AWP Die Sets

52
Die Sets, Guide Pillars, Bushes, Die Springs and Urethane www.awprecision.com

description

AWP Die Sets

Transcript of AWP Die Sets

  • Die Sets, Guide Pillars, Bushes, Die Springs and Urethane

    www.awprecision.com

  • A C o m p a n y I n t r o d u c t i o nAW PRECISION is one of Europes largest producers of punches, dies and Die Sets. Along with an extensive selection of Tooling Accessories, Kaller Gas Springs, Cam Units, Urethane and Guide Elements we are your One-Stop shop for all your tooling requirements.

    AW PRECISION can offerShort, consistent delivery times on most standard and non-standard products helping you to maintain a continuous level of production.

    Broad range of productsAW Precisions vast product range simplifi es the process of purchasing tools for the increasingly busy tool maker.

  • 3ContentsDie SetsPages 2 - 23 Page

    PageStripper Plate Demountable Guide Bushes & Ball Bearing Cages 31

    Introduction 2 Demountable Guide Bushes for use with Ball Bearing Cages 32

    Standard Die Sets with centre pillars 35 Ball Bearing Cages 33

    Standard Shaped Die sets with diagonal pillars 6 Guide to operating conditions Type 1 34

    Standard Die Sets with rear pillars 79 Selection table for Bush and Ball Cage Type 1 35

    Standard Die Sets with diagonal pillars 1011 Guide to operating conditions Type 2 36

    Standard Die Sets with four pillars 1213 Selection table for Bush and Ball Cage Type 2 37

    Standard Die Sets with centre pillars and ball bearing guide bushes 1415 Pillar Assembly Data 38

    Standard Die Sets with rear pillars and ball bearing guide bushes 1617 Bush Assembly Data 39

    Standard Die Sets with diagonal pillars and ball bearing guide bushes 1819 Pillar and Bush Accessories 40

    Standard Die Sets with four pillars and ball bearing guide bushes 2021

    Standard Shanks & Setting Posts 22 Die SpringsPages 41 - 44SPECIAL DIE SETS 23

    Light Load Springs 41

    Guide ElementsPages 24 - 40

    Intermediate Load Springs 42

    Heavy Load Springs 43

    Guide Pillars 24 Extra Heavy Load Springs 44

    Standard Die Set Demountable Guide Bushes 25 Urethane Rod 45

    Demountable Guide Pillars with fi xing clamps 26 Urethane Tubes 45

    Demountable Guide Pillars with central fi xing 27 Urethane Strippers 46

    Demountable Guide Bushes Plain and Bronze lined 28 Spring Retainers 46

    Demountable Guide Bushes Plain and Bronze lined 29 Urethane Springs 47

    Straight Sleeve Ball Bearing Bushes 30 Urethane Sheet and Blocks 48

    Stripper bolts with Calibrated Tubes 49

    2012

  • 4Standard Die Sets

    IntroductionThe AW Precision range of Standard Die Sets has been formulated with the needs of the modern toolmaker and tool design engineer taken into account.

    Our Standard Die Sets are manufactured on the latest generation CNC machining centres, which are recognised for their high accuracy and repeatability, thus ensuring a high quality product.

    To further ensure the accuracy of our Standard Die Sets we adopt a selective fi t policy for our pillars and guide bushes. This provides for uniform clearance in each guiding assembly and consistency throughout the die set assembly. The three classes of fi t are:

    Class 1 For very fi ne clearance between punch and die sections. Where clearance per side is less than 0.02 mm. Normally used for very thin stock materials.

    Class 2 For punch and die sections where a clearance per side of 0.02 mm to 0.06 mm is required. For tooling processing stock material thicknesses in excess of 0.4 mm.

    Class 3 For punch and die sections where clearance per side is in excess of 0.08 mm.

    NOTE Class 2 is supplied as standard.

    All Standard Die Sets are manufactured from stress relieved mild steel (BS 4360-43A) and fi tted with precision ground pillars and guide bushes.

    AW Precision Standard Die Set range comprises:

    Demountable bushes Straight guide pillars Four die set designs 132 different die set sizes 1257 different die sets Available with solid guiding (plain or bronze plated) or ball bearing guiding One rear pillar offset 2mm on four pillar sets Intermediate plate option

  • 5Standard Die Sets with Centre Pillars

    Demountable Pillars and/or Bronze Plated Bushes may be specifi ed and fi tted at additional cost.(Refer to Pillar & Bush Section)

    D61.xxx.xxxD71.xxx.xxx

    To order specify Die Set Reference No. and Pillar Length (L = see page 24)Example: D71.012.012 L=160

    REFERENCE NUMBER

    External Dimensions

    STANDARD ASSEMBLYDie Space3 Plate 2 Plate A B A1 C1 2 C2 2 C3 2 E P Pillars Bushes

    D61.010.008 D71.010.008 225 80 100 32 25 25 147 39D61.012.008 D71.012.008 250 80 125 32 25 25 172 39D61.016.008 D71.016.008 285 80 160 32 25 25 207 39 P10.024.xxx B10.024.050D61.020.008 D71.020.008 325 80 200 32 25 25 247 39D61.010.010 D71.010.010 225 100 100 32 25 25 147 39 P10.025.xxx B10.025.050D61.012.010 D71.012.010 250 100 125 32 25 25 172 39D61.016.010 D71.016.010 285 100 160 32 25 25 207 39D61.025.010 D71.025.010 390 100 250 40 32 28 304 43D61.012.012 D71.012.012 265 125 125 40 32 28 179 43D61.016.012 D71.016.012 300 125 160 40 32 32 214 43 P10.030.xxx B10.030.050D61.020.012 D71.020.012 340 125 200 50 40 32 254 43D61.031.012 D71.031.012 455 125 315 50 40 32 369 43D61.016.016 D71.016.016 300 160 160 50 40 32 214 43D61.020.016 D71.020.016 340 160 200 50 40 32 254 43 P10.032.xxx B10.032.050D61.025.016 D71.025.016 390 160 250 50 40 32 304 43D61.031.016 D71.031.016 455 160 315 50 40 32 369 43D61.020.020 D71.020.020 367 200 200 50 40 32 263 52

    P10.038.xxxP10.040.xxx

    B10.038.050B10.040.050

    D61.031.020 D71.031.020 482 200 315 50 40 32 378 52D61.031.025 D71.031.025 482 250 315 50 40 32 378 52

    C2

    C3

    C1

    C

    L

    2

    A1

    B

    E P

    A

    C1

    Standard Die Set with stripper plateRef. No.: D61.xxx.xxx

    Standard Die SetRef. No.: D71.xxx.xxx

  • 6REFERENCE NUMBER

    External Dimensions

    STANDARD ASSEMBLYDie Space3 Plate 2 Plate A B A1 C1 2 C2 2 C3 2 E P Pillars Bushes

    D81.125.016 D91.125.016 250 160 127 32 32 32 174 38D81.225.016 D91.225.016 250 160 127 32 40 32 174 38D81.325.016 D91.325.016 250 160 127 40 32 32 174 38D81.425.016 D91.425.016 250 160 127 40 40 32 174 38D81.125.020 D91.125.020 250 200 127 32 32 32 174 38 P10.024.xxx B10.024.050D81.225.020 D91.225.020 250 200 127 32 40 32 174 38D81.325.020 D91.325.020 250 200 127 40 32 32 174 38 P10.025.xxx B10.025.050D81.425.020 D91.425.020 250 200 127 40 40 32 174 38D81.125.025 D91.125.025 250 250 127 32 32 32 174 38D81.225.025 D91.225.025 250 250 127 32 40 32 174 38D81.325.025 D91.325.025 250 250 127 40 32 32 174 38D81.425.025 D91.425.025 250 250 127 40 40 32 174 38D81.131.020 D91.131.020 315 200 171 40 40 32 225 45D81.231.020 D91.231.020 315 200 171 40 50 32 225 45D81.331.020 D91.331.020 315 200 171 50 40 32 225 45D81.431.020 D91.431.020 315 200 171 50 50 32 225 45D81.131.025 D91.131.025 315 250 171 40 40 32 225 45D81.231.025 D91.231.025 315 250 171 40 50 32 225 45D81.331.025 D91.331.025 315 250 171 50 40 32 225 45D81.431.025 D91.431.025 315 250 171 50 50 32 225 45D81.131.031 D91.131.031 315 315 171 40 40 32 225 45D81.231.031 D91.231.031 315 315 171 40 50 32 225 45D81.331.031 D91.331.031 315 315 171 50 40 32 225 45D81.431.031 D91.431.031 315 315 171 50 50 32 225 45D81.140.020 D91.140.020 400 200 256 40 40 32 310 45 P10.030.xxx B10.030.050D81.240.020 D91.240.020 400 200 256 40 50 32 310 45D81.340.020 D91.340.020 400 200 256 50 40 32 310 45 P10.032.xxx B10.032.050D81.440.020 D91.440.020 400 200 256 50 50 32 310 45D81.140.025 D91.140.025 400 250 256 40 40 32 310 45D81.240.025 D91.240.025 400 250 256 40 50 32 310 45D81.340.025 D91.340.025 400 250 256 50 40 32 310 45D81.440.025 D91.440.025 400 250 256 50 50 32 310 45D81.140.031 D91.140.031 400 315 256 40 40 32 310 45D81.240.031 D91.240.031 400 315 256 40 50 32 310 45D81.340.031 D91.340.031 400 315 256 50 40 32 310 45D81.440.031 D91.440.031 400 315 256 50 50 32 310 45D81.140.040 D91.140.040 400 400 256 40 40 32 310 45D81.240.040 D91.240.040 400 400 256 40 50 32 310 45D81.340.040 D91.340.040 400 400 256 50 40 32 310 45D81.440.040 D91.440.040 400 400 256 50 50 32 310 45

    Standard Die Sets with Centre PillarsD81.xxx.xxxD91.xxx.xxx

    C2

    C3

    C1

    C

    L

    2

    C1

    Standard Die Set with stripper plateRef. No.: D81.xxx.xxx

    Standard Die SetRef. No.: D91.xxx.xxx

    B

    A

    E P

    A1

  • 7Standard Die Sets with Centre Pillars

    Demountable Pillars and/or Bronze Plated Brushes may be specifi ed and fi tted at additional cost.(Refer to Pillar & Bush Section)

    D81.xxx.xxxD91.xxx.xxx

    To order specify Die Set Reference No. and Pillar Length (L = see page 24)Example: D91.163.031 L=280

    REFERENCE NUMBER

    External Dimensions

    STANDARD ASSEMBLYDie Space3 Plate 2 Plate A B A1 C1 2 C2 2 C3 2 E P Pillars Bushes

    D81.150.025 D91.150.025 500 250 337 40 40 32 400 50D81.250.025 D91.250.025 500 250 337 40 50 32 400 50D81.350.025 D91.350.025 500 250 337 50 40 32 400 50D81.450.025 D91.450.025 500 250 337 50 50 32 400 50D81.150.031 D91.150.031 500 315 337 40 40 32 400 50D81.250.031 D91.250.031 500 315 337 40 50 32 400 50D81.350.031 D91.350.031 500 315 337 50 40 32 400 50 P10.038.xxx B10.038.050D81.450.031 D91.450.031 500 315 337 50 50 32 400 50D81.150.040 D91.150.040 500 400 337 40 40 32 400 50 P10.040.xxx B10.040.050D81.250.040 D91.250.040 500 400 337 40 50 32 400 50D81.350.040 D91.350.040 500 400 337 50 40 32 400 50D81.450.040 D91.450.040 500 400 337 50 50 32 400 50D81.150.050 D91.150.050 500 500 337 40 40 32 400 50D81.250.050 D91.250.050 500 500 337 40 50 32 400 50D81.350.050 D91.350.050 500 500 337 50 40 32 400 50D81.450.050 D91.450.050 500 500 337 50 50 32 400 50D81.163.031 D91.163.031 630 315 435 50 50 40 510 60D81.263.031 D91.263.031 630 315 435 50 58 40 510 60D81.363.031 D91.363.031 630 315 435 58 50 40 510 60D81.463.031 D91.463.031 630 315 435 58 58 40 510 60D81.163.040 D91.163.040 630 400 435 50 50 40 510 60D81.263.040 D91.263.040 630 400 435 50 58 40 510 60D81.363.040 D91.363.040 630 400 435 58 50 40 510 60D81.463.040 D91.463.040 630 400 435 58 58 40 510 60D81.163.050 D91.163.050 630 500 435 50 50 40 510 60D81.263.050 D91.263.050 630 500 435 50 58 40 510 60D81.363.050 D91.363.050 630 500 435 58 50 40 510 60D81.463.050 D91.463.050 630 500 435 58 58 40 510 60D81.163.063 D91.163.063 630 630 435 50 50 40 510 60 P10.048.xxx B10.048.050D81.263.063 D91.263.063 630 630 435 50 58 40 510 60D81.363.063 D91.363.063 630 630 435 58 50 40 510 60 P10.050.xxx B10.050.050D81.463.063 D91.463.063 630 630 435 58 58 40 510 60D81.171.040 D91.171.040 710 400 515 58 58 40 590 60D81.271.040 D91.271.040 710 400 515 58 63 40 590 60D81.371.040 D91.371.040 710 400 515 63 58 40 590 60D81.471.040 D91.471.040 710 400 515 63 63 40 590 60D81.171.050 D91.171.050 710 500 515 58 58 40 590 60D81.271.050 D91.271.050 710 500 515 58 63 40 590 60D81.371.050 D91.371.050 710 500 515 63 58 40 590 60D81.471.050 D91.471.050 710 500 515 63 63 40 590 60D81.171.063 D91.171.063 710 630 515 58 58 40 590 60D81.271.063 D91.271.063 710 630 515 58 63 40 590 60D81.371.063 D91.371.063 710 630 515 63 58 40 590 60D81.471.063 D91.471.063 710 630 515 63 63 40 590 60

  • 8REFERENCE NUMBER

    External Dimensions

    STANDARD ASSEMBLYDie SpaceB A B1 C1 2 C2 2 E P Pillars Bushes

    D72.012.006 108 125 63 25 20 69 28D72.016.006 108 160 63 25 20 104 28 P10.020.xxx B10.020.032D72.020.006 108 200 63 25 20 144 28D72.016.008 143 160 80 32 25 82 39D72.020.008 143 200 80 32 25 122 39D72.025.008 143 250 80 32 25 172 39 P10.025.xxx B10.025.050D72.020.010 163 200 100 40 32 122 39D72.025.010 163 250 100 40 32 172 39D72.031.010 163 315 100 40 32 237 39D72.020.012 195 200 125 40 32 114 43D72.025.012 195 250 125 40 32 164 43D72.031.012 195 315 125 40 32 229 43 P10.032.xxx B10.032.050D72.025.016 230 250 160 50 40 164 43D72.031.016 230 315 160 50 40 229 43D72.031.020 284 315 200 56 50 211 52 P10.040.xxx B10.040.050

    Standard Die Sets with Rear PillarsD72.xxx.xxx

    Demountable Pillars and/or Bronze Plated Bushes may be specifi ed and fi tted at additional cost.(Refer to Pillar & Bush Section)

    To order specify Die Set Reference No. and Pillar Length (L = see page 24)Example: D72.025.010 L=160

    C

    L

    2

    C1

    Standard Die SetRef. No.: D72.xxx.xxx

    A

    B

    E

    B

    PP

    1

  • 9Standard Die Sets with Rear Pillars D92.xxx.xxx

    REFERENCE NUMBER

    External Dimensions

    STANDARD ASSEMBLYDie SpaceB A B1 C1 2 C2 2 E P Pillars Bushes

    D92.125.016 160 250 98 32 32 174 38D92.225.016 160 250 98 32 40 174 38D92.325.016 160 250 98 40 32 174 38D92.425.016 160 250 98 40 40 174 38D92.125.020 200 250 138 32 32 174 38D92.225.020 200 250 138 32 40 174 38 P10.025.xxx B10.025.050D92.325.020 200 250 138 40 32 174 38D92.425.020 200 250 138 40 40 174 38D92.125.025 250 250 188 32 32 174 38D92.225.025 250 250 188 32 40 174 38D92.325.025 250 250 188 40 32 174 38D92.425.025 250 250 188 40 40 174 38D92.131.020 200 315 128 32 32 225 45D92.231.020 200 315 128 32 40 225 45D92.331.020 200 315 128 40 32 225 45D92.431.020 200 315 128 40 40 225 45D92.131.025 250 315 178 32 32 225 45D92.231.025 250 315 178 32 40 225 45D92.331.025 250 315 178 40 32 225 45D92.431.025 250 315 178 40 40 225 45D92.131.031 315 315 243 40 40 225 45D92.231.031 315 315 243 40 50 225 45D92.331.031 315 315 243 50 40 225 45D92.431.031 315 315 243 50 50 225 45 P10.032.xxx B10.032.050D92.140.020 200 400 128 40 40 310 45D92.240.020 200 400 128 40 50 310 45D92.340.020 200 400 128 50 40 310 45D92.440.020 200 400 128 50 50 310 45D92.140.025 250 400 178 40 40 310 45D92.240.025 250 400 178 40 50 310 45D92.340.025 250 400 178 50 40 310 45D92.440.025 250 400 178 50 50 310 45D92.140.031 315 400 243 40 40 310 45D92.240.031 315 400 243 40 50 310 45D92.340.031 315 400 243 50 40 310 45D92.440.031 315 400 243 50 50 310 45D92.140.040 400 400 318 40 40 300 50

    P10.040.xxx B10.040.050D92.240.040 400 400 318 40 50 300 50D92.340.040 400 400 318 50 40 300 50D92.440.040 400 400 318 50 50 300 50

    C

    L

    2

    C1

    Standard Die SetRef. No.: D92.xxx.xxx

    B

    E

    B

    P

    P

    A

    1

  • 10

    Standard Die Sets with Rear PillarsD92.xxx.xxxTo order specify Die Set Reference No. and Pillar Length (L = see page 24)

    Example: D92.325.025 L=180

    Demountable Pillars and/or Bronze Plated Bushes may be specifi ed and fi tted at additional cost.(Refer to Pillar & Bush Section)

    REFERENCE NUMBER

    External Dimensions

    STANDARD ASSEMBLYDie SpaceB A B1 C1 2 C2 2 E P Pillars Bushes

    D92.150.025 250 500 168 40 40 400 50

    P10.040.xxx B10.040.050

    D92.250.025 250 500 168 40 50 400 50D92.350.025 250 500 168 50 40 400 50D92.450.025 250 500 168 50 50 400 50D92.150.031 315 500 233 40 40 400 50D92.250.031 315 500 233 40 50 400 50D92.350.031 315 500 233 50 40 400 50D92.450.031 315 500 233 50 50 400 50D92.150.040 400 500 318 40 40 400 50D92.250.040 400 500 318 40 50 400 50D92.350.040 400 500 318 50 40 400 50D92.450.040 400 500 318 50 50 400 50D92.150.050 500 500 418 40 40 400 50D92.250.050 500 500 418 40 50 400 50D92.350.050 500 500 418 50 40 400 50D92.450.050 500 500 418 50 50 400 50D92.163.031 315 630 217 50 50 510 60

    P10.050.xxx B10.050.050

    D92.263.031 315 630 217 50 58 510 60D92.363.031 315 630 217 58 50 510 60D92.463.031 315 630 217 58 58 510 60D92.163.040 400 630 302 50 50 510 60D92.263.040 400 630 302 50 58 510 60D92.363.040 400 630 302 58 50 510 60D92.463.040 400 630 302 58 58 510 60D92.163.050 500 630 402 50 50 510 60D92.263.050 500 630 402 50 58 510 60D92.363.050 500 630 402 58 50 510 60D92.463.050 500 630 402 58 58 510 60D92.163.063 630 630 532 50 50 510 60D92.263.063 630 630 532 50 58 510 60D92.363.063 630 630 532 58 50 510 60D92.463.063 630 630 532 58 58 510 60D92.171.040 400 710 302 58 58 590 60D92.271.040 400 710 302 58 63 590 60D92.371.040 400 710 302 63 58 590 60D92.471.040 400 710 302 63 63 590 60D92.171.050 500 710 402 58 58 590 60D92.271.050 500 710 402 58 63 590 60D92.371.050 500 710 402 63 58 590 60D92.471.050 500 710 402 63 63 590 60D92.171.063 630 710 532 58 58 590 60D92.271.063 630 710 532 58 63 590 60D92.371.063 630 710 532 63 58 590 60D92.471.063 630 710 532 63 63 590 60

  • 11

    Standard Die Sets with Diagonal Pillars D83.xxx.xxxD93.xxx.xxx

    REFERENCENUMBER

    External DimensionsSTANDARDASSEMBLYDie Space Die Space

    3 Plate 2 Plate A B1 B A1 C1 2 C2 2 C3 2 E E1 P Pillars BushesD83.125.016 D93.125.016 250 37 160 127 32 32 32 174 84 38

    P10.024.xxxP10.025.xxx

    B10.024.050B10.025.050

    D83.225.016 D93.225.016 250 37 160 127 32 40 32 174 84 38D83.325.016 D93.325.016 250 37 160 127 40 32 32 174 84 38D83.425.016 D93.425.016 250 37 160 127 40 40 32 174 84 38D83.125.020 D93.125.020 250 77 200 127 32 32 32 174 124 38D83.225.020 D93.225.020 250 77 200 127 32 40 32 174 124 38D83.325.020 D93.325.020 250 77 200 127 40 32 32 174 124 38D83.425.020 D93.425.020 250 77 200 127 40 40 32 174 124 38D83.125.025 D93.125.025 250 127 250 127 32 32 32 174 174 38D83.225.025 D93.225.025 250 127 250 127 32 40 32 174 174 38D83.325.025 D93.325.025 250 127 250 127 40 32 32 174 174 38D83.425.025 D93.425.025 250 127 250 127 40 40 32 174 174 38D83.131.020 D93.131.020 315 56 200 171 32 32 32 225 110 45

    P10.030.xxxP10.032.xxx

    B10.030.050B10.032.050

    D83.231.020 D93.231.020 315 56 200 171 32 40 32 225 110 45D83.331.020 D93.331.020 315 56 200 171 40 32 32 225 110 45D83.431.020 D93.431.020 315 56 200 171 40 40 32 225 110 45D83.131.025 D93.131.025 315 106 250 171 32 32 32 225 160 45D83.231.025 D93.231.025 315 106 250 171 32 40 32 225 160 45D83.331.025 D93.331.025 315 106 250 171 40 32 32 225 160 45D83.431.025 D93.431.025 315 106 250 171 40 40 32 225 160 45D83.131.031 D93.131.031 315 171 315 171 40 40 32 225 225 45D83.231.031 D93.231.031 315 171 315 171 40 50 32 225 225 45D83.331.031 D93.331.031 315 171 315 171 50 40 32 225 225 45D83.431.031 D93.431.031 315 171 315 171 50 50 32 225 225 45D83.140.020 D93.140.020 400 56 200 256 40 40 32 310 110 45D83.240.020 D93.240.020 400 56 200 256 40 50 32 310 110 45D83.340.020 D93.340.020 400 56 200 256 50 40 32 310 110 45D83.440.020 D93.440.020 400 56 200 256 50 50 32 310 110 45D83.140.025 D93.140.025 400 106 250 256 40 40 32 310 160 45D83.240.025 D93.240.025 400 106 250 256 40 50 32 310 160 45D83.340.025 D93.340.025 400 106 250 256 50 40 32 310 160 45D83.440.025 D93.440.025 400 106 250 256 50 50 32 310 160 45D83.140.031 D93.140.031 400 171 315 256 40 40 32 310 225 45D83.240.031 D93.240.031 400 171 315 256 40 50 32 310 225 45D83.340.031 D93.340.031 400 171 315 256 50 40 32 310 225 45D83.440.031 D93.440.031 400 171 315 256 50 50 32 310 225 45D83.140.040 D93.140.040 400 256 400 256 40 40 32 310 310 45D83.240.040 D93.240.040 400 256 400 256 40 50 32 310 310 45D83.340.040 D93.340.040 400 256 400 256 50 40 32 310 310 45D83.440.040 D93.440.040 400 256 400 256 50 50 32 310 310 45

    C2

    C3

    C1

    C

    L

    2

    C1

    Standard Die Set with stripper plateRef. No.: D83.xxx.xxx

    Standard Die SetRef. No.: D93.xxx.xxx

    EB 1 A

    A

    E PP

    1 B1

  • 12

    REFERENCENUMBER

    External DimensionsSTANDARDASSEMBLYDie Space Die Space

    3 Plate 2 Plate A B1 B A1 C1 2 C2 2 C3 2 E E1 P Pillars BushesD83.150.025 D93.150.025 500 87 250 337 40 40 32 400 150 50

    P10.038.xxxP10.040.xxx

    B10.038.050B10.040.050

    D83.250.025 D93.250.025 500 87 250 337 40 50 32 400 150 50D83.350.025 D93.350.025 500 87 250 337 50 40 32 400 150 50D83.450.025 D93.450.025 500 87 250 337 50 50 32 400 150 50D83.150.031 D93.150.031 500 152 315 337 40 40 32 400 215 50D83.250.031 D93.250.031 500 152 315 337 40 50 32 400 215 50D83.350.031 D93.350.031 500 152 315 337 50 40 32 400 215 50D83.450.031 D93.450.031 500 152 315 337 50 50 32 400 215 50D83.150.040 D93.150.040 500 237 400 337 40 40 32 400 300 50D83.250.040 D93.250.040 500 237 400 337 40 50 32 400 300 50D83.350.040 D93.350.040 500 237 400 337 50 40 32 400 300 50D83.450.040 D93.450.040 500 237 400 337 50 50 32 400 300 50D83.150.050 D93.150.050 500 337 500 337 40 40 32 400 400 50D83.250.050 D93.250.050 500 337 500 337 40 50 32 400 400 50D83.350.050 D93.350.050 500 337 500 337 50 40 32 400 400 50D83.450.050 D93.450.050 500 337 500 337 50 50 32 400 400 50D83.163.031 D93.163.031 630 120 315 435 50 50 40 510 195 60

    P10.048.xxxP10.050.xxx

    B10.048.050B10.050.050

    D83.263.031 D93.263.031 630 120 315 435 50 58 40 510 195 60D83.363.031 D93.363.031 630 120 315 435 58 50 40 510 195 60D83.463.031 D93.463.031 630 120 315 435 58 58 40 510 195 60D83.163.040 D93.163.040 630 205 400 435 50 50 40 510 280 60D83.263.040 D93.263.040 630 205 400 435 50 58 40 510 280 60D83.363.040 D93.363.040 630 205 400 435 58 50 40 510 280 60D83.463.040 D93.463.040 630 205 400 435 58 58 40 510 280 60D83.163.050 D93.163.050 630 305 500 435 50 50 40 510 380 60D83.263.050 D93.263.050 630 305 500 435 50 58 40 510 380 60D83.363.050 D93.363.050 630 305 500 435 58 50 40 510 380 60D83.463.050 D93.463.050 630 305 500 435 58 58 40 510 380 60D83.163.063 D93.163.063 630 435 630 435 50 50 40 510 510 60D83.263.063 D93.263.063 630 435 630 435 50 58 40 510 510 60D83.363.063 D93.363.063 630 435 630 435 58 50 40 510 510 60D83.463.063 D93.463.063 630 435 630 435 58 58 40 510 510 60D83.171.040 D93.171.040 710 205 400 515 58 58 40 590 280 60D83.271.040 D93.271.040 710 205 400 515 58 63 40 590 280 60D83.371.040 D93.371.040 710 205 400 515 63 58 40 590 280 60D83.471.040 D93.471.040 710 205 400 515 63 63 40 590 280 60D83.171.050 D93.171.050 710 305 500 515 58 58 40 590 380 60D83.271.050 D93.271.050 710 305 500 515 58 63 40 590 380 60D83.371.050 D93.371.050 710 305 500 515 63 58 40 590 380 60D83.471.050 D93.471.050 710 305 500 515 63 63 40 590 380 60D83.171.063 D93.171.063 710 435 630 515 58 58 40 590 510 60D83.271.063 D93.271.063 710 435 630 515 58 63 40 590 510 60D83.371.063 D93.371.063 710 435 630 515 63 58 40 590 510 60D83.471.063 D93.471.063 710 435 630 515 63 63 40 590 510 60

    To order specify Die Set Reference No. and Pillar Length (L = see page 24)Example: D93.363.063 L=315

    Demountable Pillars and/or Bronze Plated Brushes may be specifi ed and fi tted at additional cost.(Refer to Pillar & Bush Section)

    Standard Die Sets with Diagonal PillarsD83.xxx.xxxD93.xxx.xxx

  • 13

    Standard Die Sets with Four Pillars D84.xxx.xxxD94.xxx.xxx

    NOTE: Dimension E is +2mm on Rear Pillars

    REFERENCENUMBER

    External DimensionsSTANDARDASSEMBLYDie Space Die Space

    3 Plate 2 Plate A B1 B A1 C1 2 C2 2 C3 2 E E1 P Pillars BushesD84.125.016 D94.125.016 250 37 160 127 32 32 32 174 84 38

    P10.025.xxx B10.025.050

    D84.225.016 D94.225.016 250 37 160 127 32 40 32 174 84 38D84.325.016 D94.325.016 250 37 160 127 40 32 32 174 84 38D84.425.016 D94.425.016 250 37 160 127 40 40 32 174 84 38D84.125.020 D94.125.020 250 77 200 127 32 32 32 174 124 38D84.225.020 D94.225.020 250 77 200 127 32 40 32 174 124 38D84.325.020 D94.325.020 250 77 200 127 40 32 32 174 124 38D84.425.020 D94.425.020 250 77 200 127 40 40 32 174 124 38D84.125.025 D94.125.025 250 127 250 127 32 32 32 174 174 38D84.225.025 D94.225.025 250 127 250 127 32 40 32 174 174 38D84.325.025 D94.325.025 250 127 250 127 40 32 32 174 174 38D84.425.025 D94.425.025 250 127 250 127 40 40 32 174 174 38D84.131.020 D94.131.020 315 77 200 192 32 32 32 239 124 38D84.231.020 D94.231.020 315 77 200 192 32 40 32 239 124 38D84.331.020 D94.331.020 315 77 200 192 40 32 32 239 124 38D84.431.020 D94.431.020 315 77 200 192 40 40 32 239 124 38D84.131.025 D94.131.025 315 127 250 192 32 32 32 239 174 38D84.231.025 D94.231.025 315 127 250 192 32 40 32 239 174 38D84.331.025 D94.331.025 315 127 250 192 40 32 32 239 174 38D84.431.025 D94.431.025 315 127 250 192 40 40 32 239 174 38D84.131.031 D94.131.031 315 192 315 192 40 40 32 239 239 38D84.231.031 D94.231.031 315 192 315 192 40 50 32 239 239 38D84.331.031 D94.331.031 315 192 315 192 50 40 32 239 239 38D84.431.031 D94.431.031 315 192 315 192 50 50 32 239 239 38D84.140.020 D94.140.020 400 77 200 277 40 40 32 324 124 38D84.240.020 D94.240.020 400 77 200 277 40 50 32 324 124 38D84.340.020 D94.340.020 400 77 200 277 50 40 32 324 124 38D84.440.020 D94.440.020 400 77 200 277 50 50 32 324 124 38D84.140.025 D94.140.025 400 127 250 277 40 40 32 324 174 38D84.240.025 D94.240.025 400 127 250 277 40 50 32 324 174 38D84.340.025 D94.340.025 400 127 250 277 50 40 32 324 174 38D84.440.025 D94.440.025 400 127 250 277 50 50 32 324 174 38D84.140.031 D94.140.031 400 171 315 256 40 40 32 310 225 45

    P10.032.xxx B10.032.050

    D84.240.031 D94.240.031 400 171 315 256 40 50 32 310 225 45D84.340.031 D94.340.031 400 171 315 256 50 40 32 310 225 45D84.440.031 D94.440.031 400 171 315 256 50 50 32 310 225 45D84.140.040 D94.140.040 400 256 400 256 40 40 32 310 310 45D84.240.040 D94.240.040 400 256 400 256 40 50 32 310 310 45D84.340.040 D94.340.040 400 256 400 256 50 40 32 310 310 45D84.440.040 D94.440.040 400 256 400 256 50 50 32 310 310 45

    C2

    C3

    C1

    C

    L

    2

    C1

    Standard Die Set with stripper plateRef. No.: D84.xxx.xxx

    Standard Die SetRef. No.: D94.xxx.xxx

    E

    P

    B1B1

    A

    AP E

    1

  • 14

    Standard Die Sets with Four PillarsD84.xxx.xxxD94.xxx.xxx

    NOTE: Dimension E is +2mm on Rear PillarsDemountable Pillars and/or Bronze Plated Bushes may be specifi ed and fi tted at additional cost (Refer to Pillar & Bush Section)

    To order specify Die Set Reference No. and Pillar Length (L = see page 24)Example: D91.350.050 L=250

    REFERENCENUMBER

    External DimensionsSTANDARDASSEMBLYDie Space Die Space

    3 Plate 2 Plate A B1 B A1 C1 2 C2 2 C3 2 E E1 P Pillars BushesD84.150.025 D94.150.025 500 106 250 356 40 40 32 410 160 45

    P10.032.xxx B10.032.050

    D84.250.025 D94.250.025 500 106 250 356 40 50 32 410 160 45D84.350.025 D94.350.025 500 106 250 356 50 40 32 410 160 45D84.450.025 D94.450.025 500 106 250 356 50 50 32 410 160 45D84.150.031 D94.150.031 500 171 315 356 40 40 32 410 225 45D84.250.031 D94.250.031 500 171 315 356 40 50 32 410 225 45D84.350.031 D94.350.031 500 171 315 356 50 40 32 410 225 45D84.450.031 D94.450.031 500 171 315 356 50 50 32 410 225 45D84.150.040 D94.150.040 500 256 400 356 40 40 32 410 310 45D84.250.040 D94.250.040 500 256 400 356 40 50 32 410 310 45D84.350.040 D94.350.040 500 256 400 356 50 40 32 410 310 45D84.450.040 D94.450.040 500 256 400 356 50 50 32 410 310 45D84.150.050 D94.150.050 500 356 500 356 40 40 32 410 410 45D84.250.050 D94.250.050 500 356 500 356 40 50 32 410 410 45D84.350.050 D94.350.050 500 356 500 356 50 40 32 410 410 45D84.450.050 D94.450.050 500 356 500 356 50 50 32 410 410 45D84.163.031 D94.163.031 630 152 315 467 50 50 40 530 215 50

    P10.040.xxx B10.040.050

    D84.263.031 D94.263.031 630 152 315 467 50 58 40 530 215 50D84.363.031 D94.363.031 630 152 315 467 58 50 40 530 215 50D84.463.031 D94.463.031 630 152 315 467 58 58 40 530 215 50D84.163.040 D94.163.040 630 237 400 467 50 50 40 530 300 50D84.263.040 D94.263.040 630 237 400 467 50 58 40 530 300 50D84.363.040 D94.363.040 630 237 400 467 58 50 40 530 300 50D84.463.040 D94.463.040 630 237 400 467 58 58 40 530 300 50D84.163.050 D94.163.050 630 337 500 467 50 50 40 530 400 50D84.263.050 D94.263.050 630 337 500 467 50 58 40 530 400 50D84.363.050 D94.363.050 630 337 500 467 58 50 40 530 400 50D84.463.050 D94.463.050 630 337 500 467 58 58 40 530 400 50D84.163.063 D94.163.063 630 467 630 467 50 50 40 530 530 50D84.263.063 D94.263.063 630 467 630 467 50 58 40 530 530 50D84.363.063 D94.363.063 630 467 630 467 58 50 40 530 530 50D84.463.063 D94.463.063 630 467 630 467 58 58 40 530 530 50D84.171.040 D94.171.040 710 205 400 515 58 58 40 590 280 60

    P10.050.xxx B10.050.050

    D84.271.040 D94.271.040 710 205 400 515 58 63 40 590 280 60D84.371.040 D94.371.040 710 205 400 515 63 58 40 590 280 60D84.471.040 D94.471.040 710 205 400 515 63 63 40 590 280 60D84.171.050 D94.171.050 710 305 500 515 58 58 40 590 380 60D84.271.050 D94.271.050 710 305 500 515 58 63 40 590 380 60D84.371.050 D94.371.050 710 305 500 515 63 58 40 590 380 60D84.471.050 D94.471.050 710 305 500 515 63 63 40 590 380 60D84.171.063 D94.171.063 710 435 630 515 58 58 40 590 510 60D84.271.063 D94.271.063 710 435 630 515 58 63 40 590 510 60D84.371.063 D94.371.063 710 435 630 515 63 58 40 590 510 60D84.471.063 D94.471.063 710 435 630 515 63 63 40 590 510 60

  • 15

    Standard Die Sets With Centre Pillarsand Ball Bearing Guide Bushes

    D80.xxx.xxxD90.xxx.xxx

    REFERENCENUMBER

    External Dimensions

    Die Space3 Plate 2 Plate A B A1 C1 2 C2 2 C3 2 D D1 E P

    D80.125.016 D90.125.016 250 160 120 32 32 32 25 24 165 42D80.225.016 D90.225.016 250 160 120 32 40 32 25 24 165 42D80.325.016 D90.325.016 250 160 120 40 32 32 25 24 165 42D80.425.016 D90.425.016 250 160 120 40 40 32 25 24 165 42D80.125.020 D90.125.020 250 200 120 32 32 32 25 24 165 42D80.225.020 D90.225.020 250 200 120 32 40 32 25 24 165 42D80.325.020 D90.325.020 250 200 120 40 32 32 25 24 165 42D80.425.020 D90.425.020 250 200 120 40 40 32 25 24 165 42D80.125.025 D90.125.025 250 250 120 32 32 32 25 24 165 42D80.225.025 D90.225.025 250 250 120 32 40 32 25 24 165 42D80.325.025 D90.325.025 250 250 120 40 32 32 25 24 165 42D80.425.025 D90.425.025 250 250 120 40 40 32 25 24 165 42D80.131.020 D90.131.020 315 200 171 40 40 32 32 30 225 45D80.231.020 D90.231.020 315 200 171 40 50 32 32 30 225 45D80.331.020 D90.331.020 315 200 171 50 40 32 32 30 225 45D80.431.020 D90.431.020 315 200 171 50 50 32 32 30 225 45D80.131.025 D90.131.025 315 250 171 40 40 32 32 30 225 45D80.231.025 D90.231.025 315 250 171 40 50 32 32 30 225 45D80.331.025 D90.331.025 315 250 171 50 40 32 32 30 225 45D80.431.025 D90.431.025 315 250 171 50 50 32 32 30 225 45D80.131.031 D90.131.031 315 315 171 40 40 32 32 30 225 45D80.231.031 D90.231.031 315 315 171 40 50 32 32 30 225 45D80.331.031 D90.331.031 315 315 171 50 40 32 32 30 225 45D80.431.031 D90.431.031 315 315 171 50 50 32 32 30 225 45D80.140.020 D90.140.020 400 200 256 40 40 32 32 30 310 45D80.240.020 D90.240.020 400 200 256 40 50 32 32 30 310 45D80.340.020 D90.340.020 400 200 256 50 40 32 32 30 310 45D80.440.020 D90.440.020 400 200 256 50 50 32 32 30 310 45D80.140.025 D90.140.025 400 250 256 40 40 32 32 30 310 45D80.240.025 D90.240.025 400 250 256 40 50 32 32 30 310 45D80.340.025 D90.340.025 400 250 256 50 40 32 32 30 310 45D80.440.025 D90.440.025 400 250 256 50 50 32 32 30 310 45D80.140.031 D90.140.031 400 315 256 40 40 32 32 30 310 45D80.240.031 D90.240.031 400 315 256 40 50 32 32 30 310 45D80.340.031 D90.340.031 400 315 256 50 40 32 32 30 310 45D80.440.031 D90.440.031 400 315 256 50 50 32 32 30 310 45D80.140.040 D90.140.040 400 400 256 40 40 32 32 30 310 45D80.240.040 D90.240.040 400 400 256 40 50 32 32 30 310 45D80.340.040 D90.340.040 400 400 256 50 40 32 32 30 310 45D80.440.040 D90.440.040 400 400 256 50 50 32 32 30 310 45

    C2 C

    D

    2

    C1

    CD

    3

    D1 D B

    A

    E P

    1

    A1C1

    Standard Die Set with stripper plateRef. No.: D80.xxx.xxx

    Standard Die SetRef. No.: D90.xxx.xxx

  • 16

    Standard Die Sets With Centre Pillarsand Ball Bearing Guide Bushes

    D80.xxx.xxxD90.xxx.xxx

    Die Space refers to use of B30 Bushes, the use of B40 Bushes will reduce Die Space

    To order specify Die Set Reference No. and details of Pillar, Ball Bearing Guide Bushand Ball Cage (Refer to Pillar & Bush Section)

    Die Space refers to use of B30 Bushes

    REFERENCENUMBER

    External Dimensions

    Die Space3 Plate 2 Plate A B A1 C1 2 C2 2 C3 2 D D1 E P

    D80.150.025 D90.150.025 500 250 330 40 40 32 40 38 395 52D80.250.025 D90.250.025 500 250 330 40 50 32 40 38 395 52D80.350.025 D90.350.025 500 250 330 50 40 32 40 38 395 52D80.450.025 D90.450.025 500 250 330 50 50 32 40 38 395 52D80.150.031 D90.150.031 500 315 330 40 40 32 40 38 395 52D80.250.031 D90.250.031 500 315 330 40 50 32 40 38 395 52D80.350.031 D90.350.031 500 315 330 50 40 32 40 38 395 52D80.450.031 D90.450.031 500 315 330 50 50 32 40 38 395 52D80.150.040 D90.150.040 500 400 330 40 40 32 40 38 395 52D80.250.040 D90.250.040 500 400 330 40 50 32 40 38 395 52D80.350.040 D90.350.040 500 400 330 50 40 32 40 38 395 52D80.450.040 D90.450.040 500 400 330 50 50 32 40 38 395 52D80.150.050 D90.150.050 500 500 330 40 40 32 40 38 395 52D80.250.050 D90.250.050 500 500 330 40 50 32 40 38 395 52D80.350.050 D90.350.050 500 500 330 50 40 32 40 38 395 52D80.450.050 D90.450.050 500 500 330 50 50 32 40 38 395 52D80.163.031 D90.163.031 630 315 429 50 50 40 50 48 510 60D80.263.031 D90.263.031 630 315 429 50 58 40 50 48 510 60D80.363.031 D90.363.031 630 315 429 58 50 40 50 48 510 60D80.463.031 D90.463.031 630 315 429 58 58 40 50 48 510 60D80.163.040 D90.163.040 630 400 429 50 50 40 50 48 510 60D80.263.040 D90.263.040 630 400 429 50 58 40 50 48 510 60D80.363.040 D90.363.040 630 400 429 58 50 40 50 48 510 60D80.463.040 D90.463.040 630 400 429 58 58 40 50 48 510 60D80.163.050 D90.163.050 630 500 429 50 50 40 50 48 510 60D80.263.050 D90.263.050 630 500 429 50 58 40 50 48 510 60D80.363.050 D90.363.050 630 500 429 58 50 40 50 48 510 60D80.463.050 D90.463.050 630 500 429 58 58 40 50 48 510 60D80.163.063 D90.163.063 630 630 429 50 50 40 50 48 510 60D80.263.063 D90.263.063 630 630 429 50 58 40 50 48 510 60D80.363.063 D90.363.063 630 630 429 58 50 40 50 48 510 60D80.463.063 D90.463.063 630 630 429 58 58 40 50 48 510 60D80.171.040 D90.171.040 710 400 509 58 58 40 50 48 590 60D80.271.040 D90.271.040 710 400 509 58 63 40 50 48 590 60D80.371.040 D90.371.040 710 400 509 63 58 40 50 48 590 60D80.471.040 D90.471.040 710 400 509 63 63 40 50 48 590 60D80.171.050 D90.171.050 710 500 509 58 58 40 50 48 590 60D80.271.050 D90.271.050 710 500 509 58 63 40 50 48 590 60D80.371.050 D90.371.050 710 500 509 63 58 40 50 48 590 60D80.471.050 D90.471.050 710 500 509 63 63 40 50 48 590 60D80.171.063 D90.171.063 710 630 509 58 58 40 50 48 590 60D80.271.063 D90.271.063 710 630 509 58 63 40 50 48 590 60D80.371.063 D90.371.063 710 630 509 63 58 40 50 48 590 60D80.471.063 D90.471.063 710 630 509 63 63 40 50 48 590 60

  • 17

    Standard Die Sets With Rear Pillarsand Ball Bearing Guide Bushes D97.xxx.xxx

    REFERENCENUMBER

    External Dimensions

    Die SpaceB A B1 C1 2 C2 2 D1 E P

    D97.125.016 160 250 93 32 32 32 170 40D97.225.016 160 250 93 32 40 32 170 40D97.325.016 160 250 93 40 32 32 170 40D97.425.016 160 250 93 40 40 32 170 40D97.125.020 200 250 133 32 32 32 170 40D97.225.020 200 250 133 32 40 32 170 40D97.325.020 200 250 133 40 32 32 170 40D97.425.020 200 250 133 40 40 32 170 40D97.125.025 250 250 183 32 32 32 170 40D97.225.025 250 250 183 32 40 32 170 40D97.325.025 250 250 183 40 32 32 170 40D97.425.025 250 250 183 40 40 32 170 40D97.131.020 200 315 128 32 32 32 225 45D97.231.020 200 315 128 32 40 32 225 45D97.331.020 200 315 128 40 32 32 225 45D97.431.020 200 315 128 40 40 32 225 45D97.131.025 250 315 178 32 32 32 225 45D97.231.025 250 315 178 32 40 32 225 45D97.331.025 250 315 178 40 32 32 225 45D97.431.025 250 315 178 40 40 32 225 45D97.131.031 315 315 243 40 40 32 225 45D97.231.031 315 315 243 40 50 32 225 45D97.331.031 315 315 243 50 40 32 225 45D97.431.031 315 315 243 50 50 32 225 45D97.140.020 200 400 128 40 40 32 310 45D97.240.020 200 400 128 40 50 32 310 45D97.340.020 200 400 128 50 40 32 310 45D97.440.020 200 400 128 50 50 32 310 45D97.140.025 250 400 178 40 40 32 310 45D97.240.025 250 400 178 40 50 32 310 45D97.340.025 250 400 178 50 40 32 310 45D97.440.025 250 400 178 50 50 32 310 45D97.140.031 315 400 230 40 40 40 295 52D97.240.031 315 400 230 40 50 40 295 52D97.340.031 315 400 230 50 40 40 295 52D97.440.031 315 400 230 50 50 40 295 52D97.140.040 400 400 315 40 40 40 295 52D97.240.040 400 400 315 40 50 40 295 52D97.340.040 400 400 315 50 40 40 295 52D97.440.040 400 400 315 50 50 40 295 52

    C2

    Standard Die SetRef. No.: D97.xxx.xxx

    C

    D

    1

    B

    B

    A

    PP E

    1

  • 18

    Standard Die Sets With Rear Pillarsand Ball Bearing Guide BushesD97.xxx.xxx

    Die Space refers to use of B30 Bushes, the use of B40 Bushes will reduce Die Space

    To order specify Die Set Reference No. and details of Pillar, Ball Bearing Guide Bush andBall Cage (Refer to Pillar & Bush Section)

    Die Space refers to use of B30 Bushes

    REFERENCENUMBER

    External Dimensions

    Die SpaceB A B1 C1 2 C2 2 D1 E P

    D97.150.025 250 500 157 40 40 40 395 52D97.250.025 250 500 157 40 50 40 395 52D97.350.025 250 500 157 50 40 40 395 52D97.450.025 250 500 157 50 50 40 395 52D97.150.031 315 500 222 40 40 40 395 52D97.250.031 315 500 222 40 50 40 395 52D97.350.031 315 500 222 50 40 40 395 52D97.450.031 315 500 222 50 50 40 395 52D97.150.040 400 500 307 40 40 40 395 52D97.250.040 400 500 307 40 50 40 395 52D97.350.040 400 500 307 50 40 40 395 52D97.450.040 400 500 307 50 50 40 395 52D97.150.050 500 500 407 40 40 40 395 52D97.250.050 500 500 407 40 50 40 395 52D97.350.050 500 500 407 50 40 40 395 52D97.450.050 500 500 407 50 50 40 395 52D97.163.031 315 630 206 50 50 50 510 60D97.263.031 315 630 206 50 58 50 510 60D97.363.031 315 630 206 58 50 50 510 60D97.463.031 315 630 206 58 58 50 510 60D97.163.040 400 630 291 50 50 50 510 60D97.263.040 400 630 291 50 58 50 510 60D97.363.040 400 630 291 58 50 50 510 60D97.463.040 400 630 291 58 58 50 510 60D97.163.050 500 630 391 50 50 50 510 60D97.263.050 500 630 391 50 58 50 510 60D97.363.050 500 630 391 58 50 50 510 60D97.463.050 500 630 391 58 58 50 510 60D97.163.063 630 630 521 50 50 50 510 60D97.263.063 630 630 521 50 58 50 510 60D97.363.063 630 630 521 58 50 50 510 60D97.463.063 630 630 521 58 58 50 510 60D97.171.040 400 710 291 58 58 50 590 60D97.271.040 400 710 291 58 63 50 590 60D97.371.040 400 710 291 63 58 50 590 60D97.471.040 400 710 291 63 63 50 590 60D97.171.050 500 710 391 58 58 50 590 60D97.271.050 500 710 391 58 63 50 590 60D97.371.050 500 710 391 63 58 50 590 60D97.471.050 500 710 391 63 63 50 590 60D97.171.063 630 710 521 58 58 50 590 60D97.271.063 630 710 521 58 63 50 590 60D97.371.063 630 710 521 63 58 50 590 60D97.471.063 630 710 521 63 63 50 590 60

  • 19

    Standard Die Sets with Diagonal Pillarsand Ball Bearing Guide Bushes

    D85.xxx.xxxD95.xxx.xxx

    REFERENCENUMBER

    External Dimensions

    Die Space Die Space3 Plate 2 Plate A B1 B A1 C1 2 C2 2 C3 2 D D1 E E1 P

    D85.125.016 D95.125.016 250 30 160 120 32 32 32 25 24 165 75 42D85.225.016 D95.225.016 250 30 160 120 32 40 32 25 24 165 75 42D85.325.016 D95.325.016 250 30 160 120 40 32 32 25 24 165 75 42D85.425.016 D95.425.016 250 30 160 120 40 40 32 25 24 165 75 42D85.125.020 D95.125.020 250 70 200 120 32 32 32 25 24 165 115 42D85.225.020 D95.225.020 250 70 200 120 32 40 32 25 24 165 115 42D85.325.020 D95.325.020 250 70 200 120 40 32 32 25 24 165 115 42D85.425.020 D95.425.020 250 70 200 120 40 40 32 25 24 165 115 42D85.125.025 D95.125.025 250 120 250 120 32 32 32 25 24 165 165 42D85.225.025 D95.225.025 250 120 250 120 32 40 32 25 24 165 165 42D85.325.025 D95.325.025 250 120 250 120 40 32 32 25 24 165 165 42D85.425.025 D95.425.025 250 120 250 120 40 40 32 25 24 165 165 42D85.131.020 D95.131.020 315 56 200 171 32 32 32 32 30 225 110 45D85.231.020 D95.231.020 315 56 200 171 32 40 32 32 30 225 110 45D85.331.020 D95.331.020 315 56 200 171 40 32 32 32 30 225 110 45D85.431.020 D95.431.020 315 56 200 171 40 40 32 32 30 225 110 45D85.131.025 D95.131.025 315 106 250 171 32 32 32 32 30 225 160 45D85.231.025 D95.231.025 315 106 250 171 32 40 32 32 30 225 160 45D85.331.025 D95.331.025 315 106 250 171 40 32 32 32 30 225 160 45D85.431.025 D95.431.025 315 106 250 171 40 40 32 32 30 225 160 45D85.131.031 D95.131.031 315 171 315 171 40 40 32 32 30 225 225 45D85.231.031 D95.231.031 315 171 315 171 40 50 32 32 30 225 225 45D85.331.031 D95.331.031 315 171 315 171 50 40 32 32 30 225 225 45D85.431.031 D95.431.031 315 171 315 171 50 50 32 32 30 225 225 45D85.140.020 D95.140.020 400 56 200 256 40 40 32 32 30 310 110 45D85.240.020 D95.240.020 400 56 200 256 40 50 32 32 30 310 110 45D85.340.020 D95.340.020 400 56 200 256 50 40 32 32 30 310 110 45D85.440.020 D95.440.020 400 56 200 256 50 50 32 32 30 310 110 45D85.140.025 D95.140.025 400 106 250 256 40 40 32 32 30 310 160 45D85.240.025 D95.240.025 400 106 250 256 40 50 32 32 30 310 160 45D85.340.025 D95.340.025 400 106 250 256 50 40 32 32 30 310 160 45D85.440.025 D95.440.025 400 106 250 256 50 50 32 32 30 310 160 45D85.140.031 D95.140.031 400 171 315 256 40 40 32 32 30 310 225 45D85.240.031 D95.240.031 400 171 315 256 40 50 32 32 30 310 225 45D85.340.031 D95.340.031 400 171 315 256 50 40 32 32 30 310 225 45D85.440.031 D95.440.031 400 171 315 256 50 50 32 32 30 310 225 45D85.140.040 D95.140.040 400 256 400 256 40 40 32 32 30 310 310 45D85.240.040 D95.240.040 400 256 400 256 40 50 32 32 30 310 310 45D85.340.040 D95.340.040 400 256 400 256 50 40 32 32 30 310 310 45D85.440.040 D95.440.040 400 256 400 256 50 50 32 32 30 310 310 45

    C2 C

    D

    2

    C1

    CD

    3

    D1 D1

    C1

    Standard Die Set with stripper plateRef. No.: D85.xxx.xxx

    Standard Die SetRef. No.: D95.xxx.xxx

    E

    E PP

    B1 A

    A

    1 B1

  • 20

    Standard Die Sets with Diagonal Pillarsand Ball Bearing Guide Bushes

    D85.xxx.xxxD95.xxx.xxx

    Die Space refers to use of B30 Bushes, the use of B40 Bushes will reduce Die Space

    To order specify Die Set Reference No. and details of Pillar, Ball Bearing Guide Bush and Ball Cage(Refer to Pillar & Bush Section)

    Die Space refers to use of B30 Bushes

    REFERENCENUMBER

    External Dimensions

    Die Space Die Space3 Plate 2 Plate A B1 B A1 C1 2 C2 2 C3 2 D D1 E E1 P

    D85.150.025 D95.150.025 500 80 250 330 40 40 32 40 38 395 145 52D85.250.025 D95.250.025 500 80 250 330 40 50 32 40 38 395 145 52D85.350.025 D95.350.025 500 80 250 330 50 40 32 40 38 395 145 52D85.450.025 D95.450.025 500 80 250 330 50 50 32 40 38 395 145 52D85.150.031 D95.150.031 500 145 315 330 40 40 32 40 38 395 210 52D85.250.031 D95.250.031 500 145 315 330 40 50 32 40 38 395 210 52D85.350.031 D95.350.031 500 145 315 330 50 40 32 40 38 395 210 52D85.450.031 D95.450.031 500 145 315 330 50 50 32 40 38 395 210 52D85.150.040 D95.150.040 500 230 400 330 40 40 32 40 38 395 295 52D85.250.040 D95.250.040 500 230 400 330 40 50 32 40 38 395 295 52D85.350.040 D95.350.040 500 230 400 330 50 40 32 40 38 395 295 52D85.450.040 D95.450.040 500 230 400 330 50 50 32 40 38 395 295 52D85.150.050 D95.150.050 500 330 500 330 40 40 32 40 38 395 395 52D85.250.050 D95.250.050 500 330 500 330 40 50 32 40 38 395 395 52D85.350.050 D95.350.050 500 330 500 330 50 40 32 40 38 395 395 52D85.450.050 D95.450.050 500 330 500 330 50 50 32 40 38 395 395 52D85.163.031 D95.163.031 630 114 315 429 50 50 40 50 48 510 195 60D85.263.031 D95.263.031 630 114 315 429 50 58 40 50 48 510 195 60D85.363.031 D95.363.031 630 114 315 429 58 50 40 50 48 510 195 60D85.463.031 D95.463.031 630 114 315 429 58 58 40 50 48 510 195 60D85.163.040 D95.163.040 630 199 400 429 50 50 40 50 48 510 280 60D85.263.040 D95.263.040 630 199 400 429 50 58 40 50 48 510 280 60D85.363.040 D95.363.040 630 199 400 429 58 50 40 50 48 510 280 60D85.463.040 D95.463.040 630 199 400 429 58 58 40 50 48 510 280 60D85.163.050 D95.163.050 630 299 500 429 50 50 40 50 48 510 380 60D85.263.050 D95.263.050 630 299 500 429 50 58 40 50 48 510 380 60D85.363.050 D95.363.050 630 299 500 429 58 50 40 50 48 510 380 60D85.463.050 D95.463.050 630 299 500 429 58 58 40 50 48 510 380 60D85.163.063 D95.163.063 630 429 630 429 50 50 40 50 48 510 510 60D85.263.063 D95.263.063 630 429 630 429 50 58 40 50 48 510 510 60D85.363.063 D95.363.063 630 429 630 429 58 50 40 50 48 510 510 60D85.463.063 D95.463.063 630 429 630 429 58 58 40 50 48 510 510 60D85.171.040 D95.171.040 710 199 400 509 58 58 40 50 48 590 280 60D85.271.040 D95.271.040 710 199 400 509 58 63 40 50 48 590 280 60D85.371.040 D95.371.040 710 199 400 509 63 58 40 50 48 590 280 60D85.471.040 D95.471.040 710 199 400 509 63 63 40 50 48 590 280 60D85.171.050 D95.171.050 710 299 500 509 58 58 40 50 48 590 380 60D85.271.050 D95.271.050 710 299 500 509 58 63 40 50 48 590 380 60D85.371.050 D95.371.050 710 299 500 509 63 58 40 50 48 590 380 60D85.471.050 D95.471.050 710 299 500 509 63 63 40 50 48 590 380 60D85.171.063 D95.171.063 710 429 630 509 58 58 40 50 48 590 510 60D85.271.063 D95.271.063 710 429 630 509 58 63 40 50 48 590 510 60D85.371.063 D95.371.063 710 429 630 509 63 58 40 50 48 590 510 60D85.471.063 D95.471.063 710 429 630 509 63 63 40 50 48 590 510 60

  • 21

    Standard Die Sets with Four Pillarsand Ball Bearing Guide Bushes

    D89.xxx.xxxD99.xxx.xxx

    NOTE: Dimension E is +2mm on Rear Pillars

    REFERENCENUMBER

    External Dimensions

    Die Space Die Space3 Plate 2 Plate A B1 B A1 C1 2 C2 2 C3 2 D D1 E E1 P

    D89.125.016 D99.125.016 250 30 160 120 32 32 32 25 165 75 42 52D89.225.016 D99.225.016 250 30 160 120 32 40 32 25 165 75 42 52D89.325.016 D99.325.016 250 30 160 120 40 32 32 25 165 75 42 52D89.425.016 D99.425.016 250 30 160 120 40 40 32 25 165 75 42 52D89.125.020 D99.125.020 250 70 200 120 32 32 32 25 165 115 42 52D89.225.020 D99.225.020 250 70 200 120 32 40 32 25 165 115 42 52D89.325.020 D99.325.020 250 70 200 120 40 32 32 25 165 115 42 52D89.425.020 D99.425.020 250 70 200 120 40 40 32 25 165 115 42 52D89.125.025 D99.125.025 250 120 250 120 32 32 32 25 165 165 42 52D89.225.025 D99.225.025 250 120 250 120 32 40 32 25 165 165 42 52D89.325.025 D99.325.025 250 120 250 120 40 32 32 25 165 165 42 52D89.425.025 D99.425.025 250 120 250 120 40 40 32 25 165 165 42 52D89.131.020 D99.131.020 315 70 200 185 32 32 32 25 230 115 42 52D89.231.020 D99.231.020 315 70 200 185 32 40 32 25 230 115 42 52D89.331.020 D99.331.020 315 70 200 185 40 32 32 25 230 115 42 52D89.431.020 D99.431.020 315 70 200 185 40 40 32 25 230 115 42 52D89.131.025 D99.131.025 315 120 250 185 32 32 32 25 230 165 42 60D89.231.025 D99.231.025 315 120 250 185 32 40 32 25 230 165 42 60D89.331.025 D99.331.025 315 120 250 185 40 32 32 25 230 165 42 60D89.431.025 D99.431.025 315 120 250 185 40 40 32 25 230 165 42 60D89.131.031 D99.131.031 315 185 315 185 40 40 32 25 230 230 42 60D89.231.031 D99.231.031 315 185 315 185 40 50 32 25 230 230 42 60D89.331.031 D99.331.031 315 185 315 185 50 40 32 25 230 230 42 60D89.431.031 D99.431.031 315 185 315 185 50 50 32 25 230 230 42 60D89.140.020 D99.140.020 400 70 200 270 40 40 32 25 315 115 42 60D89.240.020 D99.240.020 400 70 200 270 40 50 32 25 315 115 42 60D89.340.020 D99.340.020 400 70 200 270 50 40 32 25 315 115 42 60D89.440.020 D99.440.020 400 70 200 270 50 50 32 25 315 115 42 60D89.140.025 D99.140.025 400 120 250 270 40 40 32 25 315 165 42 60D89.240.025 D99.240.025 400 120 250 270 40 50 32 25 315 165 42 60D89.340.025 D99.340.025 400 120 250 270 50 40 32 25 315 165 42 60D89.440.025 D99.440.025 400 120 250 270 50 50 32 25 315 165 42 60D89.140.031 D99.140.031 400 165 315 250 40 40 32 32 304 219 48 60D89.240.031 D99.240.031 400 165 315 250 40 50 32 32 304 219 48 60D89.340.031 D99.340.031 400 165 315 250 50 40 32 32 304 219 48 60D89.440.031 D99.440.031 400 165 315 250 50 50 32 32 304 219 48 60D89.140.040 D99.140.040 400 250 400 250 40 40 32 32 304 304 48 60D89.240.040 D99.240.040 400 250 400 250 40 50 32 32 304 304 48 60D89.340.040 D99.340.040 400 250 400 250 50 40 32 32 304 304 48 60D89.440.040 D99.440.040 400 250 400 250 50 50 32 32 304 304 48 60

    C2

    CD

    3

    Standard Die Set with stripper plateRef. No.: D89.xxx.xxx

    Standard Die SetRef. No.: D99.xxx.xxx

    C

    D

    2

    E

    P

    B1

    A1

    B

    PA

    E

    1

    C1 C1

  • 22

    Standard Die Sets with Four Pillarsand Ball Bearing Guide Bushes

    D89.xxx.xxxD99.xxx.xxx

    NOTE: Dimension E is +2mm on Rear PillarsDie Space refers to use of B30 Bushes, the use of B40 Bushes will reduce Die Space

    To order specify Die Set Reference No. and details of Pillar, Ball Bearing Guide Bush andBall Cage (Refer to Pillar and Bush Section)

    Die Space refers to use of B30 Bushes

    REFERENCENUMBER

    External Dimensions

    Die Space Die Space3 Plate 2 Plate A B1 B A1 C1 2 C2 2 C3 2 D E E1 P

    D89.150.025 D99.150.025 500 100 250 350 40 40 32 32 404 154 48D89.250.025 D99.250.025 500 100 250 350 40 50 32 32 404 154 48D89.350.025 D99.350.025 500 100 250 350 50 40 32 32 404 154 48D89.450.025 D99.450.025 500 100 250 350 50 50 32 32 404 154 48D89.150.031 D99.150.031 500 165 315 350 40 40 32 32 404 219 48D89.250.031 D99.250.031 500 165 315 350 40 50 32 32 404 219 48D89.350.031 D99.350.031 500 165 315 350 50 40 32 32 404 219 48D89.450.031 D99.450.031 500 165 315 350 50 50 32 32 404 219 48D89.150.040 D99.150.040 500 250 400 350 40 40 32 32 404 304 48D89.250.040 D99.250.040 500 250 400 350 40 50 32 32 404 304 48D89.350.040 D99.350.040 500 250 400 350 50 40 32 32 404 304 48D89.450.040 D99.450.040 500 250 400 350 50 50 32 32 404 304 48D89.150.050 D99.150.050 500 350 500 350 40 40 32 32 404 404 48D89.250.050 D99.250.050 500 350 500 350 40 50 32 32 404 404 48D89.350.050 D99.350.050 500 350 500 350 50 40 32 32 404 404 48D89.450.050 D99.450.050 500 350 500 350 50 50 32 32 404 404 48D89.163.031 D99.163.031 630 140 315 455 50 50 40 40 520 205 55D89.263.031 D99.263.031 630 140 315 455 50 58 40 40 520 205 55D89.363.031 D99.363.031 630 140 315 455 58 50 40 40 520 205 55D89.463.031 D99.463.031 630 140 315 455 58 58 40 40 520 205 55D89.163.040 D99.163.040 630 225 400 455 50 50 40 40 520 290 55D89.263.040 D99.263.040 630 225 400 455 50 58 40 40 520 290 55D89.363.040 D99.363.040 630 225 400 455 58 50 40 40 520 290 55D89.463.040 D99.463.040 630 225 400 455 58 58 40 40 520 290 55D89.163.050 D99.163.050 630 325 500 455 50 50 40 40 520 390 55D89.263.050 D99.263.050 630 325 500 455 50 58 40 40 520 390 55D89.363.050 D99.363.050 630 325 500 455 58 50 40 40 520 390 55D89.463.050 D99.463.050 630 325 500 455 58 58 40 40 520 390 55D89.163.063 D99.163.063 630 455 630 455 50 50 40 40 520 520 55D89.263.063 D99.263.063 630 455 630 455 50 58 40 40 520 520 55D89.363.063 D99.363.063 630 455 630 455 58 50 40 40 520 520 55D89.463.063 D99.463.063 630 455 630 455 58 58 40 40 520 520 55D89.171.040 D99.171.040 710 190 400 500 58 58 40 50 581 271 64D89.271.040 D99.271.040 710 190 400 500 58 63 40 50 581 271 64D89.371.040 D99.371.040 710 190 400 500 63 58 40 50 581 271 64D89.471.040 D99.471.040 710 190 400 500 63 63 40 50 581 271 64D89.171.050 D99.171.050 710 290 500 500 58 58 40 50 581 371 64D89.271.050 D99.271.050 710 290 500 500 58 63 40 50 581 371 64D89.371.050 D99.371.050 710 290 500 500 63 58 40 50 581 371 64D89.471.050 D99.471.050 710 290 500 500 63 63 40 50 581 371 64D89.171.063 D99.171.063 710 420 630 500 58 58 40 50 581 501 64D89.271.063 D99.271.063 710 420 630 500 58 63 40 50 581 501 64D89.371.063 D99.371.063 710 420 630 500 63 58 40 50 581 501 64D89.471.063 D99.471.063 710 420 630 500 63 63 40 50 581 501 64

  • 23

    Standard Shanks & Setting Posts

    Symbol No. A B C DSSM25 25 M20 x 2.5 45 35SSM32 32 M20 x 2.5 56 35SSM40 40 M20 x 3 70 45SSM50 50 M20 x 3 80 60SSM65 65 M20 x 3 90 60

    Symbol No. A B C DSSI10 1 3/4 WHIT 2 2SSI15 11/2 3/4 WHIT 2 11/2SSI20 2 11/4 WHIT 2 2SSI25 21/2 11/4 WHIT 2 2SSI30 3 11/4 WHIT 3 2

    Symbol No. A B C D ESP20 20 22.080.0 11 13 7SP25 25 22.090.0 14 15 9SP32 32 22.0100.0 14 15 9SP38 38 25.0100.0 17 18 11SP50 50 25.0100.0 17 18 11

    Example order: 6 off SP25 x 55.0Will be supplied soft unless otherwise stated.

    Example order: 2 off SSM25

    A B

    C Length D Length

    C

    D

    E

    A

    B+0.5

  • 24

    In addition to the AW Precision range of Standard Die Sets we are able to offer an excellent service to manufacture and supply SPECIAL DIE SETS to individual design requirements.With the benefi t of the latest generation CNC machine technology we can supply die sets with peripheral shapes amecut to your particular design specifi cations, together with amecut apertures.

    Alternatively, we can supply with machined apertures and pockets, etc.All die set plates are stress relieved prior to grinding and machining.Please forward your design specifi cation for quotation.

    Special Die Sets

  • 25

    Guide Pillars P10.xxx.xxx

    Example order (give pillar diameter and length) P10.020.140

    D1 19 20 24 25 30 32 38 40 48 50 63 80d M5 M6 M8 M10 M12 M16 M20m 6 8 8 8 8 8 8

    L CATALOGUE REFERENCES100 P10.019.100 P10.020.100 P10.024.100 P10.025.100110 P10.019.110 P10.020.110 P10.024.110 P10.025.110 P10.030.110 P10.032.110125 P10.019.125 P10.020.125 P10.024.125 P10.025.125 P10.030.125 P10.032.125 P10.038.125 P10.040.125140 P10.019.140 P10.020.140 P10.024.140 P10.025.140 P10.030.140 P10.032.140 P10.038.140 P10.040.140160 P10.019.160 P10.020.160 P10.024.160 P10.025.160 P10.030.160 P10.032.160 P10.038.160 P10.040.160 P10.048.160 P10.050.160180 P10.019.180 P10.020.180 P10.024.180 P10.025.180 P10.030.180 P10.032.180 P10.038.180 P10.040.180 P10.048.180 P10.050.180200 P10.019.200 P10.020.200 P10.024.200 P10.025.200 P10.030.200 P10.032.200 P10.038.200 P10.040.200 P10.048.200 P10.050.200 P10.063.200220 P10.024.220 P10.025.220 P10.030.220 P10.032.220 P10.038.220 P10.040.220 P10.048.220 P10.050.220 P10.063.220250 P10.024.250 P10.025.250 P10.030.250 P10.032.250 P10.038.250 P10.040.250 P10.048.250 P10.050.250 P10.063.250280 P10.024.280 P10.025.280 P10.030.280 P10.032.280 P10.038.280 P10.040.280 P10.048.280 P10.050.280 P10.063.280 P10.080.280315 P10.030.315 P10.032.315 P10.038.315 P10.040.315 P10.048.315 P10.050.315 P10.063.315 P10.080.315355 P10.038.355 P10.040.355 P10.048.355 P10.050.355 P10.063.355 P10.080.355400 P10.048.400 P10.050.400 P10.063.400 P10.080.400450 P10.048.450 P10.050.450 P10.063.450 P10.080.450500 P10.080.500

    min

    1.5 x

    dm

    d

    L

    D1

    EXAMPLETo use with

    Case Hardened 60 64 HRC

    Bush B10.xxx.xxxB12.xxx.xxx

    page 28

    Bush B30.xxx.xxxBall Cage C11.xxx.xxx

    C12.xxx.xxxpages 30 & 33

    Demountable Bush B40.xxx.xxxBall Cage C11.xxx.xxx

    C12.xxx.xxxpages 32 & 33

  • 26

    Standard Die Set Demountable Guide Bushes

    BUSH STANDARDD1 19 20 24 25 30 32 38 40 48 50F 32 50 50 50 50L 50 72 75 80 85

    Ref. Bush B10.0xx.032 B10.0xx.050 B10.0xx.050 B10.0xx.050 B10.0xx.050Bronze B20.0xx.032 B20.0xx.050 B20.0xx.050 B20.0xx.050 B20.0xx.050

    D2 28 38 45 54 65D3 29 42 49 58 70D4 32.5 47 54 63 75E 18 22 25 30 35h 3.2 5 5 5 5

    No 2 3 3 4 4Ref. clamps B01.005.000 B01.006.000 B01.006.000 B01.008.000 B01.008.000

    Screw M5 x 12 M6 x 16 M6 x 16 M8 x 20 M8 x 20M 19.5 27.5 31 37 43N 25.5 35 38.2 46.3 52.3T 10.5 14.7 14.7 17.5 17.5

    D3

    D1

    D2

    D4

    T

    E

    L

    F

    h

    M N

    for 19 & 20mm diam. for 24 to 40mm diam. for 48 & 50mm diam.

    N

    12030

    30

    120

    M

    MN

    BUSH - Standard

    Position of fi xing clamps

    - Case Hardened 60 - 64 HRC- supplied with clamps and screws

  • 27

    Example order (give pillar diameter and length) P21.020.140

    Demountable Guide Pillarswith xing clamps

    P21.xxx.xxx

    D1 = D2 19 20 24 25 30 32 38 40 48 50 63 80D3 25 32 40 50 63 76 93E 20 25 32 40 45 50 60d M5 M6 M6 M10 M12 M16 M20m 6 8 8 8 8 8 8

    Qty 3 3 3 4 4 4 4Rf B01.005.000 B01.006.000 B01.006.000 B01.008.000 B01.008.000 B01.008.000 B01.008.000Vis M5 x 12 M6 x 16 M6 x 16 M8 x 20 M8 x 20 M8 x 20 M8 x 20M 16 20.3 24 30 36.5 42.5 51N 22 27.5 31.5 39.3 45.8 51.8 60.3

    Q1 16.5 20.6 22.6 26.5 38 42.2 48.3Q2 22.2 27.8 31.3 38 38 42.2 48.3T 10.5 14.7 14.7 17.5 17.5 17.5 17.5

    F CATALOGUE REFERENCES80 P21.019.080 P21.020.080 P21.024.080 P21.025.08090 P21.019.090 P21.020.090 P21.024.090 P21.025.090

    100 P21.019.100 P21.020.100 P21.024.100 P21.025.100 P21.030.100 P21.032.100 P21.038.100 P21.040.100110 P21.019.110 P21.020.110 P21.024.110 P21.025.110 P21.030.110 P21.032.110 P21.038.110 P21.040.110 P21.048.110 P21.050.110125 P21.019.125 P21.020.125 P21.024.125 P21.025.125 P21.030.125 P21.032.125 P21.038.125 P21.040.125 P21.048.125 P21.050.125 P21.063.125140 P21.019.140 P21.020.140 P21.024.140 P21.025.140 P21.030.140 P21.032.140 P21.038.140 P21.040.140 P21.048.140 P21.050.140 P21.063.140160 P21.019.160 P21.020.160 P21.024.160 P21.025.160 P21.030.160 P21.032.160 P21.038.160 P21.040.160 P21.048.160 P21.050.160 P21.063.160180 P21.024.180 P21.025.180 P21.030.180 P21.032.180 P21.038.180 P21.040.180 P21.048.180 P21.050.180 P21.063.180200 P21.024.200 P21.025.200 P21.030.200 P21.032.200 P21.038.200 P21.040.200 P21.048.200 P21.050.200 P21.063.200 P21.080.200220 P21.030.220 P21.032.220 P21.038.220 P21.040.220 P21.048.220 P21.050.220 P21.063.220 P21.080.220250 P21.030.250 P21.032.250 P21.038.250 P21.040.250 P21.048.250 P21.050.250 P21.063.250 P21.080.250280 P21.030.280 P21.032.280 P21.038.280 P21.040.280 P21.048.280 P21.050.280 P21.063.280 P21.080.280315 P21.048.315 P21.050.315 P21.063.315 P21.080.315355 P21.048.355 P21.050.355 P21.063.355 P21.080.355400 P21.048.400 P21.050.400 P21.063.400 P21.080.400

    for diameter 19 to 32 for diameter 38 to 80

    NM

    Dm

    d

    F

    T

    dE

    1

    D2

    D

    M N

    3

    Q1Q1

    Q2Q2

    EXAMPLETo use with

    Bush B10.xxx.xxxB12.xxx.xxx

    page 28

    Bush B30.xxx.xxxBall Cage C11.xxx.xxx

    C12.xxx.xxxpages 30 & 33

    Demountable Bush B40.xxx.xxxBall Cage C11.xxx.xxx

    C12.xxx.xxxpages 32 & 33

    - Case Hardened 60 64 HRC- Supplied with end cap and screws

  • 28

    Demountable Guide Pillarswith central xing

    P22.xxx.xxx

    Example order (give pillar diameter and length) P22.020.140

    D1 = D2 19 20 24 25 30 32 38 40 48 50 63 80D3 25 32 40 50 63 76 93D4 25 32 40 50 63 76 93D5 19 24 30 38 48 63 80E 20 25 32 40 45 50 60d M 5 M 6 M 8 M 10 M 12 M 16 M 20m 6 8 8 8 8 8 8a 3.3 5 5 5 5 5 5b 4.2 4 7 10 13 19 25

    Cmin 28 35 45 56 64 75 91P02.020.000 P02.025.000 P02.032.000 P02.040.000 P02.050.000 P02.063.000 P02.080.000

    h 3.3 5 5 5 5 5 5F CATALOGUE REFERENCES80 P22.019.080 P22.020.080 P22.024.080 P22.025.08090 P22.019.090 P22.020.090 P22.024.090 P22.025.090

    100 P22.019.100 P22.020.100 P22.024.100 P22.025.100 P22.030.100 P22.032.100 P22.038.100 P22.040.100110 P22.019.110 P22.020.110 P22.024.110 P22.025.110 P22.030.110 P22.032.110 P22.038.110 P22.040.110 P22.048.110 P22.050.110125 P22.019.125 P22.020.125 P22.024.125 P22.025.125 P22.030.125 P22.032.125 P22.038.125 P22.040.125 P22.048.125 P22.050.125 P22.063.125140 P22.019.140 P22.020.140 P22.024.140 P22.025.140 P22.030.140 P22.032.140 P22.038.140 P22.040.140 P22.048.140 P22.050.140 P22.063.140160 P22.019.160 P22.020.160 P22.024.160 P22.025.160 P22.030.160 P22.032.160 P22.038.160 P22.040.160 P22.048.160 P22.050.160 P22.063.160180 P22.024.180 P22.025.180 P22.030.180 P22.032.180 P22.038.180 P22.040.180 P22.048.180 P22.050.180 P22.063.180200 P22.024.200 P22.025.200 P22.030.200 P22.032.200 P22.038.200 P22.040.200 P22.048.200 P22.050.200 P22.063.200 P22.080.200220 P22.030.220 P22.032.220 P22.038.220 P22.040.220 P22.048.220 P22.050.220 P22.063.220 P22.080.220250 P22.030.250 P22.032.250 P22.038.250 P22.040.250 P22.048.250 P22.050.250 P22.063.250 P22.080.250280 P22.030.280 P22.032.280 P22.038.280 P22.040.280 P22.048.280 P22.050.280 P22.063.280 P22.080.280315 P22.048.315 P22.050.315 P22.063.315 P22.080.315355 P22.048.355 P22.050.355 P22.063.355 P22.080.355400 P22.048.400 P22.050.400 P22.063.400 P22.080.400

    D1

    F

    D

    h

    d C min

    ba

    E

    3

    D2

    D5D4

    m

    d

    EXAMPLETo use with

    Bush B10.xxx.xxxB12.xxx.xxx

    page 28

    Bush B30.xxx.xxxBall Cage C11.xxx.xxx

    C12.xxx.xxxpages 30 & 33

    Demountable Bush B40.xxx.xxxBall Cage C11.xxx.xxx

    C12.xxx.xxxpages 32 & 33

    - Case Hardened 60 64 HRC- Supplied with end cap and screws

  • 29

    Demountable Guide BushesPlain and Bronze lined

    B10.xxx.xxxB12.xxx.xxxB20.xxx.xxxB22.xxx.xxx

    MN

    Q1

    Q2

    NM

    Q2

    Q1

    M N

    D

    T

    X

    E

    hL

    F

    4D2

    D1

    D4

    D

    E

    L

    F

    E

    L

    F

    h

    h

    E L

    Fh

    E L

    Fh

    1

    D4

    D1D3

    D4D2

    D1D3

    D1D3

    D4D2

    D2

    D3

    D2

    D3

    T

    T

    T

    T

    - Case Hardened 60 64 HRC- Supplied with clamps and screws

    BUSH EXTRA LONGPlain B10.XXX.100Bronze Lined B20.XXX.100

    BUSH LONGPlain B10.XXX.075Bronze Lined B20.XXX.075

    BUSH STANDARDPlain B10.XXX.032 B10.XXX.050Bronze Lined B20.XXX.032 B20.XXX.050

    BUSH SHORTPlain B10.XXX.016 B10.XXX.020Bronze Lined B20.XXX.016 B20.XXX.020

    BUSH EXTRA SHORTPlain B12.XXX.010 B12.XXX.014Bronze Lined B22.XXX.010 B22.XXX.014

    To use with

    Pillar P10 .xxx.xxxPage 24

    Demountable pillar?P21.xxx.xxx page 26

    Demountable pillar?P22.xxx.xx page 27

    Position of xing clamps

    for dia. 19 & 20

    for dia. 24 to 32

    for dia. 38 to 80

    EXAMPLE

  • 30

    Demountable Guide BushesPlain and Bronze lined

    B10.xxx.xxxB12.xxx.xxxB20.xxx.xxxB22.xxx.xxx

    D1 19 20 24 25 30 32 38 40 48 50 63 80D2 28 38 45 54 65 81 100D3 29 42 49 58 70 88 110D4 32.5 47 54 63 75 93 115E 18 22 25 30 35 48 48h 3.2 5 5 5 5 5 5

    Qty 2 3 3 4 4 4 4Clamps B01.005.000 B01.006.000 B01.006.000 B01.008.000 B01.008.000 B01.008.000 B01.008.000Screw M5 x 12 M6 x 16 M6 x 16 M8 x 20 M8 x 20 M8 x 20 M8 x 20

    M 19.5 27.5 31 37 43 53 63N 25.5 35 38.2 46.3 52.3 61.3 72.3

    Q1 24.2 26 31.5 37.5 46.5 57.5Q2 34 37 44.1 52.3 57 66.6T 10.5 14.7 14.7 17.5 17.5 17.5 17.5

    BUSH EXTRA-LONGD1 30 32 38 40 48 50 63F 100 100 100 100L 125 130 135 148

    Bush Plain B10.0xx.100 B10.0xx.100 B10.0xx.100 B10.063.100Bush Bronze Plated B20.0xx.100 B20.0xx.100 B20.0xx.100 B20.063.100

    BUSH LONGD1 24 25 30 32 38 40 48 50 63F 75 75 75 75 75L 97 100 105 110 123

    Bush Plain B10.0xx.075 B10.0xx.075 B10.0xx.075 B10.0xx.075 B10.063.075Bush Bronze Plated B20.0xx.075 B20.0xx.075 B20.0xx.075 B20.0xx.075 B20.063.075

    BUSH STANDARDD1 19 20 24 25 30 32 38 40 48 50 63 80F 32 50 50 50 50 50 50L 50 72 75 80 85 98 98

    Bush Plain B10.0xx.032 B10.0xx.050 B10.0xx.050 B10.0xx.050 B10.0xx.050 B10.063.050 B10.080.050Bush Bronze Plated B20.0xx.032 B20.0xx.050 B20.0xx.050 B20.0xx.050 B20.0xx.050 B20.063.050 B20.080.050

    BUSH SHORTD1 19 20 24 25 30 32 38 40 48 50 63 80F 16 20 20 20 20 20 20L 34 42 45 50 55 68 68

    Bush Plain B10.0xx.016 B10.0xx.020 B10.0xx.020 B10.0xx.020 B10.0xx.020 B10.063.020 B10.080.020Bush Bronze Plated B20.0xx.016 B20.0xx.020 B20.0xx.020 B20.0xx.020 B20.0xx.020 B20.063.020 B20.080.020

    BUSH EXTRA SHORTD1 19 20 24 25 30 32 38 40 48 50 63 80D3 29 36 43 50 64 79 99F 10 10 10 14 14 14 14E 18 23 30 38 48 61 78L 28 33 40 52 62 75 92X 6 6 10 10 20 20 32

    Clamps B01.005.000 B02.006.000 B02.006.000 B02.008.000 B02.008.000 B02.008.000 B02.008.000Screws M5 x 12 M6 x 12 M6 x 12 M8 x 16 M8 x 16 M8 x 16 M8 x 16

    M 19.5 30 33.5 40 46 55 66N 25.5 38 41.5 51.2 57.2 66.7 77.2

    Q1 25.3 27 33.8 37.5 46.5 57.5Q2 36.6 39.6 49 54.2 62.5 71.6

    Bush Plain B12.0xx.010 B12.0xx.010 B12.0xx.010 B12.0xx.014 B12.0xx.014 B12.063.014 B12.080.014Bush Bronze Plated B22.0xx.010 B22.0xx.010 B22.0xx.010 B22.0xx.014 B22.0xx.014 B22.063.014 B22.080.014

  • 31

    D L1

    D2

    Straight Sleeve Ball Bearing Bushes B30.xxx.xxx

    80mm available on request.

    Mounting Instructions

    Ball bearing guide bushes are mounted and secured in position as follows.

    1. Degrease with acetone or similar and wipe carefully.

    2. Apply a thin layer of retaining compound on the two surfaces and position the bush, whilst turning in the bore.

    3. Allow to harden for the required time i.e. 4 hours at 22C.

    D1 24 25 30 32 38 40 48 50 63D2 45 54 65 81 95

    L CATALOGUE REFERENCES65 B30.025.06580 B30.024.080 B30.025.080 B30.032.080 B30.038.080 B30.040.08095 B30.025.095 B30.032.095 B30.038.095 B30.040.095110 B30.025.110 B30.030.110 B30.032.110 B30.038.110 B30.040.110 B30.050.110130 B30.024.130 B30.025.130 B30.032.130 B30.040.130 B30.048.130 B30.050.130150 B30.032.150 B30.038.150 B30.040.150 B30.050.150 B30.063.150170 B30.030.170 B30.032.170 B30.040.170 B30.050.170 B30.063.170190 B30.040.190 B30.048.190 B30.050.190 B30.063.190215 B30.038.215 B30.040.215 B30.050.215 B30.063.215240 B30.050.240 B30.063.240265 B30.048.265 B30.050.265 B30.063.265

    Alloy steelVacuum hardened

    To use with

    Pillar P10 .xxx.xxxPage 24

    Demountable pillarP21.xxx.xxx page 26

    Demountable pillarP22.xxx.xx page 27

    Ball cageC11.xxx.xxxC12.xxx.xxx

    page 33

    EXAMPLE

  • 32

    L

    X S

    D1

    D

    C

    10

    3D1

    D2D4

    Stripper PlateDemountable Guide Bushes & Ball Bearing Cages

    C13.xxx.xxxB42.xxx.xxx

    80mm available on request.

    80mm Dia. Ball Cages & Bushes Available

    BALL CAGED1 24 25 30 32 38 40 48 50 63X 4.2 4.2 4.9 4.9 5.7 5.7 6.7 6.7 6.7S 1.6 1.6 1.9 1.9 1.9 1.9 2.2 2.2 2.2

    L CATALOGUE REFERENCES40 C13.024.040 C13.025.040 C13.030.040 C13.032.04052 C13.024.052 C13.025.052 C13.030.052 C13.032.052 C13.038.052 C13.040.05263 C13.024.063 C13.025.063 C13.030.063 C13.032.063 C13.048.063 C13.050.06380 C13.024.080 C13.025.080 C13.030.080 C13.032.080 C13.038.080 C13.040.080 C13.048.080 C13.050.080

    100 C13.048.100 C13.032.100 C13.038.100 C13.040.100 C13.048.100 C13.050.100 C13.063.100125 C13.038.125 C13.040.125 C13.048.125 C13.050.125 C13.063.125

    BUSHESD1 24 25 30 32 38 40 48 50

    C CATALOGUE REFERENCES40 B42.024.030 B42.025.030 B42.030.030 B42.032.03052 B42.024.035 B42.025.035 B42.030.035 B42.032.03563 B42.038.039 B42.040.03980 B42.030.042 B42.032.042

    100 B42.038.046 B42.040.046 B42.048.046 B42.050.046125 B42.038.054 B42.040.054 B42.048.054 B42.050.054D2 45 54 65 81D3 43 50 64 79D4 54 63 75 93

    FIXINGSQty 3 3 4 4

    Clamps B02.006.000 B02.006.000 B02.008.000 B02.008.000Screws M6 x 12 M6 x 12 M8 x 20 M8 x 20

    M 33.7 40 46 55N 41.5 46 52 61

    Q1 27 29.3 32.2 36.7Q2 39.5 43.4 48.6 56.4

    EXAMPLE

  • 33

    D3

    D

    T

    1

    D2

    F

    E

    D4

    Q2Q2

    QNM

    1

    Q1M N

    Demountable Guide Bushesfor use with Ball Bearing Cages B40.xxx.xxx

    80mm available on request.

    D1 24 25 30 32 38 40 48 50 63

    F CATALOGUE REFERENCES35 B40.024.035 B40.025.03550 B40.024.050 B40.025.050 B40.030.050 B40.032.050 B40.038.050 B40.040.05065 B40.024.065 B40.025.065 B40.030.065 B40.032.065 B40.038.065 B40.040.065 B40.048.065 B40.050.06580 B40.030.080 B40.032.080 B40.038.080 B40.040.080 B40.048.080 B40.050.080

    100 B40.038.100 B40.040.100 B40.048.100 B40.050.100 B40.063.100120 B40.048.120 B40.050.120 B40.063.120140 B40.063.140D2 45 54 65 81 95D3 49 58 70 88 103D4 54 63 75 93 108E 30 30 30 50 50

    FIXINGSD1 24 25 30 32 38 40 48 50 63Qty 3 3.08 4 4 4

    Clamps B01.006.000 B01.006.000 B01.008.000 B01.008.000 B01.008.000Screws M6 x 16 M8 x 20 M8 x 20 M8 x 20 M8 x 20

    M 31 37 43 53 60N 38.2 46.3 52.3 61.3 69.3

    Q1 26 30 33 37.5 41.5Q2 37 44.1 49.3 57 64T 14.7 17.5 17.5 17.5 17.5

    - Case Hardened60 64 HRC

    - Supplied withclamps and screws

    To use with

    Pillar P10 .xxx.xxxPage 24

    Demountable pillarP21.xxx.xxx page 26

    Demountable pillarP22.xxx.xx page 27

    Position of xing clamps

    for dia. 24 to 32 for dia. 38 to 80

    EXAMPLE

    Ball cageC11.xxx.xxxC12.xxx.xxx

    page 33

  • 34

    conditions of travel

    Type 1

    In this assembly the end of the pillar and the retaining washer can leave the lower end of the bearing bush, and all bearings remain pre-loaded and in contact with the bearing pillar and bush.

    The bearing cage is supplied complete with a retaining washer and screw (see page 40).

    Type 2

    In this assembly the pillar and bearing cage can leave the top of the bearing bush completely. At the lower end of the bearing bush the retaining washer meets the circlip and the pillar cannot leave the bearing cage. The bearing cage is supplied complete with retaining washer, circlip and screw (see page 40).

    Ball Bearing CagesC11.xxx.xxxC12.xxx.xxx

    80mm available on request.

    TYPE 1D124 C11.024.036 C11.024.04825 C11.025.036 C11.025.048

    Lc 36 48S 11.5 17.5

    30 C11.030.036 C11.030.04832 C11.032.036 C11.032.048

    Lc 36 48S 11.5 17.5

    38 C11.038.048 C11.038.06040 C11.040.048 C11.040.060

    Lc 48 60S 17.5 23.5

    48 C11.048.070 C11.048.08450 C11.050.070 C11.050.084

    Lc 70 84S 28.5 35.5

    63 C11.063.098Lc 98S 42.5

    TYPE 2D1 X24 4.2 C12.024.055 C12.024.070 C12.024.090 C12.024.100 C12.024.11025 C12.025.055 C12.025.070 C12.025.090 C12.025.100 C12.025.110

    L 55 70 90 100 110S 27 35 42 50 60

    30 4.2 C12.030.070 C12.030.090 C12.030.105 C12.030.115 C12.030.125 C12.030.13532 C12.032.070 C12.032.090 C12.032.105 C12.032.115 C12.032.125 C12.032.135L 70 90 105 115 125 135S 35 43 50 60 70 80

    38 5.8 C12.038.070 C12.038.085 C12.038.105 C12.038.115 C12.038.125 C12.038.135 C12.038.145 C12.038.15540 C12.040.070 C12.040.085 C12.040.105 C12.040.115 C12.040.125 C12.040.135 C12.040.145 C12.040.155L 70 85 105 115 125 135 145 155S 36 43 51 61 71 81 91 103

    48 7 C12.048.105 C12.048.120 C12.048.140 C12.048.150 C12.048.160 C12.048.170 C12.048.185 C12.048.19550 C12.050.105 C12.050.120 C12.050.140 C12.050.150 C12.050.160 C12.050.170 C12.050.185 C12.050.195L 105 120 140 150 160 170 185 195S 51 61 71 81 91 103 116 128

    63 7 C12.063.145 C12.063.165 C12.063.180 C12.063.190 C12.063.205 C12.063.215L 145 165 180 190 205 215S 72 82 92 105 117 130

    L

    D

    S

    L

    D

    S

    X

    C

    L

    D

    S

    L

    D

    S

    X

    C

    L

    D

    S

    L

    D

    S

    X

    C

    Treated AluminiumSupplied with fi ttings

    To use with

    Pillar P10 .xxx.xxxPage 24

    Demountable pillarP21.xxx.xxx page 26

    Demountable pillarP22.xxx.xx page 27

    Straight SleeveBearing BushB30.xxx.xxx

    TYPE 1

    TYPE 2

    Demountable bushB40.xxx.xxx

  • 35

    Guide to Operating Conditions Type 1

    TYPE 1: The Ball Cage remains in the pre-loaded condition throughout the stroke of the press.

    CALCULATIONS FOR PILLAR LENGTH

    For EC see pages 26 & 27 For E see page 29 For h see table on page 35

    Using demountable bush B40.xxx.xxxLength of Pillar P10 = H C1 + E 25Length of pillar P21 = H (C1 + C2) + E 25

    Using bush B30.xxx.xxxLength of pillar P10 = H 25Length of pillar P21 = H C2 25

    LF

    E

    Start position of assembly -bearing cage must be suspended by

    retaining washer

    Assembly at top of travel Assembly at bottom of travel

    Point ofpre-load

    3

    B L

    DemountableBush

    StraightSleeve Bush

    B

    LC

    C1

    J2J1

    C2 C

    HShut

    height(Die lifedepleted)

    h

    L

    (Stroke)EC

  • 36

    Selection Table for Bush and Ball Cage Type 1

    Selection of the Bush and Cage for Type 1 Bearing Assemblies is based on the Stroke and Pillar diameter. When these two are known use the table above. Select required Pillar diameter. Select required Stroke in columns under STROKE C. Move down the Stroke Column to the blue square on the horizontal line opposite to the nominated Pillar diameter

    (Dn). Move to the left on this horizontal and select the length of Bush required under column LB (Demountable or Straight

    Sleeve). To obtain length of the suitable Ball Cage, fi nd the intersection of Bush Length (LB) and Stroke C and select the

    matching colour in column LC.Example: Pillar diameter = 50m/m. Stroke = 105m/m. Bush length - 190m/m.

    Intersection colour = light blue = Cage Length of 70m/m

    Note: Always ensure adequate clearance between Bush and Die Set Plate or Pillar clamp screws at minimum daylight. Allow for die wear during the life of the tool.See page 12 for Pillar length calculations.

    PillarDiam.

    Guide Bushes Lengthof BallCage

    STROKE C (length of travel required)Demountable BushB40.xxx.xxx

    Bearing BushB30.xxx.xxx

    Dn E F LB LB LC

    24/25 30

    35 65 65 3650 80 8065 95 95

    110130 48

    30/32 30

    50 80 80 3665 95 9580 110 110

    130150170 48

    38/40 30

    50 80 80 4865 95 9580 110 110100 130 130

    150170190215 60

    48/50 50

    65 115 110 7080 130 130100 150 150120 170 170

    190215240265 84

    63 50

    100 150 150120 170 170140 190 190

    215240265 98

    10 50 100 150

  • 37

    Length of travel is unlimited. Bearing cage leaves the bush

    Bearing cage leaves pre-loading but does not leave the bush.

    Above this lineballs are free

    Below this line, ballsare in contact withnominal diameter

    Bearing cage remains partly under pre-load

    Functioningconditions

    Type 2

    Type 1

    Bearing Cagecompletlyunder pre-load.

    Shutheight

    (Die life depleted)

    Straight Sleeve BushType B 30

    Demountable BushType B 40

    Length ofpillar

    C (Stroke)

    C

    H

    2EC

    3

    a

    E

    J

    F

    LB

    Dn

    LBLC

    C1h

    Guide to Operating Conditions Type 2TYPE 2: for applications varying from partial pre-load of the Ball Cages,to Ball Cage totally free from the Bush, according to selected conditions.

    FUNCTIONING CONDITIONSTo select bush and ball cage see page 37

    To calculate the length of pillar see page 34

    DnDia

    pillar a h25 6 9.3

    32 6 10.4

    40 6 11.5

    50 8 12.6

    63 8 16

  • 38

    Selec

    tion

    of th

    e Bu

    sh a

    nd C

    age

    for T

    ype

    2 Be

    aring

    Ass

    embli

    es is

    bas

    ed o

    n th

    e Op

    erat

    ing co

    nditio

    ns,

    Pilla

    r diam

    eter

    and

    Stro

    ke.

    D

    eter

    min

    e th

    e re

    quire

    d op

    erat

    ing

    cond

    ition

    s fro

    m p

    age

    14 a

    nd n

    ote

    the

    shad

    e of

    blu

    e in

    the

    colo

    ur

    band

    ing b

    oxes

    .

    Sel

    ect r

    equi

    red

    Pill

    ar d

    iam

    eter

    .

    Sel

    ect r

    equi

    red

    Stro

    ke in

    col

    umns

    und

    er S

    TRO

    KE

    C.

    M

    ove

    dow

    n th

    e S

    troke

    col

    umn

    to th

    e co

    lour

    ed b

    ox m

    atch

    ing

    the

    sele

    cted

    ope

    ratin

    g co

    nditi

    ons

    and

    on th

    e ho

    rizon

    tal li

    ne o

    ppos

    ite to

    the

    nom

    inate

    d Pi

    llar d

    iamet

    er (D

    n).

    M

    ove

    to th

    e le

    ft on

    this

    hor

    izon

    tal a

    nd s

    elec

    t the

    leng

    th o

    f Bus

    h an

    d B

    all C

    ages

    from

    col

    umns

    LB

    (D

    emou

    ntab

    le or

    Stra

    ight S

    leeve

    ) and

    LC.

    S

    elec

    tion

    of th

    e lo

    nges

    t Bus

    h an

    d B

    all C

    age

    com

    bina

    tion,

    acc

    ordi

    ng to

    shu

    t hei

    ght c

    ondi

    tions

    , will

    en

    sure

    incr

    ease

    d life

    .

    Exam

    ple:

    Ope

    ratin

    g co

    nditio

    ns =

    Ligh

    t blue

    .Pi

    llar d

    iamet

    er =

    40m

    /m. S

    troke

    = 1

    50m

    /m.

    Dem

    ount

    able

    or S

    traigh

    t Slee

    ve B

    ush

    = 11

    0m/m

    .Ba

    ll Cag

    e =

    105m

    /m.

    Note

    : Alw

    ays e

    nsur

    e ad

    equa

    te cl

    eara

    nce

    betw

    een

    Bush

    an

    d Di

    e se

    t plat

    e or

    Pilla

    r clam

    p sc

    rews

    at m

    inim

    um

    dayli

    ght. A

    llow

    for d

    ie we

    ar d

    uring

    the

    life o

    f the

    tool.

    See

    page

    12

    for P

    illar l

    engt

    h ca

    lculat

    ions.

    Selection Table for Bush and Ball Cage Type 2Pilla

    rDia

    m.Gui

    de Bush

    esLen

    gthof B

    all cag

    eST

    ROKE

    C (

    lengt

    h of

    trav

    el re

    quire

    d)Dem

    ountabl

    e bush

    B40.xxx

    .xxxBea

    ring bus

    hB30

    .xxx.xxx

    D nE

    FLB

    J1LB

    J2LC

    24/25

    30

    3565

    465

    455

    5080

    480

    470

    6595

    495

    490

    1104

    100130

    4110

    30/32

    30

    5080

    480

    470

    6595

    495

    490

    80110

    4110

    4105

    1304

    115150

    4125

    1704

    135

    38/40

    30

    5080

    480

    470

    6595

    495

    485

    80110

    4110

    4105

    100130

    4130

    4115

    1504

    125170

    4135

    1904

    145215

    4155

    48/50

    50

    65115

    4110

    4105

    80130

    4130

    4120

    100150

    4150

    4140

    120170

    4170

    4150

    1904

    160215

    4170

    2404

    185265

    4195

    6350

    100150

    4150

    4145

    120170

    4170

    4165

    140190

    4190

    4180

    2154

    190240

    4205

    2654

    215

    1050

    100150

    200250

    300350

    400

  • 39

    GUIDE PILLARSP10.xxx.xxx

    DEMOUNTABLE PILLARSP21.xxx.xxx

    DEMOUNTABLE PILLARS- CENTRAL FIXINGP22.xxx.xxx

    Pillar Assembly DataDiameter

    pillarD1

    Diameter boreDR6

    19/20 19/20 0.024 0.03724/25 24/25 0.024 0.03730/32 30/32 0.029 0.04538/40 38/40 0.029 0.04548/50 48/50 0.029 0.045

    63 63 0.035 0.05480 80 0.037 0.056

    DiameterpillarD1

    DiameterboreDR6

    Clearancemin.max.

    19/20 0.011 0.020 19/20 0.024 0.037

    0.004 0.026

    24/25 0.011 0.020 24/25 0.024 0.037

    0.004 0.026

    30/32 0.016 0.025 30/32 0.029 0.045

    0.004 0.029

    38/40 0.016 0.025 38/40 0.029 0.045

    0.004 0.029

    48/50 0.017 0.029 48/50 0.029 0.045

    0.000 0.028

    63 0.017 0.029 63 0.035 0.054

    0.006 0.037

    80 0.017 0.029 80 0.037 0.056

    0.008 0.039

    DiameterpillarD1

    DiameterboreDR6 D2 I3 I4

    19/20 0.011 0.020 19/20 0.024 0.037 26 25 3.5

    24/25 0.011 0.020 24/25 0.024 0.037 33 30 5.5

    30/32 0.016 0.025 30/32 0.029 0.045 41 40 5.5

    38/40 0.016 0.025 38/40 0.029 0.045 51 51 5.5

    48/50 0.017 0.029 48/50 0.029 0.045 64 59 5.5

    63 0.017 0.029 63 0.035 0.054 77 70 5.5

    80 0.017 0.029 80 0.037 0.056 94 86 5.5

    R6

    D1

    D1

    D

    R6D

    D1

    R6

    l min3

    l min4

    DD

    2

  • 40

    Bush BoreDiaDn

    Bush O/DDiaD2

    Hole DiaH6D2

    Clearancemin.max.

    19/20 + 0.02128 + 0.013+ 0.013

    28 + 0.000 0.000 0.021

    24/25 + 0.02538 + 0.016+ 0.016

    38 + 0.000 0.000 0.025

    30/32 + 0.02545 + 0.016+ 0.016

    45 + 0.000 0.000 0.025

    38/40 + 0.03054 + 0.019+ 0.019

    54 + 0.000 0.000 0.030

    48/50 + 0.03065 + 0.019+ 0.019

    65 + 0.000 0.000 0.030

    63 + 0.03581 + 0.022+ 0.022

    81 + 0.000 0.000 0.035

    80 + 0.035100 + 0.022+ 0.022

    100 + 0.000 0.000 0.035

    Bush BoreDiaDn

    Bush O/DDiaD2

    Hole DiaH6D2

    Clearancemin.max.

    24/25 + 0.02545 + 0.016+ 0.016

    45 + 0.000 0.000 0.025

    30/32 + 0.03054 + 0.019+ 0.019

    54 + 0.000 0.000 0.030

    38/40 + 0.03065 + 0.019+ 0.019

    65 + 0.000 0.000 0.030

    48/50 + 0.03581 + 0.022+ 0.022

    81 + 0.000 0.000 0.035

    63 + 0.03595 + 0.022+ 0.022

    95 + 0.000 0.000 0.035

    Bush BoreDiaDn

    Bush O/DDiaD2

    Hole DiaH6D2

    Clearancemin.max.

    24/25 0.00945 0.016+ 0.016

    45 + 0.000+ 0.009+ 0.032

    30/32 0.01054 0.018+ 0.019

    54 + 0.000+ 0.010+ 0.037

    38/40 0.01065 0.018+ 0.019

    65 + 0.000+ 0.010+ 0.037

    48/50 0.01281 0.022+ 0.022

    81 + 0.000+ 0.012+ 0.044

    63 0.01295 0.022+ 0.022

    95 + 0.000+ 0.012+ 0.044

    Bush Assembly Data

    H6D2

    D2

    Dn

    g4

    H6

    D2

    D2

    Dn

    H6D2

    Dn

    DEMOUNTABLE BUSHESB10.xxx.xxx

    STRAIGHT SLEEVEBALL BEARING BUSHESB30.xxx.xxx

    DEMOUNTABLEBALL BEARING BUSHESB40.xxx.xxx

  • 41

    Pillar and Bush Accessories

    Cat. Ref B01.005.000 B01.006.000 B01.008.000 B02.006.000 B02.008.000A 12.3 14.3 19.8 18.3 24.6B 12.7 15.9 15.9 14.5 18.8C 3.2 4.9 4.9 5 5D 5.6 8.7 9.5 10 13

    Screw M5 x 12 M6 x 16 M8 x 20 M6 x 16 M8 x 20

    Pillar Diameter 19 20 24 25 30 32 38 40 48 50 63 80

    D1 5.6 6.8 8.8 10.8 12.8 17 21D2 9.7 11.2 14.2 17.2 19.2 25.5 31.5D3 19 24 30 38 48 63 80D4 25 32 40 50 63 76 93a 3.3 5 5 5 5 5 5b 4.2 4 7 10 13 19 25c 5 6 8 10 12 16 20d 2.5 3 4 5 6 8 10

    Cat. Ref. P02.020.000 P02.025.000 P02.032.000 P02.040.000 P02.050.000 P02.063.000 P02.080.000

    Retaining washer TYPE 1

    Retaining washer TYPE 2

    Washer TYPE 2 Screws for fi xing DIN 7380 for diameter 24 to

    50 DIN 7984 for diameter 63

    Circlips TYPE 2

    Pillar Diameter

    To use with the assembliesType 1 Type 2 Type 2 Type 1 & 2 Type 2

    24 C01.024.001 C02.024.001 C02.025.002 M6 x 20 C02.024.00325 C01.025.001 C02.025.001 C02.025.00330 C01.030.001 C02.030.001 C02.032.002 M8 x 20 C02.030.00332 C01.032.001 C02.032.001 C02.032.00338 C01.038.001 C02.038.001 C02.040.002 M10 x 25 C02.038.00340 C01.040.001 C02.040.001 C02.040.00348 C01.048.001 C02.048.001 C02.050.002 M12 x 30 C02.048.00350 C01.050.001 C02.050.001 C02.050.00363 C01.063.001 C02.063.001 C02.063.002 M16 x 35 C02.063.003

    C D

    A

    B

    B01.00x.000

    C DA

    B

    B02.00x.000

    D2

    D4D3D1

    ca

    bd

    Clamps

    Fixing caps for demountable pillars - P22.xxx.xxx

    Accessories for Ball Bearing Assemblies

  • 42

    Light Load SpringsS11.xxx.xxxColour: Green

    RATE: 1 dekanewton (daN) approximately equal to 1 kg (Force) or 1 Kilopound (Kp) 1 daN = 1.0197 kg (Force) = 1.0197 Kp

    Hole dia. Mm

    Rod dia. Mm

    Free Length

    mm REFERENCERate daN necessary to travel

    1mm of C

    LOAD TABLEMAX.

    WORKINGTRAVEL

    (40% of Lo)

    SPRINGTRAVEL

    TO SOLIDD d Lo Load daN

    Travel mm

    Load daN

    Travel mm

    10 5

    25323844516476305

    S11.010.025S11.010.032S11.010.038S11.010.044S11.010.051S11.010.064S11.010.076S11.010.305

    0.450.350.280.240.210.160.130.03

    4.64.44.24.64.24.03.93.7

    10.212.51518202530

    122.5

    5.85.65.65.65.65.55.354.9

    13162023273440163

    12.5 6.3

    2532384451647689305

    S11.012.025S11.012.032S11.012.038S11.012.044S11.012.051S11.012.064S11.012.076S11.012.089S11.012.305

    0.890.670.550.460.390.300.250.210.06

    9.18.48.38.37.87.57.57.67.3

    10.212.5151820253036122

    11.611.411.010.610.510.510.310.310.0

    1317202327354149166

    16 8

    2532384451647689102305

    S11.016.025S11.016.032S11.016.038S11.016.044S11.016.051S11.016.064S11.016.076S11.016.089S11.016.102S11.016.305

    1.791.341.060.870.760.590.480.400.350.11

    18.316.815.915.715.214.814.414.014.313.4

    10.212.515182025303541122

    232121202020

    19.719.619.618.7

    131620232734414956170

    Hole dia. Mm

    Rod dia. Mm

    Free Length

    mm REFERENCERate daN necessary to travel

    1mm of C

    LOAD TABLEMAX.

    WORKINGTRAVEL

    (40% of Lo)

    SPRINGTRAVEL

    TO SOLIDD d Lo Load daN

    Travel mm

    Load daN

    Travel mm

    20 10

    2532384451647689102115127140152305

    S11.020.025S11.020.032S11.020.038S11.020.044S11.020.051S11.020.064S11.020.076S11.020.089S11.020.102S11.020.115S11.020.127S11.020.140S11.020.152S11.020.305

    5.54.23.32.772.451.901.611.341.181.040.930.850.790.38

    5754515150494847484847484846

    10.212.51518202530354146515661122

    7369656464626262626262626261

    13161923263240465360677381162

    Hole dia. Mm

    Rod dia. Mm

    Free Length

    mm REFERENCERate daN necessary to travel

    1mm of C

    LOAD TABLEMAX.

    WORKINGTRAVEL

    (40% of Lo)

    SPRINGTRAVEL

    TO SOLIDD d Lo Load daN

    Travel mm

    Load daN

    Travel mm

    25 12.5

    2532384451647689

    102115127140152178203305

    S11.025.025S11.025.032S11.025.038S11.025.044S11.025.051S11.025.064S11.025.076S11.025.089S11.025.102S11.025.115S11.025.127S11.025.140S11.025.152S11.025.178S11.025.203S11.025.305

    10.78.16.55.34.63.6

    2.922.462.121.871.671.521.401.201.050.70

    1091019895929088868786858585858585

    10.212.515182025303541465156617181

    122

    139130124122115112112112110110110112110110110110

    1316192325313946525966748093

    107160

    32 16

    384451647689

    102115127140152178203254305

    S11.032.038S11.032.044S11.032.051S11.032.064S11.032.076S11.032.089S11.032.102S11.032.115S11.032.127S11.032.140S11.032.152S11.032.178S11.032.203S11.032.254S11.032.305

    10.18.37.15.54.63.93.43.0

    2.622.382.191.821.591.251.04

    152149142138138137139138134133134129128128127

    15182025303541465156617181

    102122

    192183178176175175175174170171170165165163161

    192225323945525865727888

    104130155

    40 20

    51647689

    102115127140152178203254305

    S11.040.051S11.040.064S11.040.076S11.040.089S11.040.102S11.040.115S11.040.127S11.040.140S11.040.152S11.040.178S11.040.203S11.040.254S11.040.305

    10.68.06.65.64.84.23.83.43.12.62.3

    1.801.48

    212200198196197193194190189185186184181

    2025303541465156617181

    102122

    265256250250245243243241241240240236226

    25323845515865717192

    105131157

    50 25

    647689

    102115127140152178203254305

    S11.050.064S11.050.076S11.050.089S11.050.102S11.050.115S11.050.127S11.050.140S11.050.152S11.050.178S11.050.203S11.050.254S11.050.305

    15.712.610.59.09.07.06.35.74.84.23.32.7

    393378368369369357353348341340337329

    25303541415156617181

    102122

    502491473468468455446445441437429421

    323945525265727892

    104130156

    63 38

    7689

    102115127152178203254305

    S11.063.076S11.063.089S11.063.102S11.063.115S11.063.127S11.063.152S11.063.178S11.063.203S11.063.254S11.063.305

    19.315.813.411.610.28.47.06.04.73.9

    579553549534520512497486479476

    3035414651617181

    102122

    733695670661653638623612592592

    38445057647689

    102126152

    DIAMETERS:From 10 to 16 mmSection of wire: round

    DIAMETERS:From 20 to 63 mmSection of wire:rectangular

    Lo

    Dd

    Lo

    d D

  • 43

    Intermediate Load Springs S21.xxx.xxxColour: Blue

    RATE: 1 dekanewton (daN) approximately equal to 1 kg (Force) or 1 Kilopound (Kp) 1 daN = 1.0197 kg (Force) = 1.0197 Kp

    Hole dia. Mm

    Rod dia. Mm

    Free Length

    mm REFERENCERate daN necessary to travel

    1mm of C

    LOAD TABLEMAX.

    WORKINGTRAVEL

    (37.5% of Lo)

    SPRINGTRAVEL

    TO SOLIDD d Lo Load daN

    Travel mm

    Load daN

    Travel mm

    10 5

    25323844516476305

    S21.010.025S21.010.032S21.010.038S21.010.044S21.010.051S21.010.064S21.010.076S21.010.305

    1.260.980.790.660.570.450.370.09

    11.811.811.110.910.810.810.410.3

    9.41214

    16.5192428114

    13.012.812.612.512.212.212.212.2

    11131619212733136

    12.5 6.3

    2532384451647689305

    S21.012.025S21.012.032S21.012.038S21.012.044S21.012.051S21.012.064S21.012.076S21.012.089S21.012.305

    2.281.751.431.181.020.790.650.550.15

    21.421.020.019.519.419.018.218.217.1

    9.41214

    16.519242833114

    23.022.822.822.522.422.122.022.621.6

    1113161922283441144

    16 8

    2532384451647689102305

    S21.016.025S21.016.032S21.016.038S21.016.044S21.016.051S21.016.064S21.016.076S21.016.089S21.016.102S21.016.305

    3.382.502.011.671.421.100.900.760.660.21

    31.830.028.127.627.026.425.225.125.123.9

    9.41214

    16.51924283338114

    33.832.832.230.830.029.729.729.629.629.0

    111316192127333945138

    Hole dia. Mm

    Rod dia. Mm

    Free Length

    mm REFERENCERate daN necessary to travel

    1mm of C

    LOAD TABLEMAX.

    WORKINGTRAVEL

    (35% of Lo)

    SP