Common Platform for Production of Very Large to Very Small Containers

www.nisseiasb.co.jp

PMSeries

CMSeries

HSBSeries

PFSeries

ASBSeries

ASB-150DPW

One-Step Injection Stretch Blow Molding Machines

ASB Series

ASB-150DP/DPW/DPX

*Products shown in photos may include optional parts and colors.

ASB-150 Series 1-Step Injection Stretch Blow Molding Machines

High Output Container Molding

The ASB-150 Series models are large sized, four-station, one-step injection stretch-blow molding machines offering high outputs

of a range of containers from very large to very small through three variants, the “DP”, “DPW” and “DPX” models.

All versions utilize ASB’s unique four station molding process of; 1) preform injection molding, 2) preform conditioning, 3) stretch

blow molding, 4) product eject. Special advantage is gained from the inclusion of the second station for preform conditioning

that vastly expands the possibilities of container design, material optimization and long-term stability of molding under

real-world conditions.

The robust engineering design with minimized moving mass and precision-made molds ensures repeatable, easy start-up with

minimum adjustment, thereby maximizing your productivity and profitability.

The three models share a common structure and operation, that contributes to simplified factory layout, faster operator training

and reduced operating and maintenance costs.

The “DP” model provides extremely wide versatility for

very large jars and bottles for family packs and catering

applications while the “DPW” is ideally suited to the small

to medium sized bottle and jar market.

With its triple row molding layout, the ASB-150DPX molds

with 24, 36 or 48 cavities giving maximum production rates

in excess of 20,000bph for small containers.

Three models to suit every molding application

◆ ASB-150DP Series ExplainedASB Nissei ASB’s original concept series, models

bearing this prefix are all 4-station, one-step injection stretch blow molding machines incorporating our advanced preform conditioning system in the second station.

150 150 tons (1,472kN) clamping force in the injection station provides stable molding for large necked containers or high cavity numbers. All “DP” models feature a segmented rotary table so that the mass of movable parts is minimized, reducing energy consumption and decreasing dry cycle time.

DP The original DP model uses single row molding offering a huge space for very large bottles and jars up to 15 liters.

DPW Double row molding in the same space offers double the number of cavities for bottles and jars up to 1.5 liter.

DPX Increasing the molding to three rows enables very high output of small containers up to 300ml capacity.

ASB-150DPX

ASB-150 Series 1-Step Injection Stretch Blow Molding Machines

◆ Machine Concept• Capable of molding the largest jars on the market in high volumes.• High output productivity combined with extreme versatility for all sizes

and shapes of containers.• Molds PET plus, when a suitable mold is fitted a wide range of

alternative resins can be molded.• Adjustable height injection unit enables optimized hot runner design

with minimum nozzle lengths.• Umbilical connected operation panel allows operators maximum

visibility of machine functions during manual operation – an important aid for personnel and equipment safety.

◆ Molding RangeThe ASB-150DP offers a wide range of molding possibilities for large and medium sized bottles and jars up to;• 1 cavity – 15 liters, 1.13 kg, 223mm thread (option),• 16 cavities – 300ml, 71 grams, 28mm thread.

– Extreme Capacity Single Row Molding

End Use Confectionary

Capacity 11,700ml

Thread Diameter 157mm

Body Diameter 232mm

Cavities 3

Weight 265 grams

Cycle 25 sec.

Daily Output* 10,368

*gross output

◆ Typical Containers • Applications: Personal care, liquor, general foods, cosmetics, pharmaceutical, medical,

household, edible oil, mineral water etc.• Moldable resins: PET, RPET, PCTA, PETG, PEN, PLA, PC, Copolyester, PS, PP etc.• Shapes: Round, non-round, flask, ultra-light, thick wall etc.

◆ Case Study – Confectionary Jar

Even with its 157mm thread diameter, this very large party sized confectionary jar is well within the ASB-150DP’s limits for physical dimensions and injection mold clamping force. Molded in three cavities, the ASB-150DPX is capable of molding over 10,000 of these extreme containers per day.

Single row molding provides plenty of scope for molding large jars and bottles.

◆ Machine Concept• Double row molding in the same space as the ASB-150DP.• Increased output for medium-sized bottles and jars, especially suitable

for high output of containers in the 350ml to 1.5 liter range.• With ASB’s advanced 4-station molding, a full range of extreme oval

shapes as well as alternative resins such as PP can easily be molded.• With high quality molds from ASB, the cavitation of oval containers can

often be increased by arranging the parting line invisibly on the front face of the container.

• Typical output from 3,000 up to 14,000 containers per hour subject to container specification and design.

◆ Molding RangeThe standard ASB-150DPW model offers 10 to 24 cavity molding. With options the range can be extended to;• 8 cavities – 1.5L, 141 grams, 101mm thread, • 36 cavities – 150ml, 31 grams, 24.5mm thread.

– High Versatility Double Row Molding

End Use Salad Dressing

Capacity 480ml

Thread Diameter 32mm

Body Diameter 97mm x 52mm

Cavities 24

Weight 35 grams

Cycle 16.5 sec.

Daily Output* 125,673

*gross output

◆ Typical Containers • Applications: Personal care, liquor, general foods, cosmetics, pharmaceutical, medical,

household, dressings, edible oil, mineral water etc.• Moldable resins: PET, RPET, PCTA, PETG, PLA, PP & PEN etc.• Shapes: Round, non-round, flask, flange neck, ultra-light, thick wall etc.

◆ Case Study – Salad Dressing Bottle

Traditional salad dressing designs such as this fall right into the ideal product category for the ASB-150DPW. This shape has variable stretch ratios that are easily achieved with preform temperature conditioning available in the second of the four stations. The result is optimum material orientation, distribution and stiffness. Additionally, by molding this oval shape with the parting line on the front face, cavititation is improved from a potential 14 up to 24 resulting in a 71% productivity increase.

A 24-cavity, polypropylene infusion bottle for medical applications demonstrates the versatility of the ASB-150DPW.

◆ Machine Concept• World’s first triple row one-step injection stretch blow molding machine.• Dedicated to very high-volume production of small containers.• Clamping stroke is reduced to suit shorter containers resulting in

reduced overall cycle time.• Hydraulic systems are optimized for high speed, smooth movements as

a further aid to minimizing dry cycle time.• Blow air system specially adapted to molding multiple cavities of small

containers with minimum consumption.• Typical output from 11,000 up to 24,000 containers per hour subject to

container specification and design.

◆ Molding RangeThe ASB-150DPX is ideally sized to give very high outputs of small containers up to 300ml capacity;• 24 cavities – 300ml, 47 grams, 38mm thread,• 36 cavities – 250ml, 31 grams, 37mm thread,• 48 cavities – 150ml, 23.5 grams, 25mm thread.

– High Output Triple Row Molding

End Use Yoghurt Drink

Capacity 100ml

Thread Diameter 34mm

Body Diameter 45mm

Cavities 36

Weight 5.3 grams

Cycle 6.4 sec.

Daily Output* 486,000

*gross output

◆ Typical Containers • Applications: Personal care, liquor, dairy products, general foods, cosmetics,

pharmaceutical, medical, mineral water etc.• Moldable resins: PET, RPET, PLA etc.• Shapes: Round, non-round, flask, ultra-light etc.

◆ Case Study – Yoghurt Drink Container

The move to healthier living has caused the market for small capacity, lightweight dairy product containers to rapidly expand in recent years making the ASB-150DPX an ideal solution. Very small preforms are difficult to re-heat so a one-step solution is the preferred choice. Where high volumes are required, the triple row configuration of this model enables output of 20,000 yoghurt drink container per hour giving a daily output of up to 486,000 containers per day.

48 cavities arranged in three rows offers productivity of 20,000bph and beyond for small containers.

Common Platform for Production of Very Large to Very Small Containers ASB-150 Series

Machine Specification Unit ASB-150DP ASB-150DPW ASB-150DPXStandard Inj. Unit / Screw Diameter type/mm IU-111 / 84

Option Screw Diameter mm 75 /95

Theoretical Injection Capacity cm3 1,330*1

Injection Clamping Force kN 1,472

Blow Clamping Force kN 653

Driving Power - Rated kW 82.5*4 (87.5)*5 87.5*5

Heater Power - Rated*2 *3 kW 59.2 82.8 124.7

Oil Tank Capacity L 1,000

Machine Dimensions (L×W×H) mm 7,773 ×2,810 ×4,390

Machine Mass - Approx. kg 26,000 27,000

Ref.:20180320 (tent.)

Ref: 180404REV63

An assortment of stretch blow molded containers molded by the ASB-150 Series from 11.7L down to 30ml. For details please contact your ASB representative quoting the sample reference number.

1

2

34

56

78

9

10 11

1213

1415

Molding Capacity & Specifications

◆ Adaptable to Your NeedsEven if the container you plan to make appears to be outside of the product specification limits above, please contact us anyway as we can often customize machines and mold systems to individual customer needs. Let us know what we can do for you!

Notes*1: Using the standard injection screw & PET resin.*2: Subject to container specification, number of cavities and mold.*3: Actual heating power consumption is typically 30~40% of rated power.*4: Actual driving power consumption is typically 45% of rated (standard pump)*5: Actual driving power consumption is typically 25% of rated (servo pump)*6: BD data indicates the maximum diameter a round container can fit into. WD/DD data is

applicable to non-round containers. (See illustration) For non-round containers use either the WD or DD dimension as approriate combined with the applicable BD dimension to find

the container size limits.*7: BD dimensions shown are maximum achievable but may be

reduced where the ND dimension of bottle is significantly smaller. Please contact an ASB representative for actual achievable values.

( ) Optional figure.Specifications & design are subject to change without any obligation on the part of the manufacturer.

Ref.:20180320 (tent.)

Ref:20171227

Standard Non-Round

Front Parting Line

Round Container

SR

BD

BD

BD

DD

HBWD

BD

BDT

E

ND

Products Specification Unit ASB-150DPWCavity Number cavity (8) 10 12 14 16 (18) 20 24 (28) (32) (36)

Max. Capacity L 1.5 1.5 1.5 1.5 1.3 0.9 0.6 0.5 0.3 0.2 0.15

Max. Thread Diameter T mm 94 (101) 85 (90) 78 (83) 72 (77) 67 (72) 63 55 42 32 27 24.5

Max. Neck Diameter E mm 91 (98) 82 (97) 75 (80) 69 (74) 64 (69) 60 52 39 29 24 22.5

Max. Body Diameter*6 BD mm 98 98 98 98 93 83 74 61 51 45 39.5

Max. Cavity Width*6 WD mm 190 150 124 105 93 83 74 61 51 45 39.5

Max. Cavity Depth*6 DD mm 98 98 98 98 98 98 98 98 98 90 79

Max. Height HB mm 250

Max. Weight*1 g 141 113 94 81 71 63 56 47 40 35 31

Products Specification Unit ASB-150DPXCavity Number cavity 24 36 48

Max. Capacity L 0.3 0.25 0.15

Max. Thread Diameter T mm 38 37 25

Max. Neck Diameter E mm 36 35 23

Max. Body Diameter*6 BD mm 55*7 53*7 41*7

Max. Cavity Width*6 WD mm 87 53 41

Max. Cavity Depth*6 DD mm 38

Max. Height HB mm 150

Max. Weight*1 g 47 31 23.5

Products Specification Unit ASB-150DPCavity Number cavity 1 2 3 4 5 6 7 8 9 10 12 14 16

Max. Capacity L 15 15 10 8 5 4 3 2 1.80 1.50 0.70 0.45 0.30

Max. Thread Diameter T mm 168 (223) 158 (168) 158 132 117 100 91 83 63 53 39 32 28

Max. Neck Diameter E mm 165 (220) 155 (165) 155 129 114 97 88 80 60 50 36 30 26

Max. Body Diameter*6 BD mm 230 230 230 200 160 135 115 100 90 80 68 56 48

Max. Cavity Width*6 WD mm 320 290 230 200 164 140 120 105 95 86 72 60 52

Max. Cavity Depth*6 DD mm 230 230 230 200 200 200 200 100 100 100 100 100 100

Max. Height HB mm 350

Max. Weight*1 g 1,130 565 377 282 226 188 161 141 126 113 94 81 71

◆ Tie-bar-less Blow Mold StructureAll models utilize a tie-bar-less blow mold clamping system that significantly reduced mold changeover times. Blow cavities are removed and refitted as one complete set so multi-cavity molds take no longer to exchange than simple molds.

◆ Energy Saving Servo Hydraulic Pumps*By varying the rotation speed of the motor, a servo driven pump can be controlled to give precisely the correct amount of oil required at any point in the machine cycle.With this feature installed, each of the three major functions of the machine; plasticizing, injection molding and blow molding has its own independent hydraulic circuit and servo motor meaning that each pump is optimized so that energy savings can be maximized.

◆ Blow Air Recovery SystemAfter bottles are blown, instead of exhausting the used air to atmosphere, this option can re-direct it into the machine’s operating air system.Depending on the container specification, anywhere from 15% to approximately 70% of operation air requirements can be recovered from the blow air system, reducing the energy costs of the operation air compressor.

◆ Semi-Auto/Full-Auto Lubrication SystemAs a major aid to reduced downtime and increased productivity, all models can be fitted with various options of semi-automatic or fully automatic lubrication systems that allow essential maintenance to be conducted without stopping production.Multiple circuits enable the use of optimized oils or greases depending on the mechanism to be lubricated.In the case of the automated type, a warning will be displayed on the operator panel if oil & grease levels are becoming low.

◆ Holding Pressure CylinderThe standard in-line injection units can handle almost any molding condition but where high shot sizes combine with a thin, fast cooling preform, the recovery of the screw for the next cycle could be a limiting factor. As a countermeasure, an optional holding pressure cylinder mounted on the front of the injection barrel maintains pressure within the cavity, allowing screw recovery to start earlier thus ensuring the shortest possible cycle time is achieved.

◆ Customize to Your NeedsAs with all our ASB Series models, the ASB-150 Series has a long list of additional options to suit virtually any production scenario. Consult with our sales team to find the best package for your needs, and if it doesn’t already exist – we are always ready to continually develop our products to satisfy your specific application.

◆ Custom Take-Out SystemWith the addition of one of our custom designed take-out units, molded containers can be set onto a conveyor ready for automatic inspection, packing or filling.Take-out heads are customized for each container design to ensure accurate handling of the container.

Common Platform for Production of Very Large to Very Small Containers ASB-150 Series

Common Series Features & Options

*standard on DPX, option on DP & DPW

Screw rotation

Holding pressure ismaintained in cavity during

screw charging

Charging for next cycle

Shut off nozzle is closed

ASB-150DP Series Foundation Drawing

Catalog No.RP20227（1） 2018-04 Printed in JapanConsiderable effort has been undertaken to ensure that the information contained in this catalog is accurate but no warranties regarding accuracy are given. Products depicted in this catalog may include option parts and colors.All rights reserved. No reproduction or republication of any part is allowed without written permission.

Head Office andFactory

India Factoryand Sales

NISSEI ASB MACHINE CO., LTD.4586-3 Koo, Komoro-shi, Nagano-ken 384-8585, JAPANTEL : +81 (0)267 23 1565 FAX: +81 (0)267 23 1564 E-Mail : sales @ nisseiasb. co. jp

U. S. A. andCanada

NISSEI ASB COMPANY1375 Highlands Ridge Road SE, Suite C Smyrna, GA 30082 U.S.A.TEL : +1 404 699 7755 FAX : +1 404 696 9009E-Mail : sales @ nissei-asbus. com

NISSEI ASB FZEJebel Ali Free Zone（South）Warehouse No. FZS1- BH06 P.O. Box: 16789, Dubai, U. A. E.TEL : +971 (0)4 886 0919 FAX : +971 (0)4 886 0918E-Mail : asbuae @ emirates. net. ae

NISSEI ASB AFRICA LIMITED Novel House, Plot 3, Block J, Otunba Jobi Fele Way, Alausa CBD, Ikeja, Lagos, NIGERIA TEL : +234 (0)1 454 9208 E-Mail: ASB_Africa@ asbfze.ae

NISSEI ASB SUDAMERICA LTDA.Rua Alvaro Rodrigues, 429 – Brooklin – São Paulo CEP 04582-000, BRAZILTEL : +55 11 3641 5353 FAX : +55 11 3834 9125E-Mail : sales @ nisseiasb. com. br

NISSEI ASB GmbHWahlerstrasse 8, 40472 Düsseldorf, GERMANYTEL : +49 (0)211 94104 0 FAX : +49 (0)211 94104 39E-Mail : n issei @ nisseiasb.de

NISSEI ASB MEDITERRANEA, S.L.U. Poligono Industrial Vallegón Pabellón 38. 39709 Samano（Cantabria）, SPAIN TEL : +34 942 87 1016 FAX : +34 942 86 7922 E-Mail : n isseiasb @ nisseiasbmediterranea. com

Europe,Central Asia andNorth Africa

Middle East andCentral Africa

NISSEI ASB PTE. LTD.85 Science Park Drive #01-03 The Cavendish Singapore Science Park I SINGAPORE 118259TEL : +65 6778 4633 FAX: +65 6778 9440E-Mail : sales@ nisseiasb. com. sg

South & West Asia,Oceania, andSouthern Africa

ASB INTERNATIONAL PVT. LTD.E-9, MIDC, Industrial Area, Anand Nagar, Addl. Ambarnath, District-Thane-421506, Maharashtra, INDIATEL : +91 (0)251 262 5000/648 5070 FAX : +91 (0)251 262 5035/5055E-Mail : sales @asbi. co. in

NEW DELHI Branch Office 309-311, Ansal Chambers-II, 6, Bhikaji Cama Place, New Delhi 110 066, INDIA TEL : +91 (0)11 2618 1615/2619 4031 FAX : +91 (0)11 2619 4129 E-Mail : asbdel @asbi. co. in

CHENNAI Branch Office No. 8, Saena Circle, 31/2, Duraiswamy Road, T. Nagar, Chennai 600 017, INDIA TEL: +91 (0)44 2435 0110 FAX : +91 (0)44 2435 0110 E-Mail : prmurali@asbi.co.in

NISSEI ASB (THAILAND) CO., LTD. 417, 2nd Fl., Soi Bangna-Trad 17, Bangna-Trad Rd., Kwaeng Bangna, Khet Bangna, Bangkok 10260 THAILAND TEL: +66 (0)2 396 1170 FAX: +66 (0)2 396 1171 E-Mail : sales @nisseiasb.co.th

NISSEI ASB SOUTH AFRICA (PTY) LTD. Unit 2, The Shield, 33 Victoria Link, Route 21 Corporate Park, Nelmapius Drive, Irene Ext 30, 0062, 0157, SOUTH AFRICA TEL : +27 (0)12 345 4924 FAX: +27 (0)12 345 5667 E-Mail : sales @ nisseiasb. co. za

PT. ASB INDONESIA Jl. Pangeran Jayakarta, No. 26, Block A-18, Jakarta Pusat 10730, INDONESIA TEL : +62 (0)21 629 7978/5018 FAX: +62 (0)21 629 5010 E-Mail : admin1@asbindonesia.com

PHILIPPINES Representative Office Unit 1703 Annapolis Wilshire Plaza, No. 11 Annapolis Street, Greenhills, San Juan City, Metro Manila, PHILIPPINES 1500 TEL : +63 (0)2 725 4220 FAX: +63 (0)2 725 4203 E-Mail : sales @ nisseiasb.com.ph

PAKISTAN Representative Office 401, Progressive Square 11-A, Block-6, P. E. C. H. S. Karachi 75400, PAKISTAN TEL : +92 (0)21 3454 6533 FAX : +92 (0)21 3453 7469 E-Mail : sales @nisseiasb. com. pk

AUSTRALIA Representative Office P.O. Box 1252, Camberwell, Victoria, 3124 AUSTRALIA TEL : +61 (0)418 312 386 E-Mail : asbaust @nisseiasb. com. au

TAIWAN Branch Office 3F.-1, No.12, Ln. 609, Sec. 5, Chongxin Rd., Sanchong Dist., New Taipei City 241, TAIWAN (R.O.C.) TEL : +886 (0)2 2995 7551 FAX : +886 (0)2 2995 7651 E-Mail : sales @ nisseiasb.com.tw

NISSEI ASB CENTRO AMERICA, S.A. DE C.V.Torres Adalid 618 1er Piso, Col. Del Valle C.P. 03100, México, D.F., MEXICOTEL : +52 (01)55 5669 2117E-Mail : info @ asbcentroamerica. com

4586-3 Koo, Komoro-Shi, Nagano-Ken 384-8585, JAPANTE L : +81 (0)267 23 1565FAX: +81 (0)267 23 1564 E-Mail : sales @ n isseiasb.co.jpwww.nisseiasb.co.jp

www.youtube.com/user/NisseiASBMachine

Mexico, Central and Latin America

Brazil

■ ASB-150DP■ ASB-150DPW■ ASB-150DPX

*Image shown may include options.

Operation air inlet Rc 11⁄4˝Blow air inlet Rc 11⁄2˝

Tower water inlet /outlet Rc 1˝ Mold chilled water inlet /outlet 2 x Rc 2˝

Elect. power supply

TransformerUL : 34.6kVACE : 35kVA(200V spec unnecessary)

4-M10 (hopper dryer)140

112

140 80

112

ST240

2,81

04,

390

3,17

51,

215

(75~

95)

7,300

7,773

300

(1,8

50)

1,05

3

CE:6

95

800

UL:9

11CE

:500

UL:6

50

CE:600UL:760

1,125

540

500

3,320

1,096

2,15

0

Tower water inlet /outlet(heat exchanger) Rc 11⁄4˝