AS- Koke mill ThyssenKrupp •Material Handling ... Cooling Unit: Factory Automation ......

AS-Interface

Application collection

Application area:• Material HandlingUser/Location:• Opel, Rüsselsheim• Overhead conveyorTask definition:• Overhead conveyor and

floor transport systems controlled with AS-Interface

• Integration of AS-Interface Safety at Work

• Reducing wiring• Easy expandability• Extended network

Automotive: Material Handling

Application report: Pepperl+Fuchs GmbH

Application area:• Manufacturing technologyUser/Location:• Pittl Metallwerke, Fulpmes• Metal processingTask definition:• Rebuilding all safety related

equipment in the existent production plant to AS-Interface

• Integration of Safety at Work

• Flexible expandability

Automotive: Manufacturing Technology


Application area:• Factory automationUser/Location:• Holzwerke Wimmer,

Pfarrkirchen• Process technologyTask definition:• Manufacturing facility for

wood pellets• Integration of emergency

shutdown• Easy remote control• Enhanced productivity

through fieldbus technology

Renewable Energies: Manufacturing Technology

Application report: Siemens AG

Application area:• Factory automation• AutomotiveUser/Location:• Scania Nederland B.V,

Zwolle• Material Handling• Assembly lineTask definition:• Installation of Castor-Pollux

lines• Process availability through

AS-Interface and AS-i Safety at Work

• Controlling and monitoring of the complete communication

• Constant function control

Truck-Production: Assembly, Material Handling

Application report: ifm electronic gmbh

Application area:• Process automationUser/Location:• Shell Deutschland,

Grasbrook• Process automation• Gas and lubricant

production Task definition:• Modernization with

fieldbus technology• Oil-resistant materials• Operational at

temperatures between-20°C and+70°C

• Simplification of process flow

Oil and Gas: Process Automation


Application area:• Material handling• Drive technologyUser/Location:• Airport Beijing• Luggage logisticsTask definition:• Control of baggage

conveyors using AS-Interface

• Integration of emergency stops

• Minimization of downtime• Reduced wiring effort• Easy expandability

Airport: Baggage Logistics


Application area:• Manufacturing• Factory automation• AutomotiveUser/Location:• Osram• Lighting productsTask/Definition:• Expansion of production

line• Expansion of the

AS-Interface network• Usage of Extension Plug

Illuminant production: Manufacturing Technology


Application area:• Factory automationUser/Location:• Thyssen Krupp• Manufacturing technology• Electro pneumaticTask/Definition:• Flexible production systems • Flexible installation• Reduction of wiring errors

Robotic Cells: Factory automation

Application report: Kuhnke Automation GmbH & Co. KG

Application area:• Process automationUser/Location:• Merck, Gernsheim• Process technology• Pigment production• Chemical IndustryTask/Definition:• New Pigment center• Goal setting: Efficiency,

sustainability, and investment security

• Fully automated production facility

Chemical Industry: Process Automation

Application report: AS-International Association

Application area:• Factory Automation• Manufacturing

technology• Machine toolsUser/Location:• Burkhardt+Weber

machining center• Manufacturing technology• Safety technologyTask/Defintion:• 40% cost-reduction through

AS-Interface• Additional 10% cost

reduction through AS-i Safety at Work

• User friendly online-diagnostics

Machine building: Manufacturing Technology

Application report: Leuze electronic GmbH + Co KG

Application area:• Theme park• Rollercoaster• Safety technologyUser/Location:• Six Flags theme park,

ChicagoTask/Definition:• Robust controls• Universal compatibility• Absolute transmission

reliability• Emergency stop technology

Team Park Rides: Safety Technology


Application area:• Factory automation• Freezer High bay

warehouse• Logistics centerUser/Locaction:• Confectionary• Coppenrath&Wiese,

OsnabrückMaterial HandlingTask/Definition:• Decentralized control• Low installation complexity• Automated addressing

High Bay Warehouse: Logistics

Application report: SEW-EURODRIVE GmbH & Co.

Application Area:• Crash test facility• Factory AutomationUser/Location:• Car crash testing Opel,

RüsselsheimTask/Definition:• Modernization, streamlined

maintenance• Efficient Safety technology• Cost reduction

Car Crash-Test: Factory Automation


Application area:• Automotive supplier• Factory automationUser/Location:• Getrag, Rosenberg• BMW supplierTask/Definition:• Conveyor system for

passenger vehicle transmission production

• Rationalized production flow

• Streamlined and economical decentralization

• Conveyor efficiency

Automotive: Factory Automation

Application report: Wieland Electric GmbH

Application area:• Factory automation• Material handlingUser/Location:• Postal distribution center

Brussels• Postal logisticsTask/Definition:• Letter sorting• Reaction time of 3 msec• Increased productivity

Distribution Center: Factory Automation


Application area:• Theme park• Roller coaster• Safety technologyUser/Location:• Europapark RustTask/Definition:• Control system update• Updated safety technology

components• Personnel and machine

safety with ASIsafe

Team Park Rides: Safety Technology


Application area:• Factory automation• Specialty machine

manufactureUser/Location:• Queins & Co., Monschau• Taping head machineTask/Definition:• Extreme application

conditions• Stranding machines with

AS-Interface on the rotation section

• Reliability

Special Machines: Factory Automation


Application area:• Process automation• Specialty machine builder• Beverage industryUser/Location:• KRONES AG, Neutraubling• Labeling plant• Safety at WorkTask/Definition:• Fewer cables• Lower cost• Reduction of cabinet space• Simplified engineering• Combined standard and

safety application• Easy expandability

Beverage Industry: Process Automation

Application report: Leuze electronic GmbH + Co KG

Application area:• Process automation• Safety technologyUser/Location:• Koke mill ThyssenKrupp• Material Handling• Safety at WorkTask/Definition:• Modernization of automation

and safety technology in six weeks

• Reduced installation effort• Significant cost reduction with

simultaneous increase in productivity

Metallurgy: Process Automation


Application area:• Process automation• Gas- and lubricant

productionUser/Location:• Large process plant Rhein-

Main• ATEX, fuel depotTask/Definition:• Reduced cost networking of

production plants• Time savings during

implementation phase• Significant cost reduction

combined with productivity increase

Oil and Gas: Process Automation


Application area:• Factory automation• Construction technology• Material HandlingUser/Location:• Iveco Magirus AG, UlmTask/Definition:• Rebuilding of the entire

conveyor system using bus technology

• Modernization of drives, control, and safety



Application area:• Factory automation• Manufacturing technology• Machine toolsUser/Location:• TRUMPFTask/Definition:• Machine monitoring with

only one safe sensor• Safety technology with a

high degree of flexibility• Few basic components

Machine Building: Factory Automation

Application report: SICK AG

Application area:• Building automation• Material handling• Baggage logisticUser/Location:• Beijing Capital International

AirportTask/Definition:• 70 km material handling

installation• Robustness against external

factors• Installation efficiency• Easy maintenance

Airport: Building Automation


Application area:• Process technology• Test engineering• Valve test benchUser/Location:• Schubert&Salzer, IngolstadtTask/Definition:• New concept for control

and measurement data• Cost efficiency• Simplicity• Flexibility

Test Engineering: Process Automation

Application report: : Bihl+Wiedemann GmnH, Schubert & Salzer Control Systems AG

Application area:• Manufacturing technology• Cooling unit• Machining centerUser/Location:• Deckel Maho Gildemeister,

BürenTask/Definition:• Combined cabinet-field

solution • Cost efficiency• Easy expandability• Reduced installation time• Continued use of existing

safety concepts

Cooling Unit: Factory Automation

Application report: Murrelektronik GmbH

Application area:• Silo storage• Process technologyUser/Location:• Meneba, Rotterdam• Food and fodder

productionTask/Definition:• Modernization of silo and

bulk material handling• Simple electromechanics• Easy maintenance

Silo Storage Facility: Process Automation


Application area:• Bottling machine• Labeling machine• Safety technologyUser/Location:• Bottling machine• Food and beverage industryTask/Definition:• Flexible machinery concept• Reduced wiring• Safety networking

Beverage Industry: Factory Automation

Application report: ABB STOTZ-KONTAKT GmbH

Application area:• Packaging technology• Safety technolgoyUser/Location:• Ropak Manufacturing, USA• Packaging machine• Safety at WorkTask/Definition:• Optimizing a highspeed

double volume machine for shaping, filling and sealing

• Minimizing hardware and wiring expenses

• Safety concept

Packaging: Factory Automation


Application area:• Packaging technology• Safety technologyUser/Location:• Packaging machinesTask/Defintion:• Implementing with optional

use of handheld• Efficient wiring concept• Time saving

Material handling: Factory Automation


Application area:• Material Handling• IdentificationUser/Location:GETRAG Ford Transmissions,

Köln-Niehl, • RFID-SystemTask/Definition:• Plant modernization• Increased efficiency

through modern RFID solution

• Efficient installation through AS-Interface



Application area:• Food and beverage• Material Handling• Production technologyUser/Location:JTI, TrierTask/Definition:• Material handling

implemented with AS-Interface

• Efficient material handling with easy communication, drive and control solutions

Tobacco Industry: Process Automation


Application area:• Food and beverage• Material handling• Production technolgoyUser/Location:Salomon AutomationLogistic systemsTask/Definition:• Efficient automatic logistic

systems

Logistic Systems: Factory Automation

Application report: ICS Industrial Communication Solutions GmbH

Application area:• Machining center• Manufacturing technology• Safety technologyUser/Location:Deckel Maho Gildemeister,BürenLogistic systemsTask/Definition:• Machine concept

modernization• Simplified installation

Machining Center: Factory Automation

Application report: Murrelektronik GmbH

Application area:• Robot cells• Manufacturing technology• Safety technologyUser/Location:Kaeser Kompressoren,

CoburgProduction lineTask/Definition:• Automated production line• Efficient and easily

implemented safety concept

Robot Cells: Factory Automation

Application report : ABB STOTZ-KONTAKT GmbH

Application area:• Underground stations• Public transport• Escalators, moving

walkwaysUser/Location:Essener Verkehrs AGcentral control systemTask/Definition:• Control and monitoring of

technical equipment in 35 underground stations with integrated control system

Traffic Technology: Transportation

Application report : ifm electronic gmbh

Application area:• Factory automationUser/Location:Manufacturing functional

fibersTask/Definition:• Greenfield isntallations• Valve cluster• Robustness, reliability,

minimal maintenance times

Textil Industry: Factory Automation

Application report : Festo AG & Co. KG

Application area:• Process technology• Manufacturing technologyUser/Location:• Dairy industryCamembert productionTask/Definition:• Equipment with robust

components for production areas with strict hygienic standards

• Efficiency and continuity of communication

Food and Beverage: Process Automation

Application report : ifm electronic gmbh

Application area:• Material Handling• Logistic systemsUser/Location:• Getriebebau NordSafety technologyTask/Defintion:• AS-i Safety used throughout

a new Sorting Transfer Vehicle (STV) plant

Logistic Systems: Factory Automation

Application report : Leuze electronic GmbH + Co KG

Application area:• Process technology• Cleaning system• Food and beverageUser/Location:• Bayern Fass, AichachSafety technologyTask/Definition:• Cost-effictive realization of

the IBC (Industrial Bulk Container) and control system

Cleaning System: Process Automation

Application report : Festo AG & Co. KG

Application area:• Process technology• Wastewater, sewage plantUser/Location:• Haase Energietechnik,

NeumünsterTask/Definition:• Space saving and flexible

automation of reverse osmosis units

Water Treatment: Process Automation

Application report : Siemens AG

Application area:• Registration system• RFID• Target registrationUser/Location:• Lions Club, FriedrichshafenTask/Definition:• RFID system with fully

automatic target registration utilizing AS-Interface

Counting System : Others

Application report : ICS Industrial Communication Solutions GmbH

Application area:• Manufacturing technology• Automotive supplierUser/Location:• WKW, ErbslöhTask Definition:• New trim production line

with AS-interface• Safety technologoy with

ASIsafe


Application report : Siemens AG

Application area:• Manufacturing technology• Automotive supplier• Paint finishing systemUser/Location:• Sturm GruppeTask/Definition:• Realization prototype

system• Painting of toy cars• Safety technology

implemented using AS-Interface Safety at Work


Application report : Bihl + Wiedemann GmbH

Application area:• Construction lines• Metal Working• Electric motor productionUser/Location:• Bosch Power ToolsLeinfelden/Echterdingen

Task/Definition:• AS-i Safety at Work• Quick and easy design,

installation, and operation

Production Line: Specialty Machine Building

Application report : Georg Schlegel GmbH & Co. KG

Application area:• Cheese productionUser/Location:• Fromagerie Bel, Cléry le

Petit, Meuse, FranceTask/Definition:• Facility expansion• 180 valve tops• Enhanced diagnostic s• Reduced installation effort

Food and Beverage Industry: Dairy Products

Application report : Bürkert Fluid Control Systems

Application area:• Wafer productionUser/Location:• Meyer BurgerTask/Definition:• Safety technology AS-i

Safety at Work• Significantly reduced

mounting and wiring effort• Operational testing/one

system tests all safety relevant components

• Integrated latching safety door lock for harsh environments

Wafer Production: Factory Automation

Applikationsbericht: Euchner GmbH + Co. KG

Application area:• Fermentation PlantUser/Location:• Groot Zevert Vergisting BV• Fermentation plantTask definition:• Cogeneration induced

transformation of organic waste into power, heat, and fertilizer

• Innovative control and wiring concept with AS-Interface

• Optimized status based maintenance

• Minimizing the number and severity of and time required for maintenance operations = reduced downtime

Fermentation Plant: Process automation

Application report: ifm electronic

Application area:• Control of EX-areaUser/Location:• Bio-pharmaceutical

industry• Worldwide operating

pharmaceutical and bio enterprise

Task definition:• Controlling the plant’s EX-

rated production areas for pharmaceutical and biological products

• Fast installation and easy instrumentation

• AS-Interface results in a reduced network loading of the upper level field bus

• Large scale installation; AS-Interface replaces a significant number of parallel wired devices

Bio-Pharmaceutical-Industry

Application report: Pepperl+Fuchs

Application area:• Acoustic test benchUser/Location:• Specialty machines

manufacturer• Böhmer Maschinenbau

GmbH, Steinebach near Cologne

Task definition:• Failsafe communication

over AS-i • Economical and flexible

solution• Construction simplification• Reduced installation cost• Automated documentation• Optimization of the test-

bench

Specialty Machines: Acoustic Test Bench

Application report: Siemens

Application area:• Special purpose machine

manufacturerProducer:• GROB-Gruppe, MindelheimDefinition:• AS- Interface is used in all

types of machines from GROB-Gruppe.

Special Purpose Machine Manufacturer

Application report: GROB-Gruppe

Application area:• Beer production

User/Location:• Brewery, Andalusia/Spain

Task/Definition:• Greenfield installation• 5000 valve tops• Simplified installation• Easy expandability

Food and Beverage: Process Automation

Application report : GEA Mechanical Euqipment

Application area:•Process technology•Product use sterile technologyUser/Location:• Production line for use eye

ointmentTask/Definition:• Cost effective wiring and

quick installation

Pharmacy: Process Automation

Application report: GEMÜ

Application area:•TransportationUser/Location:• Berliner VerkehrsbetriebeTask/Definition:• Cost-effective wiring and quick

installation Safety at Work Concept

Transport Companies: Transportation

Application report: ABB STOTZ KONTAKT

Application area:•Process automation• Beverage industryUser/Location:• Container weighingTask/Definition:• High precision, easy installation

Beverage industry: Prozessautomation

Application report: Dr.-Ing. Gschwind Elektronik

Application area:•Metal working•OptoelectronicUser/Location:• TRUMPF GmbHTask/Definition:• Cost-effective integration into

the AS-Interface network Safety light curtains with integrated AS-i Safety Interface

Metal working: Factory automation

Application report: TRUMPF GmbH

Application area:•Process automation•Freeze drying plantUser/Location:• GEA Lyophil GmbH, KölnTask/Definition:•Modular safety system based on ASIsafe Comprehensive diagnostics, easy modification and extension of the security system

Pharma industry: Process automation

Application report: SIEMENS

Application area:•Special machines•Induction system for curing of transmission partsUser/Location• Hermann Erkert GmbH/SulzbachTask/Definition:• Reduced installation work,

minimize risk of errors in programming

Special machines: Factory automation

Application report: SIEMENS

Application Area:•Flowline productionUser/Location:• TRUMPFTask/Definition:• Conversion classical mounting for industrial production flowline

Serial machine building: Factory automation

Application report: LQ Mechatronik

Application Area:•Pallet stretch wrapping machineUser/Location:• STREMA Maschinenbau

/SulzbachTask/Definition:• High transmission reliability in

all stretch packaging machines.Safety light barriers with AS-i Safety Interface

Serial machine building: Factory automation

Application report: Leuze electronic

Application Area:• Energy and utilities sectorUser/Location:• Regeltechnik Voigt /EibauTask/Definition:• Features new heating

distribution systems in the supply network of DREWAG.Efficient connection of components without any additional wiring

District heating: Building automation

Application report: ICS GmbH

Application area:•Manufacturing line with product trackingUser/Location:• Wessel Werk GmbH/Reichshof-

WidlbergerhütteTask/Definition:• Automatic identification of

objects by means of excessive electro waves (RFID).Communication via AS-Interface

Material handling: Factory automation

Application report: ifm electronic

Application area:•Production of Corrosion

protection and Marine paintsUser/Location:• JOTUN / NorwegenTask/Definition:• Connect new machinery and

components securely together and integrate to existing plant and equipment following the new concept.

Paint production: Process automation

Application report: Pepperl+Fuchs

AS- Koke mill ThyssenKrupp •Material Handling ... Cooling Unit: Factory Automation ......

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Transcript of AS- Koke mill ThyssenKrupp •Material Handling ... Cooling Unit: Factory Automation ......