Arc+ Welding Simulator
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Transcript of Arc+ Welding Simulator
About 123 Certification Inc.
Claude Choquet Ing. M.SC. IWEPresident, founder, inventor
Originator of the first welding simulator in 2001
More than 20 years of welding and simulation expertise
• High demand for welders: welders are rapidly becoming the most sought after trade group worldwide
• Gap in the availability of skilled welders: ageing workforce, reduction in welding programs in vocational schools, disinterest in welding occupation by current tech-savvy generation
• Rapid increase in material technology used in manufacturing : raising the skill and training standards of welders for fabrication of high-value/high-quality components
Why virtual reality welding?
• Simulate the welding physics in a safe, controlled environnement
• Precise measurement of hand movements
• Reduce carbon emissions and usage of consumables
• Create realistic visual and sound feedback
• Real welding helmet and torch to replicate realistic conditions in feel and muscle memory
The challenge
THE SOLUTION
• Virtual 3D-welding simulation• 5 welding processes• Intuitive and simple operation• Educational optimized coaching
program• Exact analysis and diagnostics• The economical and professional
way to learn to weld
Arc+ welding simulator
A product of
What the advantages of using an Arc+ simulator?
• The cost effective training of welders• The removal of the need for parent metal, gas,
consumables, expensive 3 phase electricity and costly machine servicing
• The removal of costly material preparation time resulting in the effective maximisation of ‘’Time on Arc’’ for the trainee.
• Working in a real fully submerged virtual 3D environment
• Training can be carried out in any normal classroom!• Industry specific components and materials can also
be simulated
Economical advantages
• ARC+ is the safest and most environmentally friendly system available
• Precise, no health risk infra-red sensor technology
• The removal of the need for costly raw materials, gas and 3 phasepower
• Training takes place in a safe and environmentally friendly surrounding without the dangers from heat, radiation, gas and 3 phase power
Ecological and safety advantages
• Easy user interface through educationally optimized software in a trusted computer environment
• Largely independant and maximized self-learning capability
• Competition-inducing assessment scoring system increases the learning readiness of trainees
• Different exercise levels for beginner, intermediate and experts
• The capability of working in the most important welding processes : GMAW (MIG/MAG), MCAW, SMAW, FCAW and GTAW (TIG)
• The capability of remote training
Educational advantages
• The simulator recognizes weld faults and their causes, the welder can be instantly corrected (real time coaching) preventing the forming of “bad habits“
• The reproduction of trainee motion sequences via each users personalized data-bank (diagnostics)
• Visualization of the saved welding runs where each trainee´s practices and hand movement can be viewed and evaluated on the integrated touchscreen
• HD video output for large group teaching
Educational advantages
• Limitless practice possibilities through the combination of data from the important welding processes, materials, welding positions and multi-pass welding
• Learn to control the weld pool, the arc length and how to produce a uniform weld bead in all 3 Arc types (short circuit, transition and spray arc)
• All users welding activities can be saved and then analysed at a later date. This benefits the learning process because the user (and instructor) can visually monitor their own progress
• The maximum training effect in the shortest amount of time!
Educational advantages
• Welder Training
• The training of welding engineers
• Entry and suitability tests
• Career guidance days
• Manpower recruiting
• Industry specific training, mining, shipwards, aeronautics, etc.
Areas of applications
Walkthrough of Arc+
Personalized entry code
Mode selection
Choose your material
Select welding process
Choose gun type
Select an assembly
Select a position
Weld virtually
Weld virtually
Weld virtually
The result
Add guides
Diagnostic
Diagnostic
Diagnostic
Replay mode
Exercise mode
Arc+ portable model
28 " X 19 " X 30 1/2 " / (71 cm X 48 cm X 77 cm)
• 73 pounds (33 kg)
24.5 " X 23.5 " X 14.5 " / (62.2 cm X 59.7 cm X 36.8cm) • 85 pounds (38.5 kg)
Arc+ portable model
Arc+ stationary model
How much will you save with Arc+?
• Preparation, welding, diagnostic = 10 minutes• Number of weldment per hour: 6• Number of working hours per days = 6• Average cost per weldment = $10• Savings per day = $360• Savings per week = $1,800
• Savings per year = $72,000 (based on 40 weeks and with a 100% virtual reality arc on time)
TESTIMONIES"It is sparkling without the sparks. The welder experiences the full blast of an arc without the corresponding danger ... and the experience is a lot safer."
Richard VandalProfessor of industrial weldingSoudure Industrielle Richelieu
"Immediate and signifiant welding materials cost savings during the preliminary training drills for welding skills."
Carol Vaillancourt Professor of welding - assembly
Pavillon Montcalm, CS des Samares
"Trying to advise a welder while he holds the lit arc is very challenging." Yvon Pinard
Welding Supervisor
"Learning the required ergonomics for healthy breathing during welding without the associated exposures is already a significant breakthrough.3D training is the future."
Claude Demers Director of training and research BOC Canada
"It is a very innovative system which will undoubtedly become a well accepted tool for training of welders."
German Hernandes CEO of CESOL
Spanish Association of Welding and Joining Technologies
Adress: 1751 Richardson Suite 2204Montreal, CanadaH3K 1G6
Tel: (514) 932-7273
Fax: (514) 932-1761
Email : [email protected]
Arc+ simulator web site :
123arc.com
Company web site :
123certification.com