Automatizacion de Plantas FF
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Transcript of Automatizacion de Plantas FF
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Turck Foundation FieldBus
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Turck Foundation FieldBus
Jorge GarcaEspecialista en FFTurck Alemania.
Gerardo SierraLder FF - Turck Colombia.
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Turck Foundation FieldBus
Puntos a Tratar.
Introduccin Foundation FieldBus.
Topologas de una red Foundation FieldBus.Componentes de una red Foundation FieldBus.
Conexionado en una red Foundation FieldBus.
Diagnostico sobre una red Foundation FieldBus.Muestra fsica de hardware y software Foundation FieldBus.
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Turck Foundation FieldBus
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Turck Foundation FieldBus
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V010 Processautomation
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Complete portfolio for MAV
Fieldbus FieldbusI/Os 4-20mA
POINT TO POINT! POINT TO BUS! BUS TO BUS!
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Hart?
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Turck Foundation FieldBus
FOUNDATION fieldbus es un Bus Digi ta l Bidi reccional,
conectado en un par de hilos en multi-drop.Es como la Red de rea Local (LAN) diseado paradispositivos de campo o instrumentos.
Maneja una velocidad de 31.25 Kbps en una velocidadbaja optimizada para automatizacin de procesos.
Aplica para reas Seguras ( Clase I Div. 2)
Aplica para reas peligrosas (Clase I Div. 1)
FOUNDATION fieldbus esta diseado para un control
continuo y complejo.
Maneja 32 Instrumentos a lo largo de la Red
Control de campo.
Soporta diagnostico avanzado y manejo de activos.
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Ahorros y fuentes de problemas
Ahorro en: Cableado
Ensamble
Proyecto
Arranque
Fuentes de losprincipales problemas
DCS, Controles o
instrumentos6%
Instalacin (Cableado y
Drivers)
94%Fuente: Intech
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Hart?
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Cual protocolo?
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Cual protocolo?
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GenericIntroduction
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Segment Design:
Segment A
Segment B
Discretionary
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Arquitectura FF
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Perfil
Uso de planta
Productividad
Disponibilidad
Seguridad
Costs
Energia
Materia Prima
Espacio
PersonalCapital
Source:: Bayer Technology Services
Turck Foundation FieldBus
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V010 Processautomation
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Turck Foundation FieldBus
Soluciones en Conectividadrea Clase 1 Divisin 2 y Divisin 1
Foundation Fieldbus
http://www.fieldbus.org/
http://www.fieldbus.org/http://www.fieldbus.org/ -
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V010 Processautomation
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Ciclo de vida del proyecto:
Diseo
Ambiente.
Topologias de conexion.
Seleccion de componentes.
Comisionamiento.
Configuracin de equipos. Operation
Modificaciones.
Expansiones.
Mantenimiento.
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Turck Foundation FieldBus
Diseando una Red FF
Proceso.Arquitectura BasicaCriticidad de lazo.Ubicacin de los equipos.Ramas del sistema.Corrientes de las ramas.Ruta de los cables.Tiempo macro-ciclo.Comicionamiento, elctrico, electrnico, tierras.
Seleccin de cableado.Protecciones.
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Arquitectura bsica
V010 Processautomation
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Restricciones por la longitud delCable
TT- +POWERCONDITIONER
H1 FIELDBUSINTERFACE
24 VDCBULK
280 m 400 m50 m
120 m
20 m
60 m20 m
El total de la longitud del segmento se limita a 1900 mts.El total del segmento se calcula por:
Total de la longitud del segmento= Truncal + DisparosTruncal = 680mDisparos = 50 + 20 + 20 + 60 + 120 = 270mTotal de la longitud del segmento = 950m
Turck Foundation FieldBus
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GenericIntroduction
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Tru
nks
Daisy Chain
Bus with Spurs
Tree Topology
T
TTT
T
T
Terminator
FOUNDATIONTMFieldbus physical layer
Junction
box
Spurs
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Topologa de conexin rpidaInstalacin Tpica
Fuente acondicionadora
(redundante
Caja de coneccion Brick Terminador
Class 1 Division 2
Trunk line
Spurs
Turck Foundation FieldBus
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DPC System
Div 2
NEMA 4
QD Gland
Box
Topologas Case1 Divisin 2Opciones en Hardware
Turck Foundation FieldBus
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Proposito General
FISCO Power Supply(with Repeater function)
DPC-System
Clase I, Div 2Clase I, Div 1
Multi-Barrier
AssetManagementSystem
Arquitectura en Diversas reas de Proceso
CAU
DISCON
BEFOR
CAUDISCON
BEFOR
CAUDISCON
BEFOR
lockfastClase I,Div 2
Non-Hazardous Area
FF HSE FD
Control System
RedundantDC bulk power
Clase I, Div 1
http://www.imagevisioninc.com/products/agility/AgileVIEW_Control%20Room%20Console_LoRes.jpghttp://www.imagevisioninc.com/products/agility/AgileVIEW_Control%20Room%20Console_LoRes.jpg -
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Topologa FOUNDATIONTMFieldbusIntrnsicamente segura con Multibarreras
Div 2
Div 1
Acondicionadora de seal puedeser redundante
Salidas
intrnsecamenteseguras
ITC-ER/PLTCDiv 2 Trunk
Line
Turck Foundation FieldBus
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Tipos de Cable
Cable Type Description Size Max Length
Type A Shielded, twister pair #18 AWG 1900 m (6232 ft)
Type B Multi-twister-pair
with shield
#22 AWG 1200 m (3936 ft)
Type C Multi-twister-pair
without shield
#26 AWG 400 m (1312 ft)
Type D Multi-core, without
twister pairs andhaving an overall
shield
#16 AWG 200 m (656 ft)
Turck Foundation FieldBus
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GenericIntroduction
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Grounding -You Choose:
Alternative Grounding
Multi-Point Grounding
Single Point Grounding
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Instalaciones Foundation Fieldbus
Turck Foundation FieldBus
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V010 Processautomation
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Field basado servicios de informacion DiagnosticoDe Planta
NIVEL 4Diagnostico
de lazo
NIVEL 3
Fisher
Diagnostico
Del equipo
NIVEL 2DiagnosticoDe la comunicacion
NIVEL 1
Fisher
Turck Foundation FieldBus
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DPC - Diagnostics Power ConditionerAcondicionadora de Seal con Diagnstico para Foundation Fieldbus
Diagnstico del Bus HSEFF-Function blocksFF-AlarmasDTMDDDiagnsticos Avanzados
Diagnsticos Continuos yen Lnea
Control System
http://www.imagevisioninc.com/products/agility/AgileVIEW_Control%20Room%20Console_LoRes.jpghttp://www.imagevisioninc.com/products/agility/AgileVIEW_Control%20Room%20Console_LoRes.jpg -
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V010 Processautomation
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EEx-e
PowerConditioner
EEx-i
Maintenance
HSE FD
4 Power Conditioner
Fieldbus structure:
Multi-barrier
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V010 Processautomation
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PowerConditioner
HSE FD
4 Power Conditioner
Maintenance
Advanced Diagnostic Unit
Fieldbus structure:
EEx-e
EEx-i
Multi-barrier
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V010 Processautomation
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Physical Layer Online Diagnostics:
Monitoring electrical values including alarming
voltage level bus power supply ambient temperature
segment current load
ripple
noise
jitter at each device
signal level at each device
Monitoring communication values address/ live list for devices on the segment
Communication statistics frame errors
PDU
bus idle times
cyclicand acyclic communication
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Bulk Power Supply for FF Power Supply
Suitable for DPC-49
Safety Power SELV IEC/EN 60950Short circuit protected
Output: 24VDC, 1,4A-20A
Input: AC or DC
DIN Rail Mounting (EN 50022)
Products FF andProfibus PA
http://localhost/var/www/apps/conversion/tmp/scratch_4/Segment%20calculation.xls -
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Bulk Power Supply for Power Conditioner
Suitable for RPC49-205
Safety Power SELV IEC/EN 60950Short circuit protected
Output: 32VDC/1,4A
Input: 94V-265V AC
DIN Rail Mounting (EN 50022)
Products FF andProfibus PA
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Redundant Voltage Supply
Supply of 2 FF Segments
500 mA per Segment
Diagnostic
DIN Rail Mounting, IP20
switchable Terminator
Power Conditioner RPC49-205
Products FF andProfibus PA
FISCO P S l
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FISCO Power Supply
Input: 19,230 VDC
Output:12,4 V ;120mA (IIC)
bzw. 265 mA (IIB)Fieldbus repeater
Switchable Terminator on System side
Fix Terminator on Field side
Switchable Systemside powered
Zone 2
Fieldbus
Products FF andProfibus PA
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DPC basic components
DPC-49-4RMB
Modulrack for 4 redundantSegments
DPC-49-IPS1
Isolated Power Supply
800mA
DPC-49-1RMBModulrack for 1 redundantSegments
Products FF andProfibus PA
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Flexible by modularity
Support 4 redundant segments Mix redundant and not
redundant segments on the
same modulerack
Shielding concept
Shield clamp
Shield bus
Shield terminal
High availability
Redundant power supply Overvoltage protection
Passive modulerack
DPC Modulerack
Products FF andProfibus PA
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Backplane DPC-49-1RMB
Backplane for two DPC-49-IPS1 modules to
built a H1-segment Redundant H1-power supply
Removable terminal blocks with screwconnection
Small footprint
Separate case grounding and shieldgrounding
Diagnostic on board
Alarm contact
Products FF andProfibus PA
DPC IPS1 i l t d li
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Voltage drops and currentconsumption are no issue
High power 800 mA at 28 V.
Extending lifetime and availability
Redundancy through loadsharing
On board LED diagnostics
DPC IPS1 isolated-power-supplies:
Products FF andProfibus PA
J ti B IP67
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Junction Box IP67
Aluminium Diecasting
4,6,8 SpursCage clamps
Minifast 7/8 oder Eurofast M12 connection
switchable Terminator
changeable short circuit protection
flex. GroundingVoltage monitoring
Current monitoring
Products FF andProfibus PA
DPC HSE Fi ld D i
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Diagnostics and alarming in real-time field device
Up to 16 segments per field
device
Enabling system integrationusing open industry standards
Proactive Diagnostics
physical diagnostics
protocol statistics
DPC HSE Field-Device:
Products FF andProfibus PA
Junction Box IP20
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Junction Box IP20
Aluminium Diecasting, Steanless Steel
4,6,8,12 SpursCage clamps or removable pressure clamps
Minifast 7/8 oder Eurofast M12 connection
switchable Terminator
changeable short circuit protection
flex. GroundingVoltage monitoring
Current monitoring
Products FF andProfibus PA
J ti B IP20 IP67
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Junction Box IP20, IP67
IP67
IP20
Products FF andProfibus PA
MDB complete galvanic isolation
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Installation in explosion hazardous areas (zone 1)
EEx e power supply
Central and local segment structure
4 or 8 intrinsically safe EEx ia outputs each 40 mA
Galvanic isolation: TrunkSpurs
SpursSpurs (MBD48/49)FISCO and entity conform outputs
Short-circuit protected spurs with current limit
Short-circuit indication via LEDs
Switchable terminating resistors
Degree of protection IP66
MDB complete galvanic isolation
Fieldbus
Products FF andProfibus PA
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Fi ldb i di t
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Fieldbus indicator for FF or PA
displaying up to 3 Process values
Bargraph
Listener, non Field Device Adsress
5-Number 30mm high Display
administrable displaying cycle
10 mA power consumption easy to use
Fieldbus indicator
Installation:
Zone 1
Zone21
IP66
Products FF andProfibus PA
FF/PA Cable
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FF/PA Cable
Bulk cable (on cable drum)5 types for various applications
Cable FBY../SD - Standard cables
Cable FBY../LD - Long distance cablesCables 483, 493 - Standard US cables
Cable 482A, 492A - Armorfast cables
Cable FB4910, FB4911 - Marine cables
Products FF andProfibus PA
49
Connector as mounting flange
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Connector as mounting flange
RSFV
FSVFKV
RKFVRSCV
Products FF andProfibus PA
Terminating resistors
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100 Ohm
1 mF
Terminating resistors
IS version also available!(for FF not in M12)
M12 and 7/8"
Products FF andProfibus PA
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Field-wireable connectors
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Field-wireable connectors
Variants:
M12 und 7/8
Straight and angel
Coupling nut in stainless steel or AL eloxiert
Complete shielded
Products FF andProfibus PA
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End caps
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End caps
M12
7/8
Variants:
M12 und 7/8
Material stainless steel
With and without
Products FF andProfibus PA
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Customized multibarrier
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Customized multibarrier
Products FF andProfibus PA
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Turck Foundation FieldBus
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Cul es la Posicin de Turck
Turck Foundation FieldBus