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Robotic equipment / Energy chain equipment

Automation & Robotics

MURRPLASTIK SYSTEMTECHNIK GMBH

Since its foundation in 1963, Murrplastik Systemtechnik

GmbH has been one of the pioneers for high-tech plastic

products. Our design engineers develop innovative uni-

versal solutions and customer-specific adaptations for the

automotive and railway industry, as well as for the tool and

mechanical engineering sectors, or for building services.

With more than 200 patents, Murrplastik is one of the

world's leading system providers for everything involving:

cables and control cabinets.

Read more: www.mp.de

ENERGY CHAINS

CABLE ROUTING

LABELLING

CABLE PROTECTION

ENERGY SUPPLY

Quality, Production & DevelopmentAUTOMATION AND ROBOTICS

MURRPLASTIK PORTFOLIO:

2

CA

BLE MANAGEMENT

At Murrplastik we offer you the solution for technical

problems through high-quality products, components and

services.

From the first consultation, the development and concep-

tion of application-specific components, up to installation

and documentation, optimisation and maintenance of

new and existing plants, you receive everything from one

source. We install new energy supply systems to make

your production process more reliable. Professional, fast

and reliable – with warranty.

In order to provide your team with the necessary know-

how, we offer trainings, workshops and instructions.

These can take place on your premises or in our seminar

rooms.

• Comprehensive system consulting - on-site

• Trainings, workshops and instructions

• Repair of energy packages

• Service and after sales

• Maintenance contracts

• Control and monitoring of cable packages

• Professional installation of energy supply systems

on site or on our premises

• Logistics

• Warranty

WE OFFER COMPLETE SOLUTIONS FROM ONE SOURCE!MANY YEARS OF EXPERIENCE AND FLEXIBILITY

SPARE PARTS

REPAIR / MAINTENANCE

ASSEMBLY AND OPTIMISATION

SERVICE / AFTER SALES

FINAL CHECK

CABLE ASSEMBLY

DOCUMENTATIONS

REPAIR OF ENERGY SUPPLY

SYSTEMS

CONSULTING

DESIGN

DEVELOPMENTPROTOTYPING / DEMO SETUP

AXIS 1 - 7

Product and Service – Everything from one sourceAUTOMATION AND ROBOTICS

3

Delivery SERVICE

Robot solutions and

single components

24h

Service partner for energy supplyAUTOMATION AND ROBOTICS

• HANDLING

• SPOT WELDING

• INERT GAS WELDING

• PUNCH RIVETS

• SCREW APPLICATIONS

• BOLT WELDING

• FRICTION ELEMENTS WELDING

• WASH BOOTH APPLICATIONS

• CLINCHING

• GLUE APPLICATIONS

• LACQUER APPLICATIONS

• MILLING

• PALLETISING

• SUCTION UNITS

Individual cable packages for the following applications:

INDIVIDUAL COMPLETE SOLUTIONS FOR EVERY APPLICATION

We develop, optimise and install ready-assembled energy

supply systems - which are perfectly tailored to the per-

formance of your robot or plant. Our experienced service

technicians install our products and components profes-

sionally directly in your plant on site. Optionally, we also

assemble the systems on your robot at our premises and

deliver it on time to your desired location.

The final check (static/dynamic) carried out by us confirms,

after a visual and functional check as well as the relevant

documentation, that your energy supply system is working

trouble-free.

Read more: www.mp.de4

Phone: +49 (0)7191 - 4820

E-Mail: [email protected]

Whether new or existing customer, initial installation or

reconstruction, small order or major project, we offer you

a wide range of services. In addition to our product range,

we also support you on site.

Our experts in service, technology, design and sales do

their best to work together with our customers to find a

solution quickly and reliably - always keeping in mind that

the plant availability has top priority.

Do you need more information on our portfolio?

Please contact us:

-PARTNER

SERVICES FOR ENERGY SUPPLY SYSTEMS

5

6

RECIRCULATION SYSTEMS

SYSTEM HOLDER

CABLE PROTECTION CONDUIT

INDIVIDUAL PLANING AND DESIGN

Murrplastik service for automation and roboticsAUTOMATION AND ROBOTICS


7

CONDUIT STORAGE

PROTECTORSBALL JOINTS / STRAIN RELIEF

AXIS 6 CONNECTION

ENERGY CHAINS (ALSO READY TO USE)

INDIVIDUAL PLANING AND DESIGNCUSTOMISED EQUIPMENT SYSTEMS.Sound Murrplastik advice. Premium individual components, comprehensive performance packages and dress-packs. Our real strength lies in the system solution. Tailored to your requirements.Our many years of experience in the business will increase the performance of your robots. Guaranteed!

Contact us: [email protected]

R-TEC BOX

Optimum guidance for the energy packages from axis 3 to axis 6 at industry robots. Secure, low-wear and effective cable routing in the smallest spaces.

8

Size 56 Jumbo

70 Jumbo

Stroke 600 mm

Size M40/P36

M50/P48

Stroke 400 mm

Size M32/P29

M40/P36

Stroke 270 mm

DIVERSITY IN RECIRCULATION SYSTEMS

Preventing unnecessary movement, is the basic require-

ment for a long service life for energy packages of indus-

trial robots. Especially for the installations at axis 3 to axis

6, the cables must be routed to allow utmost flexibility, to

facilitate all necessary movements.

This is where our recirculation systems come into play.

As a rule, they are mounted on axis 3; they are designed

to keep the energy package cables taut at all times, yet

allowing freedom of movement.

The guarantee for a long service life!

High service life due to recirculation systemsAUTOMATION AND ROBOTICS


RECIRCULATION SYSTEM

R-TEC LINER

The light and space-saving recirculation system for small robots such as Fanuc M20iA or Kuka KR6.

The linear retraction system by Murr- plastik protects your energy package from damage and wear.

9

FEATURES

• For conduit sizes M25/P21 to 95 Jumbo

• Quick and easy assembly

• Fast, tool-free replacement of the dresspack

• Especially long service life

• Suitable base plates for each robot type

• System can be built over or stacked

Size NW 56

NW 70

NW 80

NW 95

Stroke 350 mm

550 mm

Size M40/P36

M50/P48

Stroke 400 mm

Size M25/P21

M32/P29

Stroke 160 mm

COLOURED POSITION MARKERS

THREAD INSERT SLEEVES

WEARRINGS

MOUNTING SET

SPRING SET

SLIDER SET

Accessories:

5 MILLION CYCLES – AND NO END

The EW-PAE and EWX-PAE cable protection conduits

are made of specially modified Polyamide 12. With its

excellent flexural fatigue strength the EWX profile is ideal

for robotics engineering and in handling system areas.

This conduit has demonstrated its high resilience, with

more than five million cycles in the Murrplastik testing

laboratories. It is the first choice for extremely dynamic ap-

plications involving medium to high mechanical loads.

EWX – HIGHEST CRUSH RESISTANCE IN ITS CLASS

The EWX increased corrugation profile was developed es-

pecially for dynamic and heavy stress applications. EWX is

known for its high peak pressure resistance and extreme

flexibility, which is unparalleled in the industry.

CRUSH RESISTANCE (comparison)

0

800

400

2000

1600

1200

EWX PROFILEEW PROFILE

kg

10

Highly flexible cable protection conduitsAUTOMATION AND ROBOTICS

MURRPLASTIK Professional tip: When easy retrofitting is important. Our cable

protection conduits are also available in a slotted

version.


EWX-PAE EW-PRF

EWX-PP

11

The first choice for dynamic applications. Particularly durable cable protection for industrial robot applications. Outstanding price/performance ratio.

Size M10/P7 to 95 Jumbo

Colours Black / grey

Versions Standard profile (EW) High corrugation profile (EWX) Slotted (LS)

Material Modif. Polyamide PA 12

Fire classification HB

UL-listed. Our export hit for all moving applications, in industry and the skilled crafts sector. Approved for the US American and Canadian markets.



Versions Standard profile (EW) Narrow corrugation (S)

Material Modif. Polyamide PA 12

Fire classification V2 self-extinguishing

The alternative for low stress applications. For dynamic handling applications without a recirculation system.



Versions Standard profile (EW) High corrugation profile (EWX) Slotted (LS)Narrow corrugation (S)

Material Polypropylene

Fire classification V2 self-extinguishing

holder systems, strain reliefs and ball joints, extensibility

is guaranteed at all times. A special feature is the unique

FHS-RS recirculation system, a complete set for length

compensation of the energy supply system.

The FHS flexible holder system is a unique modular

holder system for dynamic energy supply to cobots. It

provides a secure, non-slip grip and fits on different sur-

faces and radii. It can be installed quickly, easily, space-

saving, subsequently and without tools. With the use of

THE FLEXIBLE HOLDER SYSTEM FHS – FOR THE DIRECT FASTENING AT THE COBOT

1 2 3APPLICATIONS APPLICATIONS APPLICATIONS

FHS with system holder

(FHS-SH)

FHS with one-piece universal

holders (FHS-UHE)

FHS without universal holder,

with looped Velcro tape (C)

Slip-resistant rubber coating ensures a secure hold - without scratches!

Specially coated Velcro tapes prevent slipping.

12

FHS - Flexible holder system for cobotsAUTOMATION AND ROBOTICS

READYTO USEANYWHERE


13

We offer you customer-specific cobot sets for:

FHS-SH

Flexible holder system with system holder (SH)

FHS-C

Flexible holder system without universal holder, with looped Velcro tape (C)

FHS-UHE

Flexible holder system with one-piece universal holders (UHE)

FHS-RS

Recirculation system (RS)

FLEXIBLE CABLE ROUTING

• For routing and stabilising smaller cable packages

• For slow to mid-speed travel• Initial equipment and subsequent installation• For sliding or fixed assembly on the corrugated

conduit• Strain relief with low cable wear

LENGTH COMPENSATION

160 mm

RELIABLE AND QUICK ASSEMBLY

• Easy replacement of the corrugated conduit

• Retrofitting, with low cable wear• “Captive“ clamping bracket,

because of one-piece construction• To prevent axial shift of the corrugated

conduit• For dynamic, easy applications

INFINITELY VARIABLE DIRECT CONNECTION

• Flexible lengths for various diameters of the robot arm, the lines, cables and protective conduits

• Secure and low cable wear direct connection without holder

• Flat, compact design• Without tools and loose components

User-friendly handling Subsequent assembly without tools Secure, non-slip gripOutstanding price/performance ratio

... and more

Assembly videos for the flexible holder system FHS can be found on our YouTube channel.

MurrplastikTV

WITHOUT GLIDING SHOE WITH GLIDING SHOE

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screwdriver may be needed merely to disengage a gliding

shoe for removal. Now only the comparatively inexpensive

gliding shoes will need to be replaced when worn, in-

stead of the entire energy chain. Practical tests show that

energy chains can gain as much as a fivefold extension to

their service life. As a result, the gliding shoes will pay for

themselves after only a short period of use.

Murrplastik puts great emphasis on durability, or a long

service life, of the energy chains. We not only test the

materials continuously, but also search for other innovative

solutions.

Energy chains that are used in horizontal gliding appli-

cations, with travel distances longer than three metres, are

often subjected to very high mechanical loads.

The consequence is: high wear − they have to be fre-

quently completely replaced. Downtimes increase as a

result of repairs and/or maintenance works.

In short: The economic efficiency decreases. Murrplastik

Systemtechnik has developed a simple, ingenious solution

to address this problem: the gliding shoe. The gliding

shoes are fitted onto the side links in the energy chain’s

inside bend without the need for tools of any kind. A

GLIDING SHOES. OUR INNOVATION TO PREVENT WEAR

Increasing the chain service life with gliding applicationsAUTOMATION AND ROBOTICS


SERVICE LIFE WITH GLIDING SHOES

15

00:00

00:50

01:00

01:50

02:00

02:50

THIC

KNES

S IN

MM

SLIDING LENGTH IN KM

03:00

03:50

04:00

04:50

20,0000 40,000 60,000 80,000 100,000 120,000 140,000 160,000 180,000 200,000 220,000 240,000 260,000

Service life: 152,000 km gliding length 2,923,000 cycles

Speed 3 m/s

Acceleration 2 m/s2

Load 7.2 kg/m

Sliding length per cycle 52 m

WARNING LIMIT = 1.5 MM THICKNESS

WEAR LIMIT = 0.8 MM THICKNESS

0

500,000

1,000,000

1,500,000

2,000,000

2,500,000

3,000,000

3,500,000

4,000,000

4,500,000

SERVICE LIFE COMPARISONS

COMPETITOR'S PRODUCT

972,

000

CYCL

ES

MP 52.3G WITH GLIDING SHOES

2,92

3,00

0 CY

CLES

MURRPLASTIK Professional tip: Based on our test results we recommend replacing the gliding shoes after 152,000 km of moving/sliding use.

LOUDNESS

00

10

20

30

40

50

60

70

80

90

noiseLESS

52dB

CONVENTIONAL CHANNEL SYSTEM

78 dB

16

interference noises can be reduced by up to 20 dB(A). The

noiseLESS guide channel system is available for the MP

3000, MP 25, MP 30, MP 32.2, MP 41.2 and MP 45.

noiseLESS guide channel systems for other energy chains

upon request.

Considerable noise emissions are created when using

energy chains, especially at high speeds. This is due to the

energy chain links not being round and thereby creating

noise when rolling off the surface − the so-called polygon

effect.

By using the specially developed noiseLESS guide

channel systems with integrated damping elements, these

noiseLESS. INNOVATIVE ROUTING SYSTEM

noiseLESS FEATURES

• low vibration thanks to solid core design

• variable mounting options

• plastic conduit, available in various colours

• high inherent stability of the aluminium profiles

• anodised surfaces

• plastic end caps with protective function

Noise emission with self-supporting applicationAUTOMATION AND ROBOTICS


LOUDNESS (effect on stops)

50

52

54

56

58

60

62

64

66

68

MP 52.4 WITH DAMPING ELEMENTS

55 dB

CONVENTIONAL ENERGY CHAIN

65 dB

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Target applications (please refer to the data sheets of each

energy chain model for more specifics):

• Self-supporting applications up to 7 metre travel dis-

tance

• Hanging applications up to 50 metre travel distance

• Standing applications up to 4 metre travel distance

• Gliding applications up to 50 metre travel distance

Thanks to the innovative development of damping

elements, we have been successful in reducing noise

emissions by up to 10 dB(A) in comparison with con-

ventional energy chains without damping elements. The

integrated damping elements function in the inside bend

stops and facilitate a significantly quieter unrolling of the

chain links.

Since a noise reduction by 10 dB(A) is already perceived

as half the noise emission, it is therefore considered a

much quieter environment, conducive to concentrated

work.

OUR NOISE DAMPING SYSTEM

LOUDNESS MP 52.4

00

10

20

30

40

50

60

70

80

90

SOUND PRESSURE LEVEL WITH DAMPING CONDUIT

62dB

withoutdamper

51dB

withdamper

SOUND PRESSURE LEVEL WITHOUT DAMPING CONDUIT

70 dB

withoutdamper

60 dB

withdamper

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noise reduction of up to 10 dB(A) has been achieved

(when using the Murrplastik energy chains with damping

system, an additional noise level reduction of up to 10

dB(A) is possible). The noiseLESS guide channel system

VAW 146 is available for the PowerLine chains MP 41.2,

MP 52.2, MP 52.4, MP 62.2 and MP 62.4.

noiseLESS guide channel systems for other energy chains

upon request.

Noise emission is also an important factor

with gliding applications. The solution for this problem is

Murrplastik's new

noiseLESS VAW 146 guide channel system. We depend

on the specially developed guide channel system with

integrated damping elements for this application as well;

noiseLESS GUIDE CHANNEL SYSTEM VAW 146

FEATURES

• Noise damper

• variable mounting options

• Variable chain widths

• Salt-water resistant and corrosion proof

Noise emission with gliding applicationAUTOMATION AND ROBOTICS


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available for the ModulLine-, PowerLine and HeavyLine

energy chains.

Energy chains can be securely fixed into guide channels

by using the specially developed chain brackets adapters.

No additional drilled holes required. The new adapters are

THE LATEST GENERATION ADAPTERS

*0801SW*

*MP8902894211*

0801

SW

MP

8902

8942

11

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www.mp.de

Germany (Headquarters)

Murrplastik Systemtechnik GmbHDieselstraße 1071570 OppenweilerA +49 7191 [email protected]

Spain

Murrplastik S.L.Paseo Ubarburu, 76Pabellón 34, polígono 2720014 San SebastiánA +34 943 444 [email protected]

Switzerland

Murrplastik AGRatihard 408253 WillisdorfA +41 52 646 06 [email protected]

China

Murrplastik Asia Co., Ltd.1802 Rm. No. 218Hengfeng Rd.200070 ShanghaiA +86 21 512 869 [email protected]

France

Murrplastik S.à.r.l.Zone industrielle Sud, 6 rue Manurhin B.P. 6268120 RichwillerA +33 389 570 [email protected]

Italy

Murrplastik Italia S.r.l.Via Circo, 1820123 MilanoA +39 02 856 805 70 8 +39 392 3456 456 [email protected]

Russia

Офис компании Murrplastik в МосквеGilyarovskogo 57, building 1129110 MoscowA +7 495 684 17 [email protected]

Austria

Murrplastik Systemtechnik GmbHA +43 732 660 [email protected]

America (North/South)

Murrplastik Systems, Inc.1175 US Highway 50Milford, OH 45150A +1 513 201 30 [email protected]

Denmark

Filial af Murrplastik Systemtechnik GmbHTyskland, Stenager 26400 Sønderborg A +45 2347 00 [email protected]

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