20: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

A43D "0" RANGEKICK DOWN (00 ~ 3) CIRCUIT

--lm

~

ThrotlleValve

Cui BackValve

Co ApplIed C 1 ApplIed

C 2 ApplIedIOuter PIston Applted)

8 2 Applied

C,Accurr.ul3tor

2·3 Sh,l, V.lve

• Line Pressure

,. Detent Regulator Pressure

., Governor Pressure

Governor Modulator Pressure

• Throttle Pressure

• Cut Back Pressure

o Torque ~onverler Pressure &LubricatIOn

oI

00

Page 21: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

A43D "0" RANGETHIRD GEAR CIRCUIT(00 Main S!W OFF)

ocD

0·2 DownTiming Valve

• Throttle Pressure

• Cut Back Pressure

D Torq~e ~onverter Pressure &Lubrication

IntermediateShift Valve

2·) Shih Valve

• LinePressure

• Detent Regulator Pressure

• Governor Pressure

DB Governor Modulator Pressure

~D.I.nl~ Regulator

Valve

Intermeulate~ ModulalOf Valve

~ReverseClutchSequence Valve

82 Applied

c ~ Applied~ (Guier Piston Applied)

Rt.'t<W' B'-i.~

SequenceLow Coast ValveShift Valve

C 1 Appl!edCo Applied

Cut BackValve

ThrottleValve

To Oil Coole rc

-1

§a>

Page 22: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

-imo§

Co AppliN.!

C I Applied 8 J ApPliedllnner P,ston Applled)(Outer Piston Applledl

A43D "L" RANGE CIRCUIT

IntermedIateShih Valve

2·3 Sholt Valve

• LIne Pressure

,. (1) Delent Regulator Pressure

. (1) Intermediate Modulator Pressure

WLow Coast Modulator Pressure

• Governor Pressure

I!8J Governor Modulator Pressure

0·2 DownTimIng Valve

• Throttle Pressure

• Cut Back Pressure

o TorQ~e ~onverter Pressure &Lubrication

9..o

Page 23: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

9~

~

0·2 DownTiming Valve

• Throttle Pressure

IntermediateShift Val.... e

2·3 Shift Valve

• LIne Pressure

Governor Modulator Pressure

• CD Detent Regulator pressure. CUl Back Pressure

@ Intermediate ModulatorPressure

•0 Torque Converter Pressure &

Governor Pressure Lubrication

Low Coast~ Modulator Valve

A43D "2" RANG ESECOND GEAR CIRCUIT

~Detent

'" Regulalor\.1.; Valve

~ ReverseClutch~ Sequence Valve

IntermedIate~ Modulalo, Valve

Reverse BrakeSequenceVal ...e

C 1 AppliedCo ApplIed

Cut BackVal ....e

ThrottleVal ....e

~(Xl

..,..

Page 24: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

Throt11eVal ....e

Co AppliedC1 Appl,ed

llnner PIston Applied'(Outer PIS Ion ApplledJ

B J Applied(Inner Piston Applied)IOuter PIston Applledl

A43D IIR" RANGE CIRCUIT

2-3 Sh,f, V.lve

• LmePressure

• 'I> Detent Regulator Pressure

~ Low Coast Modulator Pressure

• Throttle Pressure

o Torq~e ~onverter Pressure &lubrIcation

9...N

Page 25: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

ELECTRICAL WIRINGDIAGRAMS

E-1

..

Page 26: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

SYSTEM INDEXTOYOTA TRUCK AND 4 RUNNER (GASOLINE) 1985 Model (Page 1 to Page 4)

SYSTEMS LOCATION SYSTEMS LOCATION

Air Conditioner, Cooler

~ 2-1 Radio and Tape Player ~ 4-7and Heater

Auto Antenna ~ 4-7 Rear Air Conditioner ~ 2-3

Back-up Lights l~ 3-1 Rear Window Defogger ~ 3-4~

Charging~ 1-5 Rear Wiper and Washer 2-6

Cigarette Lighter ~ 4-6 Starting ~ 1-1

Clock ~ 4-6 Stop Lights t:- 3-8

Combination Meter ~ 2-7 Taillights and Illumination~ 4-1

~.«~~

Cru ise Control 3-7 Turn Signal and Hazard0~________ t

3-2'~

EFI ~~[?D~ 1-3 Unlock and

~ 3-1Seat Belt Warning

Emission Control ~ 1-7 Winch

~ 3-4

Front Wiper and Washer ~ 3-5 Work Light ~4-1

Headlights 0Jap 4-3

Horn ~ 3-3

Ignition ~ 1-2

Interior Lights ~ 4-4

Overdrive I[OOJJ 3-6

Power Source ~ 1-1

Power Windows I~ 2-4

Page 27: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

AIC Ar

I .~:l r~ . • } F,om

To Speed sensor (3.7) .. I r~--l

en~

?:I I t I I I I 1[··1·::1~

000::,.:.c-o­ut!?c: ....

.Q -:U> C1l

.~ ~w Eo 0r-U

N

~

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N

C1l

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u.wor-

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a::cD

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IGNITION COIL,

2

F

B-R

...II..J<t

...jZ

o~UtI:

6~i=~zUJQG

R ---

~ I r--t IGNITER r:...Ii:r ~ ·~I~ I~:m: OISTRIBUTOR

G·R--..,--enl COl en

1

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To Alternator (1-6)

a::~

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B

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w

tI:N~

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B

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~ Power Source

TOYOTA TRUCK AND 4 RUNNER (GASOLINE) ELECTRICAL WIRING DIAGRAM-1985 Model (Page 1 to Page 4)

S··O!·242Ground POints a = Located l,.l·nder left front pilleT b .. Located in right front fender C" LOC3're'donengine block

Page 28: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

~ ~

Y

CHECK ENG INE(COMB. METER)

4 x 4 INDICATOR LIGHT

;] l R·Y Q Y l

From Warning Light (2-7) .. Y·W I

(COMB. METER)

Y I Y·W

-<

CHARGE WARNINGLIGHT (COMB. METER)

- B-Y

01

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Page 29: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

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Page 30: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

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w ena: ~ ~::J ~

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Page 31: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

TOYOTA TRUCK, PICKUP (Cont'd)

L

co~

Seat Belt

~en

'"2Za:«:s:~u ..Jo..J2:>

Y

~

~

~I

SEAT BELTWARNING RELAY

;1 -

co

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r-

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u

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...J

ci:

WATERTErvlP SENDE R

2

T

~:=

'0Uc:.g1

>-

Y 1 Y

D

Combinati on Meter

b ;; Located instrument panel on right side bracket

'::'

W-B

4WD INDICATOR LIGHT S/W

G

OIL PRESSURE '::'WARNING LIGHT S/W

V-B' •

SEDIMENTER W,l\RNINGLIGHT S/W

(For L)

BRAKEFLUID LEVEL S/W

~eE0_ULD5:~'3 ...... Ql

U -:::lE Coa E... 0LLU

V-B

a ;; Located near regulator

OIL

4WD

~

CANCEL S/W

BRAKE

T. BELT(For L)

SEDIMENTER (For Ll- V

y

To Charge Light Relay (1-2)

To Heater Relay (1-8)To Glow Plug Indicator Light (3-7)

To Charge Warning Light Relay (1-2)

>-

D

Eou:

a ; ; ; ; ~ ~ ~ ~ ~ ;1 ~l ~1 ~l.. ..•... .L

b I I I I Ic --...:.. .: .. ::: ..:. -

C = Located in frame of last cross memberGround points

Page 32: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

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alo

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Page 33: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

co

ex:

[

W

,

UicrN~

~I ~

~enza:o::I:

-=

a:o

~ Horn

Wti:N

~

b ~ Loeated in right front fet'lder

iiiIi:N

~

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=i

cou:~tf.)

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Seat Belt Warning

co

co

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co~

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G-L

fI

!~~

~~ [g ~

Z::J

a = Located under left front piller

>

co::

co~

~ Unlockand

SEAT BELT

WARNING RELAY

'"

~I ;

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'"::;'"~Za:_<t:a:~w~

~w...J:Ew .co co co~:E .<t:03:Wutf.)-

wci:N

~

TOYOTA TRUCK AND 4 RUNNER (GASOLINE) (Cont'd)

Page 34: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

-

~

~B

»B

(;) )JPZ

W

my

W-B-f

Y

W-B' ~

Y ~

~ From Battery (1-1)~~

z

»- L·W0

(;)zZO

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mJ:

0

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r

n

~

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(J)

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o<(1)

a.""'"<'(1)

en,...o'0

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~

m

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r

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L

G-R

STOP LIGHT S/W

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J) I I ~ r

(;)

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. .. I Iw

i3"->

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rJ:

JJI

VV·13 r _, G-VV G-W

STOP LIGHTS(AR.COMB.L1GHT)

W-B "" G-W

WATER THERMO S!W 0 G-R (22R)

B B-W JJ B-W (22R-E)II

W-B

-, 10-•• W-B • _. - ho) - ,

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Page 35: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

~4

B

e '" Located on cel'lt&t ofbaek panelb = Located in right front fender

Cl

a ',Located under left front pillerGround points

2

~ Taillights and Illumination

Gr-----'.~-To Clock (Digital) (4·6)

Page 36: B-1 STANDARD BOLT TIGHTENING TORQUE - Dynv12.dyndns.org/Toyota/Hilux (1985-1994)/Chapter26to29.pdf · b-2 standard bolt tightening torque standard bolt tightening torque how to determine

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