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Transcript of Automation and Drives Manufacturing Execution Systems Simatic IT Manufacturing Execution Systems...
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 1
SCMSCM
Manufacturing Execution Systems
As with Business Systems, ERP manufacturers have integrated and extended functions outside the Enterprise …
many functions are required…
Between Business and Controls level,
Inventory
InvoicingBill of
Material Shipping
AccountingOrder Mgmt.
Receiving
ControlsDCS HMI
CNC PLC
Productiondata
collection
Productionexecution
Productionresource
management
Productiondispatching
Productiontracking
Detailedproductionscheduling
Productdefinition
management
ProductionPerformance
analysis
MANUFACTURING MANUFACTURING EXECUTION SYSTEMSEXECUTION SYSTEMS
ERP
... a new layer is needed to work together with CONTROL to manage properly the
PLANT
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 2
CONTROLCONTROL
What do you need to manage?
ERP
Productiondata
collection
Productionexecution
Productionresource
management
Productiondispatching
Productiontracking
Detailedproductionscheduling
Productionschedule
Productdefinition
management
ProductionPerformance
analysis
Productdefinition
Productioncapability
Productionperformance
WHAT and HOW to produce
What CAN be produced
When and What TO produce
When and What WAS produced
Product Definition
Production Capability
Production Schedule
Production Performance
"From ISA 95.00.03, Part 3 (Draft 11). Copyright ISA 2003.”
This is defined by ISA S95(IEC/ISO 62264):the international standard for MES
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 3
CONTROLCONTROL
What do you need to manage?
ERP
Productionschedule
Productdefinition
Productioncapability
Productionperformance
"From ISA 95.00.03, Part 3 (Draft 11). Copyright ISA 2003.”
Download of Material Master Data Incoming Goods Management Download of new Production
Orders Orders Dispatch Manual operations Batch Execution Quality Management KPI Management Material Tracking & genealogy ....
Productiondata
collection
Productionexecution
Productionresource
management
Productiondispatching
Productiontracking
Detailedproductionscheduling
Productdefinition
management
ProductionPerformance
analysis
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 4
SIMATIC IT FrameworkS
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Production Operations explicitly represent the rules that drive the components and create a whole solution
SIMATIC IT Framework
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SIMATIC IT approach
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 5
Business BenefitsBusiness Benefits Corporate approach:
Standardization across multiple sites Capitalization of know-how: modeling and re-using
the Corporate best practices (business and production rules)
Reduction of solution costs, risk and implementation time EC Regulation 178/2002: implementing Food/Feed
traceability/genealogy (critical for product re-calls) Integration of Legacy Systems/Third Party Products
Satisfying Customers with SIMATIC IT
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 6
Satisfying Customers with SIMATIC IT
Production BenefitsProduction Benefits Production Tracking:
Order and Batch tracking Material tracking Personnel management during production KPI management
Scraps and rework management Exception management:
Realtime reaction to any production event and readjustment of production process
Manual operations management and tracking
Plant Performance Analysis Production optimization
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 9
Physical Model
The heart of the SIMATIC IT system is the physical model
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 10
Physical Model
The model describes the capabilities of the machines, applications and people on the plant
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 11
Physical Model
The heart of the SIMATIC IT system is the physical model
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 12
Production Operations
The behavior of the system is described (and enforced) by graphical rules called Production Operations
Incoming Goods Management: a new truck deliveries raw materials to the factory
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 13
ISA 95.00.03 defines Production Operations
Productiondata
collection
Productionexecution
Productionresource
management
Productiondispatching
Productiontracking
Productionperformance
Detailedproductionscheduling
Productionschedule
Productdefinition
management
Level 2 Process Control
ProductionPerformance
analysis
Productioncapability
Productdefinition
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 14
PRIMARYPRIMARY SECONDARYSECONDARY
The result is a Wall-to-Wall Solution
Batch
Batch
E E
Ord
ers M
gr
Ord
ers M
gr
Mate
rial M
gr
Mate
rial M
gr
Histo
rian K
PI
Histo
rian K
PI
Unila
bU
nila
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Inte
rspec
Inte
rspec
3rd
Party
3rd
Party
SIMATIC IT ServicesSIM
ATIC
IT
Fra
mew
or
k
SimaticPCS7
SimaticPCS7
SimaticS7
SimaticS7
SimaticWinCCSimaticWinCC
3rd Partyproducts3rd Partyproducts
3rd Partyproducts3rd Partyproducts
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 16
Drag & DropSIMATIC® IT
Framework is used to model the plant using the Industry specific
Library
SIMATIC® IT Production Suite at work
Methods&
Events
Parameters
SIMATIC® IT Components deliver
the required functionalities
SIMATIC® IT Framework
Coordinates and controls the behavior
of the plant
Production Operation
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 18
11 22 44
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M
M
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The Model a Production
Operation333
M
M
M
M
M
M
SIMATIC IT Framework - runtime
Triggering and synchronizing Components’ tasks
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 19
SIMATIC IT Framework - runtime
Detailed monitoring of the executing Production Operations
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 20
SIMATIC IT Production Order Manager
1010998877665544332211
Want a clear interface to edit,
dispatch and monitor orders?
Want a clear interface to edit,
dispatch and monitor orders?
Part of Production Suite
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 21
SIMATIC IT Production Order Manager - Functionality
Through SIMATIC IT Production Order Manager you will be able to:
import Production Orders downloaded from an ERP
manually create new Production Orders
customize Production Orders through all the specific detailed information required (custom fields)
dispatch Production Orders, either manually or automatically
constantly monitor their progress status
archive data about executed Production Orders
Split, sequence, link orders.............
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 23
Batch Execution
Want a powerful Batch Management System to process
your order?
Want a powerful Batch Management System to process
your order?
1010998877665544332211
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 24
Production Modeler
S7
SIMATIC Manager & PCS7
S7 / Others
Real Time Execution Engine (e.g. WinAC, DataEngine …)
OPC / Drivers
Process Control Integration
SIMATICBATCH
665544332211
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 25
SIMATIC IT Messaging Manager
Need to inform and question your operations team?
Need to inform and question your operations team?
1010998877665544332211Part of Production Suite
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 26
SIMATIC IT Messaging Manager - Functionality
SIMATIC IT Messaging Manager allows you to:
Configure Templates of messages thanks to the Template Editor
Dispatch messages to workstations, thanks to the Server Module, which sends the requests to the Clients on the destination computers
See each message and type in any requested data, thanks to the Client Module (named Messaging Manager Display)
Have a complete history of all the messages exchanged in the past, with all the data shown and typed by the user on each message
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 27
SIMATIC IT Material Manager
Want to Track all materials in your
plant and create a detailed product
Genealogy?
Want to Track all materials in your
plant and create a detailed product
Genealogy?
1010998877665544332211Part of Production Suite
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 28
SIMATIC IT Material Manager: functionality
Material tracking: movements, consumptions, transformations, split, merge, ......Material genealogy: backward, forward
Locations management (detailed as needed, inside the Production area)
Bill of Materials (automatic rescaling, versions)
Material properties
How can I use the same product in order to store data about:
Oil:
Material quality
densitytemperature
Fruit Yoghurt:pHFruit %Best before end date
supplier
SIMATIC IT MATERIAL MANAGER
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 29
Track / Trace & Genealogy
The Bill of Materials is the basis of the product specification and describes the topology of production
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 30
Track / Trace & Genealogy
As SIMATIC IT Framework executes production, Material Manager keeps track of material movements and transformations
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 31
SIMATIC IT Production Operation Recorder
Need to track all
operational activity for
compliance and
reporting?
Need to track all
operational activity for
compliance and
reporting?
131312121111101099Part of Production Suite
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 32
SIMATIC IT Personnel Manager
Define and control
personnel requirements?
Define and control
personnel requirements?
131312121111101099Part of Production Suite
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 33
SIMATIC IT Personnel Manager
SIMATIC IT Personnel Manager is a component for defining and managing persons at production level.
Personnel Manager allows to define groups of persons and single persons, and to customize both by means of properties.
Work schedules can be defined and associated to different groups.
During the production the presence of persons can be mandatory for achieving some production steps. The integration between Production Modeler and Personnel Manager provides the capability to check this presence.
The working times of each person will be collected at runtime: additional data may be associated, such as the Equipment, the OrderID and the LotID.
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 34
SIMATIC IT Report Manager
131312121111101099
Report on all
production activity?
Report on all
production activity?
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 35
SAP integration
1010998877665544332211
Want to download orders from SAP?Want to download orders from SAP?
Idoc PP-PIPCS tRFC sRFC
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 36
SIMATIC IT Detailed Production Scheduler
Need to create a detailed
production plan that considers all plant constraints?
Need to create a detailed
production plan that considers all plant constraints?
1010998877665544332211Optional Component
Automation and Drives
Manufacturing Execution SystemsSimatic IT
Manufacturing Execution SystemsSIMATIC IT
© Siemens A&D AS MES 37
Plant Performance Analyzer
1010998877665544332211
Need to define, monitor and archive your
KPIs?
Need to define, monitor and archive your
KPIs?
Not part of Production Suite- SIMATIC IT Historian