Aztec 600 aluminium Aluminium analyzer Reliable on-line ......Aztec 600 aluminium Aluminium analyzer...

Data sheet DS/AZT6AL–EN Rev. F

Aztec 600 aluminiumAluminium analyzer

Reliable on-line monitoring of aluminium for potable water applications

Reliable aluminium measurement — automatic 2-point calibration— automatic sample dilution to maximize range— automatic background color compensation— analysis of up to 3 sample streams

Easy to operate— familiar Windows™ menu system— built-in context-sensitive help— data trending and analysis

Easy to maintain— self-cleaning measurement cell— simple-to-perform annual service— helpful maintenance diagnostics screens

Full communications — web- and ftp-enabled for easy data file access, remote

viewing and configuration— email capability— optional Profibus® DP V1.0


2 DS/AZT6AL–EN Rev. F

IntroductionThe Aztec 600 colorimetric series of analyzers from ABB are arange of range of compact, yet reliable, on-line colorimetricanalyzers for the key parameters in water treatment.

They combine the unique Aztec fluid handling system with thelatest electronics platform, featuring Windows menu-drivensoftware, to create a range of analyzers simple-to-operate andmaintain; capable of measuring up to three sample streams.

The Aztec 600 Aluminium analyzer has been designedspecifically for the measurement of aluminium in potable waterapplications. It offers reliable, and accurate, on-line analysis ofaluminium up to 2 ppm.

All the sample and chemical fluid handling for measurement,mixing and disposal is controlled precisely by the patentedAztec fluid handling system that cleans the measuring cell withevery movement.

Users of this system also benefit from the Aztec 600Aluminium's low maintenance requirements, ease of use,auto-calibration, adjustable frequency of measurement andproven chemistry methodology.

Process data, as well as the content of alarm and audit logs,can be saved to a removable SD card for record keeping andanalysis using ABB's DataManager data analysis software.

User Benefits of On-line Aluminium MonitoringThe task of managing the quantity of water resources and thequality of drinking water today is unimaginable without on-lineinstrumentation that helps water utilities manage, treat, anddeliver drinking water to consumers.

On-line monitoring provides plant operators with an earlywarning of any changes to the treatment process, enablingoperational decisions to be made in near real-time. This level ofprocess control is not possible with manual testing alone, wherepotentially important events that occur between less frequentmanual sampling can be missed.

Users of the Aztec 600 Aluminium analyzer benefit from: Improvements in process control

– enables operational decisions to be made in near real-time.

Improvements in process reliability

– detect process failures before they affect the quality of the water leaving the plant.

Process optimization for water quality

– increased plant efficiency.

Potential capital and operating cost reductions

– reduction in chemical and energy usage.

Continual monitoring of remote or un-staffed sites

– improved response times and reduced visits saving money and time whilst lowering carbon footprint.

Improved reporting

– analyzer audit trail data can be used to assure customers and regulators of process efficiency and consistent product quality.

ApplicationsTypical applications for the Aztec 600 Aluminium are:

Monitoring of aluminium-based coagulants used in drinking water:

– monitoring of aluminium residuals in surface waters treated with aluminium-based coagulants to help optimize the coagulation process and ensure final aluminium residuals in treated water comply with legislation,

– monitoring of the effluent discharge from the sludge holding tanks.

Measuring Head Detail

OpticalGlassMeasurementCell

Precisely-controlled

Stepper Motor

Temperature-controlled

Inner BodyAssembly

Detector

PistonAssembly

LEDLight Source


DS/AZT6AL–EN Rev. F 3

Overview of the Aztec 600 Aluminium Analyzer

Flexible Communications

Graphical Trending of Results

Simple Navigation

Single- or Multi-stream Options

• Integrated side-sample pot for ease of plumbing

• Magnetic sample flowswitch alarms when sample is not present

Advanced Optics

• Automatic LED intensity adjustment at every calibration – eliminates drift and compensates for any cell fouling

• Temperature-controlled for optical stability

• Automatic 2-point calibration

• Automatic sample dilution to maximize measurement range

• Background sample color compensated for

Simplified Fluid Handling

• Single piston pump draws in precise volumes of reagents and samples through a valve manifold into the optical measuring cell

• Air is used in the chemical sequence for mixing and purging the reagents and sample

• Piston movement provides mechanical cleaning the measurement cell

Easy-to-use Windows-basedMenu System

• Ethernet Connectivity

• 6 mA Outputs

• 10 Alarm Relays (configurable)

• Profibus DP v1.0

• SD Memory Card

• Process Data Trends



Reliable MeasurementThe Aztec 600 Aluminium is an on-line colorimetric analyzer. Ithas been designed for ease-of-use and maintenance simplicity,while offering the benefits of flexible communication andadvanced data acquisition.

The Aztec 600 Aluminium can measure up to 6 samples perhour using the industry standard PCV (pyrocatechol violet)reaction chemistry, measuring the soluble aluminium content.

A fully-programmable multi-stream option is available, providingup to 3-stream capability with user-programmable streamsequencing.

Fluid HandlingA single piston pump provides all the sample and chemical fluidhandling for measurement, mixing and disposal. The pump isstepper motor controlled for repeatability and precision.

This 'motorized syringe' approach has the added benefit ofwiping the optical cell on every movement of the piston,resulting in a highly efficient automatic cleaning process.

This is particularly important when measuring waters whereoptical contamination can be a real issue without havingstringent automatic cleaning.

Measurement TechniqueThe optical cell is rinsed thoroughly with sample beforemeasurement, eliminating dead zones and enablingmulti-stream measurement across different samples withoutcross contamination.

To correct for any natural coloration of the sample, thebackground absorbance of the sample is measured prior to theaddition of any color-forming reagents to provide a sampleblank.

The sample then undergoes a warm acid digest in thetemperature-controlled optical measurement cell for 5 minutes.This pre-treatment step is usually sufficient to convert all formsof aluminium to those that react with the color-forming PCVreagent that is added last.

Instead of using a mechanical stirring system, the piston andoptical sensor is utilized further by drawing in air after the sampleand reagents are introduced. This provides turbulence andefficient mixing without any of the cost and maintenancedrawbacks of mechanical and electrical mixing systems.

The Aztec 600 Aluminium analyzer has the capability to enablean automated chemical cleaning routine. This programmablerinse routine enables a separate acid/alkali or biocide to bedrawn through the sample tubing and optical cell.

Example of Multi-stream Installation

� � �

Sample Outlet(s) To

Waste

Sample In

Air In

Waste From

Sample Outlet(s)

ReagentsStandard

De-ionised WaterWaste



Simple to OperateThe powerful and user-friendly Windows menu-driven softwareenables user's to operate the analyzer with the minimumamount of training.

The comprehensive range of available menu screens issimple-to-access using the 6 membrane keys.

These menus include data logging and graphical trendingscreens, operation command screens, full setup configurationscreens and a range of self-diagnostics (including full calibrationand operating status screens).

Historical logs provide operators with access to alarm logs andaudit trail data. Process data and historical logs are archivedsecurely to a removable SD card.

All information is displayed clearly on the easy to read 145 mm(5.7 in) color LCD display and is available in a range oflanguages.

Simple to MaintainThe Aztec 600 colorimetric range is designed to be asmaintenance-free as possible. The inherent product design andauto-calibrating features reduce the amount of maintenancerequired to external cleaning of sample lines, changing ofreagents and annual servicing.

Service Schedule

All parts are provided in convenient maintenance kits.

Solution ReplacementThe Aztec 600 Aluminium analyzer uses a total of approximately25 ml of sample, per analysis: 7.5 ml for the actualmeasurement and the remainder for cell rinsing. The automatic2-point calibration substitutes the sample with the calibrationsolutions at the same amount.

Above 0.3.000 ppm Al the Aztec 600 Aluminium dilutes samplesautomatically with de-ionised water, to maximize themeasurement range. The dilution ratio between sample andde-ionised water is user-configurable between: 1:1, 1:2, 1:3,1:4.

A standard set of reagents consists of three reagents (5 litres ofeach) and a high standard (2.5 l). The reagent usage dependson how many samples per hour are being measured.

Windows-based Interface

Communications Window

Period Schedule

12 Monthly Replace piston seal and sample tubing.

Rotate the glass cell.

24 Monthly Replace valve diaphragms, piston seal, monitor tubing and glass cell.

Dilution Ratio Approximate Volume of De-ionised Water Used per Measurement

1:0 0 ml

1:1 12.5 ml

1:2 16.5 ml

1:3 19 ml

1:4 20 ml

Samples Per Hour Duration of Reagent Set (Days)

6 40

4 60

3 80

2 120

1 240



Flexible Communications

Ethernet-readyThe Aztec 600 provides 10BaseT Ethernet communications viaa standard RJ45 connector and uses industry-standardprotocols TCP/IP, FTP and HTTP. The use of standard protocolsenables easy connection into existing PC networks.

Data File Access via FTP (File Transfer Protocol)The Aztec 600 features FTP server functionality. The FTP serverin the analyzer is used to access its file system from a remotestation on a network. This requires an FTP client on the host PC.Both MS-DOS® and Microsoft® Explorer version 5.5 or later canbe used as an FTP client.

Using a standard web-browser or other FTP client, data files contained within the analyzer's memory or memory card can be accessed remotely and transferred to a PC or network drive.

Four individual FTP users' names and passwords can be programmed into the Aztec 600. An access level can be configured for each user.

All FTP log-on activity is recorded in the audit log of the analyzer.

Using ABB’s data file transfer scheduler program, data files from multiple analyzers can be backed-up automatically to a PC or network drive for long-term storage, ensuring the security of valuable process data and minimizing the operator intervention required.

Embedded Web ServerThe Aztec 600 Aluminium has an embedded web-server thatprovides access to web pages created within the analyzer. Theuse of HTTP (Hypertext Transfer Protocol) enables standard webbrowsers to view these pages.

Accessible through the web pages are the current display of the analyzer, detailed information on stream values, reagent and solution levels, measurement status and other key information.

The audit and alarm logs stored in the analyzer's internal buffer memory can be viewed on the web pages.

Operator messages can be entered via the web server, enabling comments to be logged to the analyzer.

The web pages and the information they contain are refreshed regularly, enabling them to be used as a supervision tool.

The analyzer's configuration can be selected from an existing configuration in the internal memory or a new configuration file transferred to the analyzer via FTP.

The analyzer's real-time clock can be set via the web server. Alternatively, the clocks of multiple analyzers can be synchronized using ABB's File Transfer Scheduler software.

E-mail NotificationVia the Aztec 600 Aluminium's built-in SMTP client, the analyzeris able to e-mail notification of important events. E-mailstriggered from alarms or other critical events can be sent tomultiple recipients. The analyzer can also be programmed toemail reports of the current measurement status or otherparameters at specific times during the day.

ProfibusThe Aztec 600 Aluminium can be equipped with Profibus DPV1.0 to enable full communications and control integration withdistributed control systems.

FTP Client

Ethernet

Aztec 600 Aluminium (FTP) Server

Aztec 600 Aluminium (FTP) Server



Specification

Measurement Range Aluminium

Chemical MethodAluminium

Pyrocatechol Violet (PCV)

Background color correction Compensated at the measurement wavelength

Self-cleaning Programmable automatic chemical rinsing – piston cleaned everymeasurement

Measurement ModeBatch Measurement

User-selectable 1 to 6 measurements per hour

Sample streamsSingle or up to 3 streams – sequencing is programmable

Measurement PerformanceAccuracy1

<±5 % of reading2 or ±0.005 ppm (whichever is the greater)

Repeatability<±5 % of reading3 or ±0.005 ppm (whichever is the greater)

Resolution0.001 ppm or 1 ppb

Measurement unitsmg/l, ppm, ppb, µg/l

Calibration2-point, automatic calibration, with the option of manual initiation. Theinterval between automatic calibrations manually selectable from fourtimes a day to once per week.

1 Maximum measured error across full measurement range.2 Tested in accordance with IEC 61298 Parts 1-4 : Edition 2.0 2008-10.3 Tested in accordance with BS ISO 15839 : 2003.

Environmental DataAmbient Operating Temperature

5 to 45 ºC (41 to 113 ºF)

Ambient Operating HumidityUp to 95 % RH non-condensing

Sample Temperature1 °C to 40 °C (32 °F to 104 °F)

Sample FlowContinuous, 200 to 500 ml/min

Sample Pressure5 psi maximum

Sample Limitations Samples containing particles 100 microns (0.004 in) in diameter orlarger may require pre-filtration.

MaintenanceRoutine service interval

12 months

Reagent consumption 0.75 ml of each reagent per measurement

DisplayColor, TFT, liquid crystal display (LCD) with built-in backlight andbrightness adjustment

76800 pixel display*

* A small percentage of the display pixels may be either constantlyactive or inactive. Max. percentage of inoperative pixels <0.01 %.

Dedicated operator keys Group Select/Left cursor

View Select/Right cursor

Menu key

Up/Increment key

Down/Decrement key

Enter key

Auto-ranging 0 to 1.500 ppm Al

Undiluted range 0 to 0.300 ppm Al

Diluted range 0.3 to 1.500 ppm Al

Diagonal display area 145 mm (5.7 in)



Mechanical DataIngress protection

Sample connections

Dimensions

Materials of construction

ElectricalPower supply ranges

100 to 240 V max. AC 50/60 Hz ± 10 % (90 to 264 V AC, 45/65 Hz)

18 to 36 V DC (optional)

Power consumption75 W max. – AC100 W max. – DC

Analog OutputsSingle and multi-stream analyzers

6 isolated current outputs, fully assignable and programmable over a0 to 20 mA range (up to 22 mA if required)

Alarms/Relay OutputsSingle- and multi-stream analyzers

One per unit:

Stop relay

Attention relay

Failure relay

Calibrate relay

Six per unit:

Fully user-assignable alarm relays

Rating

** Not evaluated for UL or CB

Connectivity/CommunicationsEthernet connection

CommunicationsProfibus DP V1.0 (optional)

Data Handling, Storage and DisplaySecurity

StorageRemovable Secure Digital (SD) card

Trend analysisLocal and remote

Data transferSD card or FTP

Approvals, Certification and SafetySafety approval

cULus

CE MarkCovers EMC & LV Directives (including latest version EN 61010)

General safetyEN61010-1

Overvoltage Class II on inputs and outputs

Pollution category 2

EMCEmissions & immunity

Meets requirements of IEC61326 for an Industrial Environment

IP31**

Inlet: 6 mm OD push-fit x 1/4 in BSP elbow

Outlet: 10 mm OD push-fit x 3/8 in BSP elbow

Height 653 mm (25.7 in)

Width 366 mm (14.4 in) max.

Depth 183 mm (7.2 in) door closed430 mm (16.9) door open

Weight 15 kg (33 lb)

Electronics enclosure 10 % glass loaded polycarbonate

Main enclosure Noryl

Lower tray 20 % glass loaded polypropylene

Door Acrylic

Voltage 250 V AC 30 V DC

Current 5 A AC 5 A DC

Loading (non-inductive) 1250 VA 150 W

Web server with ftp For real-time monitoring, configuration, data file access and email capability

Multi level security Operator and configuration Password or security switch



Overall Dimensions

Dimensions in mm (in)

Overall Dimensions of Aztec 600 Analyzer and Optional Reagent Support Tray

366 (14.4)

315 (12.4)

279 (11.0)

653 (25.7)

430 (16.9)

183 (7.2)

600 (23.6)

400 (15.7)

300 (11.8)

Maximum 1100 (43.3)



Electrical Connections

Electrical Connections

�

�

�

�

�

�

�

�

�

�

�

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AC Power Supply Earth (Ground) Stud (on AC models only)

O/P 6

O/P 5

O/P 4

O/P 3

O/P 2

O/P 1

Optional Digital Communications

Sockets forOptional Digital

Communications

Ethernet RJ45Connector

NOCNC

NOCNC

NOCNC

NOCNC

NOCNC

AttentionRelay

FailureRelay

Alarm 2 Relay

Alarm 4 Relay

Alarm 6 Relay

NOC

NC

NOC

NC

NOC

NC

NOC

NC

NOC

NC

Stop Relay

Calibration in Progress Relay

Alarm 1 Relay

Alarm 3 Relay

Alarm 5 Relay

Fuse 1 A Type T Fuse 12.5 A Type T

LN

E

+–

E

OR

Use fuse rating:

AC Supply: 1 A (max.), Type T, 250 V*DC Supply: 12.5 A 125 V DC Type T*Manufacturer: SCHURTER,

Model SPT 5 x 20 Series

100 V to 240 V AC ±10 %(90 V min. to 264 V max.)

50 / 60 Hz

18 to 36 V DC

Current OutputsTB7

TB8

TB2

TB3

TB4

TB5

TB6

TB1



Ordering Information

AccessoriesReagent support tray (stainless steel) – part no. 03-0051-A

Aztec 600 Aluminium Analyzer AW631/ X X X X X 0 X X

Range

0 … 1.500 ppm 5

Number of Streams

Measuring 1 streamMeasuring 1 stream with additional valve for cleaningMeasuring 3 streams

123

Communications

NoneProfibus DP V1.0

01

Enclosure

Standard 0

Power Supply

90 … 264 V AC / 50 … 60 Hz18 … 36 V DC

01

Reserved 0

Manual

EnglishFrenchItalianGermanSpanish

12345

Certification

NoneCertificate of calibration

01

Contact us

DS

/AZT

6AL–

EN

Rev

. F03

.201

2ABB LimitedProcess AutomationOldends LaneStonehouseGloucestershire GL10 3TAUKTel: +44 1453 826 661Fax: +44 1453 829 671

ABB Inc.Process Automation125 E. County Line RoadWarminsterPA 18974USATel: +1 215 674 6000Fax: +1 215 674 7183

www.abb.com

NoteWe reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents in whole or in parts – is forbidden without prior written consent of ABB.

Copyright© 2012 ABBAll rights reserved

3KXA211601R1001

Windows, Microsoft, MS-DOS and Internet Explorer are registered trademarks of Microsoft Corporation in the United States and/or other countriesProfibus® is a registered trademark of Profibus International

http://www.abb.com

Aztec 600 aluminium Aluminium analyzer Reliable on-line ......Aztec 600 aluminium Aluminium analyzer...

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