Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da...

Automatic machines for ladder

and stepladder production

Dinâmica – Engenharia, Lda - Rua da Madeira 270/B 3700 - 176 São João da Madeira - [email protected] - www.dinamica-virtual.pt

We provide solutions for:

Bending / Driling / Punching / Riveting / Assembly

Aluminium Stepladder Extension Ladder Ladder Folding ladder

Small Stepladder

Major Benefits

- Reduction of cycle time

- Improved productivity

- Better product quality

- Optimization of production flow

- Resource Efficiency

All machines can be customized for your needs

Advanced machines and toolsfor the production of ladders and stepladders



Ladder machines

LPM

FCT

AMT

LPM-S

EMAMCP

Features:

- Stiles traction system

- Stiles punching

- Rung insertion

- Rung expansion

- Rung orbital riveting

- Crimping pads

Characteristics:

- Cycle time: Approximately 20 seconds / meter

- Section (mm): 60x20x1.2 up to 90x30x1.5

- Profile length (mm): 1000 up to 6000

- Profile section: to be defined by the client

LPM - Automatic machine for

producing a ladder


http://www.dinamica-virtual.pt/en/videos


Features:

- Integrated solution for ladder production

- Conveyor for ladder pre-assembly

- Rung expanding

- Rung orbital riveting

- Automatic ladder advance

- Conveyor for ladder exit

Characteristics:

- Working cycle time 7 seconds per rung



LPM-S – Semi-Automatic machine for

producing a ladder


Features:

- Fully automatic solution

- 18 slots for pre-saved configuration production

- Punching through inner mandrel

- Easy matrix replacement for different hole formats

- Prepared to produce two profiles at the same time

- Displacement of the profiles controlled by a servomotor

- Possibility to adjust the pitch between holes

- Protection of danger zones.

Characteristics:

- Working cycle time 4 to 5 seconds per hole



MCP – Automatic machine for ladder

profile punching


EMA - Semi-Automatic expansion machine

for aluminium profile

Features:

- Double expansion head

- Expansion head with automatic lubrication

- Processing of parallel ladders

- Small setup time

Characteristics:

- Cycle time: 4 seconds for rung

- Profile section: : □ / ○ / D


Features:

- Definition of the profile to be cut

- Pneumatic pressers unit

- In and out conveyor

- Guidance unit

- Safety Protections

- Cutting unit

Characteristics:

- Cycle time: 5 seconds

- Actuated with foot switch

- Prepared for 4x3 and 4x4 multipurpose ladders.

LCM – Aluminium profile cutting machine


Features:

- Simultaneous mounting of tree hinges

- Faster production cycle

- Product length adjustment

Characteristics:


- Production of 1100 parts in 8 hours shift

- Operated by a manual valve

- Dimensions (mm): 1800x700x900

AMT – Semi automatic machine for

hinges assembly


FCT - Portable tool for crimping pads

Features:

- Lightweight

- Ergonomic

- Faster production cycle

- Adaptable to various pad types and materials

Characteristics:


- Application of 8000 operations in 8 hours shift

- Operated by pneumatic manual valve






Stepladder machines

RCT

SRM

MFAMDR

RMA

MPE

MPE-S

BME

MFA - Automatic machine for

producing a stepladder front profile

Features:

- Profile automatic centering

- Drilling

- Slot opening

- Punching

- Bending

Characteristics:



- Profile lenght (mm): 2300 up to 5500


- Bending width adjustable




Features:

- Simultaneous production of two profiles

- Drilling

- Bending

- Deforming

- Punching

Characteristics:

- Cycle time: 15 seconds (2 parts, left and right)


- Automatic clamping of aluminum profiles

- Profile section : to be defined by the client

- Maximum profile length (mm): 2000

MPE – Semi-automatic machine for

producing a stepladder rear profile




Features:

- Manual feeding

- Drilling

- Bending

- Deforming

- Manual extraction

Characteristics:

- Cycle time: 15 seconds (1 part)



MPE-S – Semi-automatic machine for

producing a stepladder rear profile


SRM – Semi automatic machine for

steps production

Features:

- Automatic stopper

- Cut for 2 rungs simultaneously

- Holes Punching

- Disc saw cutting

- Adjustable for different length

Characteristics:

- Cycle time: 5 sec per rung








MDR – Automatic machine for tube

diameter reduction

Features:

- Automatic feeding

- Automatic extraction

- Diameter size reduction both extremities

- Adjustable for different lengths

Characteristics:

- Cycle time: : 5 sec/Part


- Profile section: Round




RMA - Semi-Automatic riveting machine

for aluminium profile

Features:

- Double riveting of profile

- Riveting head for different shapes of rung

- Automatic adjustment to next dimension

- Ladder and stepladder with adjustment

Characteristics:

- Cycle time: 5 second for rung


- Type of rungs: □ / ○ / D




Features:

- Up to 6 simultaneous riveting

- Various types of rivet

- Product width adjustment

- Flexibility

- Automatic clamping of front profile

Characteristics:

- Cycle time: 5 seconds for clamp


- Operated by a manual valve


RCT - Semi-Automatic machine for

riveting clamps


Features:

- Ergonomic assembly workbench

- Pneumatically operated arm to open and close the front profile

- Stepladders up to 8 steps

- Adjust the height between steps

Characteristics:

- Customizable to client step ladder model

- Working pressure: 6 bar

- Dimensions: 2700 x 1300 x 2200 mm

BME – Stepladder assembly workbench



Hydraulic Press machines

PHFPH30

PH30 - Hydraulic press for tools

Features:

- Electric board with command buttons.

- Operation through bi-manual command.

- Table press with system for easy attachment tool.

- Press base table with tool clamping system

- Closed press with frontal area protected by ligth curtain

- With a 2 working speed the hydraulic cylinder approaches in

fast mode at low pressure and at low speed and high pressure

when executing the operation.

Characteristics:

- Area: Up to 650x500 mm

- Force: 10 000 Kg / 20 000 kg / 30 000 Kg

- Power: Up to 7.5 KW

- Voltage: 400V / 50Hz or 220 V / 60 Hz


PHF - Hydraulic press for tools

Features:

- 2 hydraulic presses operated by common hydraulic unit

- Actuated with foot switch (hands free to part manipulation)

- Tool developed for the part to be processed

Characteristics:

- Cycle time: 3 sec/stroke

- Profile section: Customizable

- Dimensions: 1200 x 600 x 1500 (mm)





Test Equipment

LTEDTE

DTE – Durability test equipment

Features:

- Pneumatically actuated and electronically controlled

- Programmable for different cycles of operation

- Human machine interface (HMI) integrated

- Accordingly to required testing from EN131

Characteristics:

- Adaptable to various types of standing ladders

- Pneumatic pressure: 6 bar

- Dimensions: 1500 x 1700 x 2800 (mm)


EN131

NBR13430

LTE – Load test equipment

Features:

- Hydraulically actuated and electronically controlled

- Programmable for different cycles of operation

- Human machine interface (HMI) integrated

- Load cell with capacity up to 300 kg

- Linear encoder to deflection measure up to 700mm

Characteristics:

- Hydraulic pressure: 160 bar

- Power: 0.55 kW

- Voltage: 400 V, 3 Phase, 50Hz / 60Hz

- Dimensions: 2500 x 750 x 800 (mm)




Special machines


Tools

Scaffolding pilar Auto riveting / screwing

Assembly cell


About us

Dinâmica - Engenharia is a leader supplier of special

machines and tools for the metalworking and automotive

industry.

We specialize in the project development, prototypes and

special machinery for industrial process optimization.

Dinâmica Engenharia, Lda

Rua da Madeira 270/B

3700 - 176 São João da Madeira

Tel: +351 256 001 915

Email: [email protected]

Web: www.dinamica-virtual.pt

https://www.linkedin.com/company/din%C3%A2mica-virtual

https://www.linkedin.com/company/din%C3%A2mica-virtual

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Automatic machines for ladder and stepladder production · Dinâmica –Engenharia, Lda - Rua da...

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