APSB-5795-EN
description
Transcript of APSB-5795-EN
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Generator Set Controls AccessoriesGlobal
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Accountability for the Complete Power SystemA complete power system from Cummins Power Generation addresses every aspect of onsite power delivery no matter how far you expand or how complex your power system topology. We manufacture and assemble all of the key components, exercising the industrys highest degree of design and performance control.
High-horsepower Generator Sets
Rugged, fuel-
efficient engines,
high-performance
alternators and
on-board digital
control systems comprise the most trusted and
reliable generator sets in the world. Sophisticated
emission control technologies make our diesel-
powered generators the most environmentally
efficient (and regulatory compliant) generator sets
available to the power industry.
Power Distribution
PowerCommand
paralleling systems
integrate paralleling
controls on generator sets,
low or medium voltage
power sections, automatic
transfer switches, and a digital master control (DMC)
for supervisory functions. A distributed logic concept
is critical for achieving world-class performance,
ensuring generator sets effectively manage voltage
dips that occur during load transfer.
Cummins automatic transfer switches feature
PowerCommand control technology for easy
operation and a robust, high-contact-force design to
withstand thousands of switching cycles. A full line of
standard switches is available for the entire range of
power systems.
Digital Controls Technology
PowerCommand
microprocessor-based
controls comprise the
industrys best single-
source solution, capable of
integrating generator sets,
automatic transfer switches and paralleling systems
into a complete system. Modular systems are easily
configured to meet power requirements, including
paralleling, non-paralleling and basic control
scenarios.
Remote Monitoring and Control
PowerCommand remote monitoring and control
capabilities provide visibility to power system
performance whether onsite or offsite. Operators can
monitor engine and alternator data, control system
status, power transfer connection status and load
level from any computer using a Web browser.
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The Power of One
Cummins Power Generation provides a comprehensive range of genset controls accessories designed to be used
with Cummins generator sets to offer diverse Power of One capabilities, ranging from extended discrete as well as
continuous input and output options, to remote monitoring, to servicing and support.
Cummins Power Generation generator set controls and accessories offer best-in-class reliability providing you peace of mind unmatched by others in the industry
Our key benefits and features include:
Generator set controls offering Interchangable,
Interoperable, Internet-able, and Servicing
capabilities:
> Interchangeable: Provides enhanced
serviceability and makes field upgrades to
paralleling as simple as a 15-minute job.
> Interoperable: Generator set, automatic
transfer switch and switchgear controls will
interface with each other and other equipment
using proprietary and standard communications
architecture.
> Internet-able: Controls are linkable to the
internet.
> Servicing: Generator set controls can be
connected to a PC-based service tool for
enhanced servicing.
Our premium generator set control PCC3300
supports diverse paralleling modes including:
> Island mode
> Utility single
> Utility multiple
> Power transfer control
> Masterless load demand (PCC3300 MLD only)
Diverse global certifications to meet or exceed
codes and standards including:
> NFPA110, ISO 8528-4 (1993)
> CE marking: Control system is suitable for use
on generator sets to be CE-marked.
> EN 50081-1,2 and EN 50082-1,2
> ISO 7637-2
> Mil Std 202C, Method 101 and ASTM B117
> UL 508 recognized or listed and suitable for use
on UL 2200 listed generator sets.
> CSA C282-M1999 compliance and CSA 22.2
No. 14 M91 industrial controls.
> PowerCommand control systems and
generator sets are designed and manufactured
in ISO 9001 certified facilities.
Proven global capability:
> PowerCommand control systems and generator
sets are installed in thousands of applications
globally.
PowerCommand Control 3300 with paralleling capability combines generator set monitoring, metering and control system functionality all in a fully integrated single control unit.
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PCC3100 to PC3.3 Upgrade KitThis kit provides customers with the parts needed to upgrade PCC3100-based generator sets to the latest PowerCommand Control 3.3 unit offering a host of benefits such as paralleling functionality and remote monitoring. ................................................................................................................................................ 6
PC3.3 to PC3.3 Masterless Load Demand Upgrade KitAn upgrade kit enabling the upgrade of PowerCommand 3.3 to the latest PC3.3 with Masterless Load Demand offering the capability for multiple paralleled generator sets to automatically start based upon load demand. .............................................................................................................................................. 15
AUX101/AUX102 Input and Output Expansion ModulesA discrete and continuous input/output extension module for use with PowerCommand1.X, 2.X, and 3.X control systems as well as PCC2100 and PCC1301 legacy controls. .............................................................................................................................................. 16
Human Machine Interface (HMI) 220/320 Remote UnitThe HMI220 and HMI320 Remote Units both offer the capability to remotely mount large screen or premium option Human Machine Interface unit up to 500 feet (152.4 meters) from a generator set. .............................................................................................................................................. 18
Human Machine Interface (HMI) 113 Unit An annunciator unit for PCCNet compatible devices provides visual and audible indication of up to twenty separate alarm or status conditions, based on discrete (relay) inputs or network inputs. .............................................................................................................................................. 20
Human Machine Interface (HMI) 114 Unit Our PCCNet enabled bargraph unit displays graphical information on generator electromechanical performance via connection to a supported PowerCommand control system. .............................................................................................................................................. 21
Dependable accessoriesCummins Power Generation offers accessories to further enhance the standard benefits of our factory configured generator sets with PowerCommand to provide robust performance in critical applications.
We engineer our genset control products with flexibility and ease-of-operation in mind, which results in a cost effective value package that offers industry-leading reliable performance.
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Human Machine Interface (HMI) 211 Remote UnitThe HMI211 Remote Unit offers the capability to remotely mount HMI211 up to 4000 feet (1219.2 meters) from a generator set. .............................................................................................................................................. 22
iWatch 100 Remote Monitoring UnitA remote monitoring unit provides monitoring capability for generator sets and transfer switches that are interconnected with Cummins Echelon LonWorks or Modbus networks (for up to eight devices comprised of four generator sets and four transfer switches). .............................................................................................................................................. 23
PowerCommand 500 Series Remote Monitoring UnitThis remote monitoring unit provides monitoring capability for generator sets and transfer switches that are interconnected with a Modbus network .............................................................................................................................................. 24
ModLon GatewayThe ModLon II Gateway provides an Echelon LonWorks to Modbus RTU or Modbus ASCII conversion via a RS232 serial connection. .............................................................................................................................................. 26
Isochronous Load Sharing Interface (ILSI) UnitThe ILSI module allows one or more PowerCommand control generator sets with paralleling capability to share loads on an isolated bus proportionally with generator sets using load sharing equipment from other manufacturers. .............................................................................................................................................. 27
Battery charger 2AThe 2A Battery charger is a fully automatic battery charging unit, which is designed with switched mode power electronics, to provide constant voltage/constant current charging capability. .............................................................................................................................................. 28
Battery charger 15AThe 15A Battery charger is a fully automatic battery charging unit, which is designed with switched mode power electronics, to provide constant voltage/constant current charging capability. .............................................................................................................................................. 29
InPower PC Service ToolA PC-based service and maintenance tool that is designed to optimize service and maintenance activities associated with Cummins PowerCommand products. .............................................................................................................................................. 30
InPow
er
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Description
The PowerCommand control system is a microprocessor-based generator monitoring, metering and control system designed to meet the demands of todays engine-driven generator sets. The integration of all control functions into a single control system provides enhanced reliability and performance compared to conventional generator control systems. The PowerCommand control systems have been designed and tested to withstand the harsh environment typical of generator set installations.
The PowerCommand 3.3 control is compatible with shunt or PMG excitation style alternator. It is suitable for use with reconnectable or non-reconnectable generators, and it can be configured for any frequency, voltage and power connection from 120-600 VAC line-to-line or 601-45,000 VAC with external suitable transformer.
PCC3100 to PC3.3Upgrade Kit
Features
320x240 pixel LED-backlit LCD display with bar-graph
Digital engine-speed governing, voltage regulation,
synchronizing and load sharing
AmpSentry alternator overcurrent protection
Analog and digital AC bus metering
Digital power transfer control for open, closed or soft
(ramping) load transfer
Digital frequency synchronization and voltage matching
Isochronous load share
Droop kW and kVAR control
Real-time clock for fault and event time stamping
User-programmable exerciser clock
Modbus RTU communication interface
Ability to configure the control through the HMI
Ability to expand I/Os using optional modules
12V and 24V DC battery operation
Suitable for gensets that are designed, manufactured,
tested and certified to relevant UL, CSA, NFPA, IEC
and CE standards
For specifications and additional information related to
PowerCommand 3.3, see S-1570
PCC3300
Human Interface Unit (HMI) 320
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Cummins Power Generations PCC3100 to PC3.3 upgrade kit is designed to provide customers with a range of benefits including paralleling, prime mover control, digital voltage regulation, remote communication and a LED backlight LCD.
To choose the correct upgrade kit and your respective generator set, please follow the instructions below carefully:
Instructions:
STEP 1: Determine the following information about the generator set to be upgraded:
1. Control type upgrading from (PCC3100 basic, PCC3100 paralleling, Detector) 2. Generator engine type (K50, K38, V28, etc.) 3. Alternator size (HC5, HC6, etc.) 4. Generator battery voltage (12V or 24V DC) 5. Generator networking interfaces (Modbus RTU, LonWorks, etc.)
STEP 2: Select parts from the appropriate section:
Section 1: PCC3100 paralleling control Section 2: PCC3100 basic control Section 3: Detector control
STEP 3: Select one or more of the optional accessory kits from Section 4
STEP 4: Select one or more of the additional PowerCommand generator set kits from Section 5
STEP 5: Select an appropriate current transfer kit from the tabulation documented dependent upon genset model and control system:
1. For PowerCommand control, please refer to Section 62. For Sentinal/Detector, please refer to Section 6A
Contact your local distributor to place an order or for further information.
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SECTION 1: Upgrade from PCC3100 paralleling control
Section 1 provides information regarding the availability of various kits depending on engine type and alternator size. Additional equipment may be required; see Sections 4 and 5 for details.
Upgrade kits include all required controls, harnesses, mounting hardware, labels and documentation necessary to upgrade a genset with a generator housing-mounted PCC3100 control to the PowerCommand 3.3 control system.
SECTION 2: Upgrade from PCC3100 basic control
Section 2 provides information regarding the availability of various kits depending on engine type and alternator size. Additional equipment may be required; see Sections 4 and 5 for details.
NOTE: Instead of the Mounting Rail Kit, the following parts may be ordered, if needed:
TABLE 3
Description Part Number Quantity
Terminal jumper 0332-2843-05 1
Terminal block 0332-3125-02 2
Terminal block 0332-3125-04 10
Terminal end plate 0332-3126-01 1
Terminal tag 0332-2842-21 1
Terminal tag 0332-2842-20 1
Paralleling Control Kit
A040H851
Description K19/HC6 V28/HC6 K38/HC6 K38/HC7 K50/HC6 K50/HC7 K50/HC8
Paralleling Control Kit
A040H852
* Requires 12V Relay Kit (A040B144)
TABLE 1
Description Engine / alternator type
12V B & C* L10/HC4 855/HC4 855/HC5 K19/HC5 V28/HC5
Description K19/HC6 V28/HC6 K38/HC6 K38/HC7 K50/HC6 K50/HC7 K50/HC8
Paralleling Control Kit
A040H852
* Requires 12V Relay Kit (A040B144)
TABLE 2
Description Engine / alternator type
12V B & C* L10/HC4 855/HC4 855/HC5 K19/HC5 V28/HC5
Paralleling Control Kit
A040H851
MountingRail Kit
0300-5171 0300-4765
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SECTION 3: Upgrade from Detector/Sentinal control
Section 3 provides information regarding the availability of various kits depending on engine type. Additional equipment may be required. See Sections 4 and 5 for details
TABLE 4
Description Engine / alternator type
12V B & C* L10/HC4 855/HC4 855/HC5 K19/HC5 V28/HC5
Paralleling control kit
A040H851 A040H851 A040H851 A040H851 A040H851 A040H852
Control box kit
A040N964 A040N964 A040N964 A040N964 A040N964 A040N964
Mounting rail kit
0300-5171 0300-4765 0300-4765 0300-4765 0300-4765 0300-4766
Customer connection box
0300-5011 0300-4611 0300-4611 0300-4612 0300-4612 0300-4613
Engine harness kit
4B, 0300-5004-016B, 0300-5004-026C, 0300-5004-03
0300-4622-01 0300-4622-02 0300-4622-02 0300-4622-03 0300-4622-06
Engine accessories kit
4B, 0300-5005 6B, 0300-5005 6C, 0300-5006
0300-4630 0300-4628 0300-4628 0300-4629 0300-4629
Current transformer kit
Select from Section 6A
Select from Section 6
Optional Select from Sections 4 and 5
* Requires 12V Relay Kit (A040B144) (TABLE 4 continues on next page)
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SECTION 3: Upgrade from Detector/Sentinal control (cont)
TABLE 4 continued
Description Engine / alternator type
V28/HC5 V28/HC6
Paralleling control kit A040H851 A040H852
Control box kit 0338-3200 0338-3202
Mounting rail kit 0300-4612 0300-4613
Customer connection box 0300-4622-04 0300-4622-05
Engine harness kit 0300-4631 0300-4631
Engine accessories kit Select from Section 6
Current transformer kit A040N964 A040N964
Optional Select from Sections 4 and 5
Description Engine / alternator type
K38/HC6 K38/HC7 K50/HC6 K50/HC6 K50/HC7 K50/HC8
Paralleling control kit A040H852 A040H852 A040H852 A040H852 A040H852 A040H852
Mounting rail kit 0338-3202 0338-3202 0338-3202 0338-3202 0338-3202 0338-3202
Customer connection box 0300-4613 0300-4614 0300-4613 0300-4613 0300-4614 0300-4614
Engine harness kit 0300-4622-07 0300-4622-07 0300-4622-08 0300-4622-08 0300-4622-08 0300-4622-08
Engine accessories kit 0300-4632 0300-4632 0300-4633 0300-4633 0300-4633 0300-4633
Current transformer kit Select from Section 6
Control box kit A040N964
Optional Select from Sections 4 and 5
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SECTION 4: Optional accessory kits
Depending upon the engine and the installation, the following optional kits may be required.
TABLE 5
Description Application Kit part number
12V relay kitRequired when applying the upgrade kit to a 12V genset
A040B144
RS485 Network Connection Kit
Required when connecting genset to remote Modbus RTU network
A040U145
Lonworks Connection Kit: FT-10
Required in addition to the Network Connection Kit A040U145 if connecting genset to an existing Lonworks FT-10 network
A040G225
See document 900-0529 for the FT-10 Installation Manual and a list of additional required equipment.
Lonworks Connection Kit: TP-78
Required in addition to the Network Connection Kit A040U145 if connecting genset to an existing Lonworks TP-78 network
A040G225
See document 900-0366 and C577 for the TP-78 Installation Manual and a list of additional required equipment (i.e. Lonworks router 300-4919-01).
HMI LCD Heater KitRequired for LCD operation below -20C
A026J556
Remote HMI kit Additional HMI for remote mounting A041J589
Aux101 kit I/O expansion module A030K633
Annunciator kit Annunciator kit without enclosure 0300-5929-01
Annunciator kit Annunciator kit with enclosure 0300-5929-02
SECTION 5: Additional PowerCommand genset accessory kits
Section 5 contains information about PowerCommand genset accessory kits that may be needed depending on the installation requirements. The following kits can be used on any PowerCommand genset with digital paralleling option. Select as needed to meet application needs.
TABLE 6
DescriptionKit number
24 VDCKit number
12 VDCInstruction Sheet
RTD sensor 0300-4627 NA C481
Thermistor Kit- 1 relay 0300-4929-01 NA C544
Thermistor Kit- 2 relays 0300-4929-02 NA C544
Run relay 0300-4621 0300-5013 C483
Common alarm relay 0300-4620 0300-5014 C484
Audible alarm 0300-4000 0300-3999 C357
Battery- PCCM 0416-1032-01 0416-1032-01 none
Battery- PCIL 0541-0861 0541-0861 C636
Description Engine Kit Number Instruction sheet
Exhaust gas sensor L10, 855, K19 0300-5210 (qty 1) G392
Exhaust gas sensor V28, K38, QST30, K50 0300-5210 (qty 2) G392
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SECTION 6: PowerCommand current transformer kits
TABLE 7
Model Volts (line-to-line) Kit numbers
DFAA 600 0300-4623-05
DFAA BR (0-480) 0300-4623-17
DFAB 600 0300-4623-06
DFAB BR (0-480) 0300-4623-19
DFAC 600 0300-4623-07
DFAC BR (0-480) 0300-4623-21
DFBF 600 0300-4623-08
DFBF BR (0-480) 0300-4623-23
DFCB 600 0300-4623-09
DFCB BR (0-480) 0300-4623-24
DFCC 600 0300-4623-10
DFCC BR (0-480) 0300-4623-27
DFEB 600 0300-4623-11
DFEB BR (0-480) 0300-4623-29
DFEC 600 0300-4623-13
DFEC BR (0-480) 0300-4623-31
DFFB/DFGA 600 0300-4623-15
DFEB/DFGA BR (0-480) 0300-4623-33
DFGB 600 0300-4623-18
DFGB BR (0-480) 0300-4623-34
DFGB (6 lead) 600 0300-4623-18
DFGB (6 lead) BR (0-480) 0300-4623-42
DFJA/DFHA 600 0300-4623-21
DFJA/DFHA BR (0-480) 0300-4623-38
DFJA/DFHA (6 lead) 600 0300-4623-22
DFJA/DFHA (6 lead) BR (0-480) 0300-4623-46
DFJB/DFHB 600 0300-4623-23
DFJB/DFHB BR (0-480) 0300-4623-39
DFJB/DFHB (6 lead) 600 0300-4623-23
(TABLE 7 continues on next page)
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SECTION 6: PowerCommand current transformer kits (cont)
TABLE 7 continued
Model Volts (line-to-line) Kit numbers
DFJB/DFHB (6 lead) BR (0-480) 0300-4623-47
DFJC/DFHC 600 0300-4623-25
DFJC/DFHC BR (0-480) 0300-4623-41
DFJC/DFHC (6 lead) 600 0300-4623-25
DFJC/DFHC (6 lead) BR (0-480) 0300-4623-49
DFJD (6 lead) 600 0300-4623-26
DFJD (6 lead) BR (0-480) 0300-4623-51
DFLB (6 lead) 600 0300-4623-29
DFLB (6 lead) BR (0-480) 0300-4623-52
DFLC (6 lead) 600 0300-4623-30
DFLC (6 lead) BR (0-480) 0300-4623-54
DFLD (6 lead) 380 0300-4623-54
DFLE (6 lead) 600 0300-4623-33
DFLE (6 lead) BR (0-480) 0300-4623-57
DFMB (6 lead) 600 0300-4623-33
DFMB (6 lead) BR (0-480) 0300-4623-57
DQAA 600 0300-4623-05
DQAA BR (0-480) 0300-4623-17
DQAB 600 0300-4623-07
DQAB BR (0-480) 0300-4623-21
DQBA 600 0300-4623-09
DQBA BR (0-480) 0300-4623-24
DQBB 600 0300-4623-10
DQBB BR (0-480) 0300-4623-27
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SECTION 6A: Sentinal/Detector current transformer kits
TABLE 8
Model Volts (line-to-line) Kit numbers
DGBB BR (0-480) and 1PH 0300-5012-01
DGBB 600 0300-5012-14
DGBC BR (0-480) and 1PH 0300-5012-02
DGBC 600 0300-5012-15
DGCA BR (0-480) and 1PH 0300-5012-03
DGCA 600 0300-5012-12
DGCB BR (0-480) and 1PH 0300-5012-04
DGCB 600 0300-5012-13
DGCC BR (0-480) and 1PH 0300-5012-05
DGCC 600 0300-5012-14
DGDA BR (0-480) and 1PH 0300-5012-06
DGDA 600 0300-5012-15
DGDB BR (0-480) and 1PH 0300-5012-07
DGDB 600 0300-5012-16
DGEA BR (0-480) and 1PH 0300-5012-08
DGEA 600 0300-5012-17
DGFA BR (0-480) and 1PH 0300-5012-09
DGFA 600 0300-5012-18
DGFB BR (0-480) and 1PH 0300-5012-10
DGFB 600 0300-5012-19
DGFC BR (0-480) and 1PH 0300-5012-11
DGFC 600 0300-5012-20
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Description
PowerCommand 3.3 with Masterless Load Demand (MLD) technology enables generator sets to start/stop automatically based on load demand.
Masterless Load Demand-capable generators are equipped with an additional s-CAN network connection that allows sharing of information amongst paralleled generator sets. MLD has been designed for hassle-free installation, commissioning and operation.
PC3.3 to PC3.3Masterless Load Demand (MLD) Upgrade Kit
Features
Reduced Fleet Operation Costs: Improves fuel efficiency of multi-gen systems
Reduced Onsite Support: Run-hour equalization feature lowers costs
Multi-gen System Reliability: No single point of failure; self-recovering capability
System Monitoring: View information about the entire system from any one display.
Easy Setup/Commissioning: Change MLD system settings from any one display and broadcast to all generator sets
Hassle-Free Installation: No additional equipment needed
Supports Large Fleet Operation: Up to 16 generator sets
Predictive Load Input: Bring additional system capacity online before starting big loads
Single Point Remote Start: Reduces wiring required for short term installations
Fast Response Time: Via s-CAN communication network
PowerCommand 3.3 MLD Application
PowerCommand 3.3 MLD
Transfer Switch
PTC Mode
(Service Tool)Inpower
Othergensets
MLD mode
Load sharing
e-CAN
BargraphOption I/O Expansion
Option
RemoteMonitoring
OptionPCCNet
Alternator
CAN
Engine
PCCNet
Modbus
HMI 320*
PCCNet
CAN#
Ordering Information
Part Number Description
A045G121 PC3.3 with MLD Service Kit
Contact your local distributor to place an order or for further information.
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Description
The PowerCommand AUX101 Input/Output module and AUX102 Input/Output expansion module provide up to sixteen (16) relay output and up to twelve (12) Discrete/Analog inputs for auxiliary control and monitoring of the power system.
Analog / Discrete inputs can be used for system fault expansion and/or genset metering.
Relay outputs can be used for controlling equipment such as motors, louvers, lamps, fans and pumps. The relays may be configured individually from the genset control operator interface or using InPower Software.
The AUX101 and AUX102 modules are compatible with genset controls supporting a PCCNet Network and require a twisted pair connection. This includes the PCC1301 control.
AUX101Contains eight (8) Form-C relay output sets and eight (8) discrete/analog inputs.
AUX102Easily connects to the AUX101 to provide an additional eight (8) Form-C relay outputs and (4) additional discrete inputs.
AUX 101/AUX 102Input and Output Expansion Modules
Features
Up to sixteen (16) configurable Form-C relays
provide easy control of system equipment such as
lamps, louvers, motors and pumps. LED status of
each relay.
Up to twelve (12) configurable discrete inputs for
monitoring equipment status and faults. Equipment
status and faults will be annunciated.
Up to eight (8) Analog inputs. Analog inputs can be
assigned one of seven preprogrammed functions:
> Oil temperature
> Exhaust temperature
> Fuel level
> Ambient temperature
> Alternator RTD
> Speed bias
> Voltage bias
Two 5 VDC voltage sources for use with active
senders.
Four programmable current sources for use with
resistive senders.
Two status LEDs:
> DS1(green) indicates the AUX101 is connected to
the network and operating normally.
> DS2(red) indicates the AUX101 has lost its
connection or is not connected to the network
Device Number Indicator. Seven segment LED used
to uniquely define more than one AUX101 on the
same network
May be connected at any point in the PCCNet
network.
Plug-and-Play networking No binding required!
Pluggable terminal blocks allow easy one-time
wiring.
Less wiring makes installation and system upgrades
quick and easy.
PowerCommand Controls are supported by a
worldwide network of independent distributors who
provide parts, service, and warranty support.
UL listed and labeled; CSA certified; CE compliant.
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Dimensions
Aux 101X / Length: 5.90in / 150mmY / Width: 5.30in / 135mmZ / Height (Depth): 0.51in / 13mm
Ordering Information
Part Number Description
0541-1291 AUX101 Digital Input / Output Module Base PCC1301
0541-0772 AUX102 Digital Input / Output Module Expansion
Aux 102X / Length: 3.94in / 100mmY / Width: 2.95in / 75mmZ / Height (Depth): 0.51in / 13mm
Contact your local distributor to place an order or for further information.
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Description
Cummins Power Generation is proud to present its Human Machine Interface 220 and Human Machine Interface 320 Remote Display Option Kits.
The HMI 220 and HMI 320 Remote Display Panels are our robust multi-line display units, which can be used to monitor and display dynamic generator set performance information, as well as perform basic generator set control and configuration on a medium or large size display respectively. The HMI220 and HMI320 units both use the PCCNet networking protocol to gather and display information either from a PCC1302, PCC2300 or a PCC3300 control.
Human Machine Interface(HMI) 220/320 Remote Unit
Features
HMI220
Medium size display unit
LED indicating lamps: Genset running, remote
start, not in auto, shutdown, warning, auto,
manual and stop
128 by 128 pixels graphic LED backlight LCD
Two tactile feel membrane switches for LCD user
defined operation.
Seven tactile feel membrane switches dedicated
screen navigation buttons for up, down, left, right,
ok, home and cancel.
Six tactile feel membrane switches dedicated to
control auto, stop, manual, manual start, fault
reset and lamp test/panel lamps.
Two tactile feel membrane switches dedicated to
control of circuit breaker (where applicable).
Allows for complete genset control setup.
HMI 220
DimensionsX / Length: 9.10in / 232mmY/ Width: 11.70in / 298mmZ / Height (Depth): 1.50in / 38mm
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Ordering InformationPart Number Description
A041J582 HMI 220 Remote Unit
A041J589 HMI 320 Remote Unit
DimensionsX / Length: 9.10in / 232mmY/ Width: 11.70in / 298mmZ / Height (Depth): 1.50in / 38mm
HMI 320
Features
HMI320
As HMI220 and including:
Large size display unit featuring 320 by 240 pixels
graphic LED backlight LCD
Two more (providing in total four) tactile feel
membrane switches for LCD user defined
operation
Contact your local distributor to place an order or for further information.
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Description
The Universal Annunciator Module provides visual and audible indication of up to 20 separate alarm or status conditions, based on discrete (relay) inputs or network inputs. Each LED can be controlled by either a discrete wire input or by a signal on the PCCnet network sent from an external device, such as a PCC 1301, 1302, 2300, 3300 controls. In addition to the LEDs, the annunciator can control four custom relays based on signals received over the PCCnet. When one of the annunciators discrete inputs is activated, the annunciator will broadcast that information over the network. By taking advantage of the network, discrete inputs and custom relays, the annunciator can be used as expanded I/O for PCC 1301, 1302, 2300, 3300 controls.
This unit can be easily installed in a suitable location in order to provide prompt at-a-glance notification of an alarm or warning condition to nearby personnel.
Remote annunciator panels comply with NFPA 110 (Emergency and Standby Power Systems). The annunciator module can also be used for monitoring of transfer switch or other equipment status.
Human Machine Interface(HMI) 113 Unit
Features
Visual and audible warnings of up to 20 separate
alarm or status conditions.
LEDs can be controlled either via PCCnet or
discrete input.
Status of discrete inputs are broadcast on network.
Four custom relays can be controlled over the
PCCnet network.
Configurable LED color (red, yellow, or green) and
selectable horn operation allows maximum flexibility.
Standard NFPA 110 label, field configurable for other
alarm status and conditions.
Each audible alarm is annunciated, regardless of the
number of existing alarm conditions displayed.
Sealed membrane panel design provides
environmental protection for internal components
and is easy to clean.
Configurable for negative (ground) input or positive
input.
Integral DC Voltage Sensing.
Flush or surface mount provisions.
UL listed and labeled; CSA certified; CE marked.
DimensionsX / Length: 6.25in / 159mmY / Width: 5.25in / 133mmZ / Height (Depth): 3.00in / 76mm
Ordering InformationPart Number Description
0300-5929-01 Panel Mount
0300-5929-02 Panel with Enclosure
Contact your local distributor to place an order or for further information.
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21power.cummins.com
Description
The Human Machine Interface 114 is a bar graph panel utilizing light emitting diodes, which can be used to monitor and display dynamic generator set performance information of AC voltage, three phase current, output power, power factor, and AC frequency as a percentage of maximum value. The HMI 114 bar graph uses the PCCNet networking protocol to gather and display this information via usage with any of these generator set controls PCC1302, PCC2300, and PCC3300.
Upon ordering please also contact your distributor to purchase a shielded twisted pair cable for HMI114 cut to length.
Human Machine Interface(HMI) 114 Unit
Features
Simple installation and operation via PCCNet with
PCC1302, PCC2300 and PCC3300.
AC Volts, 3 Phase Current, Power, PF, Frequency
all displayed using green, yellow, and red LEDs.
Landscape and portrait options available each
with or without a Power Factor bar.
DimensionsX / Length: 3.46in / 88mmY / Width: 8.43in / 214mmZ / Height (Depth): 0.98in / 25mm
Ordering InformationPart Number Description
A029T102 HMI 114 Bargraph Portrait 9-Bar(With PF)
Contact your local distributor to place an order or for further information.
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22 power.cummins.com
Description
The Human Machine Interface 211 Remote Panel is our robust multi-line display unit, which can be used to monitor and display dynamic generator set performance information as well as perform basic generator set control and configuration. The HMI 211 Remote Unit uses the PCCNet networking protocol to gather and display information and is suitable for usage with PCC1302.
Human Machine Interface(HMI) 211 Remote Unit
Features
Simple installation and operation via PCCNet
with PCC1302 , which provides the capability
to mount the unit up to 4000 feet (1219 meters)
from the generator set (with sufficient extra power
supply for distances exceeding 500 feet or 152
meters).
Information concerning AC Volts, Current, Power,
PF, Frequency, and Engine Information are all
accessible via the intuitive menu system.
HMI211 features a simple tactile design for
robustness and ease-of-use.
LEDs include: Not in Auto, Shutdown, Warning,
Remote Start, Auto, Manual Run.
Buttons include: Four multi-function buttons,
Back and Stop.
DimensionsX / Length: 4.38in / 112mmY / Width: 5.55in / 142mmZ / Height (Depth): 1.50in / 35mm
Ordering InformationPart Number Description
0541-1394 HMI 211 Remote Unit
Contact your local distributor to place an order or for further information.
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23power.cummins.com
Description
The PowerCommand iWatch 100 system provides convenient means for remotely monitoring generator sets and transfer switches that are interconnected with a Cummins Echelon LonWorks network using Microsoft Internet Explorer 6.0 or higher browser operating on a remote personal computer (PC).
The use of a browser rather than dedicated software for remote monitoring eliminates the need for dedicated monitoring software on the monitoring PC, and allows any authorized user on the customers network to monitor the equipment. Many users can monitor the generator or transfer equipment simultaneously. Access to the monitored site and the PowerCommand iWatch 100 can be password protected for different levels of users. These passwords are user defined.
PowerCommand iWatch 100 users can monitor generator set data including engine data, alternator data, and control system status. They can start or stop the generator set. The user can also monitor connected transfer switches for status (source availability, source data, and source connected) as well as load level (when the transfer switch is provided with that feature).
iWatch 100 Remote Monitoring Unit
Features
Easy access to generator set and transfer switch data: Allows access to information over any personal computer without the problems associated with loading software and keeping it up to date.
Easy to use and understand graphical interface: Data is presented to user in a pictorial format that is easy to understand. The graphical displays provide comprehensive data without complexity.
Sends emails on alarm conditions: Allows generator set and transfer switches to send email messages on alarm conditions using an SMTP server.Note: SMS paging of the alarms can only be accomplished through an SMTP email server that supports email to SMS paging. Most providers carry this feature. Please check with your pager service provider to verify support of this feature.
Configurable for user access codes: Allows for configurable user names and passwords.
Local data logging: The PowerCommand iWatch 100 system can be configured for data-logging parameters on the network. Data stored may be accessed via either local or remote PCs.
Certifications: UL listed, CE, and FCC compliant. Warranty and service: Backed by the standard
PowerCommand network and accessory/parts warranty and worldwide distributor service network.
Ordering InformationPart Number Description
0541-1302-01 PowerCommand iWatch 100 with Modem
0541-1302-02 PowerCommand iWatch 100 without Modem
DimensionsX / Length: 3.52in / 89.4mmY/ Width: 5.51in / 140mmZ / Height (Depth): 2.60in / 80.1mm
Contact your local distributor to place an order or for further information.
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Description
The PowerCommand 500 series provides a convenient means of remotely monitoring generator sets, transfer switches, sensors and output controls. Users can access the remote monitoring device from any PC or Mac computer using a Microsoft Silverlight-enabled web browser; no additional software is required. Multiple users can monitor the power system equipment simultaneously.
PowerCommand 500 series users can monitor generator set data, such as annunciator, alternator and engine data, as well as transfer switch data, such as source, load and switch connection status. Expandable I/O modules can provide additional monitoring and controlling capabilities.
PowerCommand 500 Series Remote Monitoring System
Features
Communication: PowerCommand 500/550 communicates to Cummins Power Generation controls (generator sets, transfer switches and expandable I/O modules) via Modbus. Legacy controls will require a LonWorks to Modbus converter (Modlon II Gateway).
Monitoring and Control: PowerCommand 550 monitors up to twelve devices and PowerCommand 500 monitors up to two devices in any combination. User can remotely start and stop and remotely reset and acknowledge warning type faults on generator sets and transfer switches. User can also remotely activate and deactivate output controls.
Notification: When an event becomes active, the user can receive notifications via SMTP (email), SMS (text) and SNMP traps.
User Interface: PowerCommand 500/550 employs a straightforward, icon-based graphical interface for monitoring data and controlling devices.
Security: PowerCommand 500/550 has enhanced security with 128-bit Secure Sockets Layer (SSL) encryption. The system is also username and password protected. Users are assigned one of three access levelsadministrator, operator, read only providing various operation and functionality at each access level.
Dimensions
X / Length: 2.05in / 179mmY/ Width: 5.16in / 134.2mmZ / Height (Depth): 2.249in / 57.12mm
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25power.cummins.com
Ordering Information
Part Number Description
A040K848 PowerCommand 550 LAN
A040K850 PowerCommand 550 GSM
A040K853 PowerCommand 550 CDMA
A040X126 PowerCommand 500 LAN
A040X127 PowerCommand 500 GSM
A040X129 PowerCommand 500 CDMA
Applicable Accessories
Part Number Description
0541-1291 PowerCommand Input/Output AUX 101 Module
0541-0772 PowerCommand Input/Output AUX 102 Expansion Module
0541-1149 PowerCommand ModLon II Gateway LonWorks to Modbus Converter
0541-0770 Network Genset Communications Module (NCM) for PCC 2100
0541-0813 Network Genset Communications Module (GCM) for PCC 3100
0541-0809 Network Genset Communications Module (NCM) for PCC 3200/3201
0541-0810 Controls Communications Module, generator set (CCM-G)
0541-0811 Controls Communications Module, transfer switch (CCM-T)
0541-0812 Network Communications Module (NCM) for OTPC/BTPC, 1000 A
A035C381 Antenna Extension Cable (12)
A040T087 ModLon Connection Cable
Contact your local distributor to place an order or for further information.
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26 power.cummins.com
Description
The PowerCommand ModLon II Gateway is used to interface PowerCommand networks to devices and systems that communicate in Modbus communication protocol.
The ModLon II Gateway provides a Echelon LonWorks to Modbus RTU or Modbus ASCII conversion via a RS232 serial connection. The Gateway supplies predefined registers for PowerCommand network components. Selection of the gateway configuration is done by setting the dipswitches on the device.
ModLon Gateway
Features
Converts Echelon LonWorks data streams to register maps that can be read by equipment communicating in Modbus RTU and Modbus ASCII format.
FTT-10 transceiver Modbus port EIA-232 configuration. Capable of displaying data from PowerCommand
generator set controls, transfer controls, CCM and DIM modules.
Service button, reset button and LED indicators. Configured to PowerCommand networks using
Echelon LonMaker for Windows. Operates on 9 - 32 VDC. CE and UL listed and labeled. Warranty: PowerCommand controls are
supported by a worldwide network of independent distributors who provide parts, service and warranty support.
DimensionsX / Length: 3.75in / 95.25mmY/ Width: 2.00in / 50.8mmZ / Height (Depth): 1.65in / 41.9mm
Ordering InformationPart Number Description
0541-1149 ModLon II Gateway, CD, instructions, cable
0338-5275 iWatch Wireless to ModLon II harness
Contact your local distributor to place an order or for further information.
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27power.cummins.com
Description
The purpose of the Isochronous Load Share Interface module is to provide a means for one or more PowerCommand
Control (PCC) generator sets with paralleling capability to share loads on an isolated bus proportionally with generator
sets using load sharing equipment from different manufacturers.
The ILSI module is optimized for use with Woodward (WW) 2301 series load sharing controls, Barber-Colman (BC)
digital and analog load sharing controls and Governors America (GA) digital and analog systems. It can also be
adjusted for use with other manufacturers products, if their load sharing signals are proportional analog voltage
signals up to approximately 5Vdc measured on the load share lines.
ILSI is suitable for usage with PC3.3 and PCC3100.
Isochronous Load Sharing Interface (ILSI) Kit
Features
Offers third party paralleling capability.
One ILSI module sufficient for multiple
PCC generator sets.
DimensionsX / Length: 5.90in / 150mmY/ Width: 5.30in / 135mmZ / Height (Depth): 1.40in / 35.6mm
Ordering Information
Part Number Description
0300-5456 ILSI Module
Contact your local distributor to place an order or for further information.
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28 power.cummins.com
Description
Cummins Power Generation fully automatic battery chargers - using switched mode power electronics - are constant voltage/constant current chargers incorporating a 4-stage charging algorithm. Designed for use in applications where battery life and reliability is important; these chargers are ideal for maintaining the battery bank in transfer switch installations. To achieve optimum battery life, a 4-stage charging cycle is implemented. The four charging stages are trickle, bulk, absorption and float. The trickle stage safely charges overly discharged batteries. It protects a damaged or shorted battery from excessive current. During bulk charge a constant current is applied to quickly restore the maximum battery charge level in the shortest amount of time.
Battery Charger 2A
Features
Protection: All models include a 5 amp DC
output breaker. A replaceable 5 amp AC fuse is
provided for input lead protection.
Easy installation: Single pluggable connector.
User display - Output voltage and current,
fault information and configuration options are
indicated on the alphanumeric display.
Monitoring: An LED indicates the condition of
the charger. Green indicates normal charging
operation and red indicates a fault condition.
Faults: The charger senses and annunciates
the following fault conditions: input overvoltage,
input undervoltage, AC power loss, battery
overvoltage, battery undervoltage, charger
circuitry overtemperature, unrecoverable battery
and overload/overcurrent.
Output relay: Output contacts are closed
in a fault condition. 250 VAC/30 VDC 2 amp
contacts. RFI/EMI and voltage surge
resistant.
DimensionsX / Length: 9.14in / 232.2mmY/ Width: 4.96in / 126mmZ / Height (Depth): 2.94in / 74.68mm
Ordering InformationInput volts Accessory kit part number
120 0300-6026-09
208 0300-6026-10
240 0300-6026-11
380 0300-6026-13
416 0300-6026-14
480 0300-6026-15
600 0300-6026-16
Contact your local distributor to place an order or for further information.
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Description
Cummins Power Generation fully automatic battery chargers - using switched mode power electronics - are constant voltage/constant current chargers incorporating a 4-stage charging algorithm. Designed for use in applications where battery life and reliability are important; these chargers, complete with built-in equalize charge capability, are ideal for stationary or portable starting battery charging service. To achieve optimum battery life, a 4-stage charging cycle is implemented. The four charging stages are trickle, bulk, absorption and float. The trickle stage safely charges overly discharged batteries. It protects a damaged or shorted battery from excessive current. During bulk charge a constant current is applied to quickly restore the maximum battery charge level in the shortest amount of time.
Battery Charger 15A
Features
Protection: All models include a 20 amp DC output breaker. Re-settable breakers are used for input voltages 240 VAC and lower. For over 240 VAC branch circuit rated fuses are used.
Easy installation: Clearly marked terminal blocks and panel knockouts provide convenient connections of input and output leads.
User display: Output voltage and current, fault information and configuration options are indicated on the alphanumeric display.
Monitoring: An LED indicates the condition of the charger. Green indicates normal charging operation, amber indicates equalizing and red indicates a fault condition.
Adjustable float voltage: Float voltage can be set through the alpha-numeric display for optimum battery performance and life.
Temperature compensation: An optional external sensor is available for temperature compensated battery charging.
Faults: The charger senses and annunciates the following fault conditions: Input overvoltage, input undervoltage, AC power loss, battery overvoltage, battery undervoltage, charger circuitry over temperature, battery over temperature, unrecoverable battery and overload/overcurrent. Includes 30 volt/2 amp isolated contact for common alarm.
Parallel redundant operation: Chargers can be operated in parallel for redundant reliability or additional charging capacity.
Vibration resistant design: Complies with UL 991 vibration resistance requirements.
UL 1236 (BBHH) Listing: For use with lead acid batteries in generator set installations. Also suitable for use with NiCad, gel and AGM batteries.
Ordering InformationInput volts Genset kit part
numberATS kit part number
120/208/240 0300-5878-01 0300-5878-13
277 0300-5878-02 0300-5878-14
380 0300-5878-03 0300-5878-15
416 0300-5878-04 0300-5878-16
480 0300-5878-05 0300-5878-17
600 0300-5878-06 0300-5878-18
Temperature sensor kit
0541-0918 0541-0918
DimensionsX / Length: 9.75in / 248mmY/ Width: 5.56in / 141mmZ / Height (Depth): 6.14in / 156mm
Contact your local distributor to place an order or for further information.
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Description
InPower is a PC-based service and maintenance tool that is designed to optimize service and maintenance activities associated with Cummins PowerCommand products.
InPower uses the widely understood and powerful Windows Explorer format to provide easy access to the softwares many functions. The software also has function key access to commonly used commands such as connect/disconnect, save, strip chart and monitor functions, and exit commands.
Because of the comprehensive access it provides, Cummins recommends that users attend a training class to familiarize themselves with control and operation of the tool and how it can impact the operation of their equipment. Inappropriate set up and adjustments can result in misoperation of the equipment it connects to. For users that are in need of a simple monitoring tool only without the service access of InPower, Cummins recommends use of Cummins Power Generation iWatch or PowerCommand 500 series products.
InPower PC Service Tool
Features
InPower provides the following functions for monitored equipment: Direct connection capability from a personal
computer to PowerCommand genset controls, transfer controls and system controls; including PowerCommand 1300 series, 2100, 3100, 3200 series genset controls; OTPC and BTPC transfer switch controls; and PowerCommand System Controls, including MCM3320 and SYNC1320.
Connection to generator set or transfer switch controls via modem or to multiple controls via PowerCommand (LonWorks) Network.
Allows the monitored equipment to send alarm information to a connected computer.
Configurable for units of measurement and level of user access (read only, read/change values, administrator).
Adjustment of nearly every adjustment parameter within the connected control system, including parameters such as voltage and frequency levels, gains, protection set-points and other values.
Convenient programming of configurable inputs in the controllers.
Viewing of equipment history, fault codes and data associated with fault codes.
Generates reports of monitored data. Plot critical parameters in a strip-chart format and
export data to 3rd party software tools, such as Windows Office Products, for manipulation and viewing.
Simulate fault conditions in genset controls in compliance to NFPA 110 requirements to demonstrate functionality of the controller and monitoring equipment in a facility.
Ordering Information
Part Number Description
0998-0077-01 InPower LITE (new user)
0998-0077-02 InPower PRO (current user)
0998-0077-04 InPower MASTER PRO (new user)
Strip Chart
Contact your local distributor to place an order or for further information.
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Distribution and support that spans the globe
Approximately 600 Branch Locations in More Than 190 Countries and Territories
In almost every corner of the world, an expert
Cummins distributor is the first line of support
for application, commissioning, troubleshooting,
preventive maintenance contracts and aftermarket
service requirements for every aspect of the power
system. With sales staff and service technicians
numbering in the thousands, and local parts
inventories, Cummins distributors provide complete
power system accountability to customers all around
the world. Plant operators and specifying engineers
need only one point of contact for the entire power
system, saving time and simplifying complicated
integration and service scenarios. They know they
can depend on Cummins Power Generation for
mission-critical power on demand.
Dependable Performance and Expert Consultation
Regardless of the specific application, Cummins
Power Generation provides the consulting expertise
and integrated power systems that deliver fail-safe
performance under any circumstance. With robust
diesel and gas generator sets, paralleling systems,
transfer switches and advanced remote monitoring
capabilities, our integrated systems offer the highest
degree of design and performance control in the
industry. Our professional power system engineers
and technical support personnel have a proven track
record of successful system integrations worldwide.
And, when it comes to being on the front lines of
power system implementation, Cummins seasoned
experts provide true turn-key services from design
assistance to commissioning and installation through
to providing aftermarket support throughout the
lifetime of the power system.
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Asia Pacific10 Toh Guan Road #07-01Singapore 608838
Phone 65 6417 2388Fax 65 6417 2399
BrazilRua Jati, 310, CumbicaGuarulhos, SP 07180-900Brazil
Phone 55 11 2186 4195Fax 55 11 2186 4729
ChinaNo. 2 Rongchang East Street Beijing Economic and Technological Development Area Beijing 100176 P.R. China
Phone 86 10 5902 3000 Fax 86 10 5902 3199
Europe, CIS, Middle East and AfricaManston Park Columbus Ave.Manston Ramsgate, Kent CT 12 5BF United Kingdom
Phone 44 1843 255000Fax 44 1843 255902
India35A/1/2, ErandaqanaPune 411 038India
Phone 91 020 6602 7525Fax 91 020 6602 8090
Latin America3350 Southwest 148th Ave.Suite 205, Miramar, FL 33027USA
Phone 954 431 5511Fax 954 433 5797
MexicoEje 122 No. 200 Zona IndustrialSan Luis Potos, S.L.P. 78395Mexico
Phone 52 444 870 6700Fax 52 444 824 0082
North America1400 73rd Ave. NEMinneapolis, MN 55432 USA
Phone 763 574 5000USA Toll-free 877 769 7669Fax 763 574 5298
2013 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. Our energy working for you. and Power Suite are trademarks of Cummins Power Generation. Other company, product, or service names may be trademarks or service marks of others. Specifications subject to change without notice. APSB- 5795- EN
For more information contact your local Cummins distributor. To find the one nearest you visit power.cummins.com
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