Audi Sport TT Cup Homologation Specifications

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Transcript of Audi Sport TT Cup Homologation Specifications

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    Group

    MONOBRAND CUP

     ASN Rollcage Certificate N°

    HES4590714

    Car type N°

    TT Cup

    Copyrigh t©2015 by A udi Sport  – All rights reserved   1/63 V01  – 29.04.2015

    TECHNICAL FORM

    TECHNICAL FORM valid as from 30 APRIL 2015

    Audi Sport TT Cup  Monobrand Technical Form

    The parts featur ing on this Technical form m ust no t be used separately and mu st imperat ively be used al l together as a whole

    Each Aud i TT Cup car m ust be in po ssession o f i ts rol l cage ASN cert i f icate.

    Only the safety cage bear ing the extension n° HES4590714  may be used w ith this TT Cup car. 

    1. GENERAL 

    101.  MANUFACTURER 

    AUDI

    102.  MODEL AND TYPE

    a) Model and type TT CUP 

    b) Typical chassis number AS8S6TTCUPXXXXXXX X = VARIABLE DIGITS 

    103.  CYLINDREE / CYLINDER CAPACITY

    Cylinder capacity 1984 cm3

    Corrected cylinder capacity 1984 X 1.7 = 3372.8 cm3

     A1) Car seen from 3/4 front   A2) Car seen from 3/4 rear  

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    Make  AUDI

    Model  TT cup

     ASN Rollcage Certificate N°

    HES4590714

    Car Type N° 

    TT cup

    Copyrigh t©2015 by A udi Sport  – All rights reserved   2/63 V01  – 29.04.2015

    2. DIMENSIONS, WEIGHT 

    202.  OVERALL LENGTH

    4260 + 10 mm

    204.  WIDTH OF BODYWORK

    a) At front axle centreline 1930 mm +0 -1%

    b) At rear axle centreline 1940 mm +0 -1%

    WHEELBASE

    2503 + 15 mm

    209.  OVERHANG

    a) Front 925 + 15 mm

    b) Rear 825 + 15 mm

    3. ENGINE 

    Model of origin of the engine AUDI FIA homologation form n° N/A

    FIA homologation form n° of the basic engine  N/A

    302.  NUMBER OF SUPPORTS

    1 ENGINE / 2 GEAR BOX

    C1-1) Dismounted engine  – seen from the side C1-2) Dismounted engine  – seen from the side

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    Make  AUDI

    Model  TT cup

     ASN Rollcage Certificate N°

    HES4590714

    Car Type N° 

    TT cup

    Copyrigh t©2015 by A udi Sport  – All rights reserved   4/63 V01  – 29.04.2015

    C2-1) Engine support 1 dismounted (photo)  III-B1)  Engine support 1 

    C2-2) Engine support 2 dismounted (photo)  III-B2)  Engine support 2 

    C2-3) Engine support 3 dismounted (photo)  III-B3)  Engine support 3 

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    Make  AUDI

    Model  TT cup

     ASN Rollcage Certificate N°

    HES4590714

    Car Type N° 

    TT cup

    Copyrigh t©2015 by A udi Sport  – All rights reserved   6/63 V01  – 29.04.2015

    324.  FUEL FEED BY INJECTION - ELECTRONICS

    a) Make and type CONTINENTAL

    Direct

    b) Model SIMOS 18.1 b1) Software TTC_0003

    f) Injectors f1) Position 

    Cylinder head

    g) List of engine control system sensors

    C1 THROTTLE PEDAL POSITION C9 INTAKE MANIFOLD FLAPS POTENTIOMETER

    C2 KNOCKING SENSOR C10 INTAKE MANIFOLD AIR PRESSURE AND TEMP

    C3 FUEL PRESSURE (LP) C11 FUEL PRESSURE (HP)

    C4 HALL SENSOR (2) C12 BOOST PRESSURE

    C5 WATER TEMPERATURE C13 LAMBDA PROBE

    C6 WATER TEMPERATURE (AFTER RADIATOR) C14 OIL ENGINE PRESSURE (3)

    C7 ENGINE SPEED C15 FUEL LEVEL SENSOR (2)

    C8 ENGINE OIL LEVEL AND TEMP C16

    h) List of engine control system actuators

    A1 ELECTRIC THROTTLE A9 OIL PRESSURE REGULATION VALVE

    A2 COILS (4) A10 WASTE GATE

    A3 SPARK PLUGS (4) A11 COOLING PISTON VALVE

    A4 COMBUSTION CHAMBER INJECTORS (4) A12 CAM ADJUSTMENT ACTUATOR (8)

    A5 INTAKE MANIFOLD INJECTORS (4) A13 INTAKE MANIFOLD THROTTLE VALVE

    A6 GEARBOX COOLING VALVE A14 FUEL PUMP

    A7 TURBO CHARGER BYPASS VALVE A15

    A8 VARIABLE DISTRIBUTION VALVES (2) A16

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    Make  AUDI

    Model  TT cup

     ASN Rollcage Certificate N°

    HES4590714

    Car Type N° 

    TT cup

    Copyrigh t©2015 by A udi Sport  – All rights reserved   7/63 V01  – 29.04.2015

    C9-1) Engine control system sensors 

    C1 C2 C3 C4

    C5 C6 C7 C8

    C9 C10 C11 C12

    N/A

    C13 C14 C15 C16

    C9-2) Engine control system actuators 

    A1 A2 A3 A4

    A5 A6 A7 A8

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    Make  AUDI

    Model  TT cup

     ASN Rollcage Certificate N°

    HES4590714

    Car Type N° 

    TT cup

    Copyrigh t©2015 by A udi Sport  – All rights reserved   8/63 V01  – 29.04.2015

    A9  A10  A11  A12 

    N/A N/A

    A13  A14  A15  A16 

    C9-3) Control modules 

    ENGINE ECU ENGINE ECU (BACK SIDE)

    FUSE BOX GATEWAY

    IMMO

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    Make  AUDI

    Model  TT cup

     ASN Rollcage Certificate N°

    HES4590714

    Car Type N° 

    TT cup

    Copyrigh t©2015 by A udi Sport  – All rights reserved   9/63 V01  – 29.04.2015

    III-I1)  LOCATION OF SENSORS AND ACTUATORS

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    Make  AUDI

    Model  TT cup

     ASN Rollcage Certificate N°

    HES4590714

    Car Type N° 

    TT cup

    Copyrigh t©2015 by A udi Sport  – All rights reserved   10/63 V01  – 29.04.2015

    III-I1I)  FUEL INJECTION SCHEME

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    Make  AUDI

    Model  TT cup

     ASN Rollcage Certificate N°

    HES4590714

    Car Type N° 

    TT cup

    Copyrigh t©2015 by A udi Sport  – All rights reserved   11/63 V01  – 29.04.2015

    327.  INTAKE

    a) Material of manifold  PLASTIC

    b) Number of manifold elements 4

    b1) Internal volume of manifold 2.3 + 0.1 dm3 b2) Minimum weight of manifold  1420 g

    b3) Dimensions of the intake pipe at the throttle valve 57 + 0.25 mm

    C11-1) Intake manifold - dismounted  C11-2) Intake manifold - dismounted 

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    Make  AUDI

    Model  TT cup

     ASN Rollcage Certificate N°

    HES4590714

    Car Type N° 

    TT cup

    Copyrigh t©2015 by A udi Sport  – All rights reserved   12/63 V01  – 29.04.2015

    C11-3) Throttle unit - dismounted C11-4) Throttle unit - dismounted 

    III-K4)  Section drawing of the throttle-unit C11-6) Air Filter  – dismounted

     Air Filter – dimensions C11-8) FIA pressure measuring tube  – in its location 

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    Make  AUDI

    Model  TT cup

     ASN Rollcage Certificate N°

    HES4590714

    Car Type N° 

    TT cup

    Copyrigh t©2015 by A udi Sport  – All rights reserved   13/63 V01  – 29.04.2015

    328.  EXHAUST

    a) Material of manifold  Cast Aluminium

    b) Number of manifold elements Integrated inside the cylinderhead

    c) Manifold exit  2 exits

    C12-1) Exhaust manifold before turbo (integrated)  C12-2) Exhaust pipe after turbo - dismounted 

     __________________________________ Turbocharger direcly to the cilynderhead 

    EXHAUST

    Drawings exhaust pipe - tolerances on dimensions : +/-2%

    III-L2)  Exhaust 

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    Make  AUDI

    Model  TT cup

     ASN Rollcage Certificate N°

    HES4590714

    Car Type N° 

    TT cup

    Copyrigh t©2015 by A udi Sport  – All rights reserved   14/63 V01  – 29.04.2015

    331.  COOLING SYSTEM

    c) Type and origin of the water pump  Mechanical / Serial pump

    C13-3) Water pump – dismounted  C13-4) Water pump mounted on engine 

    C13-5) Water radiator  – dismounted C13-6) Water radiator dimensions

    C13-7) Water radiator + fan carcass – dismounted C13-8) Water radiator dimensions

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    Make  AUDI

    Model  TT cup

     ASN Rollcage Certificate N°

    HES4590714

    Car Type N° 

    TT cup

    Copyrigh t©2015 by A udi Sport  – All rights reserved   15/63 V01  – 29.04.2015

    XXX)  COOLING SCHEME 

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    Make  AUDI

    Model  TT cup

     ASN Rollcage Certificate N°

    HES4590714

    Car Type N° 

    TT cup

    Copyrigh t©2015 by A udi Sport  – All rights reserved   16/63 V01  – 29.04.2015

    333. LUBRICATION SYSTEM

    a1) Material of oil sump  PLASTIC

    a3) Type of lubrications Wet sump

    C14-1) Oil sump