Arai parts brochure
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COMPANY PROFILE www.arai-parts.comMade of recycled paper
We open up a new field of cold headingArai Parts Co., Ltd
Arai Parts Co., Ltd. Founded
June 1, 1972 Sales
USD $30 Million - 2008 CEO
Mitsuaki Arai Employees
83 in Japan Main product
Special Cold Headed Parts, Unique Secondary Operations, Assembly partsHQHeadquarters, 1st Factory734 Kizone Yashio Saitama 340-0813TEL +81-48(995)1223FAX +81-48(995)5331 ISO 9001 Certified 2000 ISO 14001 Certified 2004 Second Factory 1079-1 Oaza 2 Yashio Saitama 340-0811TEL+81-48(994)1933 FAX+81-48(994)1932 ISO 9001 Certified 2000 ISO 14001 Certified 2004Tsukuba Factory381-1 Baba Josho Ibaraki 300-2748TEL +81297(30)5035 FAX+81297(30)5036ISO 9001 Certified 2000 ISO 14001 Certified 2004
Company Motto: Originality, Ingenuity, Think and Take Action
Tsukuba FactorySecond FactoryCompany Introduction83 in Japan Main suppliers
O and K , Sugita Wire, Yashima, Almine Main bank
Aishin Seiki, Fuji KokiMitsubishi Heavy IndustriesTokyo Mitsubishi UFJ BankMusashino BankKameari Credit Union
Name:ARAI PARTS (TAICANG) Co., LtdFounded: Aug. 9, 2002Address:A4 TONGJI TECHNOLOGY GARDEN, 288 SHANGHAI ROAD TAICANG ECONOMY DEVELOPMENT AREA, TAICANG CITY, JIANGSU PROVINCE 215400, CHINA
Tel:0512-5356-7360 From Overseas: +86-512-5356-7360Fax:0512-5356-7365 From Overseas: +86-512-5356-7365Sales:USD $5 Million - 2008 Employees:110Contact: Masahiro Hoshino- General Manager Hui Lin Guo Assistant General Manager Wang Feng- Sales ManagerTerms: USD, Chinese Yuan or Japanese YenMain Bank: Tokyo Mitsubishi UFJ Shanghai Bank of China TaicangFactory Area: 8,330 Square MetersProducts:Specialized Cold Headed Parts, Secondary ProcessingSize: 3 to 20mm (Length = 100mm max)Material: Fe, SUS, Aluminum We can produce your specialized order.ISO 9001:2000Certified FactoryISO 14001:2004Certified FactoryChina Taicang Factory Overview
China Taicang Factory
CAM Style ShaverHeadingWe have increased infrastructure to deal with difficult and precise parts.
Induction Heat Treat
HeaderCapacity#WH 3 6mm22D2B 3 7mm22D3B 3 6mm32D3B 7 16mm4
Cutting Machines# CAM Style Shaver8 Precision Automated Lathe23 CNC Precision Automated Lathe2 Desktop Lathe19 Tapping Machine7 End Mill Machining Center1
Heat treatment # Induction Heat Treat 1
Thread RollingCapacity#DR375 M8 M101DR250 M5 M71DR200 M3 M51
Cold heading & Secondary Processing
We are capable of manufacturing complicated and difficult products that other companies decline to quote.Please do not hesitate to contact us.
Terminal / Sensor Products Brake / Oil Pump Products Door / Seat Products
We have equipped our machines with various sensors and indexing parts containers so that these machines can operate unattended for increased labor savings.
Main PlantCold HeadingTsukuba Plant
1 Die 2 BlowH-202.5 1002
2 Die 2 BlowAT-6757.0 752
2 Die 3 BlowPF-2102.5 121
3 Die 5 BlowTH3-67.0 751
5 Die 5 BlowMST-50810.0 1002
6 Die 6 BlowMST-61216.0 1201
7 Die 7 BlowSF-17020.0 1201
8 Die 8 BlowYMP-8809.0 405
Oval & D Shapes achieved by the cold heading process can offer price reductions.Headed products that eliminatedSinter and Mechanical Processing
Extrusion ProcessUpset ProcessBackward Extrusion Process
Cold Heading Basic ProcessCold Heading Application ProcessCold HeadingSpecialty Products
All machines are equipped with lift sensors and continuously variable transmissions.
We strive to save labor with unmanned automation and inspection. Each machine line is equipped with an automatic auxiliary hopper & conveyer.
Lift SensorThreads and KnurlScrew, KnurlingShaveForm RollingPointing & Drilling
Examples of Thread Rolling Process
We have a wide range of secondary operations to meet your needs.
DrillerTapperMechanical ProcessingAutomated tapping machinePressShaving MachineFlangingBendingShaving, Tier grinding, Pointing
Examples of Secondary ProcessingAssembled ProductsDrill / TappingPress / Flattening
Second processing machine#Machine tool#Head part cutting machine35Lathe3End part cutting machine44Drill press4Automated pit tap machine3Flat-surface grinding machine3Automated pit drilling machine6Shaver1Automated tap process machine5Blade grinding machine2Procon cutting machine5Shot Blast2NC precision lathe7Desktop lathe11Press 35 - 50 ton15OthersMultipleOthersMultiple
Collect ChuckOver ChuckHeader BlankHeader BlankHead ProcessShavingTier GrindingSpherical processTail ProcessShavingTier GrindingTip cut
We have approx. 100 CAM style automatic shavers that deal with cutting process. These machines perform secondary operations after the cold heading process and can produce complex parts.Head part processingTail part processingCAM Part
Cold Heading and Second ProcessingAutomatic feed
Axis straightness inspectionThread presence & depth inspection Axis damage, nick inspectionDimensional measurementTIR accuracy and dimensional inspectionMissed or incomplete operationsWe can detect non-conforming products by applying strobe lighting with high-speed digital camera inspection.Inspection speeds 70-200 pieces per minute We can detect dimensional non-conformances by matching the digital image of the product with preset screen overlay measurements.Inspection speeds 70-200 pieces per minute.
Digital Image Processing Inspection System
Quality Principle / Environmental Principle
1. We aim for continuous improvement in all aspects.2. Accomplish (Report/ Advise/ Communicate) to become a reliable company.May 7, 1998 internally enacted Quality PrincipleThoroughly check procedure manual, specification and product appearance to eliminate incompatibility.
Sep.29, 2001 internally enactedInternal SloganArai Parts aim is for the entire enterprise to deal with energy saving and environmental conservation activities by all employees . We acknowledge that we will reduce the global environmental effect as one of our social responsibilities that will arise from our related manufacturing and supply activities.
1. To strive to realize our environmental influence and aim to continuously conserve through environmental activities.
2. We strive to prevent environmental pollution in all work sites. We strive to reduce amount of resources used and waste discharged. We strive to reduce the amount of energy used.
3. We abide by all environmental related decrees, bylaws and other demands postulated.
4. We will strive to inform employees of this environmental policy through instruction and education. We have set environmental goals specifically to manage the project. We request that our vendors understand and incorporate our environmental policy.
5. We will work with the local community to contribute to preserve the local environment.
6. We publish our environmental policy in the company introduction so that we can disclose our environmental policy to the general public. May 12, 2008 Arai Parts CO., LTD. CEO, President Mitsuaki Arai