ARBURG Praesentation Vorlage Handout.pptx ......Cavities 1 -4 Cycle time 40 [s] Material PA6-GF10 16...
Transcript of ARBURG Praesentation Vorlage Handout.pptx ......Cavities 1 -4 Cycle time 40 [s] Material PA6-GF10 16...
© Copyright by ARBURG 03 / 20191
AUTOMOTIVE ENGINEERING
ANDREAS ZIEFLEPROJECT ENGINEER TURNKEY
Technology Days 2019Lossburg, 13 - 16 March 2019
Technological changes in automotive engineering
How ARBURG supports you!
© Copyright by ARBURG 03 / 20192
ARBURG AUTOMOTIVE
Trends and changes
Application examples
ARBURG competence
Summary and discussion
3
4
© Copyright by ARBURG 03 / 20193
5
TRENDS AND CHANGES
TRENDS IN THE AUTOMOTIVE INDUSTRY
Photo: DutchScenery - stock.adobe.com Photo: ladysuzi - stock.adobe.com
6
Photo: ARBURG
© Copyright by ARBURG 03 / 20194
CHANGES AND INNOVATIONS
7
Photo: stock.adobe.com Photo: stock.adobe.com Photo: stock.adobe.com
8
CURRENT TRENDS – OVERVIEW
Short product lifecycles Customer-specific, personalised products
Rapid technical development
Growing number of variants
Source: stock.adobe.com Source: stock.adobe.com
© Copyright by ARBURG 03 / 20195
9
APPLICATION EXAMPLES
INJECTION MOULDING – EFFICIENT IMPLEMENTATION OF INNOVATIONS
10
Functional design In-mould film lamination
Lightweight constructionFoaming and compounding
E-mobility and lightweightOvermoulding of inserts
© Copyright by ARBURG 03 / 20196
INJECTION MOULDING – EFFICIENT IMPLEMENTATION OF INNOVATIONS
11
Functional design In-mould film lamination
Lightweight constructionFoaming and compounding
E-mobility and lightweightOvermoulding of inserts
LIGHTWEIGHT CONSTRUCTION –RETHINKING EFFICIENT PRODUCTION
Reduction of part weight
Minimisation of sink holes and distortion
Efficient reduction of material use
Fibre Direct Compounding
Customer Center
Fibre Direct Compounding
Customer Center
ProFoam foaming process
Customer Center
ProFoam foaming process
Customer Center
12
© Copyright by ARBURG 03 / 20197
INJECTION MOULDING – EFFICIENT IMPLEMENTATION OF INNOVATIONS
13
Functional design In-mould film lamination
Lightweight constructionFoaming and compounding
E-mobility and lightweightOvermoulding of inserts
INSERTS – PRECISE COMBINATION OF INNOVATIVE MATERIALS
Handling of delicate parts
Simultaneous process steps
Maximum process control
14
Overmoulding of inserts
Hall 22
Overmoulding of inserts
Hall 22
© Copyright by ARBURG 03 / 20198
15
APPLICATION EXAMPLE – MAIN FUSE BOX
Hydraulic ALLROUNDER 820 S 4000-2100 Housing for power supply in vehicle
Adapted robotic technology
Central SELOGICA control system
Fully automatic preparation and finishing
Cavities 1 - 4
Cycle time 40 [s]
Material PA6-GF10
16
APPLICATION EXAMPLE – MAIN FUSE BOX
Fully automatic insertion and parts handling
- Preparation of inserts
- Insertion and removal
- Selective set-down
© Copyright by ARBURG 03 / 20199
17
APPLICATION EXAMPLE – MAIN FUSE BOX
ALLROUNDER 820 S 4000-2100
Perfectly coordinated automation and peripheral equipment
Fast cycle and set-up times
Complete turnkey solution from a single source
Cycle time [s] 40
INJECTION MOULDING – EFFICIENT IMPLEMENTATION OF INNOVATIONS
18
Functional design In-mould film lamination
Lightweight constructionFoaming and compounding
E-mobility and lightweightOvermoulding of inserts
© Copyright by ARBURG 03 / 201910
VISIBLE PARTS – HIGH-QUALITY IMPLEMENTATION OF FUNCTIONAL DESIGN
High surface quality
High design variety
Many applicationpossibilities
Radiator grille
Hall 08
Radiator grille
Hall 08
Light screen for cockpit interior
Customer Center
Light screen for cockpit interior
Customer Center
19
Photo: HRSflow
20
APPLICATION EXAMPLE – 3D TOUCH PANEL (FIM)
Hybrid ALLROUNDER 630 H 2500-800 Production of 3D curved surfaces
Several product variants
Cavities 2
Cycle time 76 [s]
Material PMMA
© Copyright by ARBURG 03 / 201911
21
APPLICATION EXAMPLE – 3D TOUCH PANEL (FIM)
Efficient clean room production ALLROUNDER docked
to clean room
Entire handling with six-axis robotic system
Electrical function test of the finished parts
Photo: Höfer und Sohn
22
APPLICATION EXAMPLE – 3D TOUCH PANEL (FIM)
Hybrid ALLROUNDER 630 H 2500-800
Automation and peripheral equipment perfectly tailored to the process
Fully automatic production with high reproducibility
A single partner –from conception to implementation
Cycle time [s] 76
© Copyright by ARBURG 03 / 201912
23
ARBURG COMPETENCE
FOCUS: INDIVIDUAL TURNKEY SOLUTION
Process technology Mould
Machine and automation
Control system and data provision
24
© Copyright by ARBURG 03 / 201913
ALL-ROUND CAREFREE PACKAGE
Preparation of a concept and
a quotation
Planning and building a
production cellPurchase decision
ARBURGProject
management
System services
Technological consulting
Assessment
ARBURG
Customer
Product idea
Definition of production
requirements
Production
Functional testing at ARBURG
Installation on site
25
SEAMLESS INTEGRATION INTO YOUR PRODUCTION
26
ATCM – Production cell controls components autonomously
ALS – Current data accessible from anywhere
Flexible machine – Basic connectivity with OPC UA
Road to Digitalisation
Efficiency Arena
Road to Digitalisation
Efficiency Arena
© Copyright by ARBURG 03 / 201914
ATCM – ARBURG TURNKEY CONTROL MODULE
Complex production
High quality requirements and traceability
Logging of alarms, malfunctions, operator entries
Data provisioning to high-order systems
27
Spirit level exhibitAM-Factory
Hall 22
Spirit level exhibitAM-Factory
Hall 22
28
SUMMARY AND DISCUSSION
© Copyright by ARBURG 03 / 201915
ARBURG – YOUR TECHNOLOGY PARTNER
TransformDigitalisation is changing the world
Develop further Automotive sets trends
RethinkNew processes – new possibilities
Increase efficiency Automation increasingly important
29
30
YOUR EXPERIENCES – YOUR EXPECTATIONS
Your experience of technological change in automotive engineering?
Challenges for your company?
Your expectations of ARBURG?
Photo: stock.adobe.com
© Copyright by ARBURG 03 / 201916
31