ASSEMBLY INSTRUCTIONS - SOURIAU · 2020. 8. 9. · UTS MPO Series | BT319 The following tools and...

14
ASSEMBLY INSTRUCTIONS UTS MPO Series BT 319

Transcript of ASSEMBLY INSTRUCTIONS - SOURIAU · 2020. 8. 9. · UTS MPO Series | BT319 The following tools and...

Page 1: ASSEMBLY INSTRUCTIONS - SOURIAU · 2020. 8. 9. · UTS MPO Series | BT319 The following tools and materials are necessary for preparation, assembly, inspection, and maintenance of

ASS

EM

BLY

IN

ST

RU

CT

ION

S

UTS MPO SeriesBT 319

Page 2: ASSEMBLY INSTRUCTIONS - SOURIAU · 2020. 8. 9. · UTS MPO Series | BT319 The following tools and materials are necessary for preparation, assembly, inspection, and maintenance of
Page 3: ASSEMBLY INSTRUCTIONS - SOURIAU · 2020. 8. 9. · UTS MPO Series | BT319 The following tools and materials are necessary for preparation, assembly, inspection, and maintenance of

3

Contents

Tool & Material .................................................... 4UTS MPO component details ............................. 5UTS MPO dimensions ......................................... 5Assembly instructions forUTS1JC18MPN & UTS6JC18MPN ..................... 6

A - Cable preparation ....................................... 6 B - Backshell screwing for UTS1JC18MPN ....... 9 C - Backshell screwing for UTS6JC18MPN ....... 10 Assembly instructions for UTS718MPN .............. 12

UTS MPO Series | BT319

Page 4: ASSEMBLY INSTRUCTIONS - SOURIAU · 2020. 8. 9. · UTS MPO Series | BT319 The following tools and materials are necessary for preparation, assembly, inspection, and maintenance of

4

OR OR

WITH

ReceptaclePlug

UTS MPO Series | BT319

The following tools and materials are necessary for preparation, assembly, inspection, and maintenance of the connector and cable assembly.Follow the tool instruction for operation and safety guidelines.

Tools• Cable jacket strip tool• Aramid Fiber Shears• Fiber Stripping Tool • 15 mm U–wrench• 28 mm U–wrench• 36.5 mm U–wrench• Nipper (Oeticker Standard)• Heat gun (optional)

Material• MPO contact: the UTS MPO connector range can adapt all kind of MPO contact as defined per IEC 61754-20• Cable: the UTS MPO connector range can adapt all type of standard cable from 3 to 6mm outer diameter. • Above these diameter limits some adaptations are necessary• Suggested glue: LOCTITE® 480 PRISM Instant Adhesive

Assembly instructionsThe assembly should be done in a dust free and dried environment, in accordance with fiber optics good practices. Make sure that all components are free from contamination.

The assembly instruction is only a guideline and the assembly/manipulations are under the responsibility of the assembler. Any change of product or material is under the responsibility of the assembler.

Tool & Material

Accessories

Sealing caps

Part number

UTS618DCG2

Part number

UTS18DCG2

For UTS1JC18MPN & UTS718MPNFor UTS6JC18MPN

Connector type BackshellPart number

Male insert Female insert

Free hanging receptacle Cable gland UTS1JC18MPN -Plug Cable gland - UTS6JC18MPN

Jam nut receptacle Without UTS718MPN -

Connector part numbers

Page 5: ASSEMBLY INSTRUCTIONS - SOURIAU · 2020. 8. 9. · UTS MPO Series | BT319 The following tools and materials are necessary for preparation, assembly, inspection, and maintenance of

5

UTS MPO Series | BT319

Dimensions

Free hanging receptacle - UTS1JC18MPN

Plug - UTS6JC18MPN

Ø 6

max

112 max

Ø 4

2.5

max

PlugBackshell

Tensile strength system

Ear

Claw Nut

Gasket

Crimp support

Receptacles

UTS1JC18MPN, UTS6JC18MPN, UTS718MPN overview

Sealing capØ

35.

7 m

ax

34 max

UTS18DCG2for UTS1JC18MPN & UTS718MPN

UTS618DCG2for UTS6JC18MPN

Jam nut receptacle - UTS718MPN 17.5 max 18.5 max

5 max

Ø 4

5.5

max

Ø 4

2.5

max

24 max

122 max

Ø 4

2.5

max

Ø 6

max

Page 6: ASSEMBLY INSTRUCTIONS - SOURIAU · 2020. 8. 9. · UTS MPO Series | BT319 The following tools and materials are necessary for preparation, assembly, inspection, and maintenance of

6

UTS1JC18MPN & UTS6JC18MPN

Cable preparation

1. Slide the backshell onto the cable allowing 50 cm at the end of the cable for stripping the cable. Make sure to orient each component as shown in the UTS MPO Component details section.

2. Using the cable jacket strip tool, strip the jacket to the dimension given in figure below, exposing the kevlar strength members and fiber.

4. Fix the Kevlar using an adhesive tape on the “individual fibers” to facilitate the insertion of the crimp support.

5. Slide the crimp support (large diameter end first) over the fibers and the kevlar strength members until it bottoms on the cable outer jacket.

3. Using the shears, trim the kevlar strength members to the length given in figure below.

Fiber tube protection: 100±1 mm

Kevlar: 40±1 mm

UTS MPO Series | BT319

Assembly instructions

Page 7: ASSEMBLY INSTRUCTIONS - SOURIAU · 2020. 8. 9. · UTS MPO Series | BT319 The following tools and materials are necessary for preparation, assembly, inspection, and maintenance of

7

UTS1JC18MPN & UTS6JC18MPN (Continued)

8. Before the instant adhesive begins to harden,quickly slide the ear clamp over the fiber, orient the Clamp according the picture.Push the strength members back over the clamp until it bottoms on the rear flange of the support.

6. Separate the kevlar strength members in two groups. Use an adhesive tape to fix the kevlar strength members on the jacket.

7. Apply the instant adhesive on the fiber and cover the crimp support. (e.g. Loctite 480 PRISM).

9. Crimp the both ear of the Clamp using the Nipper. Remove the kevlar strength members using using the shears.

Check the good crimping by pulling manually.

UTS MPO Series | BT319

Page 8: ASSEMBLY INSTRUCTIONS - SOURIAU · 2020. 8. 9. · UTS MPO Series | BT319 The following tools and materials are necessary for preparation, assembly, inspection, and maintenance of

8

UTS MPO Series | BT319

UTS1JC18MPN & UTS6JC18MPN (Continued)

Assembly instructions (Continued)

11. Terminate the MPO contact on the fiber according to your supplier instruction for gluing, cliving and polishing.

12. Fix the cable in a tool to avoid the rotation.

Free hanging receptacle UTS1JC18MPN

Free hanging receptacle UTS1JC18MPN: 94±1 mm

Plug UTS6JC18MPN: 85±1 mm

Plug UTS6JC18MPN

Page 9: ASSEMBLY INSTRUCTIONS - SOURIAU · 2020. 8. 9. · UTS MPO Series | BT319 The following tools and materials are necessary for preparation, assembly, inspection, and maintenance of

9

UTS MPO Series | BT319

UTS1JC18MPN & UTS6JC18MPN (Continued)

Backshell screwing for UTS1JC18MPN

13. Plug the MPO in the cavity.

You need to hear a “click”.

1. Slide the blackshell and screw it using a 28 mm U-wrench. Tightened the backshell with a 4 Nm torque.

2. Control: Pull on the cable to ensure that the retention system bottoms in the backshell.

3. Screw the head nut using a 15 mm U-wrench. Tightened the head nut with a 2 Nm torque.

Page 10: ASSEMBLY INSTRUCTIONS - SOURIAU · 2020. 8. 9. · UTS MPO Series | BT319 The following tools and materials are necessary for preparation, assembly, inspection, and maintenance of

10

1. You need a receptacle counter-part. Orient the polarization keys before you start mating the connectors.

2. Coupling plug with receptacle

3. Slide the blackshell and screw it using a 28 mm U-wrench. Tightened the backshell with a 4 Nm torque.

4. Control: Pull on the cable to ensure that the retention system bottoms in the backshell.

UTS MPO Series | BT319

Backshell screwing for UTS6JC18MPN

Assembly instructions (Continued)

Page 11: ASSEMBLY INSTRUCTIONS - SOURIAU · 2020. 8. 9. · UTS MPO Series | BT319 The following tools and materials are necessary for preparation, assembly, inspection, and maintenance of

11

Use the caps, UTS618DCG2 for plug or UTS18DCG2 for receptacle to protect the MPO contacts from surrouding contamination.

You need to hear a “click”.

5. Screw the head nut using a 15 mm U-wrench. Tightened the head nut with a 2 Nm torque.

UTS MPO Series | BT319

Backshell screwing for UTS6JC18MPN (Continued)

Recommendation

Page 12: ASSEMBLY INSTRUCTIONS - SOURIAU · 2020. 8. 9. · UTS MPO Series | BT319 The following tools and materials are necessary for preparation, assembly, inspection, and maintenance of

12

4. Seat o-ring, place receptacle in the panel cut-out.

O-ring

UTS718MPN

Jam nut

Panel thickness: 3.2mm max

30.3

5 m

m

31.85 mm

2. Terminate the MPO contact on the fiber according to your supplier instruction for gluing, cliving and polishing.

3. Plug the MPO in the receptacle.

You need to hear a “click”.

UTS MPO Series | BT319

Assembly instructions for UTS718MPN

Assembly instructions (Continued)

Page 13: ASSEMBLY INSTRUCTIONS - SOURIAU · 2020. 8. 9. · UTS MPO Series | BT319 The following tools and materials are necessary for preparation, assembly, inspection, and maintenance of

13

5. Tightened the jam nut with a torque of 5 Nm, using a 36.5 mm U- wrench.

6. Coupling.

UTS MPO Series | BT319

Assembly instructions for UTS718MPN (Continued)

Page 14: ASSEMBLY INSTRUCTIONS - SOURIAU · 2020. 8. 9. · UTS MPO Series | BT319 The following tools and materials are necessary for preparation, assembly, inspection, and maintenance of

WD

SUTS

MPO

BTU

SEN

01 ©

Cop

yrig

ht S

OU

RIA

U 2

019

- SO

URI

AU

is a

reg

iste

red

tra

dem

ark

All

info

rmat

ion

in t

his

doc

umen

t p

rese

nts

only

gen

eral

par

ticul

ars

and

sha

ll no

t fo

rm p

art

of a

ny c

ontr

act.

All

right

s re

serv

ed t

o SO

URI

AU

for

chan

ges

with

out

prio

r no

tifica

tion

or p

ublic

ann

ounc

emen

t. A

ny d

uplic

atio

n is

pro

hib

ited

, unl

ess

app

rove

d in

writ

ing

. Cre

dit

pho

tos

pag

e 11

© R

ido,

Goi

r, Se

py

/ Fo

tolia

[email protected] (Americas)

[email protected] (Europe - Asia - Africa)

Reliable People, Reliable Solutions