ATTACHMENT 2 GEOTECHNICAL INFORMATION - SEPTA · and associated boring location plans are presented...
Transcript of ATTACHMENT 2 GEOTECHNICAL INFORMATION - SEPTA · and associated boring location plans are presented...
ATTACHMENT 2
GEOTECHNICAL INFORMATION
Geotechnical Report
Proposed Streambank Stability Improvements
SEPTA Norristown Regional Rail Line
Montgomery County, PA
Prepared For:
1234 Market Street
Philadelphia, PA 19107
Prepared By:
JACOBS Engineering Group
2301 Chestnut St.
Philadelphia, PA 19103
February 2019
2301 Chestnut Street Philadelphia, PA 19103 USA
+1.215.569.2900 Fax +1.215.569.5963
Jacobs Engineering Group Inc
Memorandum
Date January 9, 2019
To Dave Phelan, PE, Sean Roberts, PE – Jacobs
From Christopher Lawrence, PE, Tim Lambert, Lei Wei, Ph.D., PE, Paul Murphy, PE - Jacobs
CC
Subject Norristown Line Shoreline Stabilization
for Southeastern Pennsylvania Transportation Authority (SEPTA)
Slope Stabilization Geotechnical Design Memorandum
Conshohocken, PA
Project No. E3X41215
INTRODUCTION
This memorandum presents our geotechnical recommendations for the proposed fabric formed concrete
mattress along the Schuylkill River to stabilize existing shorelines adjacent to the Norristown Regional Rail
Line in Montgomery County, PA. This report is subject to the limitations contained herein.
All elevations in this report are in feet and are referenced to the North American Vertical Datum of 1988
(NAVD88).
BACKGROUND
The Norristown Regional Rail Line follows the eastern riverbank of the Schuylkill River between Spring
Mill and Miquon stations. Scour of the shoreline has been an issue in several locations, and continued scour
could ultimately compromise the stability of the slope and associated railroad tracks. Portions of the existing
bank are relatively steep with slopes between 1.5H:1V to 1H:1V. The railroad tracks are in close proximity
to the river, typically 25 feet away from the bank edge. Protection of the shoreline is being considered by
SEPTA to protect the bank from further river encroachment. In this study, three sites are identified for the
shoreline stabilization design purposes, as shown in Figure 1. Existing site photographs are presented in
Appendix A, which were taken in March 2017 during the subsurface explorations.
In order to improve shoreline stability, the existing slopes are to be protected using an Earth Stabilization
System designed by the contractor. The Conceptual Design considered a fabric-formed cable-reinforced
articulating concrete block mattress as a feasible and cost-effective alternative to stabilize the shoreline at all
three sites. This memorandum provides general geotechnical information to be used in the design of the
shoreline stabilization. Other Earth Stabilization Systems developed by the Contractor may require
additional geotechnical investigation and evaluation.
Memorandum (Continued)
Page 2 of 9
Jacobs Engineering Group Inc.
Physical Setting
The top of rail is located at a typical elevation of 51.0, 50.5 and 62.5 at Sites 1, 2 and 3, respectively.
Existing catenary poles are supported on foundations which are to remain.
The site is heavily vegetated. Vegetation and trees within the project are also to be removed as required to
construct the Earth Stabilization System.
The intent of the program is to minimize disruption of the existing slope, however, the Contractor should be
advised that the riverbank will need to be prepared to meet the tolerances of the proposed protection system.
The Contractor should be advised that minor regrading and leveling is acceptable. In particular, the
Contractor should be advised that the existing stone walls present near the shoreline (see Appendix A, Photo
4) may conflict with proposed solutions and may need to be partially removed to construct the Earth
Stabilization System.
SUBSURFACE EXPLORATIONS
Two sets of subsurface explorations have been conducted at the sites as summarized below. All boring logs
and associated boring location plans are presented in Appendix B.
2016 Borings
Under the coordination of Urban Engineers Inc., a total of 9 borings were performed by TRC Solutions,
Cinnaminson, New Jersey in March and April of 2016. Test borings A-1, B-1, and B-2 were performed in
the area of Site 1; borings B-3 and B-4 were drilled in the area of Site 2; and Borings A-2, B-5, B-6, and B-7
were advanced in the area of Site 3. An ATV-mounted, diesel powered drilling rig was used to perform two
borings (A-1 and A-2) while the remaining borings were performed with a tripod-mounted, motorized
cathead rig. At borings A-1 and A-2, Standard Penetration Tests (SPTs) and split spoon sampling was
performed continuously in the upper 10 feet and at 5-foot intervals thereafter. At borings B1 through B-7,
continuous SPT samplings were obtained. Borings were terminated at depths ranging between 6 feet to 29.5
feet. Rock coring was performed at borings A-1 and A-2. At borings B1, B-2 and B-6, the borings were
terminated at refusal depths, possibly on the bedrock.
Boring operations were inspected by an Urban Engineer inspector. Ground surface elevations were
interpolated from a topographic survey performed by Urban.
2017 Borings
Under the coordination of Jacobs, ten borings (B-101 through B-110) were performed in March and April
2017 by TRC Engineers, Inc. of Mt. Laurel, NJ. Borings B-101 through B-104 are in the area of Site 1 while
B-105 through B-110 are located in Site 2. The borings were completed by a barge mounted Acker Soil XLS
drill rig within the Schuylkill River. Standard Penetration Tests (SPTs) and split spoon soil sampling were
generally performed continuously in the overburden soils using a 140-lb automatic hammer. The borings
were terminated at depths ranging from 1 to 14.8 feet below mudline. Rock coring was performed at each
boring location except at B-110.
Memorandum (Continued)
Page 3 of 9
Jacobs Engineering Group Inc.
Jacobs observed the drilling operations and classified the soils in accordance with the Burmister
Classification System. Mudline elevations were determined by Malick & Scherer using a bathymetric
survey.
Additional borings at Site 3 are being planned which may be drilled in the future to supplement the 2016
boring information.
LABORATORY TESTING
The laboratory test results from the 2016 boring samples are not available. As part of the 2017 subsurface
explorations, laboratory tests were performed on representative samples to further characterize the recovered
soils and bedrock. The laboratory testing program consisted of grain size distribution and a suite of chemical
analyses for soil corrosion potential. In addition, two rock samples were tested for uniaxial strength. The
laboratory test results are presented in Appendix C.
The gradation test results show the tested soil samples are classified as SP-SM, GM or GP-GM in
accordance with Unified Soil Classification System (USCS). The rock compressive strength is about 441 and
1,719 tsf at rock cores recovered at borings B-103 and B-109, respectively. The rock core photos are
presented in Appendix B.
Two composite soil samples were evaluated for corrosivity which included the following tests:
• Electrical Resistivity
• pH
• Sulfate
• Chloride
Table 1: Laboratory Corrosion Test Summary
Sample
No. Sample Location
Sample
Depth
(ft)
PH
Electrical
Resistivity
(ohm-cm)
Chloride
(ppm)
Sulfate
(ppm)
1 B-101, S-1; B-103, S-1A; and
B-104, S-1A 0 ~ 2 6.5 2,000 ND* 359
2 B-105, S-1; B-106, S-1; B-107,
S-1A; and B-110, S-1 0 ~ 2 7.6 4,000 ND* 170
*: ND = Not Detected
The composite samples are mixed soil samples at different boring locations at different depths, as shown in
Table 1. The “Sample Depth” in Table 1 refers to the depth below mudline. The corrosivity results are
summarized in Table 1. The corrosivity criteria are not defined in AREMA manual. According to 2014
AASHTO LRFD Bridge Design specifications, the following site conditions should generally be considered
as indicative of a potentially corrosive environment:
• Electrical Resistivity less than 2,000 ohm-cm
• pH less than 5.5
• Soils with high organic content
• Sulfate greater than 500 ppm
• Chloride greater than 500 ppm
Memorandum (Continued)
Page 4 of 9
Jacobs Engineering Group Inc.
Based on the results in Table 1, the corrosion potential at the site appears to be mild. However, due to the
high organic content materials encountered at some of the boring locations, we recommend the site be
considered as “aggressive” in corrosion potential.
SUBSURFACE CONDITIONS
The sites are located in the “Piedmont” physiographic province of Pennsylvania; residual sandy and gravelly
soils weathered from underlying bedrocks are typical. Based on the geologic information at the site, the
bedrock typically consists of Schist, Gneiss and Dolomite. The following generalized subsurface conditions
at the site are inferred from the exploration data collected for the Norristown Line Shoreline Stabilization
project, with some interpretations.
The overburden materials are typically granular consisting of sand and gravel with varying amounts of silt
and organics. Man-made materials such as brick pieces were encountered at some boring locations which
indicate some of the granular materials encountered are previously placed fill. The granular materials are
underlain by weathered bedrock often located at relative shallow depths.
Sand/Gravel– Based on the boring results, the depth of the sand/gravel varies from less than one foot to
about 21 feet below grade. SPT N-values suggest the density of this layer varies from very loose to very
dense. Most soils appear to be loose to medium dense except very dense materials were encountered at
depths of 8 to 10 feet at several boring locations.
Bedrock - Bedrock was encountered in all 2017 borings at depths ranging from less than one foot to 8 feet
below the mudline. Bedrock was encountered in most 2016 borings at depths ranging from 15 to 21 feet
below grade. At Site 1, the recovered bedrock is typically hard, slightly weathered, moderately fractured,
fine to medium grained, gray/blue schist. At Site 2, the recovered bedrock is typically slightly weathered,
slightly fractured, fine to medium grained, brown and gray gneiss. The rock quality designation (RQD)
ranged from 0% to 83%. Rock recovery ranged from to 41% to 100%.
Severely weathered rock was encountered at A-1, B-101 through B-103, B-106 and B-107. At these
locations, the severely weathered rock is about 1 to 7 feet in thickness and the SPT sampling was used to
recover the samples. It generally consisted of fine to medium sand with varying amounts of silt and gravel.
SPT N-values in the severely weathered rock are typically over 50 which suggest the material is very dense
in nature.
Based on the boring information, the top of the weathered bedrock is typically located at approximate
elevations of 30, 27 and 40 at Site 1, 2 and 3, respectively. The above estimation is considered the average
weathered bedrock depth. It is based on the widely spaced boring information and the actual rock surface
may vary from location to location.
Groundwater - The borings during 2017 subsurface explorations were performed in Schuylkill River. During
the time of drilling the water level ranged from approximately elevation 39 to 44 feet, or about 7 to 12 feet
above the mudline. The mud line elevation ranged from roughly 27 to 38 feet. The groundwater table was
not identified during the 2016 subsurface explorations. It is anticipated that the groundwater table may be
located at similar elevations as Schuylkill River.
Memorandum (Continued)
Page 5 of 9
Jacobs Engineering Group Inc.
Local or periodic variations of groundwater elevation should be expected as levels may be influenced by
season, precipitation, construction activity and other factors. Therefore, groundwater elevations presented
herein may not be representative of water levels encountered during construction.
DESIGN RECOMMENDATIONS
Anchors
The mattress is to be secured at the top of the slope. Anchors should be designed and spaced as required to
provide adequate factor-of-safety for sliding (for both during construction, and long term). The conceptual
design considered anchors spaced at 5 to 10 feet, depending on the specific geometry of the existing slope.
Geotextile
A minimum 12 oz/sy nonwoven geotextile is required below the mattress for soil retention. The underlying
geotextile could be deployed in advance of the mattress, however, it is preferable to have the underlying
geotextile sewn to the mattress to allow for integral deployment. An integral design must be fabricated to
provide the required geotextile overlaps to ensure continuity of the retention fabric underneath mattress panel
connections.
Scour Protection
Unless future scour analysis indicates otherwise, the design should consider the scour depth at the weathered
rock surface.
The conceptual design of the articulated concrete mattress includes scour protection in the form of a falling-
toe section. An extra section of mattress, twice as long as the scour depth (bedrock level), is extended in to
the river. In the event of scour at the toe of the mattress, this section is able to fall and prevent scour
undermining the mattress.
The upstream end of the fabric formed mattress should be toed into the riverbank and protected with rip-rap
reinforcement. This will need to be designed by the contractor to accommodate the hydraulic flows
determined in the H&H analysis.
Since the 100-year water surface elevation is above track level, local scour may still occur at the top of the
slope and track bed after heavy storm events. Post storm maintenance and repairs may still be necessary prior
to opening the track to service. A permanent solution to this is beyond the scope and budget of this project.
Soil Properties
Based on the boring information on the existing sand and gravel, the following soil parameters may be used
for the existing soils at the site:
Saturated Unit Weight 135 pcf
Moist Unit Weight 130 pcf
Effective Unit Weight 68 pcf
Internal Friction Angle 29°
Memorandum (Continued)
Page 6 of 9
Jacobs Engineering Group Inc.
Seismic Site Class
For seismic design considerations, an appropriate seismic site class should be evaluated in accordance with
Chapter 9, Part 1.4.4 of the AREMA manual. Based on the soil and rock conditions encountered at the site, a
site class “D” is recommended for the seismic design. Appendix D presents the seismic site class
calculations as well as the associated seismic site factors.
The estimated horizontal acceleration for the 475-year return period earthquake is less than 10 percent of the
gravity acceleration. According to Chapter 9, Section 1.6.1 of the AREMA manual, no seismic effect needs
to be considered.
CONSTRUCTION CONSIDERATIONS
Earthwork
Prior to performing any required grading operations and backfilling, the site should be prepared. The project
aim is not to restore slopes to typical SEPTA standards, but localized grading may be required to meet the
mattress manufacturer’s requirements. Necessary grading should be completed before the placement of any
mattress. Removal of soil from the site is to be minimized, however, trash, sharp debris or other material
determined to be deleterious should be removed during leveling operations.
Placement of fill at the site is also to be minimized. If required, imported leveling material is to be granular
with less than 8% fines (P200). Leveling soil that is to be placed in wet or underwater conditions should
consist of a clean aggregate (e.g., #57 stone).
All fill should be placed in lifts not exceeding 10 inches in loose thickness. Fill is to be compacted to remove
significant air voids and as required to hold it in place during deployment of geotextile and mattress.
Excavation and rip-rap placement for the upstream tie-in is anticipated to be done from a small barge and
using excavators with extended backhoe arms.
Anchors
Fabric Mattresses are commonly fixed at the top of the slope with a trench and 2 feet of rip-rap. In this case,
there is not enough space between the crest of the slope and the rail lines to accommodate a trench. A system
of anchors should be used to achieve a safety factor against sliding of the mattress down the slope. The
conceptual design considered both helical piles and a tipping plate soil anchors (e.g Manta Ray ® or
equivalent). The final spacing, amount and configuration of the anchors shall be determined by the
Contractor.
Anchors can be installed any time prior to the mattress. The connection between the anchor and the cables
within the mattress should be made prior to pumping grout.
While bedrock is not expected to be encountered, the potential to encounter bedrock does exist. Tipping
plate anchors may be able to be used in weathered rock if pilot holes are provided.
Geotextile
Memorandum (Continued)
Page 7 of 9
Jacobs Engineering Group Inc.
Geotextile is required beneath the mattress and beneath the rip rap zone. Geotextile is to be placed and
secured, with required overlaps, either integral with the mattress (as previously described) or prior to the
unrolling of the mattress, and prior to placing rip rap. In addition, in areas where rip rap could be in direct
contact with the geotextile or the fabric formed concrete mattress, an 8-inch bedding layer of #57 stone is
required for protection of the geotextile and fabric.
Fabric Formed Mattress
The fabric panels that make up the concrete mattress can be delivered in varied widths. Generally, larger
panels and fewer seams are preferred, but it is recognized that narrow panels will better facilitate moving and
deploying the panels in areas where access is restricted.
Mattress options are to include reinforcing cables running vertically down the slope at a spacing and
diameter as required to provide adequate resistance to mattress movement with the requisite safety factor. A
mechanical connection providing a tensile strength in excess of the cable strength is to be used at each cable
to join panels. The cable design is to consider both construction loads and long-term loading.
The fabric mattress is to include weep holes to allow for relief of hydrostatic forces under the panels. Weep
holes are to extend to a minimum of 2 feet below expected low water elevations.
Concrete Pumping
The layout and access restrictions of the three sites will require concrete to be pumped some distances.
Plasticizers and hydration stabilizer admixture products should be considered to maintain fluidity over the
distance of pumping. The Contractor is to ensure that the proposed mix design is appropriate for both the
proposed application (i.e., continuous filling of panels) and construction methods (time for placement, length
of pumping, etc).
Sequencing and Staging
Filling of panels is to be from bottom-up. If more than one panel is considered perpendicular to the slope, the
lower panels are to be filled prior to filling the higher panels. The mattress constructed in the upstream tie-in
area shall be constructed first followed by the other mattress sections.
Mattress deployment and filling is to be continuous. If significant delays are encountered in filling the
mattress, the mattress panels are to be inspected for damage prior to resuming pumping operations, and loss
of concrete is to be monitored during pumping.
If significant delays are encountered in deploying adjacent panels, panel integrity and subgrade conditions
are to be inspected and confirmed prior to deploying adjacent mattresses.
Repairs and Remediation
Contractor specifications and method statements are to include provisions to repair or replace panel sections
damaged during or due to installation issues.
LIMITATIONS
Memorandum(Continued)
Page 8 of 9
Jacobs Engineering Group Inc.
LIMITATIONS
This memorandum and the recommendations contained herein have been prepared for the exclusive use of Jacobs and SEPTA and their representatives for specific application to the design and construction of slope stabilization and protection for Norristown Line Shoreline Stabilization Project in Montgomery County, PA.
This memorandum was prepared in accordance with generally accepted soil and foundation engineering practices. No warranty, expressed or implied, is made. The analysis, design and recommendations submitted in this report are based in part upon the data obtained from subsurface explorations available at the time of this report. Subsurface stratification variations between explorations are anticipated; this could be particularly the case for the bedrock surface. The reported groundwater levels are short-term observations and only represent the water levels at the time of the explorations and as noted on the exploration logs. The nature and extent of variations between these explorations may not become evident until construction. If significant variations then appear, or if there are changes in the nature, design, or location of the proposed structure, it may be necessary to re-evaluate the recommendations of this report.
We appreciate the opportunity to be of service to you on this project. Please contact us if you have any questions regarding this report.
Very truly yours,
Jacobs Engineering Group
Tim Lambert Christopher Lawrence, P.E.Project Geotechnical Engineering Specialist Senior Geotechnical Engineer
ATTACHMENTSFigure 1 – Site Location PlanAppendix A – Existing Site PhotosAppendix B – Boring Logs and Boring Location PlansAppendix C – Laboratory Test ResultsAppendix D – Site Seismic ClassAppendix E – Typical Fabric Formed Mattress Product Information
J:\2017 Projects\E3X41215\600DISC\609STR\SEPTA Norristown Geotechnical Memo.doc
Memorandum (Continued)
Page 9 of 9
Jacobs Engineering Group Inc.
Figure 1. Site location Plan
Jacobs Engineering Group Inc
APPENDIX A – EXISTING SITE PHOTOS
Jacobs Engineering Group Inc.
Photo 1: General Site Photo – Schuylkill River
Photo 2: General Site Photo - Barge & Drill Rig
Jacobs Engineering Group Inc.
Photo 3: Existing Shoreline near B-103 at Site 1 – Looking Northeast
Photo 4: Existing Shoreline near B-107 at Site 2 – Looking Northeast
Jacobs Engineering Group Inc.
APPENDIX B – BORING LOGS AND BORONG LOCATION PLANS
Appendix B.1 - Boring Location Plans and Profiles
Appendix B.2 - 2016 Boring Logs
Appendix B.3 - 2017 Boring Logs
Grfc
Text
!BO
RIN
GLO
GK
EY
5/4/
2017
8:50
:13
AM
Minor
GRANULAR SOILS
Very Loose
Loose
Medium Dense
Dense
Very Dense
fine
medium
fine to medium
medium to coarse
fine to coarse
GRADATIONDESIGNATIONS
FINES*
Very SoftSoft
MediumStiff
Very StiffHard
< 22 - 44 - 8
8 - 1515 - 30> 30
< 0.25 tsf0.25 - 0.50 tsf0.50 - 1.0 tsf1.0 - 2.0 tsf2.0 - 4.0 tsf
> 4.0 tsf
DEPTHINTERVAL
(ft)ELEV.
(ft)SAMPLE
DATADEPTH
(ft)PEN/REC
(in)/(in)PID
(ppm)
LAY
ER
NA
ME
PARTICLE SIZE DEFINITIONSCOMPONENT NAME
andsometrace
PERCENTBY WEIGHT
40 - 5010 - 40< 10
Boulders
Cobbles
Gravel
Sand
Silt
n/a
n/a
coarsemedium
fine
coarsefine
n/a
> 12 in
12 in to 3 in
3 to 1 in1 in to 3/8 in
3/8 in to No.10
No.10 to No.40No.40 to No.200
< No.200
FRACTION SIEVE NO.
01 - 5
5 - 1010 - 2020 - 40> 40
SILTClayey SILTSILT & CLAYCLAY & SILTSilty CLAY
CLAY
FINE SOILS
PROPORTIONS OFGRANULAR COMPONENT
BURMISTER SOIL CLASSIFICATION (ORGANIC)
MASSDOT VISUAL IDENTIFICATION OF SOILS
SPT N-VALUE
SOILPARTICLE SIZE DEFINITIONS
PLASTICITY
Non-PlasticSlightLow
MediumHigh
Very High
BORING LOG KEY
PLASTICITYINDEX
THREADDIAMETER
None1/4" (6mm)1/8" (3mm)
1/16" (1.5mm)1/32" (0.75mm)1/64" (0.4mm)
75mm - 19mm19mm - 4.75mm
4.75mm - 2.0mm2.0mm - .43mm
0.43mm - 0.08mm
< 0.075mm
N-VALUE
SAMPLENO. SOIL AND ROCK DESCRIPTION
2 6 7 8 9 1051
UC STRENGTH
3 4
NOTES
11
MAJOR
NAME
GRAVELSANDFINES*
> 50
COMPONENT
GravelSandFines*
coarsefine
coarsemedium
fine
n/a
PROPORTIONALTERM
n/a
andsomelittletrace
FRACTION SIEVE NO. SIEVE SIZE
Undisturbed(U) Shelby Tube(P) Piston
COLUMN DESCRIPTIONS
NOTES: Comments/observations regarding drilling/sampling made by driller or field personnel.
PROPORTIONALTERM
n/a
SPT N-VALUE
< 22 - 44 - 8
8 - 1515 - 30> 30
PERCENTBY WEIGHT
35 - 5020 - 3510 - 200 - 10
Gravel
Sand
Silt
< 10% coarse & medium
< 10% coarse & fine
< 10% coarse
< 10% fine
all > 10%
BURMISTER SOIL CLASSIFICATION (INORGANIC)
SIEVE SIZE
DENSITY
< 4
4 - 10
10 - 30
30 - 50
> 50
Fibrous PEAT - Light weight, spongy, mostly visible organic matter, water squeezes readily from sample. Typically near top of deposit.Fine Grained PEAT - Light weight, spongy, little visible organic matter, water squeezes readily from sample. Typically below fibrous PEAT.Organic SILT - Typically gray to dark gray, often has strong H2S odor. Typically contains shells or shell fragment. Light weight. Usually found near coastalregions. May contain wide range of sand fractions.
DEPTH (feet): Depth in feet below the ground surface or barge.
> 50> 305mm
305mm - 75mm
75mm - 25mm25mm - 9.5mm9.5mm - 2.0mm
2.0mm - 0.425mm0.425mm - 0.075mm
< 0.075mm
GRANULAR SOILS
Very Loose
Loose
Medium Dense
Dense
Very Dense
< 4
4 - 10
10 - 30
30 - 50
> 50
SOIL
SPT N-VALUE
CONSISTENCYDENSITY
FINE SOILSCONSISTENCY
Very SoftSoft
Medium StiffStiff
Very StiffHard
SPT N-VALUE
six-inch intervals (blows/foot).
DEPTH INTERVAL (feet): Depth interval of the soil or rock sample collected.1
2
3
4
5
8
9
10
11
LAYER NAME: Inferred name and delineation of subsurface strata.
SAMPLE NUMBER: Sample identification number.
6
7
PID (parts per million): PID reading observed during drilling.
SOIL AND ROCK DESCRIPTION: Description of material encountered.
GRAPHIC SYMBOLS
SAMPLE DATA: Type of soil/rock sample and data collected over the depth interval shown.
ELEV (feet): Elevation in feet as per datum specified on log.
Split-SpoonSample (SS)and Blow Countsper 6" REC (in)
Rock Core (RC)and RQD (%)REC (%)
AugerSample(AS)
N-VALUE (Uncorrected): Cumulative number of uncorrected blows for the middle two
JarSample(JS)
BagSample(B)
ABBREVIATIONS
SS = Split Spoon Sampler
SPT = Stadard Penetration Test (ASTM D2487)
PP = Pocket Penetrometer
PI = Plasticity Index
UC STRENGTH = Unconfined Compressive Strength
PID = Photoionization Detector
U = Undisturbed Sample (Shelby Tube)
PEN/REC (inch/inch): Soil or rock sample penetration / amount of soil or rock recovered.
MAJOR
Minor
GRAVELSANDFINES
GravelSandFines
WOR = Weight of Rods
WOH = Weight of Hammer
P = Piston Sample
ppm = Part Per Million
RQD = Rock Quality Designation
Water Level
REC = Recovery
3 in to 3/4 in3/4 in to No.4
No.4 to No.10No.10 to No.40No.40 to No.200
< No.200
1700 Market StreetSuite 1000
Philadelphia, Pennsylvania19103
6.3
7.5
12.5
12
3
S1
S2
S3
S4
C1
WOH WOH WOH WOH1 1 7 1714 11 12 1023 19 100/3"
RQD=65
0 - 2
2 - 4
4 - 6
6 - 7.3
7.5 - 12.5S
AN
DB
ED
RO
CK
0
8
23
119/9"
24/6
24/8
24/8
15/10
60/44
S1: Wet, very loose, dark brown, fine SAND, some Organic Silt, some(-)Fibrous Peat.
S2: Wet, loose, dark brown, fine to medium SAND, some fine to coarseGravel, trace Silt. (USCS: SP-SM)
S3: Wet, medium dense, dark brown, fine SAND and Silt, little fine Gravel,trace wood fibers.
S4A (Top 4"): Wet, dark brown, fine to medium SAND, little fine to coarseGravel, trace Silt. (USCS: SP-SM)S4B (Bottom 6"): Wet, brown, fine to medium SAND, little Silt, trace Gravel(severely weathered rock).C1: Hard, very slightly weathered, slightly fractured, fine to medium grained,blue/gray, SCHIST (bottom 6" extremely fractured and severely weathered).Coring Times (min/ft): 4 - 1.5 - 1.5 - 1.5 - 1.5
Bottom of Borehole at 12.5 feet.
Wash Boring w/ 4" CasingNX Rock Core
Terminated03-23-2017 / 9:00 AM See Note 1
0.07.512.5
SAMPLENO.
SAMPLEDATA
DEPTHINTERVAL
(ft)
N-VALUE
DEPTH(ft)
ELEV.(ft)
SOIL AND ROCK DESCRIPTIONPID(ppm)
LAY
ER
NA
MEPEN/REC
(in)/(in)NOTES
2662090.9
140 lb Auto
G. Shay
N
INSPECTORDATUM
37.5
NAVD88Acker Soil XLS
E
SPT HAMMER
3/23/17
DRILL RIG
DATE START
J. Dotzler
DEPTH(ft) REMARKS
GROUNDWATER READINGS
3/23/17
COORD
TRC Engineers Inc.
DATE END
DATE/TIME 275531.1
METHOD OF DRILLING
GRID
CONTRACTOR DRILLER ELEVATION
E3X41215
SEPTA
JOB NUMBER
BORINGNO.
NOTES
Schuylkill River / Site 1
PROJECT
OWNER
Norristown Line Shoreline Stabilization Improvements
LOG OF TEST BORING
SHEET 1 OF 1
LOCATION
Page 1: 0-35 feet. Each subsequent page displays 40 feet.
B-101
35
30
25
20
15
10
5
5
10
15
20
25
30
35
1. Approximately 6.5 feet of water above mudline.2. Mudline elevations determined by bathymetric survey.3. 4" casing hit refusal at approximately 6.3 feet.
1.5
4.6
9.5
12
3
S1
S2C1
C2
WOR WOH 1 19
100/1"
RQD=0
RQD=29
0 - 2
4.5 - 4.64.6 - 6
6 - 9.5
W/R
BE
DR
OC
K
1
100/1"
24/12
1/017/15
42/29
S1A (Top 6"): Wet, dark brown, Fibrous PEAT, little fine Sand, little Silt.
S1B (Bottom 6"): Wet, brown, fine to coarse SAND, little Silt (severelyweathered rock).
S2: No recovery.
C1: Hard, moderately weathered, extremely fractured, fine grained, graySCHIST with very closely to closely spaced, horizontal to sub-horizontalfractures.Coring Times (min/ft): 2 - 2/5"C2: Hard, slightly to moderately weathered, moderately to extremelyfractured, fine grained, gray SCHIST with very closely to closely spaced,sub-horizontal fractures.Coring Times (min/ft): 2 - 2 - 2 - 2/6"Bottom of Borehole at 9.5 feet.
Wash Boring w/ 4" CasingNX Rock Core
Terminated03-22-2017 / 9:00 AM See Note 1
0.04.69.5
SAMPLENO.
SAMPLEDATA
DEPTHINTERVAL
(ft)
N-VALUE
DEPTH(ft)
ELEV.(ft)
SOIL AND ROCK DESCRIPTIONPID(ppm)
LAY
ER
NA
MEPEN/REC
(in)/(in)NOTES
2662224.3
140 lb Auto
G. Shay
N
INSPECTORDATUM
33.2
NAVD88Acker Soil XLS
E
SPT HAMMER
3/22/17
DRILL RIG
DATE START
J. Dotzler
DEPTH(ft) REMARKS
GROUNDWATER READINGS
3/22/17
COORD
TRC Engineers Inc.
DATE END
DATE/TIME 275422
METHOD OF DRILLING
GRID
CONTRACTOR DRILLER ELEVATION
E3X41215
SEPTA
JOB NUMBER
BORINGNO.
NOTES
Schuylkill River / Site 1
PROJECT
OWNER
Norristown Line Shoreline Stabilization Improvements
LOG OF TEST BORING
SHEET 1 OF 1
LOCATION
Page 1: 0-35 feet. Each subsequent page displays 40 feet.
B-102
30
25
20
15
10
5
0
5
10
15
20
25
30
35
1. Approximately 9 feet of water above mudline.2. Mudline elevations determined by bathymetric survey.3. Core barrel jammed at approximately 6 feet.
2
8
14.8
12
3
S1
S2
S3
S4
C1
C2
WOH 10 10 2023 20 20 2013 41 38 5325 42 42 72
RQD=0
RQD=44
0 - 2
2 - 4
4 - 6
6 - 8
8 - 9.8
9.8 - 14.8
SA
ND
W/R
BE
DR
OC
K
20
40
79
84
24/15
24/13
24/18
24/18
22/9
60/60
S1A (Top 5"): Wet, dark brown, fine to medium SAND and Silt, some woodfibers.
S1B (Bottom 10"): Wet, brown, fine to coarse GRAVEL and fine to coarseSand, little(-) Silt. (USCS: GM)S2: Wet, dense, brown, fine to medium SAND (severely weathered rock).
S3: Wet, very dense, brown, fine to medium SAND (severely weatheredrock).
S4: Wet, very dense, brown, fine to medium SAND (severely weatheredrock).
C1: Hard, slightly to moderately weathered, extremely fractured, finegrained, blue/gray, SCHIST with closely spaced, sub-horizontal fractures.Coring Times (min/ft): 2 - 1/10"C2: Hard, slightly weathered, moderately fractured, fine grained, blue/graySCHIST with closely spaced, horizontal to sub-horizontal fractures.Coring Times (min/ft): 2 - 2 - 2 - 2 - 2
Bottom of Borehole at 14.8 feet.
Wash Boring w/ 4" CasingNX Rock Core
Terminated03-22-2017 / 12:00 PM See Note 1
0.08.014.8
SAMPLENO.
SAMPLEDATA
DEPTHINTERVAL
(ft)
N-VALUE
DEPTH(ft)
ELEV.(ft)
SOIL AND ROCK DESCRIPTIONPID(ppm)
LAY
ER
NA
MEPEN/REC
(in)/(in)NOTES
2662333.1
140 lb Auto
G. Shay
N
INSPECTORDATUM
31.3
NAVD88Acker Soil XLS
E
SPT HAMMER
3/22/17
DRILL RIG
DATE START
J. Dotzler
DEPTH(ft) REMARKS
GROUNDWATER READINGS
3/22/17
COORD
TRC Engineers Inc.
DATE END
DATE/TIME 275308.8
METHOD OF DRILLING
GRID
CONTRACTOR DRILLER ELEVATION
E3X41215
SEPTA
JOB NUMBER
BORINGNO.
NOTES
Schuylkill River / Site 1
PROJECT
OWNER
Norristown Line Shoreline Stabilization Improvements
LOG OF TEST BORING
SHEET 1 OF 1
LOCATION
Page 1: 0-35 feet. Each subsequent page displays 40 feet.
B-103
30
25
20
15
10
5
0
5
10
15
20
25
30
35
1. Approximately 9 feet of water above mudline.2. Mudline elevations determined by bathymetric survey.3. Core barrel jammed at approximately 9.8 feet.
0.3
2
7
12
3
S1
C1
C2
WOR WOR 8 100/3"
RQD=0
RQD=0
0 - 1.8
2 - 5
5 - 7 BE
DR
OC
K
8 21/17
36/32
24/24
S1A (Top 4"): Wet, dark brown, fine to medium SAND, some Silt, little fineGravel, little Fibrous Peat.S1B (Bottom 3"): Wet, brown/yellow, fine to coarse GRAVEL (bedrockfragments).C1: Hard to medium, slightly weathered, extremely fractured, fine grained,dark gray/ blue SCHIST with closely spaced, moderately dipping fractures.Coring Times (min/ft): 4 - 4 - 4
C2: Hard, slightly weathered, extremely fractured, fine grained, dark gray/blue SCHIST with closely spaced, moderately dipping fractures.Coring Times (min/ft): 4 - 4Bottom of Borehole at 7 feet.
Wash Boring w/ 4" CasingNX Rock Core
Terminated03-21-2017 / 9:00 AM See Note 1
0.02.07.0
SAMPLENO.
SAMPLEDATA
DEPTHINTERVAL
(ft)
N-VALUE
DEPTH(ft)
ELEV.(ft)
SOIL AND ROCK DESCRIPTIONPID(ppm)
LAY
ER
NA
MEPEN/REC
(in)/(in)NOTES
2662457.5
140 lb Auto
G. Shay
N
INSPECTORDATUM
31.9
NAVD88Acker Soil XLS
E
SPT HAMMER
3/21/17
DRILL RIG
DATE START
J. Dotzler
DEPTH(ft) REMARKS
GROUNDWATER READINGS
3/21/17
COORD
TRC Engineers Inc.
DATE END
DATE/TIME 275189
METHOD OF DRILLING
GRID
CONTRACTOR DRILLER ELEVATION
E3X41215
SEPTA
JOB NUMBER
BORINGNO.
NOTES
Schuylkill River / Site 1
PROJECT
OWNER
Norristown Line Shoreline Stabilization Improvements
LOG OF TEST BORING
SHEET 1 OF 1
LOCATION
Page 1: 0-35 feet. Each subsequent page displays 40 feet.
B-104
30
25
20
15
10
5
0
5
10
15
20
25
30
35
1. Approximately 8 feet of water above mudline.2. Mudline elevations determined by bathymetric survey.3. Core barrel jammed at approximately 5 feet.
0.6
5.6
12
S1C1
6 100/1"
RQD=53
0 - 0.60.6 - 5.5
BE
DR
OC
K
100/1" 7/460/50
S1: Wet, very dense, brown, fine to coarse SAND, trace Gravel, trace Silt,trace shells (rock fragments in spoon tip).C1 (0 - 19"): Hard, very slightly weathered, moderately fractured, fine tocoarse grained, gray/ white GNEISS with closely spaced, horizontal tosub-horizontal fractures.C1 (19" - 34"): Hard, very slightly weathered, moderately fractured, darkgray, SCHIST.C1 (34" - 50"): Hard, very slightly weathered, moderately fractured, fine tocoarse grained, gray/ white GNEISS with closely spaced, horizontal tosub-horizontal fractures.Coring Times (min/ft): 4 - 4 - 4 - 4 - 4Bottom of Borehole at 5.6 feet.
Wash Boring w/ 4" CasingNX Rock Core
Terminated03-29-2017 / 9:00 AM See Note 1
0.00.65.6
SAMPLENO.
SAMPLEDATA
DEPTHINTERVAL
(ft)
N-VALUE
DEPTH(ft)
ELEV.(ft)
SOIL AND ROCK DESCRIPTIONPID(ppm)
LAY
ER
NA
MEPEN/REC
(in)/(in)NOTES
2660906
140 lb Auto
G. Shay
N
INSPECTORDATUM
29.8
NAVD88Acker Soil XLS
E
SPT HAMMER
3/29/17
DRILL RIG
DATE START
J. Dotzler
DEPTH(ft) REMARKS
GROUNDWATER READINGS
3/29/17
COORD
TRC Engineers Inc.
DATE END
DATE/TIME 277204.5
METHOD OF DRILLING
GRID
CONTRACTOR DRILLER ELEVATION
E3X41215
SEPTA
JOB NUMBER
BORINGNO.
NOTES
Schuylkill River / Site 2
PROJECT
OWNER
Norristown Line Shoreline Stabilization Improvements
LOG OF TEST BORING
SHEET 1 OF 1
LOCATION
Page 1: 0-35 feet. Each subsequent page displays 40 feet.
B-105
25
20
15
10
5
0
-5
5
10
15
20
25
30
35
1. Approximately 10 feet of water above mudline.2. Mudline elevations determined by bathymetric survey.
0.7
4.5
9.5
12
S1
S2
C1
C2
7 8 8 129 22 100/4"
RQD=0
RQD=83
0 - 2
2 - 3.3
4.5 - 6.5
6.5 - 9.5
W/R
BE
DR
OC
K
16
122/10"
24/12
16/12
24/24
36/30
S1A (Top 8"): Wet, dark brown, fine to coarse SAND and fine to coarseGravel, little Silt.S1B (Bottom 4"): Wet, brown, fine to coarse GRAVEL and fine to coarseSand, little Silt (severely weathered rock).S2: Wet, very dense, brown, fine to coarse GRAVEL and fine to coarseSand, some Silt (severely weathered rock).
C1: Hard, slightly weathered, extremely to moderately fractured, fine tocoarse grained, brown/gray GNEISS with very closely spaced, sub-horizontalfractures.Coring Times (min/ft): 3 - 3C2: Hard, slightly weathered, moderately fractured, fine to coarse grained,brown/gray GNEISS with very closely spaced, sub-horizontal fractures.Coring Times (min/ft): 3 - 3 - 3Bottom of Borehole at 9.5 feet.
Wash Boring w/ 4" CasingNX Rock Core
Terminated03-27-2017 / 9:00 AM See Note 1
0.04.59.5
SAMPLENO.
SAMPLEDATA
DEPTHINTERVAL
(ft)
N-VALUE
DEPTH(ft)
ELEV.(ft)
SOIL AND ROCK DESCRIPTIONPID(ppm)
LAY
ER
NA
MEPEN/REC
(in)/(in)NOTES
2661014
140 lb Auto
G. Shay
N
INSPECTORDATUM
29.1
NAVD88Acker Soil XLS
E
SPT HAMMER
3/27/17
DRILL RIG
DATE START
J. Dotzler
DEPTH(ft) REMARKS
GROUNDWATER READINGS
3/27/17
COORD
TRC Engineers Inc.
DATE END
DATE/TIME 277038.4
METHOD OF DRILLING
GRID
CONTRACTOR DRILLER ELEVATION
E3X41215
SEPTA
JOB NUMBER
BORINGNO.
NOTES
Schuylkill River / Site 2
PROJECT
OWNER
Norristown Line Shoreline Stabilization Improvements
LOG OF TEST BORING
SHEET 1 OF 1
LOCATION
Page 1: 0-35 feet. Each subsequent page displays 40 feet.
B-106
25
20
15
10
5
0
-5
5
10
15
20
25
30
35
1. Approximately 10 feet of water above mudline.2. Mudline elevations determined by bathymetric survey.
0.8
2
7
12
3
S1
C1
C2
19 100/3"
RQD=47
RQD=69
0 - 0.8
2 - 5
5 - 7 BE
DR
OC
K
100/3" 9/8
36/36
24/24
S1A (Top 3"): Wet, dark brown, fine to coarse SAND, little Silt, little fineGravel, trace Shells.S1B (Bottom 5"): Wet, brown, fine to coarse GRAVEL, little Silt, little Sand(severely weathered rock).C1: Hard, slightly weathered, extremely to moderately fractured, fine tocoarse grained, brown/gray GNEISS with close to very closely spacedsub-horizontal fractures.Coring Times (min/ft): 3 - 3 - 3C2: Hard, slightly weathered, moderately fractured, fine to medium grained,gray/green SCHIST with closely spaced, sub-horizontal fractures.Coring Times (min/ft): 2.5 - 2.5Bottom of Borehole at 7 feet.
Wash Boring w/ 4" CasingNX Rock Core
Terminated03-27-2017 / 12:00 PM See Note 1
0.02.07.0
SAMPLENO.
SAMPLEDATA
DEPTHINTERVAL
(ft)
N-VALUE
DEPTH(ft)
ELEV.(ft)
SOIL AND ROCK DESCRIPTIONPID(ppm)
LAY
ER
NA
MEPEN/REC
(in)/(in)NOTES
2661078
140 lb Auto
G. Shay
N
INSPECTORDATUM
29.1
NAVD88Acker Soil XLS
E
SPT HAMMER
3/27/17
DRILL RIG
DATE START
J. Dotzler
DEPTH(ft) REMARKS
GROUNDWATER READINGS
3/27/17
COORD
TRC Engineers Inc.
DATE END
DATE/TIME 276930.2
METHOD OF DRILLING
GRID
CONTRACTOR DRILLER ELEVATION
E3X41215
SEPTA
JOB NUMBER
BORINGNO.
NOTES
Schuylkill River / Site 2
PROJECT
OWNER
Norristown Line Shoreline Stabilization Improvements
LOG OF TEST BORING
SHEET 1 OF 1
LOCATION
Page 1: 0-35 feet. Each subsequent page displays 40 feet.
B-107
25
20
15
10
5
0
-5
5
10
15
20
25
30
35
1. Approximately 11 feet of water above mudline.2. Mudline elevations determined by bathymetric survey.3. Rig chatter as the rollerbit advanced from 0.8 to 2 feet, weathered rock.
0.4
5.4
12
S1C1
C2
100/5"
RQD=41
RQD=33
0 - 0.40.4 - 4.4
4.4 - 5.4
BE
DR
OC
K
100/5" 5/448/39
12/11
S1: Wet, very dense, dark brown/ brown, fine to coarse GRAVEL, some fineto coarse Sand, trace Silt (USCS: GP-GM).C1: Hard to moderately hard, slightly to moderately weathered, extremely tomoderately fractured, fine to medium grained, blue/gray GNEISS with closeto very closely spaced, sub-horizontal fractures.Coring Times (min/ft): 2 - 2 - 2 - 2
C2: Hard, slightly weathered, moderately fractured, fine to medium grained,blue/gray GNEISS with close to very closely spaced, sub-horizontalfractures.Coring Times (min/ft): 2Bottom of Borehole at 5.4 feet.
Wash Boring w/ 4" CasingNX Rock Core
Terminated03-24-2017 / 9:00 AM See Note 1
0.00.45.4
SAMPLENO.
SAMPLEDATA
DEPTHINTERVAL
(ft)
N-VALUE
DEPTH(ft)
ELEV.(ft)
SOIL AND ROCK DESCRIPTIONPID(ppm)
LAY
ER
NA
MEPEN/REC
(in)/(in)NOTES
2661149.3
140 lb Auto
G. Shay
N
INSPECTORDATUM
27.2
NAVD88Acker Soil XLS
E
SPT HAMMER
3/24/17
DRILL RIG
DATE START
J. Dotzler
DEPTH(ft) REMARKS
GROUNDWATER READINGS
3/24/17
COORD
TRC Engineers Inc.
DATE END
DATE/TIME 276777.3
METHOD OF DRILLING
GRID
CONTRACTOR DRILLER ELEVATION
E3X41215
SEPTA
JOB NUMBER
BORINGNO.
NOTES
Schuylkill River / Site 2
PROJECT
OWNER
Norristown Line Shoreline Stabilization Improvements
LOG OF TEST BORING
SHEET 1 OF 1
LOCATION
Page 1: 0-35 feet. Each subsequent page displays 40 feet.
B-108
25
20
15
10
5
0
-5
5
10
15
20
25
30
35
1. Approximately 12 feet of water above mudline.2. Mudline elevations determined by bathymetric survey.
0.3
5.3
12
S1C1
100/3"
RQD=83
0 - 0.30.3 - 5.3
BE
DR
OC
K
100/3" 3/360/53
S1: Wet, very dense, brown/ dark brown, fine to coarse SAND and fine tocoarse Gravel, trace Silt, trace wood fragments (weathered rock fragmentsin spoon tip).C1: Hard, very slightly weathered, slightly fractured, fine to coarse grained,gray/blue GNEISS with moderately closely spaced, sub-horizontal fractures.Coring Times (min/ft): 2 - 2 - 3 - 3 - 3
Bottom of Borehole at 5.3 feet.
Wash Boring w/ 4" CasingNX Rock Core
Terminated03-24-2017 / 12:00 PM See Note 1
0.00.35.3
SAMPLENO.
SAMPLEDATA
DEPTHINTERVAL
(ft)
N-VALUE
DEPTH(ft)
ELEV.(ft)
SOIL AND ROCK DESCRIPTIONPID(ppm)
LAY
ER
NA
MEPEN/REC
(in)/(in)NOTES
2661217.7
140 lb Safety
G. Shay
N
INSPECTORDATUM
27.8
NAVD88Acker Soil XLS
E
SPT HAMMER
3/24/17
DRILL RIG
DATE START
J. Dotzler
DEPTH(ft) REMARKS
GROUNDWATER READINGS
3/24/17
COORD
TRC Engineers Inc.
DATE END
DATE/TIME 276653.8
METHOD OF DRILLING
GRID
CONTRACTOR DRILLER ELEVATION
E3X41215
SEPTA
JOB NUMBER
BORINGNO.
NOTES
Schuylkill River / Site 2
PROJECT
OWNER
Norristown Line Shoreline Stabilization Improvements
LOG OF TEST BORING
SHEET 1 OF 1
LOCATION
Page 1: 0-35 feet. Each subsequent page displays 40 feet.
B-109
25
20
15
10
5
0
-5
5
10
15
20
25
30
35
1. Approximately 11 feet of water above mudline.2. Mudline elevations determined by bathymetric survey.
1123
S1100/3" 0 - 0.3100/3" 3/3 S1: Wet, very dense, dark brown/brown, fine to coarse SAND, little Silt, littlefine Gravel, little Fibrous Peat.Bottom of Borehole at 1 feet.
Wash Boring w/ 4" CasingTerminated 03-23-2017 / 12:00 PM See Note 1
0.01.0
SAMPLENO.
SAMPLEDATA
DEPTHINTERVAL
(ft)
N-VALUE
DEPTH(ft)
ELEV.(ft)
SOIL AND ROCK DESCRIPTIONPID(ppm)
LAY
ER
NA
MEPEN/REC
(in)/(in)NOTES
2661282.1
140 lb Safety
G. Shay
N
INSPECTORDATUM
33.7
NAVD88Acker Soil XLS
E
SPT HAMMER
3/23/17
DRILL RIG
DATE START
J. Dotzler
DEPTH(ft) REMARKS
GROUNDWATER READINGS
3/23/17
COORD
TRC Engineers Inc.
DATE END
DATE/TIME 276555.1
METHOD OF DRILLING
GRID
CONTRACTOR DRILLER ELEVATION
E3X41215
SEPTA
JOB NUMBER
BORINGNO.
NOTES
Schuylkill River / Site 2
PROJECT
OWNER
Norristown Line Shoreline Stabilization Improvements
LOG OF TEST BORING
SHEET 1 OF 1
LOCATION
Page 1: 0-35 feet. Each subsequent page displays 40 feet.
B-110
30
25
20
15
10
5
0
5
10
15
20
25
30
35
1. Approximately 10.5 feet of water above mudline.2. Mudline elevations determined by bathymetric survey.3. Hard drilling at approximately 0.3 feet. Roller bit to 1', probable bedrock.
Appendix B.4 - 2017 Rock Core Photos
Norristown Line Shoreline Stabilization ProjectRock Core Photos
DRY
WET
Depths (ft)4.6 - 66 - 9.5
7.5 - 12.50.3 - 5.3
Depths (ft)4.6 - 66 - 9.5
7.5 - 12.50.3 - 5.3
Norristown Line Shoreline Stabilization ProjectRock Core Photos
DRY
WET
Depths (ft)2 - 55 - 7
8 - 9.89.8 - 14.8
Depths (ft)2 - 55 - 7
8 - 9.89.8 - 14.8
Norristown Line Shoreline Stabilization ProjectRock Core Photos
DRY
WET
Depths (ft)4.5 - 6.56.5 - 9.50.6 - 5.5
Depths (ft)4.5 - 6.56.5 - 9.50.6 - 5.5
Norristown Line Shoreline Stabilization ProjectRock Core Photos
DRY
WET
Depths (ft)0.4 - 4.44.4 - 5.4
2 - 55 - 7
Depths(ft)
0.4 - 4.44.4 - 5.4
2 - 5
Jacobs Engineering Group Inc.
APPENDIX C – LABORATORY TEST RESULTS
Appendix C - Laboratory Test Results for 2017 Borings
SUMMARY OF LABORATORY TEST
DATA
Project Name: Norristown Line Shoreline Stabilization Project Client Name: Jacobs TRC Project #: 274754
DRAWN BY: TBT 04/19/17 CHECKED BY: CJH 04/19/17
SAMPLE IDENTIFICATION
Soi
l Gro
up
(U
SC
S S
yste
m)
Moi
stu
re
Con
ten
t (%
)
GRAIN SIZE DISTRIBUTION ROCK DATA
Boring # Sample # Depth (ft)
Gra
vel (
%)
Sand
(%)
Silt
(%)
Cla
y (%
) Unit Weight, PCF
Compressive Strength, TSF
B-101 S-2 11.0-13.0 SP-SM 31.3 30.0 59.9 10.1 - -
S-4A 15.0-16.3 SP-SM 27.4 11.0 80.4 8.6 - -
B-103 S-1B 11.0-13.0 GM 12.6 46.9 40.1 13.0 - -
C-2 24.0-25.0 - - - - - 169.6 441
B-108 S-1 14.0-14.5 GP-GM 10.1 65.1 25.3 9.6 - -
B-109 C-1 13.3-14.1 - - - - - 172.7 1,719
Tested By: TBT 04/17/17 Checked By: CJH 04/19/17
Project No. Client: Remarks:Project:
Source of Sample: B-101 Depth: 11.0-13.0 FT Sample Number: S-2
TRC Engineers, Inc.
Mt. Laurel, NJ Figure
LL PL D85 D60 D50 D30 D15 D10 Cc Cu
MATERIAL DESCRIPTION TEST DATE USCS NM
14.7451 0.5697 0.3045 0.1416 0.0874
BROWN POORLY-GRADED SAND WITH SILT AND GRAVEL 04/17/17 SP-SM 31.3
274754 JACOBS
1
PE
RC
EN
T F
INE
R
0
10
20
30
40
50
60
70
80
90
100
GRAIN SIZE - mm.
0.0010.010.1110100
% +3"Coarse
% GravelFine Coarse Medium
% SandFine Silt
% FinesClay
0.0 7.7 22.3 3.4 10.4 46.1 10.1
6 in.
3 in.
2 in.
1½
in.
1 in.
¾ in.
½ in.
3/8
in.
#4
#10
#20
#30
#40
#60
#100
#140
#200
Particle Size Distribution Report
NORRISTOWN LINE SHORELINE STABILIZATION PROJECT SAMPLE DESCRIPTION
BASED ON USCS
Tested By: TBT 04/17/17 Checked By: CJH 04/19/17
Project No. Client: Remarks:Project:
Source of Sample: B-101 Depth: 15.0-16.3 FT Sample Number: S-4A
TRC Engineers, Inc.
Mt. Laurel, NJ Figure
LL PL D85 D60 D50 D30 D15 D10 Cc Cu
MATERIAL DESCRIPTION TEST DATE USCS NM
1.8269 0.3087 0.2236 0.1287 0.0880 0.0777 0.69 3.97
BROWN POORLY-GRADED SAND WITH SILT 04/17/17 SP-SM 27.4
274754 JACOBS
2
PE
RC
EN
T F
INE
R
0
10
20
30
40
50
60
70
80
90
100
GRAIN SIZE - mm.
0.0010.010.1110100
% +3"Coarse
% GravelFine Coarse Medium
% SandFine Silt
% FinesClay
0.0 7.9 3.1 3.6 17.2 59.6 8.6
6 in.
3 in.
2 in.
1½
in.
1 in.
¾ in.
½ in.
3/8
in.
#4
#10
#20
#30
#40
#60
#100
#140
#200
Particle Size Distribution Report
NORRISTOWN LINE SHORELINE STABILIZATION PROJECT SAMPLE DESCRIPTION
BASED ON USCS
Tested By: TBT 04/17/17 Checked By: CJH 04/19/17
Project No. Client: Remarks:Project:
Source of Sample: B-103 Depth: 11.0-13.0 FT Sample Number: S-1B
TRC Engineers, Inc.
Mt. Laurel, NJ Figure
LL PL D85 D60 D50 D30 D15 D10 Cc Cu
MATERIAL DESCRIPTION TEST DATE USCS NM
19.9454 7.6076 3.6523 0.3813 0.0903
BROWN SILTY GRAVEL WITH SAND 04/17/17 GM 12.6
274754 JACOBS
3
PE
RC
EN
T F
INE
R
0
10
20
30
40
50
60
70
80
90
100
GRAIN SIZE - mm.
0.0010.010.1110100
% +3"Coarse
% GravelFine Coarse Medium
% SandFine Silt
% FinesClay
0.0 18.0 28.9 8.6 13.5 18.0 13.0
6 in.
3 in.
2 in.
1½
in.
1 in.
¾ in.
½ in.
3/8
in.
#4
#10
#20
#30
#40
#60
#100
#140
#200
Particle Size Distribution Report
NORRISTOWN LINE SHORELINE STABILIZATION PROJECT SAMPLE DESCRIPTION
BASED ON USCS
Tested By: TBT 04/17/17 Checked By: CJH 04/19/17
Project No. Client: Remarks:Project:
Source of Sample: B-108 Depth: 14.0-14.5 FT Sample Number: S-1
TRC Engineers, Inc.
Mt. Laurel, NJ Figure
LL PL D85 D60 D50 D30 D15 D10 Cc Cu
MATERIAL DESCRIPTION TEST DATE USCS NM
23.2200 12.8058 10.1760 3.2021 0.2712 0.0822 9.74 155.77
BROWN POORLY-GRADED GRAVEL WITH SILT AND SAND 04/17/17 GP-GM 10.1
274754 JACOBS
4
PE
RC
EN
T F
INE
R
0
10
20
30
40
50
60
70
80
90
100
GRAIN SIZE - mm.
0.0010.010.1110100
% +3"Coarse
% GravelFine Coarse Medium
% SandFine Silt
% FinesClay
0.0 21.9 43.2 10.4 7.9 7.0 9.6
6 in.
3 in.
2 in.
1½
in.
1 in.
¾ in.
½ in.
3/8
in.
#4
#10
#20
#30
#40
#60
#100
#140
#200
Particle Size Distribution Report
NORRISTOWN LINE SHORELINE STABILIZATION PROJECT SAMPLE DESCRIPTION
BASED ON USCS
TRC Engineers, Inc.Soil Mechanics Laboratory
Unconfined Compression Strength Test of Rock Core
Project Name: Norristown Line Shoreline Stabilization ProjectProject No.: 274754.0000 Average Sample Diameter (in.): 1.985 Sample Description: Boring No.: B-103 Cross Sectional Area (sq. in.) 3.095Sample No.: C-2 Average Sample Height (in.): 4.567Depth (ft): 24.0-25.0 Sample Mass (g): 629.16
Unit Weight (PCF) 169.6
Test Data
Strain Dial (in.) Load (lb) Strain (%)
Stress (tsf)
0.000 0 0.00 00.010 3000 0.22 700.020 6000 0.44 1400.030 8600 0.66 2000.040 13200 0.88 3070.050 18000 1.09 4190.060 18950 1.31 4410.070 0 1.53 0
0
100
200
300
400
500
0.00 0.20 0.40 0.60 0.80 1.00 1.20 1.40 1.60 1.80
Axi
al S
tres
s (ts
f)
Axial Strain (%)
TRC Engineers, Inc.Soil Mechanics Laboratory
Unconfined Compression Strength Test of Rock Core
Project Name: Norristown Line Shoreline Stabilization ProjectProject No.: 274754.0000 Average Sample Diameter (in.): 1.987 Sample Description: Boring No.: B-109 Cross Sectional Area (sq. in.) 3.099Sample No.: C-1 Average Sample Height (in.): 4.538Depth (ft): 13.3-14.1 Sample Mass (g): 637.55
Unit Weight (PCF) 172.7
Test Data
Strain Dial (in.) Load (lb) Strain (%)
Stress (tsf)
0.000 0 0.00 00.010 400 0.22 90.020 2600 0.44 600.030 7900 0.66 1840.040 10500 0.88 2440.050 14000 1.10 3250.060 17000 1.32 3950.070 24000 1.54 5580.080 50000 1.76 11620.090 74000 1.98 17190.100 0 2.20 0
0
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
0.00 0.50 1.00 1.50 2.00 2.50
Axi
al S
tres
s (ts
f)
Axial Strain (%)
ESS LaboratoryDivision of Thielsch Engineering, Inc.
BAL Laboratory The Microbiology Division of Thielsch Engineering, Inc.
CERTIFICATE OF ANALYSIS
Tara Thurston
TRC Solutions
16000 Commerce Parkway, Suite B
Mount Laurel, NJ 08054
RE: Norristown Line Shoreline Stabilization (274754)
ESS Laboratory Work Order Number: 1704362
This signed Certificate of Analysis is our approved release of your analytical results. These results are
only representative of sample aliquots received at the laboratory. ESS Laboratory expects its clients to
follow all regulatory sampling guidelines. Beginning with this page, the entire report has been paginated.
This report should not be copied except in full without the approval of the laboratory. Samples will be
disposed of thirty days after the final report has been delivered. If you have any questions or concerns,
please feel free to call our Customer Service Department.
Laurel Stoddard
Laboratory Director
Analytical Summary
The project as described above has been analyzed in accordance with the ESS Quality Assurance Plan.
This plan utilizes the following methodologies: US EPA SW-846, US EPA Methods for Chemical
Analysis of Water and Wastes per 40 CFR Part 136, APHA Standard Methods for the Examination of
Water and Wastewater, American Society for Testing and Materials (ASTM), and other recognized
methodologies. The analyses with these noted observations are in conformance to the Quality Assurance
Plan. In chromatographic analysis, manual integration is frequently used instead of automated
integration because it produces more accurate results.
The test results present in this report are in compliance with TNI and relative state standards, and/or
client Quality Assurance Project Plans (QAPP). The laboratory has reviewed the following: Sample
Preservations, Hold Times, Initial Calibrations, Continuing Calibrations, Method Blanks, Blank Spikes,
Blank Spike Duplicates, Duplicates, Matrix Spikes, Matrix Spike Duplicates, Surrogates and Internal
Standards. Any results which were found to be outside of the recommended ranges stated in our SOPs
will be noted in the Project Narrative.
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Page 1 of 11
Client Name: TRC SolutionsClient Project ID: Norristown Line Shoreline Stabilization ESS Laboratory Work Order: 1704362
CERTIFICATE OF ANALYSIS
ESS LaboratoryDivision of Thielsch Engineering, Inc.
BAL Laboratory The Microbiology Division of Thielsch Engineering, Inc.
SAMPLE RECEIPT
The following samples were received on April 14, 2017 for the analyses specified on the enclosed Chain of Custody Record.
The client did not deliver the samples in a cooler.
Lab Number MatrixSample Name AnalysisB-101, S-1; B-103,S-1A; B-104,
S-1A; 9.0-13.0 FT
9038, 9045, 9050A, 9250Soil1704362-01
B-105, S-1; B-106, S-1; B-107,
S-1A; B110, S-1; 12.0-14.0 FT
9038, 9045, 9050A, 9250Soil1704362-02
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Page 2 of 11
Client Name: TRC SolutionsClient Project ID: Norristown Line Shoreline Stabilization ESS Laboratory Work Order: 1704362
CERTIFICATE OF ANALYSIS
ESS LaboratoryDivision of Thielsch Engineering, Inc.
BAL Laboratory The Microbiology Division of Thielsch Engineering, Inc.
PROJECT NARRATIVE
End of Project Narrative.
No unusual observations noted.
DATA USABILITY LINKSTo ensure you are viewing the most current version of the documents below, please clear your internet cookies for
www.ESSLaboratory.com. Consult your IT Support personnel for information on how to clear your internet cookies.
Definitions of Quality Control Parameters
Semivolatile Organics Internal Standard Information
Volatile Organics Internal Standard Information
Volatile Organics Surrogate Information
Semivolatile Organics Surrogate Information
EPH and VPH Alkane Lists
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Page 3 of 11
Client Name: TRC SolutionsClient Project ID: Norristown Line Shoreline Stabilization ESS Laboratory Work Order: 1704362
CERTIFICATE OF ANALYSIS
ESS LaboratoryDivision of Thielsch Engineering, Inc.
BAL Laboratory The Microbiology Division of Thielsch Engineering, Inc.
CURRENT SW-846 METHODOLOGY VERSIONS
Prep Methods
3005A - Aqueous ICP Digestion
3020A - Aqueous Graphite Furnace / ICP MS Digestion
3050B - Solid ICP / Graphite Furnace / ICP MS Digestion
3060A - Solid Hexavalent Chromium Digestion
3510C - Separatory Funnel Extraction
3520C - Liquid / Liquid Extraction
3540C - Manual Soxhlet Extraction
3541 - Automated Soxhlet Extraction
3546 - Microwave Extraction
3580A - Waste Dilution
5030B - Aqueous Purge and Trap
5030C - Aqueous Purge and Trap
5035 - Solid Purge and Trap
Analytical Methods
1010A - Flashpoint
6010C - ICP
6020A - ICP MS
7010 - Graphite Furnace
7196A - Hexavalent Chromium
7470A - Aqueous Mercury
7471B - Solid Mercury
8011 - EDB/DBCP/TCP
8015C - GRO/DRO
8081B - Pesticides
8082A - PCB
8100M - TPH
8151A - Herbicides
8260B - VOA
8270D - SVOA
8270D SIM - SVOA Low Level
9014 - Cyanide
9038 - Sulfate
9040C - Aqueous pH
9045D - Solid pH (Corrosivity)
9050A - Specific Conductance
9056A - Anions (IC)
9060A - TOC
9095B - Paint Filter
MADEP 04-1.1 - EPH / VPH
SW846 Reactivity Methods 7.3.3.2 (Reactive Cyanide) and 7.3.4.1 (Reactive Sulfide) have been withdrawn by EPA. These
methods are reported per client request and are not NELAP accredited.
185 Frances Avenue, Cranston, RI 02910-2211 Tel: 401-461-7181 Fax: 401-461-4486 http://www.ESSLaboratory.comDependability ♦ Quality ♦ Service
Page 4 of 11
Client Name: TRC SolutionsClient Project ID: Norristown Line Shoreline Stabilization ESS Laboratory Work Order: 1704362
CERTIFICATE OF ANALYSIS
ESS LaboratoryDivision of Thielsch Engineering, Inc.
BAL Laboratory The Microbiology Division of Thielsch Engineering, Inc.
Client Sample ID: B-101, S-1; B-103,S-1A; B-104, S-1A; 9.0-13.0 FT
Date Sampled: 03/23/17 10:00
ESS Laboratory Sample ID: 1704362-01
Sample Matrix: Soil
Percent Solids: 64
Classical Chemistry
Analyte Results (MRL) MDL UnitsMethod Limit DF Analyst Analyzed Batch9250 mg/kg dryChloride 1 EEM CD7141804/14/17 14:16WL ND (47)
9045 S.U.Corrosivity (pH) 1 JLK CD7143404/14/17 21:47 6.52 (N/A)
Corrosivity (pH) Sample Temp Soil pH measured in water at 20.2 ºC.
9050A Mohms-cmResistivity 1 EEM CD7142404/14/17 15:10WL 0.002 (N/A)
9038 mg/kg drySulfate 1 EEM CD7142004/14/17 16:15WL 359 (78)
185 Frances Avenue, Cranston, RI 02910-2211 Tel: 401-461-7181 Fax: 401-461-4486 http://www.ESSLaboratory.comDependability ♦ Quality ♦ Service
Page 5 of 11
Client Name: TRC SolutionsClient Project ID: Norristown Line Shoreline Stabilization ESS Laboratory Work Order: 1704362
CERTIFICATE OF ANALYSIS
ESS LaboratoryDivision of Thielsch Engineering, Inc.
BAL Laboratory The Microbiology Division of Thielsch Engineering, Inc.
Client Sample ID: B-105, S-1; B-106, S-1; B-107, S-1A; B110, S-1;
12.0-14.0 FTDate Sampled: 03/29/17 12:00
ESS Laboratory Sample ID: 1704362-02
Sample Matrix: Soil
Percent Solids: 87
Classical Chemistry
Analyte Results (MRL) MDL UnitsMethod Limit DF Analyst Analyzed Batch9250 mg/kg dryChloride 1 EEM CD7141804/14/17 14:17WL ND (34)
9045 S.U.Corrosivity (pH) 1 JLK CD7143404/14/17 21:47 7.59 (N/A)
Corrosivity (pH) Sample Temp Soil pH measured in water at 20 ºC.
9050A Mohms-cmResistivity 1 EEM CD7142404/14/17 15:10WL 0.004 (N/A)
9038 mg/kg drySulfate 1 EEM CD7142004/14/17 16:15WL 170 (57)
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Page 6 of 11
Client Name: TRC SolutionsClient Project ID: Norristown Line Shoreline Stabilization ESS Laboratory Work Order: 1704362
CERTIFICATE OF ANALYSIS
ESS LaboratoryDivision of Thielsch Engineering, Inc.
BAL Laboratory The Microbiology Division of Thielsch Engineering, Inc.
Quality Control Data
Analyte Result MRL Units
Spike
Level
Source
Result %REC
%REC
Limits RPD
RPD
Limit Qualifier
Classical Chemistry
Batch CD71418 - General Preparation
Blank
3 mg/kg wetChloride ND
LCS
30.00 90-11099mg/LChloride 30
Batch CD71420 - General Preparation
Blank
5 mg/kg wetSulfate ND
LCS
9.988 80-12096mg/LSulfate 10
185 Frances Avenue, Cranston, RI 02910-2211 Tel: 401-461-7181 Fax: 401-461-4486 http://www.ESSLaboratory.comDependability ♦ Quality ♦ Service
Page 7 of 11
Client Name: TRC SolutionsClient Project ID: Norristown Line Shoreline Stabilization ESS Laboratory Work Order: 1704362
CERTIFICATE OF ANALYSIS
ESS LaboratoryDivision of Thielsch Engineering, Inc.
BAL Laboratory The Microbiology Division of Thielsch Engineering, Inc.
Notes and Definitions
Z-10a Soil pH measured in water at 20.2 ºC.
Z-10 Soil pH measured in water at 20 ºC.
WL Results obtained from a deionized water leach of the sample.
U Analyte included in the analysis, but not detected
Sample results reported on a dry weight basisRelative Percent DifferenceRPD
dryAnalyte NOT DETECTED at or above the MRL (LOQ), LOD for DoD Reports, MDL for J-Flagged AnalytesND
MDLMRL
Method Detection LimitMethod Reporting Limit
I/VF/V
Initial VolumeFinal Volume
§ Subcontracted analysis; see attached report123
Range result excludes concentrations of surrogates and/or internal standards eluting in that range.Range result excludes concentrations of target analytes eluting in that range.Range result excludes the concentration of the C9-C10 aromatic range.
Avg Results reported as a mathematical average.NR No Recovery
LOD Limit of Detection
[CALC] Calculated Analyte
LOQ Limit of Quantitation
DL Detection Limit
SUB Subcontracted analysis; see attached reportReporting LimitRL
EDL Estimated Detection Limit
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Page 8 of 11
Client Name: TRC SolutionsClient Project ID: Norristown Line Shoreline Stabilization ESS Laboratory Work Order: 1704362
CERTIFICATE OF ANALYSIS
ESS LaboratoryDivision of Thielsch Engineering, Inc.
BAL Laboratory The Microbiology Division of Thielsch Engineering, Inc.
ESS LABORATORY CERTIFICATIONS AND ACCREDITATIONS
ENVIRONMENTAL
Rhode Island Potable and Non Potable Water: LAI00179
http://www.health.ri.gov/find/labs/analytical/ESS.pdf
Connecticut Potable and Non Potable Water, Solid and Hazardous Waste: PH-0750
http://www.ct.gov/dph/lib/dph/environmental_health/environmental_laboratories/pdf/OutofStateCommercialLaboratories.pdf
Maine Potable and Non Potable Water, and Solid and Hazardous Waste: RI00002
http://www.maine.gov/dhhs/mecdc/environmental-health/dwp/partners/labCert.shtml
Massachusetts Potable and Non Potable Water: M-RI002
http://public.dep.state.ma.us/Labcert/Labcert.aspx
New Hampshire (NELAP accredited) Potable and Non Potable Water, Solid and Hazardous Waste: 2424
http://des.nh.gov/organization/divisions/water/dwgb/nhelap/index.htm
New York (NELAP accredited) Non Potable Water, Solid and Hazardous Waste: 11313
http://www.wadsworth.org/labcert/elap/comm.html
New Jersey (NELAP accredited) Non Potable Water, Solid and Hazardous Waste: RI006
http://datamine2.state.nj.us/DEP_OPRA/OpraMain/pi_main?mode=pi_by_site&sort_order=PI_NAMEA&Select+a+Site:=58715
United States Department of Agriculture Soil Permit: P330-12-00139
Pennsylvania: 68-01752
http://www.dep.pa.gov/Business/OtherPrograms/Labs/Pages/Laboratory-Accreditation-Program.aspx
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Page 9 of 11
Page 10 of 11
Page 11 of 11
Jacobs Engineering Group Inc.
APPENDIX D – SITE SEISMIC CLASS
Appendix D – Seismic Site Class
JOB
SUBJECT
CALCULATED BY PJL DATE 4/14/2017
CHECKED BY DH DATE 4/17/2017
REVISED BY PJL DATE 5/3/2017
PURPOSE:
SUBSURFACE INFORMATION:
APPROACH: 1) Determine Site Class in accordance with 2015 AREMA (Table 9-1-6)
2) Determine site coefficients accordance with Section 1.4.4.1.2 of AREMA 2015.
SITE CLASS:
Approx. Project Coordinates
Sites 1 and 2 Site 3Lat 40.06° Lat 40.09°
Long -75.27° Long -75.32°
Seismic Coefficients (475-Year Return Period - AREMA Figures 9-1-4, 9-1-5. 9-1-6)
SS = 0.06 g (Probabilistic Seismic Hazard Deaggregation 0.2-sec period)
S1 = 0.02 g (Probabilistic Seismic Hazard Deaggregation 1.0-sec period)
PGA = 0.03 g
Site Coefficient For Site Class D
FA = 1.6 (See AREMA 2015 Table 9-1-8)
FV = 2.4 (See AREMA 2015 Table 9-1-9)
Fpga = 1.6 (See AREMA 2015 Table 9-1-7)
The 2017 borings indicate Site Class C or D. We also evaluated the historical borings completed by Urban
Engineers in 2016. These logs also indicate Site Class D. We did not evaluate historical borings B-4 or B-5 as
they terminated above bedrock. Therfore, we recommend Site Class D for all sites.
SPT borings performed by TRC Solutions, Inc and observed by Jacobs Engineering Group in March and April
2017, and historical borings completed by Urban Engineers in 2016.
a) Check for three categories of Site Class F requiring site-specific evaluation:
- Thick layers (greater than 25 feet) of high plastic clay (PI > 75)
- Soils vulnerable to potential failure of collpase under seismic loading
b) Categorize the site using one of the Vs, N and su methods.
c) Determine the appropriate Site Class based on the boring-specific results.
- Very thick soft/medium stiff clays (greater than 120 feet)
Norristown Retaining Wall
Seismic Site Class
- Peats or highly organic clays greater than 10 feet in thickness
Determine the seismic site class for proposed retaining walls in accordance with the 2015 AREMA.
AREMA 2015 - Seismic Site Class Summary
O:\INFRASTRUCTURE\GEOTECHNICAL\SEPTA Retg Walls\Seismic Classification\Seismic Site Class AREMA 2015
JOB
SUBJECT
CALCULATED BY PJL DATE 4/14/2017
CHECKED BY DH DATE 4/17/2017
REVISED BY PJL DATE 5/3/2017
Norristown Retaining Wall
Seismic Site Class
AREMA 2015
O:\INFRASTRUCTURE\GEOTECHNICAL\SEPTA Retg Walls\Seismic Classification\Seismic Site Class AREMA 2015
JOB
SUBJECT
CALCULATED BY PJL DATE 4/14/2017
CHECKED BY DH DATE 4/17/2017
REVISED BY PJL DATE 5/3/2017
Norristown Retaining Wall
Seismic Site Class
ATTACHMENTS: Refer to the attached calculation sheets for further information.
O:\INFRASTRUCTURE\GEOTECHNICAL\SEPTA Retg Walls\Seismic Classification\Seismic Site Class AREMA 2015
Seismic Design for Railway Structures
AREMA Manual for Railway Engineering 9-1-21
1
3
4
Figure 9-1-4. 475-year Return Period, Peak Ground Acceleration - United States (Continued)
© 2015, American Railway Engineering and Maintenance-of-Way Association
Seismic Design for Railway Structures
AREMA Manual for Railway Engineering 9-1-23
1
3
4
Figure 9-1-5. 475-year Return Period, 0.2 Second Period Spectral Response Acceleration - United States
(Continued)
© 2015, American Railway Engineering and Maintenance-of-Way Association
Seismic Design for Railway Structures
AREMA Manual for Railway Engineering 9-1-25
1
3
4
Figure 9-1-6. 475-year Return Period, 1.0 Second Period Spectral Response Acceleration - United States (Continued)
© 2015, American Railway Engineering and Maintenance-of-Way Association
Authored by: PJL 4/14/17 Checked by: DH 4/17/17
Seismic Site Class Evaluation (2017 Jacobs Borings)
Boring No. Sample No. N Value Di Di/Ni Nbar
B-101 S1 1 2 2.00S2 8 2 0.25S3 23 2 0.09S4 100 1.5 0.02
Bedrock 100 92.5 0.93
1007.5 SUM 3
Nbar = Σ Di / ΣDi/Ni = 31
Per AREMA Table 9-1-6, 15 ≤ Nbar ≤ 50, Site Class D
Boring No. Sample No. N Value Di Di/Ni Nbar
B-102 S1 1 4.5 4.50S2 100 0.1 0.00
Bedrock 100 95.4 0.95
1004.6 SUM 5
Nbar = Σ Di / ΣDi/Ni = 18
Per AREMA Table 9-1-6, 15 ≤ Nbar ≤ 50, Site Class D
Boring No. Sample No. N Value Di Di/Ni Nbar
B-103 S1 20 2 0.10S2 40 2 0.05S3 79 2 0.03S4 84 2 0.02
Bedrock 100 92 0.92
1008 SUM 1
Nbar = Σ Di / ΣDi/Ni = 89
Per AREMA Table 9-1-6, Nbar > 50, Site Class C
Boring No. Sample No. N Value Di Di/Ni Nbar
B-104 S1 8 2 0.25Bedrock 100 98 0.98
1002 SUM 1.23
Nbar = Σ Di / ΣDi/Ni = 81
Per AREMA Table 9-1-6, Nbar > 50, Site Class C
31
Total Depth =Depth to Bedrock =
18
Total Depth =Depth to Bedrock =
81
Total Depth =Depth to Bedrock =
89
Total Depth =Depth to Bedrock =
4 of 7
Authored by: PJL 4/14/17 Checked by: DH 4/17/17
Boring No. Sample No. N Value Di Di/Ni Nbar
B-105 S1 100 0.6 0.01Bedrock 100 99.4 0.99
1000.6 SUM 1.00
Nbar = Σ Di / ΣDi/Ni = 100
Per AREMA Table 9-1-6, Nbar > 50, Site Class C
Boring No. Sample No. N Value Di Di/Ni Nbar
B-106 S1 16 2 0.13S2 100 2.5 0.03
Bedrock 100 95.5 0.96
1004.5 SUM 1.11
Nbar = Σ Di / ΣDi/Ni = 90
Per AREMA Table 9-1-6, Nbar > 50, Site Class C
Boring No. Sample No. N Value Di Di/Ni Nbar
B-107 S1 100 2 0.02Bedrock 100 98 0.98
1002 SUM 1.00
Nbar = Σ Di / ΣDi/Ni = 100
Per AREMA Table 9-1-6, Nbar > 50, Site Class C
Boring No. Sample No. N Value Di Di/Ni Nbar
B-108 S1 100 0.5 0.01Bedrock 100 99.5 1.00
1000.5 SUM 1.00
Nbar = Σ Di / ΣDi/Ni = 100
Per AREMA Table 9-1-6, Nbar > 50, Site Class C
Boring No. Sample No. N Value Di Di/Ni Nbar
B-109 S1 100 0.3 0.00Bedrock 100 99.7 1.00
1000.3 SUM 1.00
Nbar = Σ Di / ΣDi/Ni = 100
Per AREMA Table 9-1-6, Nbar > 50, Site Class C
100
Total Depth =Depth to Bedrock =
100
Total Depth =Depth to Bedrock =
100
Total Depth =Depth to Bedrock =
100
Total Depth =Depth to Bedrock =
90
Total Depth =Depth to Bedrock =
5 of 7
Authored by: PJL 4/14/17 Checked by: DH 4/17/17
Seismic Site Class Evaluation (2016 Urban Engineers Borings)
Boring No. Sample No. N Value Di Di/Ni Nbar
A-1 S1 3 2 0.67S2 10 2 0.20S3 6 2 0.33S4 35 2 0.06S5 75 5 0.07S6 50 5 0.10S7 100 5 0.05S8 100 1.5 0.02
Bedrock 100 75.5 0.76
10024.5 SUM 2
Nbar = Σ Di / ΣDi/Ni = 45
Per AREMA Table 9-1-6, 15 ≤ Nbar ≤ 50, Site Class D
Boring No. Sample No. N Value Di Di/Ni Nbar
A-2 S1 3 2 0.67S2 10 2 0.20S3 7 2 0.29S4 12 2 0.17S5 15 5 0.33S6 15 5 0.33S7 14 3 0.21
Bedrock 100 79 0.79
10021 SUM 3
Nbar = Σ Di / ΣDi/Ni = 33
Per AREMA Table 9-1-6, 15 ≤ Nbar ≤ 50, Site Class D
Boring No. Sample No. N Value Di Di/Ni Nbar
B-1 S1 4 2 0.50S2 11 2 0.18S3 12 2 0.17S4 17 2 0.12S5 14 2 0.14S6 14 2 0.14S7 24 2 0.08S8 5 1.8 0.36
Bedrock 100 84.2 0.84
10015.8 SUM 3
Nbar = Σ Di / ΣDi/Ni = 39
Per AREMA Table 9-1-6, 15 ≤ Nbar ≤ 50, Site Class D
Boring No. Sample No. N Value Di Di/Ni Nbar
B-2 S1 3 2 0.67S2 7 2 0.29S3 10 2 0.20S4 30 2 0.07S5 43 2 0.05S6 19 2 0.11S7 8 2 0.25S8 100 0.8 0.01
Bedrock 100 85.2 0.85
10014.8 SUM 2.48
Nbar = Σ Di / ΣDi/Ni = 40
Per AREMA Table 9-1-6, 15 ≤ Nbar ≤ 50, Site Class D
45
Total Depth =Depth to Bedrock =
33
Total Depth =Depth to Bedrock =
39
Total Depth =Depth to Bedrock =
40
Total Depth =Depth to Bedrock =
6 of 7
Authored by: PJL 4/14/17 Checked by: DH 4/17/17
Boring No. Sample No. N Value Di Di/Ni Nbar
B-3 S1 2 2 1.00S2 4 2 0.50S3 4 2 0.50S4 21 2 0.10S5 100 0.2 0.00
Bedrock 100 91.8 0.92
1008.2 SUM 3.02
Nbar = Σ Di / ΣDi/Ni = 33
Per AREMA Table 9-1-6, 15 ≤ Nbar ≤ 50, Site Class D
Boring No. Sample No. N Value Di Di/Ni Nbar
B-6 S1 5 2 0.40S2 40 2 0.05S3 50 2 0.04S4 11 2 0.18S5 7 2 0.29S6 17 2 0.12S7 6 2 0.33S8 32 2 0.06S9 69 2 0.03
S10 100 1.2 0.01Bedrock 100 80.8 0.81
10019.2 SUM 2.32
Nbar = Σ Di / ΣDi/Ni = 43
Per AREMA Table 9-1-6, 15 ≤ Nbar ≤ 50, Site Class D
33
Total Depth =Depth to Bedrock =
43
Total Depth =Depth to Bedrock =
7 of 7
Jacobs Engineering Group Inc.
APPENDIX E – TYPICAL FABRIC FORMED MATTRESS PRODUCT INFORMATION
Hydrotex™
Fabric-formed Concrete Erosion Control and Armoring Systems
Hydrotex systems outperform rip rap,gabions, precast concrete blocks, and concrete slope paving, yet are less expensive and far easier to install.
Hydrotex Fabric Forms are filled in place with fineaggregate concrete, delivering the durability andperformance of concrete without the costly anddifficult installation process of a conventionally-formed concrete slope paving.
Hydrotex systems are not only less expensive than rip rap, gabions, precast concrete blocks, orconventionally-formed concrete slope paving, theyalso deliver significant stability and performanceadvantages once installed.
Hydrotex systems can: • adapt to variable subgrades, • relieve uplift pressures, • reduce wave run up, and • manage channel velocities.
The result is a more cost-effective erosion controlsystem with greater hydraulic efficiency, higherpermissible velocities, and improved stability,durability, and performance.
A Wide Range of SolutionsConstructed of high strength, specially woven fabric,Hydrotex™ Fabric Forms come in a variety of form styles.Each style has been engineered to match a certain set ofproject parameters, allowing you to specify different formsto accommodate differing site conditions. HydrotexLinings and Mats are used to create erosion and scourprevention systems ranging from ditch linings to coastalrevetments. Hydrocast™ Armor Units are monolithicconcrete structures that are used for the construction ofseawalls and other civil and marine applications.
Proven in the Lab and in the FieldHydrotex products have been extensively evaluated in anadvanced hydraulics laboratory at a leading researchfacility. Flume testing of Hydrotex Linings and Mats hasderived precise design values to assist you in selecting theappropriate fabric form style and mass per unit area toresist the expected hydraulic loading. Hydrotex productshave proven their value, quality, and integrity in literallythousands of projects worldwide.
Backed with Technical ExpertiseSynthetex’s team of technical, manufacturing, and fieldpersonnel work closely with engineers, owners, andcontractors to derive the best design solutions. Our designphilosophy demands solutions that meet strictperformance, aesthetic, cost, and construction criteria.You are assured of quality materials, superior technicalsupport, competitive prices, and a commitment toexcellence. Our team is able to provide technical anddesign assistance, system specifications, cost estimates,and construction drawings.
Applications:Drainage Ditches Channels and CanalsStreams, Rivers, and BayousLakes and ReservoirsCoastal and Intracoastal ShorelinesJetties and GroinsDikes and LeveesDune ProtectionBeach RenourishmentSeawall and Bulkhead Scour ProtectionBoat Launching RampsWildlife CrossingsLow-water Stream CrossingsEmbankmentsUnderwater Pipeline CoversBridge Abutments and PiersCheck DamsDams and SpillwaysPonds and Holding BasinsLandfill CapsDown ChutesWater Control Structures
Filter Point
Filter Band™
Uniform Section
Enviromat™
Articulating Block
Hydrocast™ Armor Units
Fabric-formed Concrete Erosion Control and Armoring Systems
Product Guide
The information contained herein is furnished without charge or obligation, and the recipient assumes all responsibility for its use. Because conditions or use and handling mayvary and are beyond our control, we make no representation about, and are not responsible for, the accuracy or reliability of said information or the performance of any product.Any specifications, properties or applications listed are provided as information only and in no way modify, enlarge or create any warranty. Nothing contained herein is to beconstrued as permission or as a recommendation to infringe any patent.
© 2016 Synthetex LLC • Synthetex, Hydrotex, Hydrocast, Environ, and Filter Band are trademarks of Synthetex LLC • Printed in USA.
5550 Triangle Parkway • Suite 220 • Peachtree Corners • Georgia • 30092Tel: 1.800.253.0561 or 770.399.5051 Fax: 770.394.5999http://www.synthetex.com E-mail: [email protected]
Note: Values shown are typical and will varywith weight of concrete and field conditions.Custom products of different thicknesses anddimensions can be manufactured.
Hydrotex Linings, Mats, and Armor Unitsare filled in place by pumping fineaggregate concrete into fabric forms. Theresults are reduced material andequipment costs, faster installation, anddependable erosion and scour prevention.
Whether you’re lining a channel;protecting landfill containment systems,underwater pipelines or dams; repairingbridge scour; or armoring a shorelineagainst storm damage, Synthetex LLC hasthe form that meets your needs.
For complete specifications and our Construction and QualityControl Manual, please visit our web site at: www.synthetex.com
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rap, gabions, precast concrete blocks, and conventionalconcrete slope paving because of several factors. It can mitigateuplift forces due to outflow and excess pore water pressure,reduce hydraulic uplift by slowing channel velocities, andconform to soil contours to reduce the potential for scour.
Reduced Uplift Pressures:Many styles of Hydrotex Linings and Mats can accommodatesevere uplift pressures. These uplift pressures often cause thefailure of conventional concrete slope paving. Unlike traditionalmethods, fabric forms can be manufactured with built-in filterdrains that reduce the mean phreatic level and pore pressureswithin the underlying soil.
Management of Hydraulic Flow:Many Hydrotex Fabric Forms construct concrete linings andmats with deeply patterned surfaces. These patterns create ahigh coefficient of hydraulic friction. The result is reduced
flow velocity and reduced wave run-up. These surfacecharacteristics impart stability to the system by reducingvelocities and also mean that the designer can affect the flowcharacteristics of a channel, creating the opportunity for an“engineered” hydraulic system. By choosing the correct styleof form, in-channel flow can be slowed, reducingdownstream velocities and discharge turbulence. Or anhydraulically-efficient, smooth form (such as Uniform Section)can be chosen to maximize drainage from a given area.
Adaptation to Soil Contours:Filled-in-place fabric forms accommodate uneven contours,curves, and subgrades at the time that they are filled.Consequently, the soil and the concrete protection are inintimate contact, reducing the chance of underscour. Someforms create discrete concrete units, attached to each otherwith fabric perimeters and/or embedded cables. As a result, theconcrete mats can articulate to adapt to uneven settlement.
Ease of Installation:Hydrotex Fabric Forms are delivered to the job siteready-to-fill and require no additional forming materials.Installation consists of preparing the area, laying out thefabric forms, and filling them with concrete through asmall-line concrete pump. Wood or steel forming is notrequired. The fabric forms themselves assure that theconcrete assumes the proper configuration, contours,dimensions, and thickness. Hydrotex Linings and Mats donot require steel reinforcement or concrete finishing. Asmall crew can handle the installation, and fabric formscan be installed without dewatering the site.
Simple Job Mobilization:Fabric forms are extremely lightweight, so they can berapidly shipped anywhere in the world. The “weight”component of a fabric-formed system, the fine aggregateconcrete, is readily available from concrete suppliers
worldwide. Once the site is prepared, simple hand tools anda concrete pump are all that is needed to fill the forms. Andin areas with difficult or restricted access, the concrete canbe pumped to the forms from as far away as 800 feet (250meters). Because of the low mobilization costs, it is practicalto install fabric forms on jobs as small as a hundred squarefeet (10 square meters). Regardless of the job size, the easeof mobilization and transportation and the reducedequipment and labor requirements mean that the job goes infaster and at less cost per square unit of protected area.
Environmental Compatibility:Fabric forms are designed to provide the least possibleenvironmental impact. The fabric used in the forms allowsexcess mixing water to escape while retaining the cementsolids, fine aggregate, and sand. EL and EB Linings havebeen designed to provide defined areas that can be cut outafter installation so that native vegetation can be planted or
The Advantages of Hydrotex Linings,Mats, and Armor Units
Stability:Hydrotex Fabric Forms, manufactured by Synthetex LLC, havebeen used in millions of square feet of installations worldwide,some in the most severe conditions. In the process they haveestablished a new benchmark in erosion protection byoutperforming traditional concrete slope paving, gabions,precast concrete blocks, and rip rap.
Thousands of installations and extensive flume testing haveproven that Hydrotex fabric-formed concrete erosion protectionsystems outperform all alternatives. Hydrotex Linings and Mats,with permissible shear stress in excess of 60 lbs/ft2 (2.87kN/m2), provide the high degree of stability needed to resist thestresses associated with high velocity flows. Hydrotexfabric-formed concrete has greater hydraulic efficiency than rip
Filter Point (FP) LiningsFilter Point Linings with filtering points (drains) provideerosion resistant, permeable concrete linings for ditches,channels, canals, streams, rivers, ponds, lakes, reservoirs,marinas, and port and harbor areas. Filter Point Liningshave a cobbled surface and a relatively high coefficient ofhydraulic friction in order to achieve lower flow velocitiesand to reduce wave run-up. The filter points provide for therelief of hydrostatic uplift pressures, increasing thesystem’s stability.
Filter Point Linings were the first style of fabric form forconcrete. In 1965, a Dutch patent was issued for“fabric-formed slope paving.” The form suggested bythis patent was later refined to create the first “filterpoint” lining.
As the use of this technology has spread worldwide, avariety of other forms have been developed to meetspecific job requirements.
Filter Band™ (FB) LiningsFilter Band Linings are similar to Filter Point Linings,providing an effective and highly permeable concretelining that resists erosive forces.
Filter Band differs from Filter Point in that the formcreates interconnected, tubular concrete elements thatare separated by large, interwoven filter bands. The filterbands provide for greater reduction of uplift pressuresthan filter points. Also, the biaxial alignment of thetubular elements creates two directionally-determinedcoefficients of hydraulic friction. As a result, Filter Bandachieves a greater reduction of flow velocity or waveenergy than Filter Point.
Filter Band concrete linings are specified in situationssimilar to those for which Filter Point might be specified,but which also require greater relief of uplift pressures,higher reduction of flow velocities, or greater reduction ofwave run-up.
Uniform Section (US) LiningsUniform Section Linings are similar to traditional concreteslope paving. They create a solid, high quality concretelining with a relatively low coefficient of hydraulicfriction and a uniform cross section. Uniform SectionLinings are used to reduce the infiltration of aggressivewaste and chemical fluids into or out of open channelsand basins. They are also used to reduce exfiltration inarid regions where open channels and basins requirewatertight linings.
Uniform Section Linings are resistant to most leachatesand chemicals. They protect geosynthetic liners frommechanical damage, exposure to UV light, andfreeze-thaw cycles and also serve as a ballast layer.These self-supporting, high strength linings permitconstruction on steep side slopes and replace the use ofclay or sand as liner protection. Concrete filling of theforms can be performed with a minimum of traffic onthe liner, and the tensile strength and abrasionresistance of the fabric protect the liner from thepumped concrete.
Enviromat™ (EL and EB) LiningsEnviromat Linings are installed to provide protectionagainst periodic high flows. After installation, vegetationcan be planted within the open structure of the lining.Enviromat Linings are used in drainage ditches and onthe upper slopes of channels, canals, lakes, reservoirs,rivers, and other water courses as well as forembankments subject to heavy run-off.
Enviromat Linings are comprised of concrete-filledelements and unfilled areas that allow for theestablishment of vegetation. Once the concrete sets, theunfilled areas are opened by cutting the fabric and arethen planted or filled with topsoil and seeded. Within agrowing season a vegetated cover will normally extendover the lining, resulting in an erosion control system withthe hydraulic, ecological, and aesthetic features desired.EL Linings have a greater open area than EB, so avegetated cover will be established more rapidly. However,EB Linings are designed to articulate and are moretolerant of uneven settlement after installation.
Articulating Block (AB) MatsArticulating Block Mats form cable-reinforced concreteblock mattresses that resist erosive forces. They are ofteninstalled where a revetment is exposed to attack by waveaction and are used to protect shorelines, canals, rivers,lakes, reservoirs, underwater pipelines, bridge piers, andother civil and marine structures from propeller wash,ship wakes, waves, currents, and high velocity flows.They are also used in environmental construction forlandfill caps, downchutes, and collector channels.
Articulating Block Fabric Forms consist of a series ofcompartments linked by interwoven perimeters. Groutducts interconnect the compartments. High strengthrevetment cables are installed between and through thecompartments and grout ducts. Once filled, AB Matbecomes a mattress of pillow-shaped, rectangularconcrete blocks. The interwoven perimeters betweenthe blocks serve as hinges to permit articulation. Thecables remain embedded in the concrete blocks to linkthe blocks together and facilitate articulation.
seeded to create a more natural appearance. And HydrotexLinings and Mats are free of hazardous projections thatcould endanger pedestrians, animals, vehicles, or boats.
Hydrotex fabric-formed concrete erosion controlsystems outperform all traditional solutions andreduce total system cost. The expertise andknowledge that Synthetex has gained fromthousands of installations worldwide areincorporated into every form we manufacture.Time and again, in many different types ofprojects, our erosion control systems haveperformed “as specified” and deliveredpredictable erosion control.
Hydrocast™ Armor UnitsHydrocast Armor Units are monolithic concrete structureswhich replace heavy rip rap and large precast concretearmor units, such as tetrapods. When the rectangularfabric forms are filled, they assume a flattened cylindricalcross section and range in size from roughly 180 poundsto in excess of 70 tons (80-64,000 kg) per unit. Availablein custom sizes and shapes, the dimensions of the formcontrol the concrete armor unit’s length, width, height,and weight.
Armor Units have the mass and stability for theconstruction of gravity seawalls and revetments, groins,levees, dikes, dams, check dams, and other civil andmarine structures subject to attack by waves orrapidly flowing water. Since they are filled in place,they adapt to variations in the subgrade and are idealfor preventing or repairing scour at bridge piers andabutments, culvert outfalls, or underwater pipelines.Hydrocast installations do not require dewatering, a crucial advantage in emergency repair situations.
EL
EB
rap, gabions, precast concrete blocks, and conventionalconcrete slope paving because of several factors. It can mitigateuplift forces due to outflow and excess pore water pressure,reduce hydraulic uplift by slowing channel velocities, andconform to soil contours to reduce the potential for scour.
Reduced Uplift Pressures:Many styles of Hydrotex Linings and Mats can accommodatesevere uplift pressures. These uplift pressures often cause thefailure of conventional concrete slope paving. Unlike traditionalmethods, fabric forms can be manufactured with built-in filterdrains that reduce the mean phreatic level and pore pressureswithin the underlying soil.
Management of Hydraulic Flow:Many Hydrotex Fabric Forms construct concrete linings andmats with deeply patterned surfaces. These patterns create ahigh coefficient of hydraulic friction. The result is reduced
flow velocity and reduced wave run-up. These surfacecharacteristics impart stability to the system by reducingvelocities and also mean that the designer can affect the flowcharacteristics of a channel, creating the opportunity for an“engineered” hydraulic system. By choosing the correct styleof form, in-channel flow can be slowed, reducingdownstream velocities and discharge turbulence. Or anhydraulically-efficient, smooth form (such as Uniform Section)can be chosen to maximize drainage from a given area.
Adaptation to Soil Contours:Filled-in-place fabric forms accommodate uneven contours,curves, and subgrades at the time that they are filled.Consequently, the soil and the concrete protection are inintimate contact, reducing the chance of underscour. Someforms create discrete concrete units, attached to each otherwith fabric perimeters and/or embedded cables. As a result, theconcrete mats can articulate to adapt to uneven settlement.
Ease of Installation:Hydrotex Fabric Forms are delivered to the job siteready-to-fill and require no additional forming materials.Installation consists of preparing the area, laying out thefabric forms, and filling them with concrete through asmall-line concrete pump. Wood or steel forming is notrequired. The fabric forms themselves assure that theconcrete assumes the proper configuration, contours,dimensions, and thickness. Hydrotex Linings and Mats donot require steel reinforcement or concrete finishing. Asmall crew can handle the installation, and fabric formscan be installed without dewatering the site.
Simple Job Mobilization:Fabric forms are extremely lightweight, so they can berapidly shipped anywhere in the world. The “weight”component of a fabric-formed system, the fine aggregateconcrete, is readily available from concrete suppliers
worldwide. Once the site is prepared, simple hand tools anda concrete pump are all that is needed to fill the forms. Andin areas with difficult or restricted access, the concrete canbe pumped to the forms from as far away as 800 feet (250meters). Because of the low mobilization costs, it is practicalto install fabric forms on jobs as small as a hundred squarefeet (10 square meters). Regardless of the job size, the easeof mobilization and transportation and the reducedequipment and labor requirements mean that the job goes infaster and at less cost per square unit of protected area.
Environmental Compatibility:Fabric forms are designed to provide the least possibleenvironmental impact. The fabric used in the forms allowsexcess mixing water to escape while retaining the cementsolids, fine aggregate, and sand. EL and EB Linings havebeen designed to provide defined areas that can be cut outafter installation so that native vegetation can be planted or
The Advantages of Hydrotex Linings,Mats, and Armor Units
Stability:Hydrotex Fabric Forms, manufactured by Synthetex LLC, havebeen used in millions of square feet of installations worldwide,some in the most severe conditions. In the process they haveestablished a new benchmark in erosion protection byoutperforming traditional concrete slope paving, gabions,precast concrete blocks, and rip rap.
Thousands of installations and extensive flume testing haveproven that Hydrotex fabric-formed concrete erosion protectionsystems outperform all alternatives. Hydrotex Linings and Mats,with permissible shear stress in excess of 60 lbs/ft2 (2.87kN/m2), provide the high degree of stability needed to resist thestresses associated with high velocity flows. Hydrotexfabric-formed concrete has greater hydraulic efficiency than rip
Filter Point (FP) LiningsFilter Point Linings with filtering points (drains) provideerosion resistant, permeable concrete linings for ditches,channels, canals, streams, rivers, ponds, lakes, reservoirs,marinas, and port and harbor areas. Filter Point Liningshave a cobbled surface and a relatively high coefficient ofhydraulic friction in order to achieve lower flow velocitiesand to reduce wave run-up. The filter points provide for therelief of hydrostatic uplift pressures, increasing thesystem’s stability.
Filter Point Linings were the first style of fabric form forconcrete. In 1965, a Dutch patent was issued for“fabric-formed slope paving.” The form suggested bythis patent was later refined to create the first “filterpoint” lining.
As the use of this technology has spread worldwide, avariety of other forms have been developed to meetspecific job requirements.
Filter Band™ (FB) LiningsFilter Band Linings are similar to Filter Point Linings,providing an effective and highly permeable concretelining that resists erosive forces.
Filter Band differs from Filter Point in that the formcreates interconnected, tubular concrete elements thatare separated by large, interwoven filter bands. The filterbands provide for greater reduction of uplift pressuresthan filter points. Also, the biaxial alignment of thetubular elements creates two directionally-determinedcoefficients of hydraulic friction. As a result, Filter Bandachieves a greater reduction of flow velocity or waveenergy than Filter Point.
Filter Band concrete linings are specified in situationssimilar to those for which Filter Point might be specified,but which also require greater relief of uplift pressures,higher reduction of flow velocities, or greater reduction ofwave run-up.
Uniform Section (US) LiningsUniform Section Linings are similar to traditional concreteslope paving. They create a solid, high quality concretelining with a relatively low coefficient of hydraulicfriction and a uniform cross section. Uniform SectionLinings are used to reduce the infiltration of aggressivewaste and chemical fluids into or out of open channelsand basins. They are also used to reduce exfiltration inarid regions where open channels and basins requirewatertight linings.
Uniform Section Linings are resistant to most leachatesand chemicals. They protect geosynthetic liners frommechanical damage, exposure to UV light, andfreeze-thaw cycles and also serve as a ballast layer.These self-supporting, high strength linings permitconstruction on steep side slopes and replace the use ofclay or sand as liner protection. Concrete filling of theforms can be performed with a minimum of traffic onthe liner, and the tensile strength and abrasionresistance of the fabric protect the liner from thepumped concrete.
Enviromat™ (EL and EB) LiningsEnviromat Linings are installed to provide protectionagainst periodic high flows. After installation, vegetationcan be planted within the open structure of the lining.Enviromat Linings are used in drainage ditches and onthe upper slopes of channels, canals, lakes, reservoirs,rivers, and other water courses as well as forembankments subject to heavy run-off.
Enviromat Linings are comprised of concrete-filledelements and unfilled areas that allow for theestablishment of vegetation. Once the concrete sets, theunfilled areas are opened by cutting the fabric and arethen planted or filled with topsoil and seeded. Within agrowing season a vegetated cover will normally extendover the lining, resulting in an erosion control system withthe hydraulic, ecological, and aesthetic features desired.EL Linings have a greater open area than EB, so avegetated cover will be established more rapidly. However,EB Linings are designed to articulate and are moretolerant of uneven settlement after installation.
Articulating Block (AB) MatsArticulating Block Mats form cable-reinforced concreteblock mattresses that resist erosive forces. They are ofteninstalled where a revetment is exposed to attack by waveaction and are used to protect shorelines, canals, rivers,lakes, reservoirs, underwater pipelines, bridge piers, andother civil and marine structures from propeller wash,ship wakes, waves, currents, and high velocity flows.They are also used in environmental construction forlandfill caps, downchutes, and collector channels.
Articulating Block Fabric Forms consist of a series ofcompartments linked by interwoven perimeters. Groutducts interconnect the compartments. High strengthrevetment cables are installed between and through thecompartments and grout ducts. Once filled, AB Matbecomes a mattress of pillow-shaped, rectangularconcrete blocks. The interwoven perimeters betweenthe blocks serve as hinges to permit articulation. Thecables remain embedded in the concrete blocks to linkthe blocks together and facilitate articulation.
seeded to create a more natural appearance. And HydrotexLinings and Mats are free of hazardous projections thatcould endanger pedestrians, animals, vehicles, or boats.
Hydrotex fabric-formed concrete erosion controlsystems outperform all traditional solutions andreduce total system cost. The expertise andknowledge that Synthetex has gained fromthousands of installations worldwide areincorporated into every form we manufacture.Time and again, in many different types ofprojects, our erosion control systems haveperformed “as specified” and deliveredpredictable erosion control.
Hydrocast™ Armor UnitsHydrocast Armor Units are monolithic concrete structureswhich replace heavy rip rap and large precast concretearmor units, such as tetrapods. When the rectangularfabric forms are filled, they assume a flattened cylindricalcross section and range in size from roughly 180 poundsto in excess of 70 tons (80-64,000 kg) per unit. Availablein custom sizes and shapes, the dimensions of the formcontrol the concrete armor unit’s length, width, height,and weight.
Armor Units have the mass and stability for theconstruction of gravity seawalls and revetments, groins,levees, dikes, dams, check dams, and other civil andmarine structures subject to attack by waves orrapidly flowing water. Since they are filled in place,they adapt to variations in the subgrade and are idealfor preventing or repairing scour at bridge piers andabutments, culvert outfalls, or underwater pipelines.Hydrocast installations do not require dewatering, a crucial advantage in emergency repair situations.
EL
EB
rap, gabions, precast concrete blocks, and conventionalconcrete slope paving because of several factors. It can mitigateuplift forces due to outflow and excess pore water pressure,reduce hydraulic uplift by slowing channel velocities, andconform to soil contours to reduce the potential for scour.
Reduced Uplift Pressures:Many styles of Hydrotex Linings and Mats can accommodatesevere uplift pressures. These uplift pressures often cause thefailure of conventional concrete slope paving. Unlike traditionalmethods, fabric forms can be manufactured with built-in filterdrains that reduce the mean phreatic level and pore pressureswithin the underlying soil.
Management of Hydraulic Flow:Many Hydrotex Fabric Forms construct concrete linings andmats with deeply patterned surfaces. These patterns create ahigh coefficient of hydraulic friction. The result is reduced
flow velocity and reduced wave run-up. These surfacecharacteristics impart stability to the system by reducingvelocities and also mean that the designer can affect the flowcharacteristics of a channel, creating the opportunity for an“engineered” hydraulic system. By choosing the correct styleof form, in-channel flow can be slowed, reducingdownstream velocities and discharge turbulence. Or anhydraulically-efficient, smooth form (such as Uniform Section)can be chosen to maximize drainage from a given area.
Adaptation to Soil Contours:Filled-in-place fabric forms accommodate uneven contours,curves, and subgrades at the time that they are filled.Consequently, the soil and the concrete protection are inintimate contact, reducing the chance of underscour. Someforms create discrete concrete units, attached to each otherwith fabric perimeters and/or embedded cables. As a result, theconcrete mats can articulate to adapt to uneven settlement.
Ease of Installation:Hydrotex Fabric Forms are delivered to the job siteready-to-fill and require no additional forming materials.Installation consists of preparing the area, laying out thefabric forms, and filling them with concrete through asmall-line concrete pump. Wood or steel forming is notrequired. The fabric forms themselves assure that theconcrete assumes the proper configuration, contours,dimensions, and thickness. Hydrotex Linings and Mats donot require steel reinforcement or concrete finishing. Asmall crew can handle the installation, and fabric formscan be installed without dewatering the site.
Simple Job Mobilization:Fabric forms are extremely lightweight, so they can berapidly shipped anywhere in the world. The “weight”component of a fabric-formed system, the fine aggregateconcrete, is readily available from concrete suppliers
worldwide. Once the site is prepared, simple hand tools anda concrete pump are all that is needed to fill the forms. Andin areas with difficult or restricted access, the concrete canbe pumped to the forms from as far away as 800 feet (250meters). Because of the low mobilization costs, it is practicalto install fabric forms on jobs as small as a hundred squarefeet (10 square meters). Regardless of the job size, the easeof mobilization and transportation and the reducedequipment and labor requirements mean that the job goes infaster and at less cost per square unit of protected area.
Environmental Compatibility:Fabric forms are designed to provide the least possibleenvironmental impact. The fabric used in the forms allowsexcess mixing water to escape while retaining the cementsolids, fine aggregate, and sand. EL and EB Linings havebeen designed to provide defined areas that can be cut outafter installation so that native vegetation can be planted or
The Advantages of Hydrotex Linings,Mats, and Armor Units
Stability:Hydrotex Fabric Forms, manufactured by Synthetex LLC, havebeen used in millions of square feet of installations worldwide,some in the most severe conditions. In the process they haveestablished a new benchmark in erosion protection byoutperforming traditional concrete slope paving, gabions,precast concrete blocks, and rip rap.
Thousands of installations and extensive flume testing haveproven that Hydrotex fabric-formed concrete erosion protectionsystems outperform all alternatives. Hydrotex Linings and Mats,with permissible shear stress in excess of 60 lbs/ft2 (2.87kN/m2), provide the high degree of stability needed to resist thestresses associated with high velocity flows. Hydrotexfabric-formed concrete has greater hydraulic efficiency than rip
Filter Point (FP) LiningsFilter Point Linings with filtering points (drains) provideerosion resistant, permeable concrete linings for ditches,channels, canals, streams, rivers, ponds, lakes, reservoirs,marinas, and port and harbor areas. Filter Point Liningshave a cobbled surface and a relatively high coefficient ofhydraulic friction in order to achieve lower flow velocitiesand to reduce wave run-up. The filter points provide for therelief of hydrostatic uplift pressures, increasing thesystem’s stability.
Filter Point Linings were the first style of fabric form forconcrete. In 1965, a Dutch patent was issued for“fabric-formed slope paving.” The form suggested bythis patent was later refined to create the first “filterpoint” lining.
As the use of this technology has spread worldwide, avariety of other forms have been developed to meetspecific job requirements.
Filter Band™ (FB) LiningsFilter Band Linings are similar to Filter Point Linings,providing an effective and highly permeable concretelining that resists erosive forces.
Filter Band differs from Filter Point in that the formcreates interconnected, tubular concrete elements thatare separated by large, interwoven filter bands. The filterbands provide for greater reduction of uplift pressuresthan filter points. Also, the biaxial alignment of thetubular elements creates two directionally-determinedcoefficients of hydraulic friction. As a result, Filter Bandachieves a greater reduction of flow velocity or waveenergy than Filter Point.
Filter Band concrete linings are specified in situationssimilar to those for which Filter Point might be specified,but which also require greater relief of uplift pressures,higher reduction of flow velocities, or greater reduction ofwave run-up.
Uniform Section (US) LiningsUniform Section Linings are similar to traditional concreteslope paving. They create a solid, high quality concretelining with a relatively low coefficient of hydraulicfriction and a uniform cross section. Uniform SectionLinings are used to reduce the infiltration of aggressivewaste and chemical fluids into or out of open channelsand basins. They are also used to reduce exfiltration inarid regions where open channels and basins requirewatertight linings.
Uniform Section Linings are resistant to most leachatesand chemicals. They protect geosynthetic liners frommechanical damage, exposure to UV light, andfreeze-thaw cycles and also serve as a ballast layer.These self-supporting, high strength linings permitconstruction on steep side slopes and replace the use ofclay or sand as liner protection. Concrete filling of theforms can be performed with a minimum of traffic onthe liner, and the tensile strength and abrasionresistance of the fabric protect the liner from thepumped concrete.
Enviromat™ (EL and EB) LiningsEnviromat Linings are installed to provide protectionagainst periodic high flows. After installation, vegetationcan be planted within the open structure of the lining.Enviromat Linings are used in drainage ditches and onthe upper slopes of channels, canals, lakes, reservoirs,rivers, and other water courses as well as forembankments subject to heavy run-off.
Enviromat Linings are comprised of concrete-filledelements and unfilled areas that allow for theestablishment of vegetation. Once the concrete sets, theunfilled areas are opened by cutting the fabric and arethen planted or filled with topsoil and seeded. Within agrowing season a vegetated cover will normally extendover the lining, resulting in an erosion control system withthe hydraulic, ecological, and aesthetic features desired.EL Linings have a greater open area than EB, so avegetated cover will be established more rapidly. However,EB Linings are designed to articulate and are moretolerant of uneven settlement after installation.
Articulating Block (AB) MatsArticulating Block Mats form cable-reinforced concreteblock mattresses that resist erosive forces. They are ofteninstalled where a revetment is exposed to attack by waveaction and are used to protect shorelines, canals, rivers,lakes, reservoirs, underwater pipelines, bridge piers, andother civil and marine structures from propeller wash,ship wakes, waves, currents, and high velocity flows.They are also used in environmental construction forlandfill caps, downchutes, and collector channels.
Articulating Block Fabric Forms consist of a series ofcompartments linked by interwoven perimeters. Groutducts interconnect the compartments. High strengthrevetment cables are installed between and through thecompartments and grout ducts. Once filled, AB Matbecomes a mattress of pillow-shaped, rectangularconcrete blocks. The interwoven perimeters betweenthe blocks serve as hinges to permit articulation. Thecables remain embedded in the concrete blocks to linkthe blocks together and facilitate articulation.
seeded to create a more natural appearance. And HydrotexLinings and Mats are free of hazardous projections thatcould endanger pedestrians, animals, vehicles, or boats.
Hydrotex fabric-formed concrete erosion controlsystems outperform all traditional solutions andreduce total system cost. The expertise andknowledge that Synthetex has gained fromthousands of installations worldwide areincorporated into every form we manufacture.Time and again, in many different types ofprojects, our erosion control systems haveperformed “as specified” and deliveredpredictable erosion control.
Hydrocast™ Armor UnitsHydrocast Armor Units are monolithic concrete structureswhich replace heavy rip rap and large precast concretearmor units, such as tetrapods. When the rectangularfabric forms are filled, they assume a flattened cylindricalcross section and range in size from roughly 180 poundsto in excess of 70 tons (80-64,000 kg) per unit. Availablein custom sizes and shapes, the dimensions of the formcontrol the concrete armor unit’s length, width, height,and weight.
Armor Units have the mass and stability for theconstruction of gravity seawalls and revetments, groins,levees, dikes, dams, check dams, and other civil andmarine structures subject to attack by waves orrapidly flowing water. Since they are filled in place,they adapt to variations in the subgrade and are idealfor preventing or repairing scour at bridge piers andabutments, culvert outfalls, or underwater pipelines.Hydrocast installations do not require dewatering, a crucial advantage in emergency repair situations.
EL
EB
rap, gabions, precast concrete blocks, and conventionalconcrete slope paving because of several factors. It can mitigateuplift forces due to outflow and excess pore water pressure,reduce hydraulic uplift by slowing channel velocities, andconform to soil contours to reduce the potential for scour.
Reduced Uplift Pressures:Many styles of Hydrotex Linings and Mats can accommodatesevere uplift pressures. These uplift pressures often cause thefailure of conventional concrete slope paving. Unlike traditionalmethods, fabric forms can be manufactured with built-in filterdrains that reduce the mean phreatic level and pore pressureswithin the underlying soil.
Management of Hydraulic Flow:Many Hydrotex Fabric Forms construct concrete linings andmats with deeply patterned surfaces. These patterns create ahigh coefficient of hydraulic friction. The result is reduced
flow velocity and reduced wave run-up. These surfacecharacteristics impart stability to the system by reducingvelocities and also mean that the designer can affect the flowcharacteristics of a channel, creating the opportunity for an“engineered” hydraulic system. By choosing the correct styleof form, in-channel flow can be slowed, reducingdownstream velocities and discharge turbulence. Or anhydraulically-efficient, smooth form (such as Uniform Section)can be chosen to maximize drainage from a given area.
Adaptation to Soil Contours:Filled-in-place fabric forms accommodate uneven contours,curves, and subgrades at the time that they are filled.Consequently, the soil and the concrete protection are inintimate contact, reducing the chance of underscour. Someforms create discrete concrete units, attached to each otherwith fabric perimeters and/or embedded cables. As a result, theconcrete mats can articulate to adapt to uneven settlement.
Ease of Installation:Hydrotex Fabric Forms are delivered to the job siteready-to-fill and require no additional forming materials.Installation consists of preparing the area, laying out thefabric forms, and filling them with concrete through asmall-line concrete pump. Wood or steel forming is notrequired. The fabric forms themselves assure that theconcrete assumes the proper configuration, contours,dimensions, and thickness. Hydrotex Linings and Mats donot require steel reinforcement or concrete finishing. Asmall crew can handle the installation, and fabric formscan be installed without dewatering the site.
Simple Job Mobilization:Fabric forms are extremely lightweight, so they can berapidly shipped anywhere in the world. The “weight”component of a fabric-formed system, the fine aggregateconcrete, is readily available from concrete suppliers
worldwide. Once the site is prepared, simple hand tools anda concrete pump are all that is needed to fill the forms. Andin areas with difficult or restricted access, the concrete canbe pumped to the forms from as far away as 800 feet (250meters). Because of the low mobilization costs, it is practicalto install fabric forms on jobs as small as a hundred squarefeet (10 square meters). Regardless of the job size, the easeof mobilization and transportation and the reducedequipment and labor requirements mean that the job goes infaster and at less cost per square unit of protected area.
Environmental Compatibility:Fabric forms are designed to provide the least possibleenvironmental impact. The fabric used in the forms allowsexcess mixing water to escape while retaining the cementsolids, fine aggregate, and sand. EL and EB Linings havebeen designed to provide defined areas that can be cut outafter installation so that native vegetation can be planted or
The Advantages of Hydrotex Linings,Mats, and Armor Units
Stability:Hydrotex Fabric Forms, manufactured by Synthetex LLC, havebeen used in millions of square feet of installations worldwide,some in the most severe conditions. In the process they haveestablished a new benchmark in erosion protection byoutperforming traditional concrete slope paving, gabions,precast concrete blocks, and rip rap.
Thousands of installations and extensive flume testing haveproven that Hydrotex fabric-formed concrete erosion protectionsystems outperform all alternatives. Hydrotex Linings and Mats,with permissible shear stress in excess of 60 lbs/ft2 (2.87kN/m2), provide the high degree of stability needed to resist thestresses associated with high velocity flows. Hydrotexfabric-formed concrete has greater hydraulic efficiency than rip
Filter Point (FP) LiningsFilter Point Linings with filtering points (drains) provideerosion resistant, permeable concrete linings for ditches,channels, canals, streams, rivers, ponds, lakes, reservoirs,marinas, and port and harbor areas. Filter Point Liningshave a cobbled surface and a relatively high coefficient ofhydraulic friction in order to achieve lower flow velocitiesand to reduce wave run-up. The filter points provide for therelief of hydrostatic uplift pressures, increasing thesystem’s stability.
Filter Point Linings were the first style of fabric form forconcrete. In 1965, a Dutch patent was issued for“fabric-formed slope paving.” The form suggested bythis patent was later refined to create the first “filterpoint” lining.
As the use of this technology has spread worldwide, avariety of other forms have been developed to meetspecific job requirements.
Filter Band™ (FB) LiningsFilter Band Linings are similar to Filter Point Linings,providing an effective and highly permeable concretelining that resists erosive forces.
Filter Band differs from Filter Point in that the formcreates interconnected, tubular concrete elements thatare separated by large, interwoven filter bands. The filterbands provide for greater reduction of uplift pressuresthan filter points. Also, the biaxial alignment of thetubular elements creates two directionally-determinedcoefficients of hydraulic friction. As a result, Filter Bandachieves a greater reduction of flow velocity or waveenergy than Filter Point.
Filter Band concrete linings are specified in situationssimilar to those for which Filter Point might be specified,but which also require greater relief of uplift pressures,higher reduction of flow velocities, or greater reduction ofwave run-up.
Uniform Section (US) LiningsUniform Section Linings are similar to traditional concreteslope paving. They create a solid, high quality concretelining with a relatively low coefficient of hydraulicfriction and a uniform cross section. Uniform SectionLinings are used to reduce the infiltration of aggressivewaste and chemical fluids into or out of open channelsand basins. They are also used to reduce exfiltration inarid regions where open channels and basins requirewatertight linings.
Uniform Section Linings are resistant to most leachatesand chemicals. They protect geosynthetic liners frommechanical damage, exposure to UV light, andfreeze-thaw cycles and also serve as a ballast layer.These self-supporting, high strength linings permitconstruction on steep side slopes and replace the use ofclay or sand as liner protection. Concrete filling of theforms can be performed with a minimum of traffic onthe liner, and the tensile strength and abrasionresistance of the fabric protect the liner from thepumped concrete.
Enviromat™ (EL and EB) LiningsEnviromat Linings are installed to provide protectionagainst periodic high flows. After installation, vegetationcan be planted within the open structure of the lining.Enviromat Linings are used in drainage ditches and onthe upper slopes of channels, canals, lakes, reservoirs,rivers, and other water courses as well as forembankments subject to heavy run-off.
Enviromat Linings are comprised of concrete-filledelements and unfilled areas that allow for theestablishment of vegetation. Once the concrete sets, theunfilled areas are opened by cutting the fabric and arethen planted or filled with topsoil and seeded. Within agrowing season a vegetated cover will normally extendover the lining, resulting in an erosion control system withthe hydraulic, ecological, and aesthetic features desired.EL Linings have a greater open area than EB, so avegetated cover will be established more rapidly. However,EB Linings are designed to articulate and are moretolerant of uneven settlement after installation.
Articulating Block (AB) MatsArticulating Block Mats form cable-reinforced concreteblock mattresses that resist erosive forces. They are ofteninstalled where a revetment is exposed to attack by waveaction and are used to protect shorelines, canals, rivers,lakes, reservoirs, underwater pipelines, bridge piers, andother civil and marine structures from propeller wash,ship wakes, waves, currents, and high velocity flows.They are also used in environmental construction forlandfill caps, downchutes, and collector channels.
Articulating Block Fabric Forms consist of a series ofcompartments linked by interwoven perimeters. Groutducts interconnect the compartments. High strengthrevetment cables are installed between and through thecompartments and grout ducts. Once filled, AB Matbecomes a mattress of pillow-shaped, rectangularconcrete blocks. The interwoven perimeters betweenthe blocks serve as hinges to permit articulation. Thecables remain embedded in the concrete blocks to linkthe blocks together and facilitate articulation.
seeded to create a more natural appearance. And HydrotexLinings and Mats are free of hazardous projections thatcould endanger pedestrians, animals, vehicles, or boats.
Hydrotex fabric-formed concrete erosion controlsystems outperform all traditional solutions andreduce total system cost. The expertise andknowledge that Synthetex has gained fromthousands of installations worldwide areincorporated into every form we manufacture.Time and again, in many different types ofprojects, our erosion control systems haveperformed “as specified” and deliveredpredictable erosion control.
Hydrocast™ Armor UnitsHydrocast Armor Units are monolithic concrete structureswhich replace heavy rip rap and large precast concretearmor units, such as tetrapods. When the rectangularfabric forms are filled, they assume a flattened cylindricalcross section and range in size from roughly 180 poundsto in excess of 70 tons (80-64,000 kg) per unit. Availablein custom sizes and shapes, the dimensions of the formcontrol the concrete armor unit’s length, width, height,and weight.
Armor Units have the mass and stability for theconstruction of gravity seawalls and revetments, groins,levees, dikes, dams, check dams, and other civil andmarine structures subject to attack by waves orrapidly flowing water. Since they are filled in place,they adapt to variations in the subgrade and are idealfor preventing or repairing scour at bridge piers andabutments, culvert outfalls, or underwater pipelines.Hydrocast installations do not require dewatering, a crucial advantage in emergency repair situations.
EL
EB
Hydrotex™
Fabric-formed Concrete Erosion Control and Armoring Systems
Hydrotex systems outperform rip rap,gabions, precast concrete blocks, and concrete slope paving, yet are less expensive and far easier to install.
Hydrotex Fabric Forms are filled in place with fineaggregate concrete, delivering the durability andperformance of concrete without the costly anddifficult installation process of a conventionally-formed concrete slope paving.
Hydrotex systems are not only less expensive than rip rap, gabions, precast concrete blocks, orconventionally-formed concrete slope paving, theyalso deliver significant stability and performanceadvantages once installed.
Hydrotex systems can: • adapt to variable subgrades, • relieve uplift pressures, • reduce wave run up, and • manage channel velocities.
The result is a more cost-effective erosion controlsystem with greater hydraulic efficiency, higherpermissible velocities, and improved stability,durability, and performance.
A Wide Range of SolutionsConstructed of high strength, specially woven fabric,Hydrotex™ Fabric Forms come in a variety of form styles.Each style has been engineered to match a certain set ofproject parameters, allowing you to specify different formsto accommodate differing site conditions. HydrotexLinings and Mats are used to create erosion and scourprevention systems ranging from ditch linings to coastalrevetments. Hydrocast™ Armor Units are monolithicconcrete structures that are used for the construction ofseawalls and other civil and marine applications.
Proven in the Lab and in the FieldHydrotex products have been extensively evaluated in anadvanced hydraulics laboratory at a leading researchfacility. Flume testing of Hydrotex Linings and Mats hasderived precise design values to assist you in selecting theappropriate fabric form style and mass per unit area toresist the expected hydraulic loading. Hydrotex productshave proven their value, quality, and integrity in literallythousands of projects worldwide.
Backed with Technical ExpertiseSynthetex’s team of technical, manufacturing, and fieldpersonnel work closely with engineers, owners, andcontractors to derive the best design solutions. Our designphilosophy demands solutions that meet strictperformance, aesthetic, cost, and construction criteria.You are assured of quality materials, superior technicalsupport, competitive prices, and a commitment toexcellence. Our team is able to provide technical anddesign assistance, system specifications, cost estimates,and construction drawings.
Applications:Drainage Ditches Channels and CanalsStreams, Rivers, and BayousLakes and ReservoirsCoastal and Intracoastal ShorelinesJetties and GroinsDikes and LeveesDune ProtectionBeach RenourishmentSeawall and Bulkhead Scour ProtectionBoat Launching RampsWildlife CrossingsLow-water Stream CrossingsEmbankmentsUnderwater Pipeline CoversBridge Abutments and PiersCheck DamsDams and SpillwaysPonds and Holding BasinsLandfill CapsDown ChutesWater Control Structures
Filter Point
Filter Band™
Uniform Section
Enviromat™
Articulating Block
Hydrocast™ Armor Units
Fabric-formed Concrete Erosion Control and Armoring Systems
Product Guide
The information contained herein is furnished without charge or obligation, and the recipient assumes all responsibility for its use. Because conditions or use and handling mayvary and are beyond our control, we make no representation about, and are not responsible for, the accuracy or reliability of said information or the performance of any product.Any specifications, properties or applications listed are provided as information only and in no way modify, enlarge or create any warranty. Nothing contained herein is to beconstrued as permission or as a recommendation to infringe any patent.
© 2016 Synthetex LLC • Synthetex, Hydrotex, Hydrocast, Environ, and Filter Band are trademarks of Synthetex LLC • Printed in USA.
5550 Triangle Parkway • Suite 220 • Peachtree Corners • Georgia • 30092Tel: 1.800.253.0561 or 770.399.5051 Fax: 770.394.5999http://www.synthetex.com E-mail: [email protected]
Note: Values shown are typical and will varywith weight of concrete and field conditions.Custom products of different thicknesses anddimensions can be manufactured.
Hydrotex Linings, Mats, and Armor Unitsare filled in place by pumping fineaggregate concrete into fabric forms. Theresults are reduced material andequipment costs, faster installation, anddependable erosion and scour prevention.
Whether you’re lining a channel;protecting landfill containment systems,underwater pipelines or dams; repairingbridge scour; or armoring a shorelineagainst storm damage, Synthetex LLC hasthe form that meets your needs.
For complete specifications and our Construction and QualityControl Manual, please visit our web site at: www.synthetex.com
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rap, gabions, precast concrete blocks, and conventionalconcrete slope paving because of several factors. It can mitigateuplift forces due to outflow and excess pore water pressure,reduce hydraulic uplift by slowing channel velocities, andconform to soil contours to reduce the potential for scour.
Reduced Uplift Pressures:Many styles of Hydrotex Linings and Mats can accommodatesevere uplift pressures. These uplift pressures often cause thefailure of conventional concrete slope paving. Unlike traditionalmethods, fabric forms can be manufactured with built-in filterdrains that reduce the mean phreatic level and pore pressureswithin the underlying soil.
Management of Hydraulic Flow:Many Hydrotex Fabric Forms construct concrete linings andmats with deeply patterned surfaces. These patterns create ahigh coefficient of hydraulic friction. The result is reduced
flow velocity and reduced wave run-up. These surfacecharacteristics impart stability to the system by reducingvelocities and also mean that the designer can affect the flowcharacteristics of a channel, creating the opportunity for an“engineered” hydraulic system. By choosing the correct styleof form, in-channel flow can be slowed, reducingdownstream velocities and discharge turbulence. Or anhydraulically-efficient, smooth form (such as Uniform Section)can be chosen to maximize drainage from a given area.
Adaptation to Soil Contours:Filled-in-place fabric forms accommodate uneven contours,curves, and subgrades at the time that they are filled.Consequently, the soil and the concrete protection are inintimate contact, reducing the chance of underscour. Someforms create discrete concrete units, attached to each otherwith fabric perimeters and/or embedded cables. As a result, theconcrete mats can articulate to adapt to uneven settlement.
Ease of Installation:Hydrotex Fabric Forms are delivered to the job siteready-to-fill and require no additional forming materials.Installation consists of preparing the area, laying out thefabric forms, and filling them with concrete through asmall-line concrete pump. Wood or steel forming is notrequired. The fabric forms themselves assure that theconcrete assumes the proper configuration, contours,dimensions, and thickness. Hydrotex Linings and Mats donot require steel reinforcement or concrete finishing. Asmall crew can handle the installation, and fabric formscan be installed without dewatering the site.
Simple Job Mobilization:Fabric forms are extremely lightweight, so they can berapidly shipped anywhere in the world. The “weight”component of a fabric-formed system, the fine aggregateconcrete, is readily available from concrete suppliers
worldwide. Once the site is prepared, simple hand tools anda concrete pump are all that is needed to fill the forms. Andin areas with difficult or restricted access, the concrete canbe pumped to the forms from as far away as 800 feet (250meters). Because of the low mobilization costs, it is practicalto install fabric forms on jobs as small as a hundred squarefeet (10 square meters). Regardless of the job size, the easeof mobilization and transportation and the reducedequipment and labor requirements mean that the job goes infaster and at less cost per square unit of protected area.
Environmental Compatibility:Fabric forms are designed to provide the least possibleenvironmental impact. The fabric used in the forms allowsexcess mixing water to escape while retaining the cementsolids, fine aggregate, and sand. EL and EB Linings havebeen designed to provide defined areas that can be cut outafter installation so that native vegetation can be planted or
The Advantages of Hydrotex Linings,Mats, and Armor Units
Stability:Hydrotex Fabric Forms, manufactured by Synthetex LLC, havebeen used in millions of square feet of installations worldwide,some in the most severe conditions. In the process they haveestablished a new benchmark in erosion protection byoutperforming traditional concrete slope paving, gabions,precast concrete blocks, and rip rap.
Thousands of installations and extensive flume testing haveproven that Hydrotex fabric-formed concrete erosion protectionsystems outperform all alternatives. Hydrotex Linings and Mats,with permissible shear stress in excess of 60 lbs/ft2 (2.87kN/m2), provide the high degree of stability needed to resist thestresses associated with high velocity flows. Hydrotexfabric-formed concrete has greater hydraulic efficiency than rip
Filter Point (FP) LiningsFilter Point Linings with filtering points (drains) provideerosion resistant, permeable concrete linings for ditches,channels, canals, streams, rivers, ponds, lakes, reservoirs,marinas, and port and harbor areas. Filter Point Liningshave a cobbled surface and a relatively high coefficient ofhydraulic friction in order to achieve lower flow velocitiesand to reduce wave run-up. The filter points provide for therelief of hydrostatic uplift pressures, increasing thesystem’s stability.
Filter Point Linings were the first style of fabric form forconcrete. In 1965, a Dutch patent was issued for“fabric-formed slope paving.” The form suggested bythis patent was later refined to create the first “filterpoint” lining.
As the use of this technology has spread worldwide, avariety of other forms have been developed to meetspecific job requirements.
Filter Band™ (FB) LiningsFilter Band Linings are similar to Filter Point Linings,providing an effective and highly permeable concretelining that resists erosive forces.
Filter Band differs from Filter Point in that the formcreates interconnected, tubular concrete elements thatare separated by large, interwoven filter bands. The filterbands provide for greater reduction of uplift pressuresthan filter points. Also, the biaxial alignment of thetubular elements creates two directionally-determinedcoefficients of hydraulic friction. As a result, Filter Bandachieves a greater reduction of flow velocity or waveenergy than Filter Point.
Filter Band concrete linings are specified in situationssimilar to those for which Filter Point might be specified,but which also require greater relief of uplift pressures,higher reduction of flow velocities, or greater reduction ofwave run-up.
Uniform Section (US) LiningsUniform Section Linings are similar to traditional concreteslope paving. They create a solid, high quality concretelining with a relatively low coefficient of hydraulicfriction and a uniform cross section. Uniform SectionLinings are used to reduce the infiltration of aggressivewaste and chemical fluids into or out of open channelsand basins. They are also used to reduce exfiltration inarid regions where open channels and basins requirewatertight linings.
Uniform Section Linings are resistant to most leachatesand chemicals. They protect geosynthetic liners frommechanical damage, exposure to UV light, andfreeze-thaw cycles and also serve as a ballast layer.These self-supporting, high strength linings permitconstruction on steep side slopes and replace the use ofclay or sand as liner protection. Concrete filling of theforms can be performed with a minimum of traffic onthe liner, and the tensile strength and abrasionresistance of the fabric protect the liner from thepumped concrete.
Enviromat™ (EL and EB) LiningsEnviromat Linings are installed to provide protectionagainst periodic high flows. After installation, vegetationcan be planted within the open structure of the lining.Enviromat Linings are used in drainage ditches and onthe upper slopes of channels, canals, lakes, reservoirs,rivers, and other water courses as well as forembankments subject to heavy run-off.
Enviromat Linings are comprised of concrete-filledelements and unfilled areas that allow for theestablishment of vegetation. Once the concrete sets, theunfilled areas are opened by cutting the fabric and arethen planted or filled with topsoil and seeded. Within agrowing season a vegetated cover will normally extendover the lining, resulting in an erosion control system withthe hydraulic, ecological, and aesthetic features desired.EL Linings have a greater open area than EB, so avegetated cover will be established more rapidly. However,EB Linings are designed to articulate and are moretolerant of uneven settlement after installation.
Articulating Block (AB) MatsArticulating Block Mats form cable-reinforced concreteblock mattresses that resist erosive forces. They are ofteninstalled where a revetment is exposed to attack by waveaction and are used to protect shorelines, canals, rivers,lakes, reservoirs, underwater pipelines, bridge piers, andother civil and marine structures from propeller wash,ship wakes, waves, currents, and high velocity flows.They are also used in environmental construction forlandfill caps, downchutes, and collector channels.
Articulating Block Fabric Forms consist of a series ofcompartments linked by interwoven perimeters. Groutducts interconnect the compartments. High strengthrevetment cables are installed between and through thecompartments and grout ducts. Once filled, AB Matbecomes a mattress of pillow-shaped, rectangularconcrete blocks. The interwoven perimeters betweenthe blocks serve as hinges to permit articulation. Thecables remain embedded in the concrete blocks to linkthe blocks together and facilitate articulation.
seeded to create a more natural appearance. And HydrotexLinings and Mats are free of hazardous projections thatcould endanger pedestrians, animals, vehicles, or boats.
Hydrotex fabric-formed concrete erosion controlsystems outperform all traditional solutions andreduce total system cost. The expertise andknowledge that Synthetex has gained fromthousands of installations worldwide areincorporated into every form we manufacture.Time and again, in many different types ofprojects, our erosion control systems haveperformed “as specified” and deliveredpredictable erosion control.
Hydrocast™ Armor UnitsHydrocast Armor Units are monolithic concrete structureswhich replace heavy rip rap and large precast concretearmor units, such as tetrapods. When the rectangularfabric forms are filled, they assume a flattened cylindricalcross section and range in size from roughly 180 poundsto in excess of 70 tons (80-64,000 kg) per unit. Availablein custom sizes and shapes, the dimensions of the formcontrol the concrete armor unit’s length, width, height,and weight.
Armor Units have the mass and stability for theconstruction of gravity seawalls and revetments, groins,levees, dikes, dams, check dams, and other civil andmarine structures subject to attack by waves orrapidly flowing water. Since they are filled in place,they adapt to variations in the subgrade and are idealfor preventing or repairing scour at bridge piers andabutments, culvert outfalls, or underwater pipelines.Hydrocast installations do not require dewatering, a crucial advantage in emergency repair situations.
EL
EB
Hydrotex™
Fabric-formed Concrete Erosion Control and Armoring Systems
Hydrotex systems outperform rip rap,gabions, precast concrete blocks, and concrete slope paving, yet are less expensive and far easier to install.
Hydrotex Fabric Forms are filled in place with fineaggregate concrete, delivering the durability andperformance of concrete without the costly anddifficult installation process of a conventionally-formed concrete slope paving.
Hydrotex systems are not only less expensive than rip rap, gabions, precast concrete blocks, orconventionally-formed concrete slope paving, theyalso deliver significant stability and performanceadvantages once installed.
Hydrotex systems can: • adapt to variable subgrades, • relieve uplift pressures, • reduce wave run up, and • manage channel velocities.
The result is a more cost-effective erosion controlsystem with greater hydraulic efficiency, higherpermissible velocities, and improved stability,durability, and performance.
A Wide Range of SolutionsConstructed of high strength, specially woven fabric,Hydrotex™ Fabric Forms come in a variety of form styles.Each style has been engineered to match a certain set ofproject parameters, allowing you to specify different formsto accommodate differing site conditions. HydrotexLinings and Mats are used to create erosion and scourprevention systems ranging from ditch linings to coastalrevetments. Hydrocast™ Armor Units are monolithicconcrete structures that are used for the construction ofseawalls and other civil and marine applications.
Proven in the Lab and in the FieldHydrotex products have been extensively evaluated in anadvanced hydraulics laboratory at a leading researchfacility. Flume testing of Hydrotex Linings and Mats hasderived precise design values to assist you in selecting theappropriate fabric form style and mass per unit area toresist the expected hydraulic loading. Hydrotex productshave proven their value, quality, and integrity in literallythousands of projects worldwide.
Backed with Technical ExpertiseSynthetex’s team of technical, manufacturing, and fieldpersonnel work closely with engineers, owners, andcontractors to derive the best design solutions. Our designphilosophy demands solutions that meet strictperformance, aesthetic, cost, and construction criteria.You are assured of quality materials, superior technicalsupport, competitive prices, and a commitment toexcellence. Our team is able to provide technical anddesign assistance, system specifications, cost estimates,and construction drawings.
Applications:Drainage Ditches Channels and CanalsStreams, Rivers, and BayousLakes and ReservoirsCoastal and Intracoastal ShorelinesJetties and GroinsDikes and LeveesDune ProtectionBeach RenourishmentSeawall and Bulkhead Scour ProtectionBoat Launching RampsWildlife CrossingsLow-water Stream CrossingsEmbankmentsUnderwater Pipeline CoversBridge Abutments and PiersCheck DamsDams and SpillwaysPonds and Holding BasinsLandfill CapsDown ChutesWater Control Structures
Filter Point
Filter Band™
Uniform Section
Enviromat™
Articulating Block
Hydrocast™ Armor Units
Fabric-formed Concrete Erosion Control and Armoring Systems
Product Guide
The information contained herein is furnished without charge or obligation, and the recipient assumes all responsibility for its use. Because conditions or use and handling mayvary and are beyond our control, we make no representation about, and are not responsible for, the accuracy or reliability of said information or the performance of any product.Any specifications, properties or applications listed are provided as information only and in no way modify, enlarge or create any warranty. Nothing contained herein is to beconstrued as permission or as a recommendation to infringe any patent.
© 2016 Synthetex LLC • Synthetex, Hydrotex, Hydrocast, Environ, and Filter Band are trademarks of Synthetex LLC • Printed in USA.
5550 Triangle Parkway • Suite 220 • Peachtree Corners • Georgia • 30092Tel: 1.800.253.0561 or 770.399.5051 Fax: 770.394.5999http://www.synthetex.com E-mail: [email protected]
Note: Values shown are typical and will varywith weight of concrete and field conditions.Custom products of different thicknesses anddimensions can be manufactured.
Hydrotex Linings, Mats, and Armor Unitsare filled in place by pumping fineaggregate concrete into fabric forms. Theresults are reduced material andequipment costs, faster installation, anddependable erosion and scour prevention.
Whether you’re lining a channel;protecting landfill containment systems,underwater pipelines or dams; repairingbridge scour; or armoring a shorelineagainst storm damage, Synthetex LLC hasthe form that meets your needs.
For complete specifications and our Construction and QualityControl Manual, please visit our web site at: www.synthetex.com
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Section ____________
EROSION CONTROL LINING SYSTEM SPECIFICATION ARTICULATING BLOCK AB400LL FABRIC FORMED CONCRETE
PART 1.0: GENERAL
1.1 Scope of Work
The work shall consist of furnish all labor, materials, equipment, and incidentals required and perform all operations in connection with the installation of the fabric formed concrete erosion control lining systems in accordance with the lines, grades, design, and dimensions shown on the Contract Drawings and as specified herein. If the contractor is inexperienced, then the fabric formed concrete manufacturer’s representative shall provide on-site technical assistance at the beginning of the installation for a length of time the contractor is sufficiently experienced to complete the remaining installation.
1.2.1 Description
The work shall consist of installing a reinforced concrete lining by positioning specially woven, double-layer synthetic forms on the surface to be protected and filling them with a pumpable fine aggregate concrete (structural grout) in such a manner as to form a stable lining of required thickness, weight and configuration.
1.3 Referenced Documents 1.3.1 American Society for Testing and Materials (ASTM)
ASTM C 31 Standard Practice for Making and Curing Concrete Test Specimens in the Field ASTM C 33 Standard Specification for Concrete Aggregates ASTM C 94 Standard Specification for Ready-Mixed Concrete ASTM C 1019 Standard Test Method for Sampling and Testing Grout ASTM C 150 Standard Specification for Portland Cement ASTM C 260 Standard Specification for Air-Entraining Admixtures for Concrete ASTM C 494 Standard Specification for Chemical Admixtures for Concrete ASTM C 618 Standard Specification for Coal Fly Ash and Calcined Natural Pozzolan for Use in
Concrete ASTM C 685 Standard Specification for Concrete Made by Volumetric Batching and Continuous Mixing ASTM C 1602 Standard Specification for Mixing Water Used in the Production of Hydraulic Cement
Concrete ASTM C 1603 Standard Test Method for Measurement of Solids in Water ASTM D 2061 Standard Test method of Strength of Zippers ASTM D 4354 Practice for Sampling of Geotextiles for Testing ASTM D 4491 Standard Test Methods for Water Permeability of Geotextiles by Permittivity ASTM D 4533 Standard Test Method for Trapezoidal Tearing Strength of Geotextiles ASTM D 4595 Test Method for Tensile Properties of Geotextiles by the Wide Width Strip Method ASTM D 4632 Test Method for Breaking Load and Elongation of Geotextiles (Grab Method) ASTM D 4751 Test Method for Determining Apparent Opening Size for a Geotextile ASTM D 4759 Practice for Determining the Specification Conformance of Geotextiles ASTM D 4873 Standard Guide for Identification, Storage, and Handling of Geotextiles ASTM D 4884 Test Method for Seam Strength of Sewn Geotextiles ASTM D 5199 Test Method for Measuring Nominal Thickness of Geotextiles and Geomembranes ASTM D 5261 Test Method for Measuring Mass per Unit Area of Geotextiles ASTM D 6241 Standard Test Method for Static Puncture Strength of Geotextiles and Geotextile-Related
Products Using a 2-inch [50-mm] Probe ASTM D 6449 Standard Method for Flow of Fine Aggregate Concrete for Fabric Formed Concrete
1.4 Terminology
For the purpose of these specifications, the following definitions shall apply:
1.4.1 Compaction:
The densification of a soil by means of mechanical manipulation.
1.4.2 Subgrade:
The ground surface usually specially prepared against which lining shall be placed. In cases where lining is to be retained the same shall be considered as subgrade.
1.4.3 Hydrotex™ Fabric Form:
The fabric forms are constructed of woven, double-layer synthetic fabric. HYDROTEX linings are installed by positioning fabric forms over the areas to be protected and then pumping, high-strength, fine aggregate concrete into the forms. The fabric forms can be placed and filled either underwater or in-the-dry. The high-strength, fine aggregate concrete is used in place of conventional concrete because of its pumpability, high-strength, impermeability, and absorption resistance.
1.4.4 Hydrotex™ Articulating Block (AB) Lining: Hydrotex Articulating Block Linings consist of a series of compartments (blocks) linked by an interwoven perimeter and revetment cables. Ducts interconnect the compartments and high strength revetment cables are installed between and through the compartments and ducts. Once filled, the Articulating Block Linings become a mattress of pillow shaped, rectangular concrete blocks. The interwoven perimeters between the blocks serve as a hinge to permit articulation. The cables remain embedded in the concrete blocks to link the blocks together and facilitate articulation. Some relief of hydrostatic pressure is accomplished through the filtration bands formed by the interwoven perimeters of the blocks.
1.4.5 Baffle:
Baffles are flow-directing vertical geotextile walls constructed between fabric form sections layers. Baffles are an integral part of the fabric form design. Baffles are designed to support the panel section, determine the concrete area of the section and direct the flow of fine aggregate concrete for maximum efficiency.
1.4.6 Slide Fastener (Zipper):
A zipper or zipper like devise having two grooved plastic edges joined by a sliding tab or pull. 1.5 Submittals 1.5.1 The Contractor shall furnish the fine aggregate concrete manufacturer’s certificates of compliance, mix design,
fine aggregate gradation and fineness modulus for the fine aggregate concrete. 1.5.2 The Contractor shall furnish the fabric form manufacturer’s certificates of compliance for the fabric forms. The
Contractor shall also furnish the manufacturer’s specifications, literature, shop drawings for the layout of the concrete lining panels, and any recommendations, if applicable, that are specifically related to the project.
1.5.3 Alternative fabric formed concrete lining materials may be considered. Such materials must be pre-approved
in writing by the Engineer prior to the bid date. Alternative material packages must be submitted to the Engineer a minimum of fourteen (14) days prior to the bid date. Submittal packages must include, as a minimum, the following:
Material testing reports prepared by a certified geotextile laboratory attesting to the alternative fabric form material’s compliance with this Specification. Material laboratory testing shall have been performed within ninety (90) days of the bid date.
PART 2:.0 PRODUCT 2.1 General - Fabric Formed Concrete Lining
Fabric formed concrete lining shall be Articulating Block (AB400LL) type with concrete blocks having finished nominal block dimensions of 22 inches x 14 inches, a finished average thickness of 4.0 inch, and a nominal mass per unit area of 45 lb/ft2. Concrete blocks shall be interconnected with embedded longitudinal revetment cables in such a manner as to provide longitudinal and lateral binding of the finished articulating block
mattress. The shear resistance of the concrete lining shall be a minimum of 26 lb/ft2, as demonstrated by full
scale flume testing. 2.2 Fabric Forms
The fabric forms for casting the concrete lining(s) shall be as specified, HYDROTEX® Articulating Block (AB400LL) fabric forms as manufactured by: Synthetex, LLC; 5550 Triangle Parkway, Suite 220 Peachtree Corners, Georgia 30092
Tel: 800.253.0561 or 770.399.5051 E-Mail: [email protected]
The fabric forms shall be composed of synthetic yarns formed into a woven fabric. Yarns used in the manufacture of the fabric shall be composed of polyester. Forms shall be woven with a minimum of 50% textured yarns (by weight). Partially-oriented (POY), draw-textured, and/or staple yarns shall not be used in the manufacture of the fabric. Each layer of fabric shall conform to the physical, mechanical and hydraulic requirements Mean Average Roll Values listed in Table 1.0. The fabric forms shall be free of defects or flaws which significantly affect their physical, mechanical, or hydraulic properties.
Table 1.0 PROPERTY REQUIREMENTS – HYDROTEX FABRIC 1, 2
Test Method Units MARV
Physical Properties
Composition of Yarns - - Polyester
Mass Per Unit Area (double-layer) ASTM D 5261 oz/yd2 13
Thickness (single-layer) ASTM D 5199 mils 15
Mill Width (Woven) inch 84
Mechanical Properties
Wide-Width Strip Tensile Strength - MD | TD ASTM D 4595
lbs/inch 300 | 350
Elongation at Break - MD | TD - Max. % 15 | 15
Trapezoidal Tear Strength - MD | TD ASTM D 4533 lbs 150 | 175
CBR Puncture Strength ASTM D 6241 lbs 1250
Mullen Burst Strength ASTM D 3786 (Mod.) psi 500
Test Method Units MARV Range
Hydraulic Properties
Apparent Opening Size (AOS) ASTM D 4751 U.S. Standard Sieve 30 - 40
Flow Rate ASTM D 4491 gal/min/ft2 30 - 55
Notes:
1. Conformance of fabric to specification property requirements shall be based on ASTM D 4759.
2. All numerical values represent minimum average roll values (i.e., average of test results from any sample roll
in a lot shall meet or exceed the minimum values). Lots shall be sampled according to ASTM D 4354.
2.2.1 Fabric forms shall be double-layer woven fabric joined together by narrow perimeters of interwoven fabric into a matrix of rectangular compartments. Cords shall connect the two layers of fabric at the center of each compartment. The cords shall be interwoven in two sets of four cords each, one set shall cross from the top layer to the bottom layer and the other from the bottom layer to the top layer. Each cord shall
have a minimum breaking strength of 160 lbf when tested in accordance with ASTM D 2256. Fabric form compartments shall be offset in the lateral direction, to form a bonded concrete block pattern.
2.2.2 Fabric form compartments shall each have six ducts, two on each of the long sides and one on each of
the short sides to allow passage of the fine aggregate concrete between adjacent compartments. The fine aggregate concrete filled, cross-sectional area of each duct shall be no more than 10 percent of the maximum filled cross-sectional area of the block lateral to the duct.
2.2.3 Revetment cables shall be installed in the longitudinal directions between the two layers of fabric. Two
longitudinal cables, on approximately 12-inch centers, shall pass through each compartment in a manner which provides for the longitudinal and binding of the finished articulating block mattress. The cables shall enter and exit the compartments through opposing ducts.
2.2.4 Revetment cables shall be installed in the lateral direction between the two layers of fabric. One lateral
cable shall pass through each compartment in a manner which provides for the lateral binding of the finished articulating block mattress. The lateral cables shall enter and exit the compartments through opposing ducts.
2.2.5 Revetment cables shall be Polyester Revetment Cables. Cables shall be constructed of high tenacity, low
elongation, and continuous filament polyester fibers. Cable shall consist of a core constructed of parallel fibers contained within an outer jacket or cover. The weight of the parallel core shall be between 65% to 70% of the total weight of the cable. Longitudinal cables shall be nominally 0.25 inches in diameter and their rated breaking strength shall be not less than 3,700 lbs. and transverse cables shall be 0.25 inches in diameter and their rated breaking strength shall be not less than 3,700 lbs., or as specified by the Engineer.
Paragraph 2.2.5 is a standard guideline for the selection of revetment cables. The Engineer should consult with the Synthetex’s engineering department for site specific revetment cable selections. Alternate cable strengths and constructions are available.
2.2.6 Mill widths of fabric shall be a minimum of 84 inches. Each selvage edge of the top and bottom layers of
fabric shall be reinforced for a width of not less than 1.35 inches by adding a minimum of 6 warp yarns to each selvage construction. Mill width rolls shall be cut to the length required, and the double-layer fabric separately joined, bottom layer to bottom layer and top layer to top layer, by means of sewing thread, to form multiple mill width panels with sewn seams on not less than 80-inch centers.
2.2.7 Fabric form panels shall be factory-sewn, by jointing together the layers of fabric, top layer to top layer
and bottom layer to bottom layer, into predetermined custom sized panels. Sewn seams shall be downward facing as shown on the Contract Drawings. All sewn seams and zipper attachments shall be made using a double line of U.S. Federal Standard Type 401 stitch. All seams sewn shall be not less than 100 lbf/inch when tested in accordance with ASTM D 4884. Both lines of stitches shall be sewn simultaneously and be parallel to each other, spaced between 0.25 inches to 0.75 inches apart. Each row of stitching shall consist of 4 to 7 stitches per inch. Thread used for seaming shall be polyester.
2.2.8 Baffles shall be installed at predetermined mill width intervals to regulate the distance of lateral flow of
fine aggregate concrete. The baffles shall be designed to maintain a full concrete lining thickness along the full length of the baffle. The baffle material shall be nonwoven filter fabric. The grab tensile strength of the filter fabric shall be not less than 180 lbf/inch when tested in accordance with ASTM D 4632.
2.2.9 The fabric forms shall be kept dry and wrapped such that they are protected from the elements during
shipping and storage. If stored outdoors, they shall be elevated and protected with a waterproof cover that is opaque to ultraviolet light. The fabric forms shall be labeled as per ASTM D 4873.
2.2.10 The Contractor shall submit a manufacturer’s certificate that the supplied fabric forms meet the criteria of
these Specifications, as measured in full accordance with the test methods and standards referenced herein. The certificates shall include the following information about each fabric form delivered:
Manufacturer’s name and current address; Full product name; Style and product code number; Form number(s); Composition of yarns; and
Manufacturer’s certification statement.
2.3 Fine Aggregate Concrete
Fine aggregate concrete consists of a mixture of Portland cement, fine aggregate (sand) and water, so proportioned and mixed as to provide a pumpable fine aggregate concrete.
The water/cement ratio of the fine aggregate concrete shall be determined by the ready-mix manufacturer, but
generally should be on the order of 0.65 to 0.70. The pumping of fine aggregate concrete into the fabric forms causes a reduction in the water content by filtering excess mixing water through the permeable fabric. The reduction of mixing water substantially improves the water/cement ratio of the in-place fine aggregate concrete thereby increasing its strength and durability. The sand/cement ratio should be determined by the ready-mix manufacturer and should be on the order of 2.4:1.
The consistency of the fine aggregate concrete delivered to the concrete pump should be proportioned and mixed as to have a flow time of 9-15 seconds when passed through the ¾-inch [19 mm] orifice of the standard flow cone that is described in ASTM C6449-99. Additional Pozzolan and/or admixtures may be used with the approval of the Engineer-in-charge. The water/cement ratio varies with the exact granulometry of the fine aggregate (sand) and should be determined by the ready-mix manufacturer using the above referenced flow cone.
The Contractor should demonstrate the suitability by placing the proposed fine aggregate concrete mix into
concrete grout prisms per ASTM C1019.. The mix should exhibit a minimum compressive strength of 2500 psi at 28 days, when made and tested in accordance ASTM C1019. As a result of the following, the actual compressive strength inside the fabric forms will be higher than the sampling and testing.
With a typical loss of approximately 15% of the total mixing water, 27 ft3 of pumpable fine aggregate concrete will reduce to approximately 25 ft3 of hardened concrete. The mixing water reduction will also result in an increase of approximately 8% in the sand and cement per cubic foot of concrete. The range of fine aggregate concrete mix proportions provided in Table 2.0 has been developed under a variety of field conditions.
2.3.1 Components 2.3.1.1 Portland Cement
Portland cement should conform to ASTM C 150/150M, Type I, II or V. Pozzolan grade fly ash may be substituted for up to 35% of the cement as an aid to pumpability. (The pumpability of fine aggregate concrete mixes containing course sand is improved by the addition of fly ash.) Pozzolan, if used, should conform to ASTM C 618, Class C, F or N.
2.3.1.2 Fine Aggregate (sand)
Fine aggregate should consist of suitable clean, hard, strong and durable natural or manufactured sand. It should not contain dust, lumps, soft or flaky materials, mica or other deleterious materials in such quantities as to reduce the strength and durability of the concrete, or to attack any embedded steel, neoprene, rubber, plastic, etc. Motorized sand washing machines should be used to remove impurities from the fine aggregate. Fine aggregate having positive alkali-silica reaction should not be used. All fine aggregates should conform to ASTM C33/C33M-13. The fine aggregate should not have more than 45% passing any sieve and retained on the next consecutive sieve of those shown in Table 3.0. The fineness modulus of fine aggregate should neither be less than 2.3 nor greater than 3.1. Fine aggregate with grading near the minimum for passing the No. 50 and No. 100 sometimes have difficulties with workability or pumping. The additions of entrained air, additional
Table 2.0 Typical Range of Mix Proportions
Material Mix Proportions lb/yd3 After Placement Mix Proportions lb/yd3
Cement 750-850 805-915
Sand 2120-2030 2290-2190
Water 540-555 460-470
Air As Required As Required
cement, or the addition of an approved mineral admixture to supply the deficient fines, are methods used to alleviate such difficulties. ASTM C33/C33M-13 defines the requirements for grading and quality of fine aggregate for use in fine aggregate concrete and is for use by a contractor as part of the purchase document describing the material to be furnished.
Fine aggregate failing to meet these grading requirements can be utilized provided that the supplier can demonstrate to the specifier that fine aggregate concrete of the class specified, made with fine aggregate under consideration, will have relevant properties at least equal to those of fine aggregate concrete made with same ingredients, with the exception that the referenced fine aggregate will be selected from a source having an acceptable performance record in similar fine aggregate construction.
2.3.1.3 Water
Water used for mixing and curing should be clean and free from injurious amounts of oils, acids, alkalis, salts, sugar, organic materials or other substances that may be deleterious to concrete. Potable water is permitted to be used as mixing water in fine aggregate concrete without testing for conformance with the requirements of ASTM C1602/C1602M-12. ASTM C1602/C1602M-12 covers the compositional and performance requirements for water used as mixing water in hydraulic cement fine aggregate concrete. It defines sources of water and provides requirements and testing frequencies for qualified individual or combined water sources.
2.3.2 Plasticizing and Air Entraining Admixtures
Grout fluidifier, water reducing or set time controlling agents may be used as recommended by their manufacturers to improve the pumpability and set time of the fine aggregate concrete. Any air entraining agent or any other admixture may be used, as approved, by the Engineer-in-charge to increase workability, to make concrete impervious and more durable. Air entraining admixture should conform to ASTM C494/C494M and ASTM C260/C260M, respectively. Mixes designed with 5% to 8% air content will improve the pumpability of the fine aggregate concrete, freeze-thaw and sulfate resistance of the hardened concrete.
2.4 Ready-Mixed Concrete The basis of standard specifications for ready-mixed concrete should be ASTM C94/C94M-13a.
2.4.1 Ordering
The contractor should require the manufacturer to assume full responsibility for the selection of the proportions for the concrete mixture, the contractor should also specify the following: 1. Requirements for compressive strength as determined on samples taken from the transportation unit at
Table 3.0 Grading Requirement for Fine Aggregate
Sieve Percent by Weight Passing the Sieve
9.5-mm (3/8-in.) 100
4.75-mm (No. 4) 95 to 100
a2.36-mm (No. 8) 80 to 100
1.18-mm (No. 16) 50 to 85
600-µm (No. 30) 25 to 60
300-µm (No. 50) 5 to 30
150-µm (No. 100) 0 to 10
75-µm (No. 200) 0 to 3
the point of discharge. Unless otherwise specified the age at test should be 28 days. 2. That the manufacturer, prior to the actual delivery of the fine aggregate concrete, furnish a statement to
the contractor, giving the dry mass of cement and saturated surface-dry-mass of fine aggregate and quantities, type, and name of admixtures (if any) and the water per cubic yard or cubic metre of fine aggregate concrete that will be used in the manufacture. The manufacturer should also furnish evidence satisfactory to the contractor that the materials to be used and proportions selected will produce fine aggregate concrete of the quality specified.
2.4.2 Mixing and Delivery
Ready-mixed fine aggregate concrete should be mixed and delivered to the point of discharge by means of one of the following combinations of operation: Central-Mixed Concrete is mixed completely in a stationary mixer and transported to the point of delivery in a truck agitator, or a truck mixer operating at agitating speed, or in non-agitating equipment meeting the requirements of Section 13 of ASTM C94/C94M-13a. The acceptable mixing time for mixers having capacity of 1 yd3 or less is one (1) minuet. For mixers of greater capacity, this minimum should be increased 15 seconds for each cubic yard [cubic metre] of fraction thereof of additional capacity.
Shrink-Mixed Concrete—Concrete that is first partially mixed in a stationary mixer, and then completely in a truck mixer, should conform to the following: The time for the partial mixing should be the minimum required to intermingle the ingredients. After transfer to a truck mixer the amount of mixing at the designated mixing speed will be that necessary to meet the requirements for uniformity of concrete. Truck-Mixed Concrete—Concrete that is completely mixed in a truck mixer, 70 to 100 revolutions at the mixing speed designated by the manufacturer to produce the uniformity of concrete. No water from the truck water system should or elsewhere should be added after the initial introduction of mixing water for the batch except when on arrival to the project site the flow rate of the fine aggregate concrete is less than 9 seconds. If the flow rate is less than 9 seconds obtain the desired flow rate within 9 to 15 seconds with a one-time addition of water. A one-time addition of water is not prohibited from being several distinct additions of water provided that no fine aggregate concrete has been discharged except for flow testing. All water additions should be completed within 15 minutes from the start of the first water addition. Such addition should be injected into the mixer under such pressure and direction of flow to allow for proper distribution within the mixer. The drum should be turned an additional 30 revolutions, or more if necessary, at mixing speed to ensure that a homogenous mixture is attained. Water should not be added to the batch at any later time. Discharge of fine aggregate concrete should be completed within 1 1/2 hours after the introduction of mixing water to the cement and fine aggregate. This limitation may be waived by the contractor if concrete is of such flow after 1 1/2 hours time has been reached that it can be placed, without the addition of water to the batch. In hot weather, or under conditions contributing to rapid stiffening of the fine aggregate concrete, a time less than 1 1/2 hours is permitted to be specified by the contractor. Depending on the project requirements the technology is available to the manufacture to alter fresh fine aggregate properties (such as setting time or flow.) On some projects the manufacturer may request changes to certain fresh fine aggregate concrete properties due to the distance or projected transportation time between the batch plant and the point of delivery. Fine aggregate concrete delivered in cold weather should have the minimum temperature indicated in Table 4.0. The maximum temperature of fine aggregate concrete produced with heated aggregate, heated water, or both, should at no time during its production or transportation exceed 90 °F.
2.4.3 Sampling for Uniformity
The fine aggregate concrete should be discharged at the normal operating rate for the mixer being tested, with care being exercised not to obstruct or retard the discharge by an incompletely opened gate or seal. As the mixer is being emptied, individual samples should be
2.4 Geotextile Filter Fabrics 2.4.1 The geotextile filter fabrics shall be composed of synthetic fibers or yarns formed into a nonwoven or woven
fabric. Fibers and yarns used in the manufacture of filter fabrics shall be composed of at least 85% by weight of polypropylene, polyester or polyethylene. They shall be formed into a network such that the filaments or yarns retain dimensional stability relative to each other, including selvages. The geotextile shall be free of defects or flaws which significantly affect its mechanical or hydraulic properties.
2.4.2 The geotextile filter fabric must be permitted to function properly by allowing relief of hydrostatic pressure;
therefore fine soil particles shall not be allowed to clog the geotextile. The geotextile filter fabric shall be as specified elsewhere in the Contract Specifications. Final acceptance of the geotextile filter fabric by the Engineer shall be based on project specific soil information, provided by the Contractor/Owner. The geotextile filter shall meet the minimum physical requirements listed in Table 5.
2.4.3 The geotextile filter fabric shall be kept dry and wrapped such that they are protected from the elements during
shipping and storage. If stored outdoors, they shall be elevated and protected with a waterproof cover that is opaque to ultraviolet light. The fabric forms shall be labeled as per ASTM D 4873.
Table 5.0 PROPERTY REQUIREMENTS – FILTER FABRIC
Test Method Units Minimum Value
Mechanical Properties
Grab Tensile Strength ASTM D 4632 lbf 180 (in any principal direction)
Elongation at Break ASTM D 4632 % 50 max. (in any principal direction)
Trapezoidal Tear Strength ASTM D 4533 lbf 75 (in any principal direction)
Puncture Strength ASTM D 4833 lbs 105 (in any principal direction)
CBR Puncture Strength ASTM D 6241 lbs 475 (in any principal direction)
Hydraulic Properties
Apparent Opening Size (AOS) ASTM D 4751 US Sieve As Specified Elsewhere in the Contract Specifications
Permittivity ASTM D 4491 sec-1 As Specified Elsewhere in the Contract Specifications
Flow Rate ASTM D 4491 gal/min/ft2 As Specified Elsewhere in the Contract Specifications
Notes:
1. Conformance of fabric to specification property requirements shall be based on ASTM D 4759.
2. All numerical values represent minimum average roll values (i.e., average of test results from any sample roll in a lot shall meet or exceed the minimum values). Lots shall be sampled according to ASTM D 4354.
Table 4.0 Minimum Fine Aggregate Temperature as Placed
Section Size, inch Temperature, min, °F
< 12 55
12—36 50
PART 3.0: DESIGN REQUIREMENTS
3.1 Certification (Open Channel Flow)
3.1.1 Fabric formed concrete lining will only be accepted when accompanied by documented full-scale hydraulic flume performance characteristics that are derived from tests under controlled flow conditions. Test guidelines shall conform to testing protocol as documented in “Hydraulic Stability of Fabric Formed Concrete Lining and Mat Systems During Overtopping Flow.”
3.1.2 The average thickness, mass per unit area and hydraulic resistance of each concrete lining shall withstand
the hydraulic loadings for the design discharges along the structure(s). The stability analysis for each concrete lining shall be accomplished using a factor-of-safety methodology. A minimum factor of safety of 1.3 shall be required or higher as determined by lock conditions or critical structures.
3.2 Performance (Open Channel Flow) 3.2.1 The Contractor shall provide to the Engineer calculations and design details, provided by the manufacturer or
a professional engineer, attesting to the suitability of each fabric formed concrete lining for the purpose contemplated. Each concrete lining shall be accepted only when accompanied by the documented hydraulic performance characteristics derived from full-scale flume tests performed under controlled flow conditions.
PART 4.0: CONSTRUCTION AND INSTALLATION REQUIREMENTS 4.1 Site Preparation - Grading 4.1.1 Areas on which fabric forms are to be placed shall be constructed to the lines, grades, contours, and
dimensions shown on the Contract Drawings. The areas shall be graded and uniformly compacted to a smooth plane surface with an allowable tolerance of plus or minus 0.2 feet from bottom grade, as long as ponding does not occur, and plus or minus 0.2 foot from a side slope grade as long as humps or pockets are removed.
4.1.2 The areas shall be free of organic material and obstructions such as roots and projecting stones and grade stakes shall be removed. Where required by the Contract Specifications, soft and otherwise unsuitable subgrade soils shall be identified, excavated and replaced with select materials in accordance with the Contract Specifications. Where areas are below the allowable grades, they shall be brought to grade by placing compacted layers of select material. The thickness of layers and the amount of compaction shall be as specified by the Engineer.
4.1.3 Excavation and preparation of aprons as well as anchor, terminal or toe trenches shall be done in accordance
with the lines, grades, contours, and dimensions shown on the Contract Drawings. 4.1.4 The terminal edges of the fabric form lining should be keyed into the subgrade to the lines, grades, and
dimensions shown on the Contract Drawings. 4.2 Inspection
Immediately prior to placing the fabric forms, the prepared area shall be inspected by the Engineer, and no forms shall be placed thereon until the area has been approved.
4.3 Geotextile Filter Fabric Placement
4.3.1 The geotextile filter fabric shall be placed directly on the prepared area, in intimate contact with the subgrade,
and free of folds or wrinkles. The geotextile filter fabric shall be placed so that the upstream roll of fabric overlaps the downstream roll. The longitudinal and transverse joints will be overlapped at least two (2) feet. The geotextile will extend at least one (1) foot beyond the top and bottom concrete lining termination points, or as required by the Engineer.
4.3.2 A geotextile filter fabric, as specified elsewhere, shall be placed on the graded surface approved by the Engineer.
4.4 Fabric Form Placement 4.4.1 Factory assembled fabric form panels shall be placed over the geotextile filter fabric and within the limits
shown on the Contract Drawings. Perimeter termination of the fabric forms shall be accomplished through the use of anchor, flank and toe trenches, as shown on the Contract Drawings. When placing panels an allowance for approximately 10% contraction of the form in each direction which will occur as a result of fine aggregate concrete filling. The contractor shall gather and fold the additional slope direction fabric form in the anchor trench to be secured in such a manners as to be gradually released as fabric forms contract during filling. The contractor shall gather the additional transverse direction fabric form at each baffle for self release during filling.
4.4.2 Adjacent fabric form panels shall be joined in the field by means of sewing or zippering closures. Adjacent panels shall be joined top layers to top layer and bottom layer to bottom. All field seams shall be made using two lines of U.S. Federal Standard Type 101 stitches. All sewn seams shall be downward facing.
4.4.3 When conventional joining of fabric forms is impractical or where called for on the Contract Drawings, adjacent forms may be overlapped a minimum of 3 ft to form a lap joint, pending approval by the Engineer. Based on the predominant flow direction, the upstream form shall overlap the downstream form. In no case shall simple butt joints between forms be permitted. Simple butt joints between panels shall not be allowed.
4.4.4 Expansion joints shall be provided as shown on the Contract Drawings, or as specified by the Engineer. 4.4.5 Immediately prior to filling with fine aggregate concrete, the assembled fabric forms shall be inspected by the
Engineer, and no fine aggregate concrete shall be pumped therein until the fabric seams have been approved. At no time shall the unfilled fabric forms be exposed to ultraviolet light (including direct sunlight) for a period exceeding five (5) days.
4.5 Fine Aggregate Concrete Placement 4.5.1 Following the placement of the fabric forms over the geotextile filter fabric, fine aggregate concrete shall be
pumped between the top and bottom layers of the fabric form through small slits to be cut in the top layer of the fabric form or manufacturer supplied valves. The slits shall be of the minimum length to allow proper insertion of a filling pipe inserted at the end of a 2-inch I.D. concrete pump hose. Fine aggregate concrete shall be pumped between the top and bottom layers of fabric, filling the forms to the recommended thickness and configuration. Holes in the fabric forms left by the removal of the filling pipe shall be temporarily closed by inserting a piece of fabric. The fabric shall be removed when the concrete is no longer fluid and the concrete surface at the hole shall be cleaned and smoothed by hand.
4.5.2 Fine aggregate concrete coverage for AB400L shall net 75 ft2/yd3 (See section 2.3).
4.5.3 Fine aggregate concrete shall be pumped in such a manner that excessive pressure on the fabric forms is avoided. Consultation with the fabric form manufacturer with regard to the selection of grout/concrete pumps is recommended.
4.5.4 Cold joints shall be avoided. A cold joint is defined as one in which the pumping of the fine aggregate concrete into a given section of form is discontinued or interrupted for an interval of forty-five (45) or more minutes.
4.5.5 The sequence of fine aggregate concrete shall be such as to ensure complete filling of the fabric formed concrete lining to the thickness specified by the Engineer. The flow of the fine aggregate concrete shall first be directed into the lower edge of the fabric form and working back up the slope, followed by redirecting the flow into the anchor trench.
4.5.6 Prior to removing the filling pipe from the current concrete lining section and proceeding to the fine aggregate
concrete filling of the adjacent lining section, the thickness of the current lining section shall be measured by inserting a length of stiff wire through the lining at several locations from the crest to the toe of the slope. The average of all thickness measurements shall be not less than the specified average thickness of the concrete lining. Should the measurements not meet the specified average thickness, pumping shall continue until the specified average thickness has been attained.
4.5.7 Excessive fine aggregate concrete that has inadvertently spilled on the concrete lining surface shall be removed. The use of a high-pressure water hose to remove spilled fine aggregate concrete from the surface of the freshly pumped concrete lining shall not be permitted.
4.5.8 Foot traffic will not be permitted on the freshly pumped concrete lining when such traffic will cause permanent
indentations in the lining surface. Walk boards shall be used where necessary.
4.5.9 After the fine aggregate concrete has set, all anchor, flank and toe trenches shall be backfilled and compacted flush with the top of the concrete lining. The integrity of the trench backfill must be maintained so as to ensure a surface that is flush with the top surface of the concrete lining for its entire service life. Toe trenches shall be backfilled as shown on the Contract Drawings. Backfilling and compaction of trenches shall be completed in a timely fashion to protect the completed concrete lining. No more than five hundred (500) linear feet of pumped concrete lining with non-completed anchor, anchor, flank, or toe trenches will be permitted at any time.
PART 5.0: Method of Measurement
The fabric formed concrete erosion control lining shall be measured by the number of square feet or yards computed from the lines and cross sections shown on the Contract Drawings or from payment lines established in writing by the Engineer. This includes fabric forms, fine aggregate concrete, and filter fabric used in the aprons, overlaps, anchor, terminal, or toe trenches. Slope preparation, excavation and backfilling, and bedding are separate pay items.
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