AQUA-BLEND AB SERIES - Aether DBS AQUA-BLEND AB Series SNG Venturi Blending ... industrial Standby...
Transcript of AQUA-BLEND AB SERIES - Aether DBS AQUA-BLEND AB Series SNG Venturi Blending ... industrial Standby...
®AQUA-BLEND AB SERIES
The AQUA-BLEND ABSeries SNG Venturi BlendingSystem provides a fuel directly
compatible with natural gas. It is
specifically designed for small to
medium-large capacity ‘base load’ and
industrial Standby Systems applications.
The design is based on a single skid
configuration combining the AQUA-
GAS® Vertical Gas Fired Waterbath
and a VAPOR-JET® LPG/Air Venturi
Blender.
During operation, an LPG fired
atmospheric burner heats a glycol/water
‘waterbath’ in the vaporizer. Liquid LPG
enters the vaporizer’s helical process coil
and is heated by the waterbath and
induces vaporization. The LPG vapor
then passes out of the vaporizer’s heat
exchanger area into the vaporizer’s
external vapor header. The vapor exits the
header and passes to the venturi blender.
In response to the pressure of the
LPG/Air in the surge tank, a solenoid
valve opens allowing vapor to pass
through the venturi assembly and
inspirate the required volume of air to
mix with the LPG vapor.
This single skid design is Factory
Mutual Approved, pre-piped, pre-wired
and pre-tested at the Factory. It is safe,
simple and proven. The AQUA-BLEND ®
remains a wildly popular choice for small
to medium-large capacity NGconsumers
including manufacturing companies,
bakeries,institutions and other similar
applications.
Integral skid mounted package
with all operating and safety
controls
Only two pipe connections
Factory Mutual (FM) Approved
UL stamped external relief valve:
1.72 Mpa (250 Psig)
Steel tube LPG heat exchanger
designed and manufactured per
ASME Pressure Vessel Code,
Section VIII, Division 1
LPG heat exchanger coil rating:
1.72 Mpa at 343°C
(250 Psig at 650°F)
Complies with NFPA Pamphlet
58 and NFPA Pamphlet 70
Meets Class I, Group D
per NFPA Pamphlet 70
100% turndown capability
LPG fired atmospheric ring
burner
Honeywell UV Scanner and
Flame Safeguard
Central Blender Control Panel
with First Out Annunciator
Float activated high liquid LPG
level shutdown switch
Safety solenoid valve
Factory calibrated and tested
prior to shipment
Maintenance/Control House
with fused disconnects and
control panels (see inset photos
opposite page)
External Venturi Silencers
(see back cover; MOD-JET™)
Internal Noise Abatement
System
Fused Disconnects and
Transformers
Integrated GAS-TRAP™
Demister
Surge Tank Relief Valve
Integral one-piece skid
Lifting Lugs
Forklift access holes
Combustion Air Vents
AJunction Box (Incoming Power)B
B
Disconnects (Optional -
two for Duplex LPG Pump
Set; one for Transformer)
D
D
Blender Control Panel
(Maintenance/Control
House allows interior
mounting; see insert photo on
following page)
E
E
Venturi Blender Header
(“blow down” line)
F
F
Transformer (Optional -
allows single feed of
three-phase power to skid;
provides for LPG pump and
single phase control power)
C
c
Pressure Switches (Controls On/Off
of venturis; safety pressure switches)G
G
Venturi Solenoid Control Valve (Controls
solenoids work in conjunction with control
pressure switches to activate venturi)
H
H
Venturi Assembly (Functions at pre- determined
motive pressure to inspirate the correct volume of
air to mix with LPG to create the SNG, or “natural
gas replacement gas”)
I
I
K
K
L
L
M
M
N
N
O
O
SNG Surge Tank (Connects to the customer’s
natural gas line)J
J
OPERATION
AQUA-BLEND AB®
®
w w w.aetherdbs .com +1 918 . 250.6601
FEATURES
OPTIONS
AQUA-GAS WB-V Series
Vaporizer (Double process
coil, dual burner, FM
Approved; see insert photo
of vaporizer control panel)
A ®
Use Size number in the Sizing Reference Guide and match with size designation in Dimensional Data table above.
Contact Aether DBS for capacities and discharge pressures not shown on the Sizing Reference Guide.
Refer to the AQUA-GAS® WB-V and WB-H brochures for specification data on the vaporizer.
Final sizing to be confirmed be Aether DBS factory (USA) and may vary from “typical” sizing shown above.
Product improvement is a continuing goal at Aether DBS. Designs and specifications are subject to change without notice.
Weights and dimensions are approximate. Do not use for design purposes or estimating air freight costs. Contact factory.
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DIMENSIONAL DATA
AQUA-BLEND ® SIZING GUIDE
Standard “Non-Maintenance/Control House” Vaporizer Design
1 Liquid LPG Inlet
2 Control Panel
3 Main Gas Valve
4 Vapor LPG Header
5 High Liquid LPG Safety
6 Waterbath Circulation Pump(Model WB800V and larger)
7 Waterbath Temperature
8 Low Waterbath SafetyInterior views of Aether DBS ’s optional Maintenance/Control Module with fussed
disconnects and control panels. Contact Aether DBS for more details.
SIZE VIEW A VIEW B SURGE TANK CAPACITY
17'-0" 13'-0" Cubic Ft. 100
2134mm 3962mm Cubic Meter 2.8
SIZE VIEW A VIEW B SURGE TANK CAPACITY
27'-0" 14'-6" Cubic Ft. 200
2134mm 4420 mm Cubic Meter 5.6
SIZE VIEW A VIEW B SURGE TANK CAPACITY
39'-6" 16'-6" Cubic Ft. 200
2896 mm 5029 mm Cubic Meter 5.6
SIZE
CAPACITY
MMBTU/ h MODEL NUMBER
DISCHARGE (PSIG) WEIGHT
Lbs.6 8 10 12
1 4 AB100V-204 3940
1 9 AB100V-209 3940
1 13 AB200V-213 3940
1 18 AB200V-318 3940
2 18 AB300V-418 4210
1 27 AB300V-327 4040
2 36 AB400V-430 5100
1 45 AB500V-345 4930
2 45 AB600V-445 5100
2 48 AB800V-448 5100
1 54 AB600V-354 4930
2 68 AB1000V-468 5575
SIZE
CAPACITY
MMBTU/ h MODEL NUMBER
DISCHARGE (PSIG) WEIGHT
Lbs.6 8 10 12
2 68 AB800V-468 5575
2 72 AB800V-472 5575
3 72 AB1000V-472 7475
3 80 AB1000V-480 7475
3 90 AB1000V-490 7575
3 108 AB1200V-4108 7775
3 112 AB1600V-4112 7775
3 112 AB1600V-4112 7775
3 126 AB1600V-4126 7875
3 135 AB1600V-4135 7875
3 144 AB1600V-4144 7875
Standard capacities to 250MMBTU/h.
1' - 6"
8' - 0"
View A View B
2" NPT
(Flg. optional
Liquid LPG inlet)
4-6" Flg.
SNG outlet
FRONT VIEW SIDE VIEW
Represented by:
11385 E. 60th Place So.
Tulsa, Oklahoma 74146, USA
Phone: +1 918 250 6601
Fax: +1 918 254 5412
Visit us at: www.aetherdbs.com
Email: [email protected]
Copyright 2011 - Aether DBS
Aether DBS Manufacturing
Our Products
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UL 508a Control Panel Shop
ASME Pressure Vessel Code Stamps:
U, UM, and R
Factory Mutual Approved
ISO 9001 Compliant