Automotive Service Equipment & Supplies - 5030 A/E · 2019. 5. 4. · For servicing single piece...

5030 A/ETire ChangerFor servicing single piece automotive and mostlight truck tire/wheel assemblies

1601 J. P. Hennessy Drive, LaVergne, TN USA 37086-3565 615/641-7533 800/688-6359 Manual Part No.: 8182903 12HENNESSY INDUSTRIES INC. Manufacturer of AMMCO®, COATS® and BADA® Automotive Service Equipment and Tools. Revision: 02/99

Parts IdentificationREAD these instructions before placing unit inservice KEEP these and other materials deliveredwith the unit in a binder near the machine forease of reference by supervisors and operators.

®

2 • COATS 5030 Tire Changer

PPaarrttss IIddeennttiiffiiccaattiioonnTTaabbllee ooff CCoonntteennttss

PPaarrttss LLiisstt .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..33 -- 55

TTiirree CChhaannggeerr EExxppllooddeedd VViieeww .. .. .. .. .. .. .. .. .. .. .. ..66

AAiirr MMoottoorr MMooddeell .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..77

EElleeccttrriicc MMoottoorr MMooddeell .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..88

WWiirriinngg DDiiaaggrraammss .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..99

NNootteess .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..1100 -- 1111

Hennessy Industries, Inc.1601 J.P. Hennessy DriveLaVergne, TN 37086-3565(615) 641-7533 or (800) 688-6359www.ammcoats.com

For additional tire, wheel, and/or inflation informationcontact the following:

Rubber Manufacturers Association

1400 K Street N. W.Washington, DC 20005(202) 682-4800www.rma.com

Tire Guides, Inc.

The Tire Information Center1101-6 South Rogers CircleBoca Raton, FL 33487-2795(561) 997-9229www.tireguides.com

COATS 5030 Tire Changer • 3

PPaarrttss IIddeennttiiffiiccaattiioonnRe

fPa

rt #

Des

crip

tion

181

8347

6Ø1

/4" x

3/4

" Rol

l Pin

281

8192

9Sk

t. Hd

. Cap

Scr

., 3/

8-16

x 1

", Gr

.83

8182

025

Ø1/4

" Ste

el B

all

281

8170

4Ta

ble

Top

Plat

e5

8181

677

Rim

Cla

mp

681

8266

2Ca

rrie

r/Cov

er -

Cylin

der E

nd7

8101

039

Nut

- Lo

ck, 1

/2",

Gr.5

881

8190

4Li

nk B

olt -

Tab

le T

op9

8181

734

Pivo

t Pla

te W

/C10

8182

083

3/4-

16 G

r5 N

yl In

s Ja

m N

ut11

8181

731

Pivo

t Pla

te -

Tabl

e To

p12

8181

733

Pivo

t Blo

ck13

8183

452

Flan

ge W

hiz-

lock

Scr

., 5/

16-1

8 x

5/8"

1481

8266

1Ca

rrie

r/Cov

er -

Clam

p15

8101

039

Nut

- Lo

ck, 1

/2",

Gr.5

1681

8262

7Ø1

-5/8

" Cap

Plu

g17

8181

742

16M

M x

40m

m H

ex H

ead

Bolt

Gr.1

0.9

1881

8297

9W

ashe

r - M

olde

d, Ø

16m

m19

8181

990

Spid

er A

ssem

bly

2081

8216

2N

ut -

Hex,

12M

M, G

r.8.8

2181

8165

8Pu

lley-

Tran

smis

sion

2281

8261

9Ro

tary

Cou

plin

g As

sem

bly

2381

8171

3O-

Ring

Sea

l, La

rge

(2-2

44)

2481

8171

2O-

Ring

Sea

l, Sm

all (

2-14

2)25

8183

156

Was

her -

Ø2"

X Ø

2 3/

4" x

.010

2681

1065

33/

8-16

x 6

" Gr5

Cap

scre

w27

8301

032

3/8

Flat

Was

her,

Zinc

Pla

te28

8110

653

3/8-

16 x

6" G

r5 C

apsc

rew

2983

0103

23/

8 Fl

at W

ashe

r, Zi

nc P

late

3081

8296

5Tr

ansm

issi

on K

it31

8110

653

3/8-

16 x

6" G

r5 H

ex H

d Ca

p Sc

rew

8182

603

3/8

x 7-

1/2"

Gr5

Hex

Hd

Cap

Scre

w32

8181

207

3/8"

NPT

Clo

se N

ippl

e33

8301

032

3/8

Flat

Was

her,

Zinc

Pla

te36

8000

516

3/8-

16 H

ex L

ock

Nut

Gr5

3781

8257

1M

otor

Pul

ley

- Air

Mot

or38

8182

784

Mot

or M

ount

ing

Brac

ket (

Red)

8182

926

Mot

or B

rack

et K

it (E

arly

Mod

els)

3981

8198

4Hx

.Hd.

Cp.S

cr.,

1/4-

20 x

1",

Gr.5

4080

0051

63/

8-16

Hex

Loc

k N

ut G

r541

8182

572

Air M

otor

4281

0630

33/

8" W

hiz

Lock

Nut

, Gr.5

Ref

Part

#D

escr

iptio

n

4481

8136

91/

4-20

Nyl

on In

sert

Lock

Nut

Gr5

4581

8332

57"

Bea

d Lo

osen

er C

ylin

der A

ssbl

y46

8182

016

3/4"

-10

Gr.5

Nyl

on In

sert

Lock

Nut

4781

8191

2Cl

ip, C

levi

s48

8107

517

Gaug

e Le

ns, S

crew

On

4981

8194

9Cl

evis

Pin

-5/8

x 1

-3/8

5081

8255

4Si

de C

over

Pan

el51

8106

301

1/4"

H.H

. Sel

f Tap

Scr

., Gr

.552

8106

259

Lube

Bot

tle (R

ed)

8182

876

Lube

Bot

tle (B

lack

)53

8000

491

Lube

App

licat

or54

8181

933

Peda

l Inf

latio

n55

8102

459

3/8"

Sel

f Tap

Scr

ew G

r.556

8104

673

Bush

ing

(1/4

" Val

ve)

5781

0460

01/

4" V

alve

Com

p.58

8106

298

3/4"

Val

ve P

orte

d 1/

4"-1

8 N

PT59

8104

674

Bush

ing

(3/4

" Val

ve)

6081

8010

33/

8 x

3-1/

4 Cl

evis

Pin

6181

8193

2In

flatio

n Br

kt.

6281

0740

7Hi

tch

Pin

Reta

iner

6381

0461

35/

8" E

xt. T

ooth

Loc

k W

ashe

r64

8104

611

5/8"

N.F

. Jam

Nut

Gr.5

6581

0461

23/

4" E

xt. T

ooth

Loc

k W

ashe

r66

8104

610

3/4"

N.F

. Jam

Nut

Gr.5

6781

8258

3Ch

assi

s68

8182

579

3/4-

10 x

5 H

ex H

d. C

ap S

cr, G

r.569

8182

457

Was

her,

1 1/

2" x

.812

x .1

3570

8182

457

Was

her,

1 1/

2" x

.812

x .1

3571

8182

016

3/4"

-10

Gr.5

Nyl

on In

sert

Lock

Nut

7281

0630

33/

8" W

hiz

Lock

Nut

, Gr.5

7381

0630

23/

8" W

hiz

Lock

Scr

ew, G

r.574

8182

500

Tow

er/A

ir Re

ceiv

er (R

ed)

7581

0630

33/

8" W

hiz

Lock

Nut

, Gr.5

7681

0630

23/

8" W

hiz

Lock

Scr

ew, G

r.577

8182

962

War

ning

Dec

al (S

tand

ard)

8182

950

War

ning

Dec

al (E

TC30

)81

8294

3W

arni

ng D

ecal

(HE5

030)

8182

921

War

ning

Dec

al (1

300)

8182

944

War

ning

Dec

al (H

X503

0)78

8182

593

Adju

stm

ent K

nob

Asse

mbl

y79

8107

983

Plas

tic F

aste

ner

8081

0798

5Fl

ange

d Ai

r Gau

ge w

/Fas

tene

rs81

8181

172

3/4

x 7-

1/2"

Gr5

Hex

Hd

Cap

Scr

8281

8245

7W

ashe

r, 3/

4"

Ref

Part

#D

escr

iptio

n

8381

8259

9Sa

fety

Val

ve84

8101

312

Redu

cer B

ushi

ng 3

/4 x

1/4

NPT

8581

0097

9Ha

ndle

Grip

, Bla

ck F

lex

3/4

I.D.

8681

8108

2Lo

ck H

andl

e/Li

ft Ca

m W

/C87

8181

095

1-5/

8 Sn

ap R

ing

8881

8237

1W

ave

Was

her,

1-5/

8 Di

a.89

8182

028

Sprin

g-Ve

rtica

l Slid

e90

8181

771

Knob

-Ver

tical

Slid

e91

8182

029

5/16

-1 x

1-1

/2 B

H So

c Ca

p Sc

r,Gr

.892

8181

038

Pivo

t Pin

-Sw

ing

Arm

9381

8257

7Sw

ing

Arm

(Red

)94

8181

095

1-5/

8 Sn

ap R

ing

9581

8111

31/

2"-1

3 Ja

m N

ut G

r.596

8181

113

1/2"

-13

Jam

Nut

Gr.5

9781

8178

8Lo

ck P

late

9881

8103

5Li

ft Pi

n-Lo

ck P

late

9981

8174

0SH

CS 1

/2-1

3 x

1-3/

4, G

r.510

081

8276

7Ve

rtica

l Slid

e Sh

aft

101

8182

031

Bum

per-

Rubb

er10

281

3002

63/

8 x

1/2

Soc

HD S

et S

crew

Gr8

103

8182

318

Sprin

g, C

ompr

essi

on10

481

8278

7Ro

ller .

562

Diam

eter

x .5

15 L

G.10

581

3002

63/

8 x

1/2

Soc

HD S

et S

crew

Gr8

106

8182

185

Tube

-Dip

stic

k10

781

8218

6Di

pstic

k-Tr

ansm

issi

on10

881

8278

65M

M x

25M

M D

owel

Pin

109

8140

667

1/4-

20 x

1/4

Soc

.Hd.

Set S

cr, G

r.811

081

8202

7W

ashe

r 7 g

a. x

.406

ID x

1.2

8 OD

111

8106

302

3/8"

Whi

z Lo

ck S

crew

, Gr.5

113

8182

550

Pivo

t Pin

, B.L

. Cyl

inde

r Rod

114

8180

230

B.L.

Spr

ing

115

8182

581

Bead

Loo

sene

r Arm

116

8182

579

3/4-

10 x

5 H

ex H

d. C

ap S

cr, G

r.511

781

8245

7W

ashe

r, 3/

4"11

881

8255

83/

4" B

elle

ville

Was

her

119

8182

457

Was

her,

3/4"

120

8182

473

Bead

Loo

sene

r Sho

e12

181

0710

7Gr

ip-H

andl

e12

281

8201

63/

4"-1

0 Gr

.5 N

ylon

Inse

rt Lo

ck N

ut12

381

8117

3Be

ad L

oose

ner F

ront

Pad

124

8181

065

B.L.

Cen

ter P

ad12

581

8198

6Va

lve,

4-W

ay w

/Pul

l Pin

126

8181

986

Valv

e, 4

-Way

w/P

ull P

in



fPa

rt #

Des

crip

tion

127

8181

986

Valv

e, 4

-Way

w/P

ull P

in12

881

8169

5Ca

m M

ount

ing

Bloc

k12

981

0630

11/

4" H

.H. S

elf T

ap S

cr.,

Gr.5

130

8183

031

Brac

ket-V

alve

Mou

ntin

g13

181

8170

8Ex

tens

ion

Sprin

g, P

edal

132

8181

989

10-2

4 x

3/8

Soc

Head

Cap

Scr

, Gr.8

133

8181

708

Exte

nsio

n Sp

ring,

Ped

al13

481

1160

9Co

tter,

Hair

Pin

135

8183

398

Peda

l Sha

ft13

683

0112

1W

ashe

r13

781

8191

8Ba

r-Va

lve

Brkt

. Spa

cer

138

8120

469

Hair

Pin

Cotte

r13

981

8136

9N

ut -

Lock

, Nyl

. Ins

., 1/

4-20

, Gr.5

140

8107

635

5/16

" Fla

t Was

her

141

8181

948

Bear

ing-

Nyl

iner

, 1/2

"14

281

8190

6Cl

amp

Carr

ier

143

8181

981

Wav

e W

ashe

r, 5/

16" I

.D.

144

8181

696

Leve

r-Ca

m F

ollo

wer

145

8183

399

Clev

is P

in 3

/16"

x 1

-1/2

"14

681

8167

5Pe

dal,

Stan

dard

147

8181

948

Bear

ing-

Nyl

iner

, 1/2

"14

881

8191

1Sp

acer

-Ped

al14

981

8194

8Be

arin

g-N

ylin

er, 1

/2"

151

8181

675

Peda

l, St

anda

rd15

281

8194

8Be

arin

g-N

ylin

er, 1

/2"

154

8182

327

Spac

er-P

edal

155

8181

948

Bear

ing-

Nyl

iner

, 1/2

"15

781

8167

5Pe

dal,

Stan

dard

158

8120

321

1/4

x 1-

1/4

Hex

HD C

ap S

crew

Gr5

160

8181

948

Bear

ing-

Nyl

iner

, 1/2

"16

181

8170

7To

rsio

n Sp

ring

162

8181

872

Slee

ve-T

orsi

on S

prin

g16

381

8191

8Ba

r-Va

lve

Brkt

. Spa

cer

164

8182

670

Sprin

g St

op B

rack

et16

581

8136

9N

ut -

Lock

, Nyl

. Ins

., 1/

4-20

, Gr.5

166

8182

586

Foot

Ped

al G

uard

(Red

)16

781

0245

93/

8" S

elf T

ap S

crew

Gr.5

168

8106

301

1/4"

H.H

. Sel

f Tap

Scr

., Gr

.517

081

8245

7W

ashe

r, 3/

4"17

181

8201

63/

4"-1

0 Gr

.5 N

ylon

Inse

rt Lo

ck N

ut17

281

8278

8M

ount

Dem

ount

Hea

d As

sem

bly

Ref

Part

#D

escr

iptio

n

173

8182

904

Oper

atin

g In

stru

ctio

ns (S

td)

8182

904-

1Op

erat

ing

Inst

ruct

ions

(130

0)81

8290

4-2

Oper

atin

g In

stru

ctio

ns (H

X503

0)81

8290

4-3

Oper

atin

g In

stru

ctio

ns (R

otun

da)

8182

904-

4Op

erat

ing

Inst

ruct

ions

(ETC

-30)

174

8182

088

5/16

x 1

Tor

x Sc

rew

, Gr.5

175

8109

888

Infla

tion

War

ning

Dec

al17

681

8261

3Cy

linde

r Ass

embl

y-Ta

ble

Top

177

8180

217

5/16

-18

x 3/

8" S

HCS

Gr5

179

8181

354

Bead

Lift

ing

Tool

180

8182

081

Filte

r/Lub

ricat

or R

epai

r Kit

181

8183

881

3/8

x 7"

Nyl

on T

ube

182

8101

898

3/8"

Hos

e Fi

tting

183

8000

372

1/4"

x 9

0°St

reet

Ell

184

8182

952

Tabl

e To

p Pl

ate

with

out J

ets

185

8101

898

3/8"

Hos

e Fi

tting

*186

8000

372

1/4"

x 9

0°St

reet

Ell

*188

8181

554

Acce

ssor

y Tr

ay K

it*1

8981

0802

8Ti

re S

prea

der

*190

8181

329

Spre

ader

Bas

e-Ri

m C

lam

p*1

9182

3520

8M

otor

cycl

e Cl

amp

(Tal

l)*1

9281

8161

9M

otor

cycl

e Cl

amp

Kit (

Tall)

*193

8235

740

ATV

Clam

p (T

all)

*194

8181

891

ATV

Clam

p Ki

t (Ta

ll)*1

9584

3568

5Dr

op C

ente

r Aid

*196

8435

203

Plas

tic C

lam

p Ja

w19

781

0978

4M

anifo

ld/G

auge

Pro

tect

or19

881

0896

8Ai

r Gau

ge*1

9981

8264

0Ca

lifor

nia

Gaug

e Ki

t20

181

8199

8M

ale

Elbo

w 1

/4 N

PT x

3/8

Tub

e20

281

8203

6N

ylon

Tub

e 3/

8 OD

x 1

2.25

" Lg

203

8182

036

Nyl

on T

ube

3/8

OD x

12.

25" L

g20

481

8203

6N

ylon

Tub

e 3/

8 OD

x 1

2.25

" Lg

205

8182

036

Nyl

on T

ube

3/8

OD x

12.

25" L

g20

681

8198

8M

ale

Brch

. Tee

1/4

NPT

x 3

/8 T

ube

207

8000

378

1/4"

Bra

ss S

t. Fi

tting

208

8101

428

Hose

Cla

mp-

1/4

I.D. H

ose

209

8101

428

Hose

Cla

mp-

1/4

I.D. H

ose

210

8110

497

Fitti

ng-9

0 De

g. M

ale

Elbo

w21

181

0484

4Fi

tting

, Bar

bed

1/4"

212

8101

428

Hose

Cla

mp-

1/4

I.D. H

ose

213

8104

684

1/4

x 8"

Hos

e21

480

0037

81/

4" B

rass

St.

Fitti

ng21

581

0142

8Ho

se C

lam

p-1/

4 I.D

. Hos

e

Ref

Part

#D

escr

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n

216

8181

349

Rota

ry C

oupl

ing

217

8181

907

Clam

p Ca

rrie

r - C

yl. E

nd21

881

0976

9De

cal,

Rele

ase

Valv

e21

981

0484

4Fi

tting

, Bar

bed

1/4"

220

8101

428

Hose

Cla

mp-

1/4

I.D. H

ose

221

8106

289

Ø1/4

" x 2

2" H

ose

222

8106

289

Ø1/4

" x 2

2" H

ose

223

8101

428

Hose

Cla

mp-

1/4

I.D. H

ose

224

8182

005

Nyl

on T

ube

3/8"

x 2

0" L

g.22

580

0037

81/

4" B

rass

St.

Fitti

ng22

680

0037

81/

4" B

rass

St.

Fitti

ng22

781

8199

8M

ale

Elbo

w 1

/4 N

PT x

3/8

Tub

e22

881

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8182903 12 02/99 © Copyright 1995 Hennessy Industries and COATS All Rights Reserved Printed in USA

RRiimm CCllaammpp®® TTiirree CChhaannggeerrAll-Air Unit Compressed Air Requirements

COATS® Rim Clamp® tire changers that are powered entirely by air (no electric motor) require a single com-pressed air power source. Refer to the table below for exact specifications.

Tire Changer Model Compressor Size Capable of

5030A 5HP 5 SCFM at 150 PSI

5050A 5HP 14-15 SCFM at 150 PSI

5060A 5HP 14-15 SCFM at 150 PSI

Oiler and Water Separator Maintenance

The oiler and water separator (on units so equipped) require weekly service. Oil and water levels (indicatedon the level gauge on the side of each bowl) should be checked regularly

1. Drain the water from the separator by unscrewing the petcock on the bottom of the bowl. Allow waterto drain and tighten petcock securely by hand.

2. Add oil to the oiler if the fluid level is more than 1/4" from the top of the gauge. Remove the filler plugin the top of the oiler, and add SAE 10W non-detergent oil or an air tool oil to bring the level up to 1/4" fromthe top of the gauge. Replace the filler plug and clean up any spilled oil.

3. Adjust the oil flow by pulling the red flow adjustment ring up and turning it to increase or decrease theflow. Push the ring down to lock. Watch the formation of oil drops in the see-through oil chamber. Continuallycycle the bead loosener through full strokes and count the drops during the cycles. The delivery of oil to theair line should be about 1 drop per 10 cylinder cycles. Adjust the flow as required.

Note: Some older units may use an adjustment screw on top of the oiler instead of the red ring and see-through chamber. To adjust these units, turn the screw fully clockwise to stop the flow, then turn it backcounterclockwise 1/4 turn.

Transmission Lubrication

Check the fluid level in the tabletop transmission with the oil check dipstick. If fluid shows on the dipstick,it is properly filled. If no fluid is present on the dipstick, add a high quality SAE 80/90 gear lubricant. Add lubri-cant and check the level. Stop adding lubricant when it shows on the dipstick.

Air Gauge Check and Recalibration

1. Inflate a standard 15" passenger car tire/wheel assembly to 32 PSI. Use a high quality stick-type pres-sure gauge to verify the pressure. Attach the tire changer's inflation hose to the valve stem and check thepressure reading on the air gauge. If it does not read 32 PSI, recalibrate the gauge.

2. Remove the screw-on lens. Loosen the 2 screws on the face of the gauge. Loosen them just enoughso that the gauge face moves. Do not remove the screws.

3. Rotate the gauge face until the 32 PSI mark is aligned with the gauge needle. Tighten the 2 screws andreplace the lens.

Danger, Warning, Caution, and Instructional Decals

Always make the cleaning of these important decals a part of your regular maintenance routine. If they aredamaged or illegible, replace them immediately. Your safety, and the safety of others is involved!

Automotive Service Equipment & Supplies - 5030 A/E · 2019. 5. 4. · For servicing single piece...

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Transcript of Automotive Service Equipment & Supplies - 5030 A/E · 2019. 5. 4. · For servicing single piece...