Automatic Heliostat Cleaning Robot

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Modular and Scalable Concentrating Solar Thermal Power (CSP) Clyde Mallinson

Transcript of Automatic Heliostat Cleaning Robot

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Modular and Scalable Concentrating Solar Thermal Power (CSP)

Clyde Mallinson

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eSolar Corporate Overview

Founded in 2007, 135 employees currently

$170 Million in capital raised to date

Offices in Pasadena and Palmdale, California

3.5 GW of announced commercial partnerships and nearly 10 GW project pipeline around the world

5 MW Sierra SunTower commercial facility is producing clean, renewable energy to the grid – the only operating solar power tower plant in the United States

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Main Concentrating Solar Power Technologies

Linear Fresnel Reflectors

Tubes fixed in place

Use synthetic oil or direct

steam

Low concentration

Low maximum temp.

No large scale

demonstration to date

Source: eSolar analysis; Concentrating Solar Power Reports

Note: Tower photograph of current eSolar commercial demonstration plant

Trough

Most mature technology (over 350 MW installed)

Single-axis tracking

Synthetic oil

Costly heat exchangers

Low concentration

Low maximum temp.

Tower

Dual-axis tracking

High concentration

High maximum temp.

Demonstrated in Solar

One, PS-10, and PS-20

Current commercial

facilities globally: Abengoa

and eSolar

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Solar Thermal Power Tower technology has the potential to achieve the lowest cost solar solution

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The eSolar Approach: Innovative Modular and Scalable CSP

North field of tracking mirrors

South field of tracking mirrors

Receiver Tower

Receiver (directsteam generation)

2010 World Economic Forum Technology Pioneer Award

2009 Power Gen Renewable Energy Project of the Year Award

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Trough mirror assembly on site with large steel support structures

Other power tower heliostats requires a 3’ diameter steel post set 20 feet into the ground

The actuator is large and heavily engineered

Curved trough mirrors and large heliostats need heavy support structures and manual labor for expensive on-site installation

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Using less steel with individual small motor and chipset to control each mirror automatically

Small and flat mirrors –the size of a 46” (1.2m) TV – sit less than 2.5ft (75cm) above ground

eSolar’s actuator is the size of a shoe box

The small pre-fabricated eSolar heliostats are low to the ground, and secured to cement pedestals with no ground penetration

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eSolar’s core innovations: small mirrors with a proprietary calibration and tracking system that enable rapid deployment

Pre-fabricated mirrors and frames arrive in standard shipping containers on site

Simple, linear design and field layout reduce high ground preparation costs

Mirror field is installed with basic hand tools and operated via fully automated system

Standard 150ft (50m) wind towers are repurposed to host receivers, expediting permitting process

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Cost Reduction and Local Manufacturing Opportunities

Small, flat heliostats require less steel, and can be manufactured locally

Low profile installation reduces construction equipment and labor cost

Pre-fabricated components requiring less skilled labor for assembly on site

Small, flat mirrors ~ 1 sq. meters ensurelower material and labor costs

Mirror field is installed using hand tools

Lowest capital cost of any CSP plant

Low O&M costs

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Close-up view of the mirror field

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eSolar Automatic Heliostat Cleaning Robot

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The eSolar Calibration and Tracking System

• System of cameras

• Completely automated

• Highly parallelized

• Full calibration in <20 days

• The only fully automated calibration and tracking system

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Heliostats Before and After Calibration

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The Result: Pointing Accuracy

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Performance

• Flux distribution measured with scanner, agrees with simulation

• Beam characterization system used to assess pointing error: 1.4 mrad

• Steam temperature, pressure, and flow rate perform to expectations

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Reliability

• > 50 million heliostat operating hours

• Availability > 99.9%

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eSolar is operating a 5 MW commercial facility in California; executing on a 3.5 GW of contracted projects; and developing 9 GW of proposals globally

Full-scale 5 MW solar thermal power plant with 2 towers

operating at the same steam conditions as a 46 MW plant

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Small mirrors, pre-fabricated equipment, 16 towers in 46 MW

Modular, rectangular fields, standard 46 MW and scalable to any size

Fully automated calibration and tracking system

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eSolar partners with leading companies around the world to enable complete project capabilities

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eSolar is seeking partners to build solar thermal power plants worldwide • EPC partners

• IPPs or project developers

• Government partners

Customer licenses the eSolar technology, and receives:• Fluor preliminary 46MW power plant design

• Site specific solar field design support

• Heliostat field equipment (via eSolar & contract manufacturers)

• Software license and technical know-how

• Field installation quality control supervision

• Heliostat field commissioning services

• Software deployment and power plant commissioning services

Working with eSolar to deploy Solar Thermal Projects

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eSolar Pipeline of Projects Worldwide

2 GW solar integrated with biomass signed in China• Construction of first 92 MW to start in 2010

1 GW signed in India• Construction of first plant began in 2009

• Breaking ground of additional 46 MW in 2010

500 MW signed in the US• Construction of first 92 MW in 2010

Projects in discussion across Europe, MENA, and APAC

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eSolar’s unique value proposition provides a competitive advantage to developers

Unique modular and scalable design

Can be economical at < 50 MW

Easy to deploy with < 18 months of construction

Can be sited closer to load centers, reducing impact on grid

Requires small land sites of 200 acres for 46 MW

Commercially proven technology with operating power plant

Boosts regional economies by scaling up solar generation through local manufacturing and labour resources

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Thank you 23