Automation & Mechanization
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Transcript of Automation & Mechanization
besides black art, there is only....
MECHANIZATION
AUTOMATION
Today getting a Skilled Engineer is a
Struggling life for
fresh Engineers
“Strive for perfection in everything you do. Take the best that exists and make it
better. When it does not exist,
design it.”
Frederick Henry Royce British Engineer,
(1863-1933)
NFI, an ISO 9001: 2008 Certified Training Academy
provides “Industrial Automation & CAD Training” to
Engineering Students & Working Engineers
nfi
nfi Why Industrial Automation Training ?
Transforming Knowledge into Competence..
Indian Automation market is growing at the rate of 20- 25% annualy
ME
CH
AN
ICA
L E
NG
INE
ER
EL
EC
TR
ICA
L E
NG
INE
ER
EL
EC
TR
ON
ICS
EN
GIN
EE
R
INS
TR
UM
EN
TA
ITO
N E
NG
INE
ER
+ + + =
Automation
Engineer
HIGHLY PAID
CA
D
Actu
atio
n S
yste
m
Hyd
rau
lic
Pn
eu
matics
Pa
ne
l W
irin
g
Mo
tor
Co
ntr
ol T
imin
g C
ircu
it
Re
lay In
terlo
ck C
ircu
its
Vo
lta
ge
& C
urr
ent P
rote
ctio
n C
ircu
its
Circu
it D
esig
nin
g &
Pro
gra
mm
ing
Circu
it T
rou
ble
sh
ooting
Co
mm
unic
ation
bw
Circuits
Sig
na
l &
Syste
m M
od
els
Co
ntr
ol S
ign
al M
an
ipu
lation
Se
nso
rs &
Actu
ato
rs
NFI Training Highlights Quenching thirst of Industries in Automation
nfi
Training Programs
Training Methodology
Industrial Visits
Benefits
NFI Training Highlights Quenching thirst of Industries in Automation
nfi
Training Programs
Training Methodology
Industrial Visits
Benefits
NFI Training Highlights Quenching thirst of Industries in Automation
nfi
Personality
Development
PLC & HMI CONTROL
RELAY LOGIC CONTROL
MANUAL CONTROL
FIELD – Industrial Visits
Training Structure
Industrial Control
VFD Control
Servo Velocity Control
Pneumatics
Hydraulics
Latching & Interlocks of Circuits
Schematic Diagrams
Semi Automatic Control
Electro- Pneumatics
Electro- Hydraulics
Intelligent VFD Control
Servo Position Control
Electrical Drawings, Symbols & PI Diagrams
Semi Automatic Control
Fully Automatic Control
Presentation Skills
Group Discussions
Group Activity
- Industrial Controls
- Panel Designing
- Sensors & Actuators
- Relay Logic Control
- Relay/Contactor Interlocking
- AC/DC Motor Controls
- DC Motor Controls
- Interlocking in Motor Control
- Star- Delta Connection in AC Motor
- Forward/ Reverse of AC Motor
- Study & Use of Multimeter
- Schematic Diagrams
- Troubleshooting Techniques
COURSE COURRICULUM
Basic Industrial Control:
Relay Logic Control Circuits - Study & use of Relay logic circuits in Control panel designing
REL
AY
LOG
IC C
ON
TRO
L C
IRC
UIT
S
• Introduction to PLC
• Study of various Languages of PLC
• PLC Ladder Logic Programming
• Sink & Source Principle
• Internal Special relays, counter & Timers
• Transmission Comparison Command
• Fundamental Arithmetic Commands
• Interfacing of DA/ AD Card to PLC
• Fundamentals of 4-20 mA & 0 – 10 V
• Exercise of Various Industrial Applications
• Introduction to PID
• PID Temperature Controller
• Discrete Temperature Control System
• On- Off Temperature Control
• Analog Temperature Control using 4- 20mA signal
• Process Control Application
Industrial Controllers Programmable Logic Control, A/D- D/A Converter, PID
COURSE COURRICULUM
IND
UC
TRIA
L C
ON
TRO
LLER
S –
PLC
, PID
, A/D
, D/A
CA
RD
S
HU
MA
N M
AC
HIN
E IN
TER
FAC
E
• Introduction to HMI Software
• Creating Elementary Graphic display
• Real time Monitoring
• Using Alarms & Events & Historical Trends
• Comm. of 2 or more PLC with single HMI
• Monitoring process control variables like Temp,
Pressure, Displacement & Level
• Creating Recipes in HMI
• Logging Information of the processes
• Troubleshooting Techniques
COURSE COURRICULUM
Intelligent Monitoring
- Human Machine Interface
IND
UST
RIA
L P
NEU
MA
TIC
S &
RO
BO
TIC
S
• Industrial Pneumatics
• Air Compressor/Actuators
• Pressure Control Valves
• Directional Control Valves
• Flow Control Valves
• Air Dryer/ Measuring Elements
• Schematics Diagrams
• Controlling of Pneumatics System using
PLC
• Monitoring Pneumatic System on HMI
• Sequencing of Cylinders using Sensors
• Industrial Pneumatics Application
• Electro- Pneumatic based Robotic Arm
Industrial Pneumatics
&
Robotics
Control of Pneumatic System using PLC & HMI
• Industrial Hydraulics
• Hydraulics Pumps/Actuators
• Pressure /Directional/ Flow Control Valves
• Fluid Conditioning/ Measuring Elements
• Schematics Diagrams
• Controlling of Hydraulics System using PLC
• Monitoring Hydraulic System on HMI
• Sequencing of Cylinders using Sensors
• Industrial Hydraulic Application
• Introduction to Proportional Hydraulics
Industrial Hydraulics Control of Hydraulic System using PLC & HMI
COURSE COURRICULUM
IND
UST
RIA
L H
YDR
AU
LIC
S
Electrical AC Drive
-Variable Frequency Drive
Elec
tric
al D
rive
- V
FD
• Introduction to AC Drives & Applications
• Criteria for Drives Selection
• Parameter Programming
• Designing of Drive Control panel
• VFD Frequency Control through PLC
• Master/Slave Operation
• Fault finding / Troubleshooting
• Feedback control of VFD using A/D & D/A
• Synchronization of 2 VFD’s
• Emergency Control
• Speed Selection using HMI
• Speed Control & Monitoring using HMI
COURSE COURRICULUM
Electrical AC Drive
- Servo Drive & Motors
• Servo Drive Mechanism
• Interfacing of Servo Driver with Computer
• Interfacing of Servo Motor with Driver
• Circuit Diagram of Communication Cable
• Study of Different Parameters for controlling
Servo Driver
• Understanding control modes of Servo Motor
• Velocity Control Mode
• Position/Pulse Control Mode
• Dual Mode – Speed & Position Control Mode
• Speed Selection using HMI
• Speed/Position Control & Monitoring using HMI
• Servo Indexing
Elec
tric
al D
rive
- S
ervo
Mechanical CAD
- Machine Design
Co
mp
ute
r A
ided
Des
ign
ing
1) Auto- CAD 2012
2D & 3D
2) Solid Works 2012
• Features, Assembly, Drawing
& Detailing
• Weldments
• Sheet Metal
• Simulation
• Motion
• Moulds & Surfacing
• Routing
INDUSTRY
In nut shell ...
MECHATRONICS
INDUSTRIAL
AUTOMATION
Training Programs
Training Methodology
Industrial Visits
Benefits
NFI Training Highlights Quenching thirst of Industries in Automation
nfi
NFI Chandigarh Industrial Automation Training Academy
20% 70%
10%
TRAINING METHODOLOGY
Personality Development Practical Training Theoritical LecturesSoftware Used:
1) Automation Studio – Industrial
Wiring & Simulation
2) WPL Soft – PLC Ladder Logic
3) Screen Editor – HMI
4) ASDB- Servo Control
5) Rs Logix – Allen Bradley PLC
6) Step 7 – Siemens PLC
7) AutoCAD & Solid Works
Group Discussion Project Presentation Intellectual Seminar
NFI Automation Lab
NFI Automation Lab
NFI Automation Lab
NFI Automation Lab
Theoretical Classes
Practical Work
NFI ORGANIZES REGULAR GENERAL DISCUSSION ROUNDS TO ENHANCE THE INTERPERSONAL SKILLS OF THE STUDENTS
Group Discussions
REGULAR QUIZ WERE TAKEN ON SLIDESHOWS TO EVALUATE THE PERFORMANCE OF THE STUDENTS
Regular Examination
Project Presentation
NFI – BEHIND THE SCENE – PROJECT WORK
AUTOMATIC ELECTRO- PNEUMATIC LIFT
ELECTROPNEUMATIC ROBOTIC ARM
AUTOMATIC TO & FRO OBJECT MOTION ON CONVEYOR
Project Work
Stress Management
Training Programs
Training Methodology
Industrial Visits
Benefits
NFI Training Highlights Quenching thirst of Industries in Automation
nfi
INDO FARM EQUIPMENT LIMITED, BADDI
NFI Industrial Visit Highlights Quenching thirst of Industries in Automation
Northstar Fastners Private Limited, Baddi Demonstration of Automatic Tablet Counting & Filling Machine, Hydraulics & Machine Design
Kanha Biogenetics Laboratores, Baddi Demonstration of Automatic Tablet Making Machines
Essel Propack, Nalagarh Demonstration of Automatic Printing & Packaging Machines
Essel Propack, Nalagarh Demonstration of Automatic Printing & Packaging Machines
Industrial Visits
Essel Propack, Nalagarh Demonstration of Automatic Printing & Packaging Machines
Industrial Visits Proctor & Gamble, Nalagarh
SC Johnson, BADDI
MONTHLY ENTREPRENEUR INTERACTION TO BRIDGE THE COMMUNICATION GAP BETWEEN ENGINEER & ENTREPRENEURS
Mr Arun Rawat,
President of BBNIA
with
Mr Deepak Bhandari
(40 Years Experience in
Manufacturing Industries)
Training Programs
Training Methodology
Industrial Visits
Benefits
NFI Training Highlights Quenching thirst of Industries in Automation
nfi
Benefits
nfi CLUB
Extra Benefits
Project Assistance
Online Learning
Life time Consultancy
nfier
1. Project Assistance
Color sorting Machine
Color Sensor
Conveyor
Delta PLC
AUTOMATIC STREET LIGHTS ON-OFF
CONTROL
VFD SYNCHRONIZATION OF INDUCTION
MOTOR
ELECTROPNEUMATIC ROBOTIC ARM
AUTOMATIC TO & FRO OBJECT MOTION ON
CONVEYOR
AUTHORIZED ACCESS
2. Online Learning www.nfiinnovation.org
nfi CLUB
Technical E-books
nfi CLUB
Technical PPT
www.nfiinnovation.org Online Technical Gallery
www.nfiinnovation.org Online Circuit Tutorial
Motivational Videos
3. Life time Consultancy
Let your problems be ours……
Testimonial
NFI Quenching thirst of Industries in Automation
nfi
Let’s see said about
what our student
“ Through NFI Industrial Trip we are able to know
what we are learning and how to implement these
things. Trip was informative and valuable to boost
confidence in students"
- Karan Jagga - ISTC
"It was a very good
experience in
Industrial Training at
NFI. Now all my
basics has been
cleared very
effectively”
Thanks to NFI
- Jaspreet Singh
Saini- B.Tech EIE
"...Tour of Essel Propack ltd was most useful,
because that was totally automated. I learned the
environment of highly automated industries. It was
a great industrial trip.
- Rajender Kumar - B.Tech ECE
Finally i can say what an industry is all about. Thanks
to NFI, they give perfect practical knowledge.
- Karan Dev Singh - B.Tech, ECE, DVIET, Jullundher
NFI made me
Engineer from a
Student - Ashish Pannu - B.Tech
I&C, SLIET, Longowal
By joining NFI I have gained so much technical knowledge within 6 months, which I
haven't learned in 4 years from my college. NFI is that platform where one can learn the
Basics & Advanced knowledge of Automation, now i believe that I have actually become
an engineer & it feels great inside.
– Jasbir Singh
Automation Engineer
Lubi Electronics
Training Programs
Training Methodology
Industrial Visits
Benefits
Contact Us
NFI Training Highlights Quenching thirst of Industries in Automation
nfi
thanks
nfi
*facebook NFI club
Providing Everything you need to
Enhance your Technical &
Interpersonal skills at one place
Call: 8427755135, 9988808455
www.nfiiautomation.org
SCO 23, Sector 18- D
Chandigarh 160018
Rajvir Singh
Associate Director, NFI
- Mechatronic Engineer - Graduate in Instrumentation
Write to me at: [email protected]
THANK YOU
“….The future is here only, its just not evenly distributed”