Arresting Operational Leakages using Energy Analytcis
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Transcript of Arresting Operational Leakages using Energy Analytcis
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22-12-2014 22-01-2015 22-02-2015 22-03-2015 22-04-2015 22-05-2015 22-06-2015 22-07-2015
Graph shows compressed air energy consumption in a spinning unit for a specific period.
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22-12-2014 22-01-2015 22-02-2015 22-03-2015 22-04-2015 22-05-2015 22-06-2015 22-07-2015
COMP Prod
Interestingly as soon as we start to look at the energy consumption in respect to production, we observe a rather disturbing trend in the last 30 days. Has the plant started to leak energy here? How to do a consistency check?
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22-12-2014 22-01-2015 22-02-2015 22-03-2015 22-04-2015 22-05-2015 22-06-2015 22-07-2015
COMP CompEx Prod
Expected energy consumption as per the forecasting model does not show up the “peak” in energy consumption as observed in the actual trend. This confirms that there is a leakage happening and is not linked to production/process.
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Deemed loss of Energy consumption is to the tune of 500 units/day i.e. almost Rs 3,500 per day!