Autobody Materials - Lecture 4
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Transcript of Autobody Materials - Lecture 4
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Automotive Materials
Autobody Materials
IF : Interst it ial Free steel
Interstitial-free (IF) steels, also referred to as ultra-low carbon (ULC) or extra-low carbon (ELC)
very low carbon and nitrogencontents
The processing and chemistry of IF steels produce very high ductility and formability, albeit at low
strength
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Automotive Materials
Autobody Materials
IF : Interst it ial Free steel
Despite such low levels of interstitials, further alloying, by additions of titanium and/or niobium, are
made to remove carbon and nitrogen from solid solution by the precipitation of carbides, nitrides,
and other compounds
IF steels border on being almost pure iron ( almost ZERO PERCENTAGE of Carbon)
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Automotive Materials
Autobody Materials
IF : Interst it ial Free steel - Produc t
Niobiumis considered only to combine with carbonNb + CNbC
Cold-rolledand annealedsheet steels annealed at 650 C
Two strengthening approaches are used:
solid-solution strengthening and bake hardening
Bake hardening refers to the increment of strength that develops in cold formed sheet steel during
baking of automotive panels.
Bake-hardening at 175 C for 20 minutes
Steels with very low interstitial contents exhibit excellent formability with low yield strength, high
elongation, and good deep drawability
Yield strengths typically range between 140 and 180 MPa (20 and 26 ksi) and
Tensile strengths range between 290 and 340 MPa (42 and 49 ksi)
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Automotive Materials
Autobody Materials
TRIP : Transfo rmat ion Ind uced Plast ic i ty Steels Basic Concept
Similar to dual-phase steels, trip steels have emerged as an energy-absorbing high-strength
steel for the automobile.
The term tripis derived from the mechanism of t ransformation induced plasticity.
These steels contain a high percentage of retained austenite (1015%). ( austenitic structure @
RT).
The austenite transforms to martensite during the forming of the part (PLASTIC
DEFORMATIONDuring Crash), thus providing enhanced formability or transforms upon impact in
a crash.
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Automotive Materials
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TRIP : Microstru cture, Composit ion & Propert ies
Microstructure:
austenite remains in the ferritic-bainitic basic matrix,
The bainitic structure consists of acicular ferrite and retained austenite
Acicular ferrite is a microstructure of ferrite that is characterized by needle shaped crystallites or
grains when viewed in two dimensions
Composition:
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Automotive Materials
Autobody Materials
TRIP : Microstru cture, Composit ion & Propert ies
Mechanical Property:
TRIP steels are intercritically annealed and isothermallytransformed.
The microstructure after heat-treatment consists of ferrite, bainite, retained austenite
Manganeseis used for hardenabilityand strength
Siliconplays an important role on the stabilisation of the retained austenite
590- 780 Mpa high strength steel sheet
superior formability
The excellent mechanical properties exhibited by the TRansformation Induced Plasticity
steels are mainly due to the martensitic transformation of the metastable retained austenite induced
by strain