Autobody Materials - Lecture 4

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    Automotive Materials

    Autobody Materials

    IF : Interst it ial Free steel

    Interstitial-free (IF) steels, also referred to as ultra-low carbon (ULC) or extra-low carbon (ELC)

    very low carbon and nitrogencontents

    The processing and chemistry of IF steels produce very high ductility and formability, albeit at low

    strength

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    IF : Interst it ial Free steel

    Despite such low levels of interstitials, further alloying, by additions of titanium and/or niobium, are

    made to remove carbon and nitrogen from solid solution by the precipitation of carbides, nitrides,

    and other compounds

    IF steels border on being almost pure iron ( almost ZERO PERCENTAGE of Carbon)

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    IF : Interst it ial Free steel - Produc t

    Niobiumis considered only to combine with carbonNb + CNbC

    Cold-rolledand annealedsheet steels annealed at 650 C

    Two strengthening approaches are used:

    solid-solution strengthening and bake hardening

    Bake hardening refers to the increment of strength that develops in cold formed sheet steel during

    baking of automotive panels.

    Bake-hardening at 175 C for 20 minutes

    Steels with very low interstitial contents exhibit excellent formability with low yield strength, high

    elongation, and good deep drawability

    Yield strengths typically range between 140 and 180 MPa (20 and 26 ksi) and

    Tensile strengths range between 290 and 340 MPa (42 and 49 ksi)

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    TRIP : Transfo rmat ion Ind uced Plast ic i ty Steels Basic Concept

    Similar to dual-phase steels, trip steels have emerged as an energy-absorbing high-strength

    steel for the automobile.

    The term tripis derived from the mechanism of t ransformation induced plasticity.

    These steels contain a high percentage of retained austenite (1015%). ( austenitic structure @

    RT).

    The austenite transforms to martensite during the forming of the part (PLASTIC

    DEFORMATIONDuring Crash), thus providing enhanced formability or transforms upon impact in

    a crash.

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    TRIP : Microstru cture, Composit ion & Propert ies

    Microstructure:

    austenite remains in the ferritic-bainitic basic matrix,

    The bainitic structure consists of acicular ferrite and retained austenite

    Acicular ferrite is a microstructure of ferrite that is characterized by needle shaped crystallites or

    grains when viewed in two dimensions

    Composition:

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    TRIP : Microstru cture, Composit ion & Propert ies

    Mechanical Property:

    TRIP steels are intercritically annealed and isothermallytransformed.

    The microstructure after heat-treatment consists of ferrite, bainite, retained austenite

    Manganeseis used for hardenabilityand strength

    Siliconplays an important role on the stabilisation of the retained austenite

    590- 780 Mpa high strength steel sheet

    superior formability

    The excellent mechanical properties exhibited by the TRansformation Induced Plasticity

    steels are mainly due to the martensitic transformation of the metastable retained austenite induced

    by strain