AUTOMOTIVE THERMAL KNOWLEDGE ENGINE...

AUTOMOTIVE ENGINE COOLING& CLIMATE SYSTEM

THERMAL KNOWLEDGESHARING

We’ll make youan expertThe remarkably fast pace in the development of automotive systems adds a new dimension to the industry’s educational needs. Limited understanding of modern vehicle complexity, and the AC system in particular, leads to an obvious conclusion. It is actually no longer possible to perform AC service without being an expert!

Nissens, as a recognized manufacturer and leading aftermarket player, is committed and capable of sharing this valuable technical knowledge. With our in-depth insight of automotive thermal systems, components and OE applications, as well as market-specific needs, we can provide high quality technical support and expertise that often is restricted for the OE universe.

We have a clear objective - to be able to inspire and develop aftermarket players’ business. We stand for an excellent thermal product offering, but also for a number of value-added after-sales services, including professional education. Consequently, we educate our partners, enabling them to be competitive and proficient in the thermal system service.

Our comprehensive training concept sessions set a new standard among aftermarket players. The advanced thermal knowledge we share enables our partners, and their customers, to understand the engine cooling and climate systems deeply, thus reaching the required proficiency in maintenance, troubleshooting and repairs.

Now it’s your turn. Join our training concept sessions and become a true thermal expert.

Trust the thermalexperts.

Excellent thermal knowledge across all segmentsNissens’ Training Concept is designed to deliver valuable thermal systems knowledge across all relevant segmentsof automotive market applications – from passenger cars to commercial vehicles, i.e. vans and trucks. Years ofthermal acumen within the automotive and machinery industries enables us to share a high quality and level ofknowledge within engine cooling and air-conditioning systems, including segment-specific and other relevant details.

Holistic approach to cover all needsOur training concept has been designed in a way to ideally match the needs of several knowledge levels. We address the training to all aftermarket players, from trading organizations to garages, and to dedicated specialists. As each of them is characterized by a different knowledge base, we ensure that everyone will find something valuableand relevant among the broad range of topics and sections in our training concept sessions.

Aftermarket specialistAftermarket is our specialty, and the place where we’ve thrived since 1921. This offers us an unquestionablestrength in terms of identifying and understanding challenges that are known by the market players. Besidesa deep understanding of the complexity of the thermal systems and related components, we offer deep andoutstanding knowledge based on vehicle makes and models.

Dedicated training professionalsAll our trainers are experienced experts with many years in the thermal industry. Covering almost all continents and speaking the most popular languages, we can offer locally-held training sessions for you or your customers.

We want to teach you, easilyGaining an advanced thermal knowledge can be really challenging. As the main aim of the concept is to educate, notto promote, we focus solely on substance, and work to explain technical things in the most understandable manner. We want our audience to really learn how and why components operate, and thermal processes happen, which is why our pedagogical and professional dedication to learning pervades both the presentation materials and the trainers’attitude.

What makes our training effective?

ALLSEGMENTS

Complete training program covering automotive engine coolingand climate systems, and segments such asCars, Vans, Trucks, and Industrial applications (optional)

We match your learning needs.Depending on the required knowledge, NTC offersthree levels: Basics, Specialist and Expert

We explain matters logically and simply. We tell stories, showexamples, and present very illustrative pictures and videos. Physical system and component samples are at your disposal during all training sessions.

We listen to the aftermarket and its needs. Detailed troubleshooting is one of the key strengths in our concept. We base our knowledge on reliable expert sources across Europe and America.

+8 dedicated professional trainers drive the Nissens’ Training Concept.We teach in the following languages: BG, CN, CZ, DA, DE, EN, ES, FR, HU, PL, RO, RU, SE, SK and can offer training in Europe, Asia and North America.

IAM

Introduction

Nissens, Your Climate Specialist

Nissens in short -

Climate system product range -

Nissens' concept for specialists -

Global presence & local support -

Climate Systems In General

Importance of the system BASICS

Importance of service and maintenance BASICS

What does the system depends on? BASICS

The AC Loop Components

Possible Loop Options

Application examples BASICS

Components & flows BASICS

Stages & temperatures BASICS

CO2 system BASICS

Hybrid car system BASICS

AC Loop Components

Overview BASICS

The loop principles BASICS

Temperature vs pressure EXPERT

Condenser

Role + placement in the system BASICS

How does it function? BASICS

Refrigerant pressure & temperatures SPECIALIST

Air flow & temperatures SPECIALIST

Performance - constructional factors EXPERT

Common problems EXPERT

Nissens’ condensers - the difference -

Compressor



Suction phase BASICS

Discharge phase BASICS

Construction types review BASICS

Main components SPECIALIST

Operation SPECIALIST

Open compressors, combustion engines - facts SPECIALIST

Closed compressors, electric & hybrid cars - facts SPECIALIST

Critical components review EXPERT

Common problems review EXPERT

Nissens’ compressors - the difference -

Expansion Devices

Types & placement in the system BASICS

Role in the system BASICS

How does it work? SPECIALIST

Function SPECIALIST

Types BASICS

Operation EXPERT

Common problems EXPERT

Receiver-Dryer


Possible placement options BASICS


Construction and design types BASICS

Common problems SPECIALIST

AccumulatorRole + placement in the system BASICS


Evaporator



Construction types SPECIALIST


Section Theme Content details Level

*The Automotive Climate System Training is valid for 2016 and its content is subject to further changes as needed Table continues on the next page.

NTC AUTOMOTIVE CLIMATE SYSTEMS Presentation Content




Hoses


Construction BASICS

Rubber hoses - types review BASICS

SealsRole + placement in the system BASICS

Types review BASICS

Air Flow & Ventilation

AC Fan


How does it work? BASICS

Components BASICS

Types review BASICS

Cabin Blower


How does it work? BASICS

Crucial function for the ac loop operation BASICS

Distributing the hot air BASICS

Design types BASICS

Controller types BASICS

Critical components review EXPERT

Common problems review SPECIALIST

Nissens’ blowers - the difference -

Cabin Air Filter

Role BASICS


Types BASICS

Activated carbon technology SPECIALIST


System Control & Protection Devices

Control Devices Review

Role in the system SPECIALIST

Advanced system control SPECIALIST

Role + placement in the system SPECIALIST

Types SPECIALIST

How does it work? SPECIALIST

Consumables & Peripheries

Refrigerant

Types and environmental demands SPECIALIST

Environmental classification UNEP SPECIALIST

F-gases EU directives background SPECIALIST

New f-gases EU directives SPECIALIST

R12 + R134a status and future SPECIALIST

Refrigerant types review SPECIALIST

Lubrication

Role + placement in the system SPECIALIST

Lubricant distribution in the loop SPECIALIST

Vocabulary & classification SPECIALIST

Oil types SPECIALIST

Common faults SPECIALIST

Mechanical Drive, Compressor

Timing / driving belt SPECIALIST

Components SPECIALIST

System Diagnostics & Service

AC System Symptom Diagnostics

Diagnostics types review EXPERT

General System Troubleshooting

Importance EXPERT

Loop initial control EXPERT

General troubleshooting step by step EXPERT

Loop common problems EXPERT

Visual Leak Detection

Why spot the leakages? EXPERT

Where spot the leakages? EXPERT

Fluorescent dye EXPERT

Fluorescent dye - how does it work? EXPERT

Fluorescent dye - types review EXPERT

SPE

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Knowledge Level Recommended for

matchyour level

B A S I C SThis level is addressed to all who want to learn the basic principles of the AC system and its key component operation. You may already know the system components, but this level will enable you to understand the logic behind the system, and will prepare you for further understanding of the climate system’s maintenance and servicing needs.

S P E C I A L I S TIf you want to gain more competence in AC system maintenance and service, this knowledge level can prepare you for effective, regular work with the system. Besides that, you will get a solid base of component operation learning, common issues and problems review, as well as a comprehensive understanding of system consumables and AC-related devices and

systems.

E X P E R TMust-learn level for any individual aiming to work completely independently within the AC system service. Besides providing an extension to many topics covered at the specialist level, this stage consists of the most crucial and obligatory service and maintenance procedures, including a solid presentation of required tools and solutions.

• Wholesaler and trade shops’ sales staff

• Wholesaler and trade shops’ customer service staff

• Garages wanting to enter the AC business

• Automotive / technical school students

• Wholesaler claim and quality departments’ staff

• Garages aiming for higher efficiency in AC system service and maintenance

• Wholesaler claim and quality departments’ staff (optional)

• Garages requiring full proficiency in AC system service and maintenance

Turn into a true AC expertin six steps

Basics about the AC system and importance of its regular service. Logical classification of the system separating loop elements and the system components into sections depending on their role and application.

Systematic review of the AC loop components including detailed role, operation and placement description, construction types review and analysis of the most common failures.

Systematic review of the air distributing components including detailed role, operation and placement description, construction types review and analysis of the most common failures.

System control and protection devices review, including detailed role, placement and operation description, as well as typical failures whenever applicable.

Detailed review of the AC system consumables such as refrigerant, lubricant and service consumables, as well as other systems in the vehicle having influence on proper operation of the air-conditioning system, e.g. electrical system, driving power (belt) etc.

Comprehensive review of system diagnostics procedures and tools, as well as complete service guide including component installation recommendations and detailed troubleshooting.

Introduction


System Control & Protection

Air Flow & Ventilation

Consumables & Peripheries


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We have gained a deep knowledge on the AC system, the components function, troubleshooting as well as features of Nissens’ products. All that practical knowledge, which we received from the experienced Nissens trainer, has improved the AC knowledge of the attendees significantly. Our sales managers can consult the customers more professionally and can provide them with detailed information regarding AC components and service. The new knowledge was especially useful for our warranty department, as it has helped our engineers easily identify unwarranted warranty cases. Our sales of AC products has increased considerably after the training. Alexey PashkeevWholesaler, Mikado, AD Group, Russia

Great trainings that give basic knowledge for beginners and that are still very useful for experienced mechanics. An easily understandable and valuable overview of all curtail AC system components and working principles. Tips and advices given by the trainer have been implemented in our everyday job.Moreover, some common compressor failures have become easier to diagnose. It really saves time and money, minimises risk of system damage and adds confidence to what we are doing. Warranty for AC jobs make our customers happy and generates a real profit. Deividas RamanauskasGarage, UAB Eoltas Lithuania

*The Automotive Climate System Training is valid for 2016 and its content is subject to further changes as needed




Visual Leak Detection

Other methods review EXPERT

Nitrogen + helium/hydrogen EXPERT

Soap/foam solution EXPERT

Pressure Diagnostics

Pressures inside the loop - expansion valve EXPERT

Pressures inside the loop - accumulator EXPERT

Pressure vs temperature EXPERT

Troubleshooting - cases review EXPERT

Temperature DiagnosticsMethod importance EXPERT

Components temperature diagnostics EXPERT

Tools & Equipment

Basic tools review BASICS

RRR stations - R134a vs R1234yf SPECIALIST

RRR stations - R1234yf characteristics SPECIALIST

RRR stations - R1234yf possible configurations SPECIALIST

Typical Service Procedures Step by step review EXPERT

System Flushing

Importance EXPERT

What can clog the loop? EXPERT

Lack of flushing consequences EXPERT

What to flush? EXPERT

Flushing methods review EXPERT

Visual diagnostic tool EXPERT

Component Installation Guides

Compressor EXPERT

Condenser EXPERT

Receiver dryer EXPERT

Evaporator EXPERT

Interior blower EXPERT

AC fan EXPERT

Compressor EXPERT

Interior blower EXPERT

www.nissens.com

THEWIDEST

PRODUCTRANGE

NISSENS’ TRAININGCONCEPTAVAILABILITY

Artur NigmatullinCountr ies: Russia and CIS countr iesLanguages: Russian, English+7 916 556 65 [email protected]

Jan ZieleskiewiczCountr ies: Eastern EuropeLanguages: Pol ish, Danish, English+45 2028 3855 [email protected]

Jaroslav HrochCountr ies: Czech Republic, Slovakia, EstoniaLanguages: Czech, Slovak, English+420 774 223 [email protected]

Michael R. H. IngvardsenCountr ies: Al l countr iesLanguages: Danish, English, Swedish+45 4186 0560 [email protected]

Michaël RheCountr ies: France and the French speaking ter r itor iesLanguages: French, Spanish, English+33 (0)6 62 21 70 [email protected]

Tomas Toribio AlmansaCountr ies: Spain, Mexico and South AmericaLanguages: Spanish+7 916 556 65 [email protected]

External TrainersTo cover as many areas as possible, we cooperate with professional external t rainers to complete t rainings in local languages.

Countr ies: Austr ia, Germany, Switzer land Bulgar ia, China, Hungary, RomaniaLanguages: German, Bulgar ian, Chinese, Hungar ian, Romanian+45 4186 0560 [email protected]

Request a free of chargetraining session

at your locationWe are happy to offer a training session,

held for your or your customers’ staff.

To request a training session, please usethe online contact form at

www.nissens.com/trainingand we will get back to you

with a proposal for possible dates.

Our training concept session can be heldin any country and on any continent.

Should you wish to know more, please contact our trainers directly.

Trainers contact, languages and countries coverage:

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