AQUA-BLEND AB SERIES - Aether DBS AQUA-BLEND AB Series SNG Venturi Blending ... industrial Standby...

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® AQUA-BLEND AB SERIES

Transcript of AQUA-BLEND AB SERIES - Aether DBS AQUA-BLEND AB Series SNG Venturi Blending ... industrial Standby...

Page 1: AQUA-BLEND AB SERIES - Aether DBS AQUA-BLEND AB Series SNG Venturi Blending ... industrial Standby Systems applications. ... External Venturi Silencers (see back cover; ...

®AQUA-BLEND AB SERIES

Page 2: AQUA-BLEND AB SERIES - Aether DBS AQUA-BLEND AB Series SNG Venturi Blending ... industrial Standby Systems applications. ... External Venturi Silencers (see back cover; ...

The AQUA-BLEND ABSeries SNG Venturi BlendingSystem provides a fuel directly

compatible with natural gas. It is

specifically designed for small to

medium-large capacity ‘base load’ and

industrial Standby Systems applications.

The design is based on a single skid

configuration combining the AQUA-

GAS® Vertical Gas Fired Waterbath

and a VAPOR-JET® LPG/Air Venturi

Blender.

During operation, an LPG fired

atmospheric burner heats a glycol/water

‘waterbath’ in the vaporizer. Liquid LPG

enters the vaporizer’s helical process coil

and is heated by the waterbath and

induces vaporization. The LPG vapor

then passes out of the vaporizer’s heat

exchanger area into the vaporizer’s

external vapor header. The vapor exits the

header and passes to the venturi blender.

In response to the pressure of the

LPG/Air in the surge tank, a solenoid

valve opens allowing vapor to pass

through the venturi assembly and

inspirate the required volume of air to

mix with the LPG vapor.

This single skid design is Factory

Mutual Approved, pre-piped, pre-wired

and pre-tested at the Factory. It is safe,

simple and proven. The AQUA-BLEND ®

remains a wildly popular choice for small

to medium-large capacity NGconsumers

including manufacturing companies,

bakeries,institutions and other similar

applications.

Integral skid mounted package

with all operating and safety

controls

Only two pipe connections

Factory Mutual (FM) Approved

UL stamped external relief valve:

1.72 Mpa (250 Psig)

Steel tube LPG heat exchanger

designed and manufactured per

ASME Pressure Vessel Code,

Section VIII, Division 1

LPG heat exchanger coil rating:

1.72 Mpa at 343°C

(250 Psig at 650°F)

Complies with NFPA Pamphlet

58 and NFPA Pamphlet 70

Meets Class I, Group D

per NFPA Pamphlet 70

100% turndown capability

LPG fired atmospheric ring

burner

Honeywell UV Scanner and

Flame Safeguard

Central Blender Control Panel

with First Out Annunciator

Float activated high liquid LPG

level shutdown switch

Safety solenoid valve

Factory calibrated and tested

prior to shipment

Maintenance/Control House

with fused disconnects and

control panels (see inset photos

opposite page)

External Venturi Silencers

(see back cover; MOD-JET™)

Internal Noise Abatement

System

Fused Disconnects and

Transformers

Integrated GAS-TRAP™

Demister

Surge Tank Relief Valve

Integral one-piece skid

Lifting Lugs

Forklift access holes

Combustion Air Vents

AJunction Box (Incoming Power)B

B

Disconnects (Optional -

two for Duplex LPG Pump

Set; one for Transformer)

D

D

Blender Control Panel

(Maintenance/Control

House allows interior

mounting; see insert photo on

following page)

E

E

Venturi Blender Header

(“blow down” line)

F

F

Transformer (Optional -

allows single feed of

three-phase power to skid;

provides for LPG pump and

single phase control power)

C

c

Pressure Switches (Controls On/Off

of venturis; safety pressure switches)G

G

Venturi Solenoid Control Valve (Controls

solenoids work in conjunction with control

pressure switches to activate venturi)

H

H

Venturi Assembly (Functions at pre- determined

motive pressure to inspirate the correct volume of

air to mix with LPG to create the SNG, or “natural

gas replacement gas”)

I

I

K

K

L

L

M

M

N

N

O

O

SNG Surge Tank (Connects to the customer’s

natural gas line)J

J

OPERATION

AQUA-BLEND AB®

®

w w w.aetherdbs .com +1 918 . 250.6601

FEATURES

OPTIONS

AQUA-GAS WB-V Series

Vaporizer (Double process

coil, dual burner, FM

Approved; see insert photo

of vaporizer control panel)

A ®

Page 3: AQUA-BLEND AB SERIES - Aether DBS AQUA-BLEND AB Series SNG Venturi Blending ... industrial Standby Systems applications. ... External Venturi Silencers (see back cover; ...

Use Size number in the Sizing Reference Guide and match with size designation in Dimensional Data table above.

Contact Aether DBS for capacities and discharge pressures not shown on the Sizing Reference Guide.

Refer to the AQUA-GAS® WB-V and WB-H brochures for specification data on the vaporizer.

Final sizing to be confirmed be Aether DBS factory (USA) and may vary from “typical” sizing shown above.

Product improvement is a continuing goal at Aether DBS. Designs and specifications are subject to change without notice.

Weights and dimensions are approximate. Do not use for design purposes or estimating air freight costs. Contact factory.

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2

3

4

5

6

7

8

DIMENSIONAL DATA

AQUA-BLEND ® SIZING GUIDE

Standard “Non-Maintenance/Control House” Vaporizer Design

1 Liquid LPG Inlet

2 Control Panel

3 Main Gas Valve

4 Vapor LPG Header

5 High Liquid LPG Safety

6 Waterbath Circulation Pump(Model WB800V and larger)

7 Waterbath Temperature

8 Low Waterbath SafetyInterior views of Aether DBS ’s optional Maintenance/Control Module with fussed

disconnects and control panels. Contact Aether DBS for more details.

SIZE VIEW A VIEW B SURGE TANK CAPACITY

17'-0" 13'-0" Cubic Ft. 100

2134mm 3962mm Cubic Meter 2.8

SIZE VIEW A VIEW B SURGE TANK CAPACITY

27'-0" 14'-6" Cubic Ft. 200

2134mm 4420 mm Cubic Meter 5.6

SIZE VIEW A VIEW B SURGE TANK CAPACITY

39'-6" 16'-6" Cubic Ft. 200

2896 mm 5029 mm Cubic Meter 5.6

SIZE

CAPACITY

MMBTU/ h MODEL NUMBER

DISCHARGE (PSIG) WEIGHT

Lbs.6 8 10 12

1 4 AB100V-204 3940

1 9 AB100V-209 3940

1 13 AB200V-213 3940

1 18 AB200V-318 3940

2 18 AB300V-418 4210

1 27 AB300V-327 4040

2 36 AB400V-430 5100

1 45 AB500V-345 4930

2 45 AB600V-445 5100

2 48 AB800V-448 5100

1 54 AB600V-354 4930

2 68 AB1000V-468 5575

SIZE

CAPACITY

MMBTU/ h MODEL NUMBER

DISCHARGE (PSIG) WEIGHT

Lbs.6 8 10 12

2 68 AB800V-468 5575

2 72 AB800V-472 5575

3 72 AB1000V-472 7475

3 80 AB1000V-480 7475

3 90 AB1000V-490 7575

3 108 AB1200V-4108 7775

3 112 AB1600V-4112 7775

3 112 AB1600V-4112 7775

3 126 AB1600V-4126 7875

3 135 AB1600V-4135 7875

3 144 AB1600V-4144 7875

Standard capacities to 250MMBTU/h.

1' - 6"

8' - 0"

View A View B

2" NPT

(Flg. optional

Liquid LPG inlet)

4-6" Flg.

SNG outlet

FRONT VIEW SIDE VIEW

Page 4: AQUA-BLEND AB SERIES - Aether DBS AQUA-BLEND AB Series SNG Venturi Blending ... industrial Standby Systems applications. ... External Venturi Silencers (see back cover; ...

Represented by:

11385 E. 60th Place So.

Tulsa, Oklahoma 74146, USA

Phone: +1 918 250 6601

Fax: +1 918 254 5412

Visit us at: www.aetherdbs.com

Email: [email protected]

Copyright 2011 - Aether DBS

Aether DBS Manufacturing

Our Products

Vaporizers

Blenders

SNG Packaged Solutions

Ammonia Flow Control

Natural Gas Line Heaters

Portable Water Treatment Units

Pump Sets

Accessories

UL 508a Control Panel Shop

ASME Pressure Vessel Code Stamps:

U, UM, and R

Factory Mutual Approved

ISO 9001 Compliant