Release date: 01.01.2017 Version: 1.9 Page 1 of 62

Approval list mechanics

for all plants of the Volkswagen Group

manufacturing

engines, gear units, chassis and castings

"technology-specific part"

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Revision history

Version Date: Type of revision Page

1.9 01.01.2017 - Revision of approval list release 1.8 - Supplement to Chapter Note (Solid state switches) Chapter added: 3.5 - Sensors 3.5.1 - Position sensing for pneumatic actuators 3.5.1.1 - Solid state switches 3.5.1.2 - Mounting elements for solid state switches 3.5.1.2.1 - Direct mounting style 3.5.1.2.2 - Mounting with mounting bracket 3.5.1.2.3 - Positioning elements for solid state switches

8

50 50 50 50 50 51 52

1.8 01.01.2006 First edition all

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Table of content

Revision history ..................................................................................................................... 2

1 Contact person ............................................................................................................. 6

2 Note ............................................................................................................................... 8

3 Overview - Component release list ............................................................................. 9

3.1 Energy Conversion .................................................................................................... 9

3.1.1 Pneumatic cylinder ..................................................................................................... 9

3.1.1.1 Double-acting base cylinder - Ø 32 to 200 mm - DIN ISO 15552 ............................. 9-11

3.1.1.1.1 Attaching parts for base cylinder - DIN ISO 15552 ................................................ 11-12

3.1.1.2 Double-acting small cylinder - Ø 10 to 25 mm - ISO 6432 ........................................ 13

3.1.1.2.1 Attaching parts for small cylinder - ISO 6432 ......................................................... 13-14

3.1.1.3 Short-stroke cylinder - Ø 20 to 63 mm - DIN ISO 21287 .......................................... 14

3.1.1.3.1 Double-acting, piston rod with internal thread ........................................................ 14-15

3.1.1.4 Cylinder for design-related exceptions ..................................................................... 15

3.1.1.4.1 Piston rod-free, with standard guide ...................................................................... 15-16

3.1.1.4.2 Piston rod-free, with sliding guide .......................................................................... 17

3.1.1.4.3 Piston rod-free, with cross-rolling guide ................................................................. 18

3.1.2 Swivel motors ............................................................................................................ 19

3.1.2.1 Pivot drive with rack and pinion design .................................................................... 19

3.1.2.2 Pivot drive with rack and pinion design, double piston ............................................. 19

3.1.2.3 Pivot drive rotor with angle adjustment unit .............................................................. 20

3.2 Energy control and regulation ................................................................................... 20

3.2.1 Directional valves and accessories ............................................................................ 20

3.2.1.1 3-port 2-position valve ............................................................................................. 20

3.2.1.1.1 Electromagnetically actuated ................................................................................. 20

3.2.1.1.2 Pneumatically actuated ......................................................................................... 21

3.2.1.1.3 Manually actuated ................................................................................................. 21

3.2.1.2 5-port 2-position and 5-port 3-position directional valves ISO 5599-1 - Size 1 ......... 22

3.2.1.3 5-port 2-position and 5-port 3-position directional valves ISO 5599-1 - Size 3 ......... 23

3.2.1.4 5-port 2-position and 5-port 3-position directional valves - ISO 15407-1 .................. 24

3.2.1.5 Manifold with Profibus DP, Profinet .......................................................................... 25

3.2.1.5.1 VQM 2000 Manifold series with on-off valve for auxiliary pilot air ........................... 26

3.2.1.5.2 VQM 2000 Manifold series without on-off valve for auxiliary pilot air ...................... 27

3.2.2 Check valves ............................................................................................................. 28

3.2.2.1 Check valves ........................................................................................................... 28

3.2.2.2 Unlockable check valves with manual exhaust ........................................................ 28-29

3.2.2.3 Double check valves ................................................................................................ 30

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3.2.2.4 Two-pressure valves ................................................................................................ 30

3.2.2.5 Quick exhaust valve ................................................................................................. 30-31

3.2.3 Flow regulators .......................................................................................................... 32

3.2.3.1 Exhaust throttle check valve, manually adjustable ................................................... 32

3.2.3.2 Inflow throttle check valve, manually adjustable ....................................................... 33

3.2.3.3 Exhaust throttle with silencer, manually adjustable .................................................. 33

3.2.4 Air saving valve .......................................................................................................... 34

3.2.4.1 Air saving valve, horizontal power stroke or vertical power stroke facing upward with a ratio of ≤ 50% of weight force of load to cylinder power .......... 35

3.2.4.2 Air saving valve, vertical power stroke facing upward with a ratio of > 50% of weight force of load to cylinder power ................................. 36

3.3 Tubes and plug connection ....................................................................................... 37

3.3.1 Flexible tube (semi-rigid plastic tubes) for air and water ............................................. 37-38

3.3.1.1 Push in fittings Ø 4, 6, 8, 10, 12, 16 mm ................................................................. 39

3.3.2 Filter and filter regulators ........................................................................................... 40

3.3.3 Pressure regulators .................................................................................................... 41

3.3.3.1 Manually adjustable ................................................................................................. 41

3.3.4 Service units consisting of single components ........................................................... 42

3.3.4.1 Standard service unit ............................................................................................... 42

3.3.4.2 Service unit with electric valve and connection for sealing air .................................. 43

3.3.4.3 Service unit with pneumatic valve and connection for sealing air ............................. 44

3.3.4.4 Accessories for service units ................................................................................... 45-46

3.3.5 Silencer ...................................................................................................................... 47

3.4 Additional devices ...................................................................................................... 48

3.4.1 Pressure gauges ........................................................................................................ 48

3.4.2 Mechanical pressure switch for service unit ............................................................... 48

3.4.3 Booster regulator ....................................................................................................... 49

3.4.4 Afterblow unit ............................................................................................................. 49

3.5 Sensors ....................................................................................................................... 50

3.5.1 Position sensing for pneumatic actuators ................................................................... 50

3.5.1.1 Solid state switches ................................................................................................. 50

3.5.1.2 Mounting elements for solid state switches .............................................................. 50

3.5.1.2.1 Direct mounting style ............................................................................................. 50

3.5.1.2.2 Mounting with mounting bracket ............................................................................ 51

3.5.1.2.3 Positioning elements for solid state switches ......................................................... 52

4 Data sheets ................................................................................................................... 53

4.1 Service units consisting of single components ....................................................... 53

4.1.1 Standard service unit - G 1/4 - AC20-LBU049 ............................................................ 53

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4.1.2 Standard service unit - G 1/2 - AC40-LBU039 ............................................................ 54

4.1.3 Standard service unit - G 1 - AC60-LBU052 ............................................................... 55

4.1.4 Service unit with electric valve and connection for sealing air G 1/4 - AC20-LBU047 ............................................................................................... 56

4.1.5 Service unit with electric valve and connection for sealing air G 1/2 - AC40-LBU037 ............................................................................................... 57

4.1.6 Service unit with electric valve and connection for sealing air G 1 - AC60-LBU050 .................................................................................................. 58

4.1.7 Service unit with pneumatic valve and connection for sealing air G 1/4 - AC20-LBU048 ................................................................................................ 59

4.1.8 Service unit with pneumatic valve and connection for sealing air G 1/2 - AC40-LBU038 ................................................................................................ 60

4.1.9 Service unit with pneumatic valve and connection for sealing air G 1 - AC60-LBU051 ................................................................................................... 61

4.2 Afterblow unit - EVS7-6-FG-S-3ZRMO-CEK00058 .................................................... 62

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1 Contact person

General Corporate Services

Sven Barner SMC Pneumatik GmbH

Global Key Account Manager Volkswagen Group Boschring 13-15

Phone: +49 (0) 162-2999768 D-63329 Egelsbach

E-Mail: barner.sven@smc.de Phone: +49 (0) 6103-402-0

Fax: +49 (0) 6103-402-139

Ralf Roske SMC Pneumatik GmbH

National Key Account Manager Volkswagen Technical office Wolfsburg

Phone: +49 (0) 162-2999760 Berliner Ring 2

E-Mail: roske.ralf@smc.de D-38440 Wolfsburg

Phone: +49 (0) 5361-89354839

General Pneumatic Corporate Services

Edward Kubasa SMC Pneumatik GmbH

Technical Sales Support Technical office Wolfsburg

Phone: +49 (0) 162-2999859 Berliner Ring 2

E-Mail: kubasa.edward@smc.de D-38440 Wolfsburg

Phone: +49 (0) 5361-89354839

Volkswagen Werk: Wolfsburg, Braunschweig, Salzgitter, Kassel, Hannover Gießerei

Thomas Maneke SMC Pneumatik GmbH

Key Account Manager Volkswagen Technical office Wolfsburg

Phone: +49 (0) 162-2999789 Berliner Ring 2

E-Mail: maneke.thomas@smc.de D-38440 Wolfsburg

Phone: +49 (0) 5361-89354839

Andreas Dinse SMC Pneumatik GmbH

Key Account Manager Volkswagen Technical office Wolfsburg

Phone: +49 (0) 162-2999937 Berliner Ring 2

E-Mail: dinse.andreas@smc.de D-38440 Wolfsburg

Phone: +49 (0) 5361-89354839

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Audi Plant: Ingolstadt

Ludwig Heigl SMC Pneumatik GmbH

Key Account Manager Audi Sales Office Munich

Phone: +49 (0) 162-2999706 Industriestraße 31

E-Mail: heigl.ludwig@smc.de D-82194 Gröbenzell

Phone: +49 (0) 8142-652470

Volkswagen Plant: Chemnitz

Tom Bauer SMC Pneumatik GmbH

Sales Engineer Volkswagen Sales Office Leipzig

Tel.: +49 (0) 162-2991093 Lindenthaler Hauptstraße 145

E-Mail: bauer.tom@smc.de D-04158 Leipzig

Phone: +49 (0) 341-609690

Audi Plant: Györ, Ungarn

Peter Juranovitz

Regional Business Developer

SMC Pneumatik GmbH AT/CEE

Phone: +36 30 576 1820 Sales Office Győr

E-Mail: p.juranovitz@smc.hu Gesztenyefa utca 4

H-9027 Győr

Customer service: export@smc.at

Volkswagen Plant: Polkowice, Polen

Arkadiusz Drobniewski

Branch Manager Wroclaw

SMC Pneumatik GmbH AT/CEE

Phone: +48 512 348 858 Sales Office Wroclaw

E-Mail: a.drobniewski@smc.pl Szwedzka Street 5A

55-040 Bielany Wrocławskie

Customer service: export@smc.at

Skoda Werk: Mlada Boleslav, Tschechien

Jiri Neuhäuser

Area Sales Manager Czech Republic

SMC Pneumatik GmbH AT/CEE

Phone: +420 313 034 252 Sales Office Mladá Boleslav

E-Mail: j.neuhauser@smc.cz Vodkova 80/3

293 01 Mladá Boleslav

Customer service: export@smc.at

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2 Note

All of the components listed in the following tables can be used in the design of pneumatic systems in the plants listed on page 1. Other components require the written consent of the respective relevant contact person of the individual plants. Only oil-free compressed air may be used. The compilation of the component release list was carried out in cooperation with the members of the Lastenheft Sheet Commission of Equipment Manufacture of the VW Group. If an internet link is included, it is to lead to the SMC Pneumatik GmbH homepage. Catalogues, CAD data, etc. can be found there. Manifolds: The maximum number of valve should generally not exceed 12. This applies to the use of a VQM 2000 manifold without a on-off valve for auxiliary pilot air. When using a VQM 2000 manifold with a on-off valve for auxiliary pilot air, the maximum number of valves is limited to 13, i.e., 1 on-off valve and 12 operational valves. The manifold inputs may only be used for the end positions of the respective manifolds' move-ment! Sub-busses are not permitted! Service units: Pressure monitoring by means of a pressure switch must be included in the service unit. For this purpose, an enabled electronic pressure switch according to the mechanical specification sheet or a mechanical pressure switch must be ordered separately. Solid state switches: Basically it is not allowed using solid state switches for detecting the magnetic piston of a pneumatic actuator to get information about its moving position. Exceptions must be technically and constructively justified and require a written agreement of the customers special department. The mounting of solid state switches is only allowed with reproducible mounting position.

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3 Overview - Component release list

3.1 Energy Conversion

3.1.1 Pneumatic cylinder

3.1.1.1 Double-acting base cylinder - Ø 32 to 200 mm - DIN ISO 15552

Part name Description Internet link

Standard cylinder ISO 15552 Link to Chapter 3.5.1.1 | Solid state switches Link to Chapter 3.5.1.2.1 | Direct mounting style

CP96-C Series

Ø: 32, 50, 63, 80, 100 mm

CP96 Series

Ø: 125 mm

Stroke length: 50 - 500 mm

Adjustable cushioning

External thread on piston rod

CP96SDB…-C

CP96SDB

Standard cylinder ISO 15552

C95 Series

Ø: 160, 200 mm

Stroke length: 50 - 500 mm

Adjustable cushioning

External thread on piston rod

C95SDB

Part name Ø Stroke length Order number

Standard cylinder ISO 15552 32 25 CP96SDB32-25C

Standard cylinder ISO 15552 32 50 CP96SDB32-50C

Standard cylinder ISO 15552 32 80 CP96SDB32-80C

Standard cylinder ISO 15552 32 100 CP96SDB32-100C

Standard cylinder ISO 15552 32 125 CP96SDB32-125C

Standard cylinder ISO 15552 32 160 CP96SDB32-160C

Standard cylinder ISO 15552 32 200 CP96SDB32-200C

Standard cylinder ISO 15552 32 250 CP96SDB32-250C

Standard cylinder ISO 15552 32 320 CP96SDB32-320C

Standard cylinder ISO 15552 32 400 CP96SDB32-400C

Standard cylinder ISO 15552 32 500 CP96SDB32-500C

Standard cylinder ISO 15552 50 25 CP96SDB50-25C

Standard cylinder ISO 15552 50 50 CP96SDB50-50C

Standard cylinder ISO 15552 50 80 CP96SDB50-80C

Standard cylinder ISO 15552 50 100 CP96SDB50-100C

Standard cylinder ISO 15552 50 125 CP96SDB50-125C

Standard cylinder ISO 15552 50 160 CP96SDB50-160C

Standard cylinder ISO 15552 50 200 CP96SDB50-200C

Standard cylinder ISO 15552 50 250 CP96SDB50-250C

Standard cylinder ISO 15552 50 320 CP96SDB50-320C

Standard cylinder ISO 15552 50 400 CP96SDB50-400C

Standard cylinder ISO 15552 50 500 CP96SDB50-500C

Standard cylinder ISO 15552 63 25 CP96SDB63-25C

Standard cylinder ISO 15552 63 50 CP96SDB63-50C

Standard cylinder ISO 15552 63 80 CP96SDB63-80C

Standard cylinder ISO 15552 63 100 CP96SDB63-100C

Standard cylinder ISO 15552 63 125 CP96SDB63-125C

Standard cylinder ISO 15552 63 160 CP96SDB63-160C

Standard cylinder ISO 15552 63 200 CP96SDB63-200C

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3.1.1.1 Double-acting base cylinder - Ø 32 to 200 mm - DIN ISO 15552

Part name Description Internet link

Standard cylinder ISO 15552 Link to Chapter 3.5.1.1 | Solid state switches Link to Chapter 3.5.1.2.1 | Direct mounting style

CP96-C Series

Ø: 32, 50, 63, 80, 100 mm

CP96 Series

Ø: 125 mm

Stroke length: 50 - 500 mm

Adjustable cushioning

External thread on piston rod

CP96SDB…-C

CP96SDB

Part name Ø Stroke length Order number

Standard cylinder ISO 15552 63 250 CP96SDB63-250C

Standard cylinder ISO 15552 63 320 CP96SDB63-320C

Standard cylinder ISO 15552 63 400 CP96SDB63-400C

Standard cylinder ISO 15552 63 500 CP96SDB63-500C

Standard cylinder ISO 15552 80 25 CP96SDB80-25C

Standard cylinder ISO 15552 80 50 CP96SDB80-50C

Standard cylinder ISO 15552 80 80 CP96SDB80-80C

Standard cylinder ISO 15552 80 100 CP96SDB80-100C

Standard cylinder ISO 15552 80 125 CP96SDB80-125C

Standard cylinder ISO 15552 80 160 CP96SDB80-160C

Standard cylinder ISO 15552 80 200 CP96SDB80-200C

Standard cylinder ISO 15552 80 250 CP96SDB80-250C

Standard cylinder ISO 15552 80 320 CP96SDB80-320C

Standard cylinder ISO 15552 80 400 CP96SDB80-400C

Standard cylinder ISO 15552 80 500 CP96SDB80-500C

Standard cylinder ISO 15552 100 25 CP96SDB100-25C

Standard cylinder ISO 15552 100 50 CP96SDB100-50C

Standard cylinder ISO 15552 100 80 CP96SDB100-80C

Standard cylinder ISO 15552 100 100 CP96SDB100-100C

Standard cylinder ISO 15552 100 125 CP96SDB100-125C

Standard cylinder ISO 15552 100 160 CP96SDB100-160C

Standard cylinder ISO 15552 100 200 CP96SDB100-200C

Standard cylinder ISO 15552 100 250 CP96SDB100-250C

Standard cylinder ISO 15552 100 320 CP96SDB100-320C

Standard cylinder ISO 15552 100 400 CP96SDB100-400C

Standard cylinder ISO 15552 100 500 CP96SDB100-500C

Standard cylinder ISO 15552 125 25 CP96SDB125-25

Standard cylinder ISO 15552 125 50 CP96SDB125-50

Standard cylinder ISO 15552 125 80 CP96SDB125-80

Standard cylinder ISO 15552 125 100 CP96SDB125-100

Standard cylinder ISO 15552 125 125 CP96SDB125-125

Standard cylinder ISO 15552 125 160 CP96SDB125-160

Standard cylinder ISO 15552 125 200 CP96SDB125-200

Standard cylinder ISO 15552 125 250 CP96SDB125-250

Standard cylinder ISO 15552 125 320 CP96SDB125-320

Standard cylinder ISO 15552 125 400 CP96SDB125-400

Standard cylinder ISO 15552 125 500 CP96SDB125-500

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3.1.1.1 Double-acting base cylinder - Ø 32 to 200 mm - DIN ISO 15552

Part name Description Internet link

Standard cylinder ISO 15552 Link to Chapter 3.5.1.1 | Solid state switches Link to Chapter 3.5.1.2.2 | Mounting with mounting bracket

C95 Series

Ø: 160, 200 mm

Stroke length: 50 - 500 mm

Adjustable cushioning

External thread on piston rod

C95SDB

Part name Ø Stroke length Order number

Standard cylinder ISO 15552 160 25 C95SDB160-25

Standard cylinder ISO 15552 160 50 C95SDB160-50

Standard cylinder ISO 15552 160 80 C95SDB160-80

Standard cylinder ISO 15552 160 100 C95SDB160-100

Standard cylinder ISO 15552 160 125 C95SDB160-125

Standard cylinder ISO 15552 160 160 C95SDB160-160

Standard cylinder ISO 15552 160 200 C95SDB160-200

Standard cylinder ISO 15552 160 250 C95SDB160-250

Standard cylinder ISO 15552 160 320 C95SDB160-320

Standard cylinder ISO 15552 160 400 C95SDB160-400

Standard cylinder ISO 15552 160 500 C95SDB160-500

Standard cylinder ISO 15552 200 25 C95SDB200-25

Standard cylinder ISO 15552 200 50 C95SDB200-50

Standard cylinder ISO 15552 200 80 C95SDB200-80

Standard cylinder ISO 15552 200 100 C95SDB200-100

Standard cylinder ISO 15552 200 125 C95SDB200-125

Standard cylinder ISO 15552 200 160 C95SDB200-160

Standard cylinder ISO 15552 200 200 C95SDB200-200

Standard cylinder ISO 15552 200 250 C95SDB200-250

Standard cylinder ISO 15552 200 320 C95SDB200-320

Standard cylinder ISO 15552 200 400 C95SDB200-400

Standard cylinder ISO 15552 200 500 C95SDB200-500

3.1.1.1.1 Attaching parts for base cylinder - DIN ISO 15552

Part name Description Internet link

Foot mounting L5 Series

For cylinder CP96, Ø 32 - 125 mm

For cylinder C95, Ø 160 - 200 mm

1 assembly (2 pieces)

Mounting bolts included

L5

Flange mounting F5 Series

For cylinder CP96, Ø 32 - 125 mm

For cylinder C95, Ø 160 - 200 mm

Mounting bolts included

F5

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3.1.1.1.1 Attaching parts for base cylinder - DIN ISO 15552

Part name Description Internet link

Pivot mounting

C5 Series

For cylinder CP96, Ø 32 - 125 mm

For cylinder C95, Ø 160 - 200 mm

Mounting bolts included

Compatible with D series

C5

Fork mounting D5 Series

For cylinder CP96, Ø 32 - 125 mm

For cylinder C95, Ø 160 - 200 mm

Mounting bolts included

Compatible with C series

D5

Trunnion pivot bracket E5 Series

For cylinder CP96, Ø 32 - 125 mm

Compatible with D series

E5

Pivot mounting with ball joint

CS5 Series

For cylinder CP96, Ø 32 - 125 mm

Mounting bolts included

Compatible with DS series

CS5

Fork mounting DS5 Series

For cylinder CP96, Ø 32 - 125 mm

Mounting bolts included

Compatible with CS and ES series

DS5

Spherical bearing with ball joint

ES5 Series

For cylinder CP96, Ø 32 - 125 mm

Compatible with DS series

ES5

Compensating element JA Series

For cylinder CP96, Ø 32 - 125 mm

For cylinder C95, Ø 160 - 200 mm

JA

Fork joint GKM Series

For cylinder CP96, Ø 32 - 125 mm

For cylinder C95, Ø 160 - 200 mm

GKM

Joint head KJ Series

For cylinder CP96, Ø 32 - 125 mm

For cylinder C95, Ø 160 - 200 mm

KJ

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3.1.1.2 Double-acting small cylinder - Ø 10 to 25 mm - ISO 6432

Part name Description Internet link

Standard cylinder ISO 6432 Link to Chapter 3.5.1.1 | Solid state switches Link to Chapter 3.5.1.2.2 | Mounting with mounting bracket

C85 Series

Ø: 10, 16, 25 mm

Stroke length: 25, 50, 100 mm

Fixed cushioning

External thread on piston rod

CD85N

Part name Ø Stroke length Order number

Standard cylinder ISO 6432 10 25 CD85N10-25-B

Standard cylinder ISO 6432 10 50 CD85N10-50-B

Standard cylinder ISO 6432 10 100 CD85N10-100-B

Standard cylinder ISO 6432 16 25 CD85N16-25-B

Standard cylinder ISO 6432 16 50 CD85N16-50-B

Standard cylinder ISO 6432 16 100 CD85N16-100-B

Standard cylinder ISO 6432 25 25 CD85N25-25-B

Standard cylinder ISO 6432 25 50 CD85N25-50-B

Standard cylinder ISO 6432 25 100 CD85N25-100-B

3.1.1.2.1 Attaching parts for small cylinder - ISO 6432

Part name Description Internet link

C85L…A Series

C85L…B Series

Foot mounting C85L…A Series: - 1 foot mounting

C85L…B Series: - 2 foot mountings - 1 nut

For cylinder C85, Ø 10 - 25 mm

C85L

Flange mounting C85F Series

For cylinder C85, Ø 10 - 25 mm

C85F

Pivot bearing C85T Series

For cylinder C85, Ø 10 - 25 mm

C85T

Trunnion pivot bracket C85C Series

For cylinder C85, Ø 10 - 25 mm

C85C

Joint head KJ Series

For cylinder C85, Ø 10 - 25 mm

KJ

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3.1.1.2.1 Attaching parts for small cylinder - ISO 6432

Part name Description Internet link

Fork joint GKM Series

For cylinder C85, Ø 10 - 25 mm

GKM

Compensating element JA Series

For cylinder C85, Ø 10 - 25 mm

JA

3.1.1.3 Short-stroke cylinder - Ø 20 to 63 mm - DIN ISO 21287

3.1.1.3.1 Double-acting, piston rod with internal thread

Part name Description Internet link

Compact cylinder ISO 21287 Link to Chapter 3.5.1.1 | Solid state switches Link to Chapter 3.5.1.2.1 | Direct mounting style

C55 Series

Ø: 20, 32, 50, 63, 80 mm

Stroke length: 10, 20, 30, 40, 50 mm

Fixed cushioning

Internal thread on piston rod

CD55B

Part name Ø Stroke length Order number

Compact cylinder ISO 21287 20 10 CD55B20-10

Compact cylinder ISO 21287 20 20 CD55B20-20

Compact cylinder ISO 21287 20 30 CD55B20-30

Compact cylinder ISO 21287 20 40 CD55B20-40

Compact cylinder ISO 21287 20 50 CD55B20-50

Compact cylinder ISO 21287 32 10 CD55B32-10

Compact cylinder ISO 21287 32 20 CD55B32-20

Compact cylinder ISO 21287 32 30 CD55B32-30

Compact cylinder ISO 21287 32 40 CD55B32-40

Compact cylinder ISO 21287 32 50 CD55B32-50

Compact cylinder ISO 21287 50 10 CD55B50-10

Compact cylinder ISO 21287 50 20 CD55B50-20

Compact cylinder ISO 21287 50 30 CD55B50-30

Compact cylinder ISO 21287 50 40 CD55B50-40

Compact cylinder ISO 21287 50 50 CD55B50-50

Compact cylinder ISO 21287 63 10 CD55B63-10

Compact cylinder ISO 21287 63 20 CD55B63-20

Compact cylinder ISO 21287 63 30 CD55B63-30

Compact cylinder ISO 21287 63 40 CD55B63-40

Compact cylinder ISO 21287 63 50 CD55B63-50

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3.1.1.3.1 Double-acting, piston rod with internal thread

Part name Description Internet link

Compact cylinder ISO 21287 Link to Chapter 3.5.1.1 | Solid state switches Link to Chapter 3.5.1.2.1 | Direct mounting style

C55 Series

Ø: 20, 32, 50, 63, 80 mm

Stroke length: 10, 20, 30, 40, 50 mm

Fixed cushioning

Internal thread on piston rod

CD55B

Part name Ø Stroke length Order number

Compact cylinder ISO 21287 80 10 CD55B80-10

Compact cylinder ISO 21287 80 20 CD55B80-20

Compact cylinder ISO 21287 80 30 CD55B80-30

Compact cylinder ISO 21287 80 40 CD55B80-40

Compact cylinder ISO 21287 80 50 CD55B80-50

3.1.1.4 Cylinder for design-related exceptions

Part name Description Internet link

Piston rod-free cylinder

Ø: 32, 50, 63, 80, 100 mm

Stroke length: 100 - 1000 mm

Various chushioning options feasible

Guide variants: - Standard guide (B) - Slide guide (M) - Cross-rolling guide (C)

MY1B-Z Ø 32

MY1B Ø 50-100

MY1M

MY1C

3.1.1.4.1 Piston rod-free, with standard guide

Part name Description Internet link

Piston rod-free cylinder

Standard guide

MY1B Series

Ø: 32, 50, 63, 80, 100 mm

Stroke length: 100 - 1000 mm

Various cushioning options feasi-ble

Guide variants: - Standard guide (B)

MY1B-Z Ø 32

Part name Ø Stroke length Order number

Standard guide 32 100 MY1B32TFG-100Z

Standard guide 32 125 MY1B32TFG-125Z

Standard guide 32 160 MY1B32TFG-160Z

Standard guide 32 200 MY1B32TFG-200Z

Standard guide 32 250 MY1B32TFG-250Z

Standard guide 32 320 MY1B32TFG-320Z

Standard guide 32 400 MY1B32TFG-400Z

Standard guide 32 500 MY1B32TFG-500Z

Standard guide 32 1000 MY1B32TFG-1000Z

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3.1.1.4.1 Piston rod-free, with standard guide

Part name Description Internet link

Piston rod-free cylinder

Standard guide

MY1B Series

Ø: 32, 50, 63, 80, 100 mm

Stroke length: 100 - 1000 mm

Various cushioning options feasible

Guide variants: - Standard guide (B)

MY1B Ø 50-100

Part name Ø Stroke length Order number

Standard guide 50 100 MY1B50TFG-100

Standard guide 50 125 MY1B50TFG-125

Standard guide 50 160 MY1B50TFG-160

Standard guide 50 200 MY1B50TFG-200

Standard guide 50 250 MY1B50TFG-250

Standard guide 50 320 MY1B50TFG-320

Standard guide 50 400 MY1B50TFG-400

Standard guide 50 500 MY1B50TFG-500

Standard guide 50 1000 MY1B50TFG-1000

Standard guide 63 100 MY1B63TFG-100

Standard guide 63 125 MY1B63TFG-125

Standard guide 63 160 MY1B63TFG-160

Standard guide 63 200 MY1B63TFG-200

Standard guide 63 250 MY1B63TFG-250

Standard guide 63 320 MY1B63TFG-320

Standard guide 63 400 MY1B63TFG-400

Standard guide 63 500 MY1B63TFG-500

Standard guide 63 1000 MY1B63TFG-1000

Standard guide 80 100 MY1B80TFG-100

Standard guide 80 125 MY1B80TFG-125

Standard guide 80 160 MY1B80TFG-160

Standard guide 80 200 MY1B80TFG-200

Standard guide 80 250 MY1B80TFG-250

Standard guide 80 320 MY1B80TFG-320

Standard guide 80 400 MY1B80TFG-400

Standard guide 80 500 MY1B80TFG-500

Standard guide 80 1000 MY1B80TFG-1000

Standard guide 100 100 MY1B100TFG-100

Standard guide 100 125 MY1B100TFG-125

Standard guide 100 160 MY1B100TFG-160

Standard guide 100 200 MY1B100TFG-200

Standard guide 100 250 MY1B100TFG-250

Standard guide 100 320 MY1B100TFG-320

Standard guide 100 400 MY1B100TFG-400

Standard guide 100 500 MY1B100TFG-500

Standard guide 100 1000 MY1B100TFG-1000

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3.1.1.4.2 Piston rod-free, with sliding guide

Part name Description Internet link

Piston rod-free cylinder

Sliding guide

MY1M Series

Ø: 32, 50, 63 mm

Stroke length: 100 - 1000 mm

Various cushioning options feasible

Guide variants: - Sliding guide (M)

MY1M

Part name Ø Stroke length Order number

Sliding guide 32 100 MY1M32TFG-100

Sliding guide 32 125 MY1M32TFG-125

Sliding guide 32 160 MY1M32TFG-160

Sliding guide 32 200 MY1M32TFG-200

Sliding guide 32 250 MY1M32TFG-250

Sliding guide 32 320 MY1M32TFG-320

Sliding guide 32 400 MY1M32TFG-400

Sliding guide 32 500 MY1M32TFG-500

Sliding guide 32 1000 MY1M32TFG-1000

Sliding guide 50 100 MY1M50TFG-100

Sliding guide 50 125 MY1M50TFG-125

Sliding guide 50 160 MY1M50TFG-160

Sliding guide 50 200 MY1M50TFG-200

Sliding guide 50 250 MY1M50TFG-250

Sliding guide 50 320 MY1M50TFG-320

Sliding guide 50 400 MY1M50TFG-400

Sliding guide 50 500 MY1M50TFG-500

Sliding guide 50 1000 MY1M50TFG-1000

Sliding guide 63 100 MY1M63TFG-100

Sliding guide 63 125 MY1M63TFG-125

Sliding guide 63 160 MY1M63TFG-160

Sliding guide 63 200 MY1M63TFG-200

Sliding guide 63 250 MY1M63TFG-250

Sliding guide 63 320 MY1M63TFG-320

Sliding guide 63 400 MY1M63TFG-400

Sliding guide 63 500 MY1M63TFG-500

Sliding guide 63 1000 MY1M63TFG-1000

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3.1.1.4.3 Piston rod-free, with cross-rolling guide

Part name Description Internet link

Piston rod-free cylinder

Cross-rolling guide

MY1C Series

Ø: 32, 50, 63 mm

Stroke length: 100 - 1000 mm

Various cushioning options feasible

Guide variants: - Cross-rolling guide (C)

MY1C

Part name Ø Stroke length Order number

Cross-rolling guide 32 100 MY1C32TFG-100

Cross-rolling guide 32 125 MY1C32TFG-125

Cross-rolling guide 32 160 MY1C32TFG-160

Cross-rolling guide 32 200 MY1C32TFG-200

Cross-rolling guide 32 250 MY1C32TFG-250

Cross-rolling guide 32 320 MY1C32TFG-320

Cross-rolling guide 32 400 MY1C32TFG-400

Cross-rolling guide 32 500 MY1C32TFG-500

Cross-rolling guide 32 1000 MY1C32TFG-1000

Cross-rolling guide 50 100 MY1C50TFG-100

Cross-rolling guide 50 125 MY1C50TFG-125

Cross-rolling guide 50 160 MY1C50TFG-160

Cross-rolling guide 50 200 MY1C50TFG-200

Cross-rolling guide 50 250 MY1C50TFG-250

Cross-rolling guide 50 320 MY1C50TFG-320

Cross-rolling guide 50 400 MY1C50TFG-400

Cross-rolling guide 50 500 MY1C50TFG-500

Cross-rolling guide 50 1000 MY1C50TFG-1000

Cross-rolling guide 63 100 MY1C63TFG-100

Cross-rolling guide 63 125 MY1C63TFG-125

Cross-rolling guide 63 160 MY1C63TFG-160

Cross-rolling guide 63 200 MY1C63TFG-200

Cross-rolling guide 63 250 MY1C63TFG-250

Cross-rolling guide 63 320 MY1C63TFG-320

Cross-rolling guide 63 400 MY1C63TFG-400

Cross-rolling guide 63 500 MY1C63TFG-500

Cross-rolling guide 63 1000 MY1C63TFG-1000

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3.1.2 Swivel motors

3.1.2.1 Pivot drive with rack and pinion design

Part name Description Internet link

Pivot drive

Rack and pinion Link to Chapter 3.5.1.1 | Solid state switches Link to Chapter 3.5.1.2.2 | Mounting with mounting bracket

CRA1-Z Series

Size: 30, 50, 63, 80, 100

Pivot angle: 90° / 180°

Torque: 0.3 - 89 Nm

Adjustable cushioning

CDRA1B…-Z

Part name Size Pivot angle Order number

Pivot drive 30 90° CDRA1BS30-90Z

Pivot drive 30 180° CDRA1BS30-180Z

Pivot drive 50 90° CDRA1BS50-90Z

Pivot drive 50 180° CDRA1BS50-180Z

Pivot drive 63 90° CDRA1BS63-90Z

Pivot drive 63 180° CDRA1BS63-180Z

Pivot drive 80 90° CDRA1BS80-90Z

Pivot drive 80 180° CDRA1BS80-180Z

Pivot drive 100 90° CDRA1BS100-90Z

Pivot drive 100 180° CDRA1BS100-180Z

3.1.2.2 Pivot drive with rack and pinion design, double piston

Part name Description Internet link

Pivot drive

Rack and pinion double piston Link to Chapter 3.5.1.1 | Solid state switches Link to Chapter 3.5.1.2.1 | Direct mounting style

MSQB series

Size:

10, 20, 30, 50 70, 100, 200

Pivot angle: 0 - 190°

Torque: 0.017 - 24 Nm

Cushioning: - Shock absorber (R) - Adjustment screw (A)

MSQB

Part name Size Pivot angle Order number

Pivot drive 10 0 - 190° MSQB10-x

Pivot drive 20 0 - 190° MSQB20-x

Pivot drive 30 0 - 190° MSQB30-x

Pivot drive 50 0 - 190° MSQB50-x

Pivot drive 70 0 - 190° MSQB70-x

Pivot drive 100 0 - 190° MSQB100-x

Pivot drive 200 0 - 190° MSQB200-x

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3.1.2.3 Pivot drive rotor with angle adjustment unit

Part name Description Internet link

Pivot drive for direct assembly

Rotor-drive

Link to Chapter 3.5.1.1 | Solid state switches

Link to Chapter 3.5.1.2.1 | Direct mounting style

CRBU2WU-Z Series

Size: 10, 15, 20, 30, 40 mm

Pivot angle: 0 - 270°

Torque: 0.08 – 9.5 Nm

Elastic cushioning

CDRBU2WU-Z

Part name Size Pivot angle Order number

Rotor-drive 10 270° CDRBU2WU10-270SZ

Rotor-drive 15 270° CDRBU2WU15-270SZ

Rotor-drive 20 270° CDRBU2WU20-270SZ

Rotor-drive 30 270° CDRBU2WU30-270SZ

Rotor-drive 40 270° CDRBU2WU40-270SZ

3.2 Energy control and regulation

3.2.1 Directional valves and accessories

3.2.1.1 3-port 2-position valve

3.2.1.1.1 Electromagnetically actuated

Part name Description Internet link

Actuation/pressurization and exhaust valve

AV…-X260-Q Series

Connection: G 1/4, G 1/2, G 1

Pressure: 0.2 - 10 bar

Flow rate: 1,100 - 6,600 l/min

Voltage: 24 V DC

Electrically actuated

3-port 2-position valve, Normally closed

AV [Link leads to identical item in the colour grey]

Part name Connection Flow rate l/min

Order number

Actuation/pressurization and exhaust valve

G 1/4 1.100 AV2000-F02-5YO-X260-Q

Actuation/pressurization and exhaust valve

G 1/2 3.300 AV4000-F04-5YO-X260-Q

Actuation/pressurization and exhaust valve

G 1 6.600 AV5000-F10-5YO-X260-Q

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3.2.1.1.2 Pneumatically actuated

Part name Description Internet link

Actuation/pressurization and exhaust valve

AVA…-X260 Series

Connection: G 1/4, G 1/2, G 1

Pressure: 0.2 - 10 bar

Flow rate: 1,100 - 6,600 l/min

Voltage 24 V DC

Pneumatically actuated

3-port 2-position valve, Normally closed

AVA | Document

AVA | CAD

Part name Connection Flow rate l/min

Order number

Actuation/pressurization and exhaust valve

G 1/4 1.100 EAVA2000-F02-X260

Actuation/pressurization and exhaust valve

G 1/2 3.300 EAVA4000-F04-X260

Actuation/pressurization and exhaust valve

G 1 6.600 EAVA5000-F10-X260

3.2.1.1.3 Manually actuated

Part name Description Internet link

3-port 2-position manual shut-off valve

VHS Series

Connection: G 1/4, G 1/2, G 1

Pressure: 0.1 - 10 bar

Flow rate: 1,100 - 6,600 l/min

Manually actuated

With exhaust

Lockable

VHS

Part name Connection Flow rate l/min

Order number

3-port 2-position manual shut-off valve

G 1/4 1.100 VHS20-F02B

3-port 2-position manual shut-off valve

G 1/2 3.300 VHS40-F04B

3-port 2-position manual shut-off valve

G 1 6.600 VHS50-F10B

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3.2.1.2 5-port 2-position and 5-port 3-position directional valves ISO 5599-1 - Size 1

Part name Description Internet link

Standard valve

ISO 5599-1

Size 1

EVS7 Series

Connection size: G 1/4, G3/8

Flow rate: 1,100 l/min

Voltage 24 V DC

M12 main plug

Sub-base valve

- Electrically actuated, pilot-operated

- Pneumatically actuated

Connecting/linkage plates

EVS7 | Document

EVS7 | CAD

Part name Actuation Comment Order number

Standard valve ISO 5599-1, size 1

electrically 5-port 2-position, monostable

EVS7-6-FG-S-3ZRM0-Q

Standard valve ISO 5599-1, size 1

electrically 5-port 2-position, bistable

EVS7-6-FG-D-3ZRM0-Q

Standard valve ISO 5599-1, size 1

electrically 5-port 3-position, centre position vents

EVS7-6-FJG-D-3ZRM0-Q

Standard valve ISO 5599-1, size 1

electrically 5-port 3-position, centre position pressurizes

EVS7-6-FIG-D-3ZRM0-Q

Standard valve ISO 5599-1, size 1

pneumatically 5-port 3- position, bistable EVSA7-6-FG-D-2

Standard valve ISO 5599-1, size 1

pneumatically 5-port 3-position, centre position vents

EVSA7-6-FJG-D-2

Standard valve ISO 5599-1, size 1

pneumatically 5-port 3-position, centre position pressurizes

EVSA7-6-FIG-D-2

End block assembly, left and right

Size 1 AXT502-2RL-A

Linkage plate Connection G 1/4, size 1 AXT502-1A-A02-L

Linkage plate Connection G 3/8, size 1 AXT502-1A-A03-L

Cover plate Size 1 AXT502-9A

Manifold block assembly Connection G 1/4, size 1 VS7-1-A02F

Manifold block assembly Connection G 3/8, size 1 VS7-1-A03F

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3.2.1.3 5-port 2-position and 5-port 3-position directional valves ISO 5599-1 - Size 3

Part name Description Internet link

Standard valve

ISO 5599-1

Size 3

EVS7 Series

Connection size: G 3/4

Flow rate: 3,900 l/min

Voltage 24 V DC

M12 main plug

Sub-base valve

- Electrically actuated, pilot-operated

- Pneumatically actuated

Connecting/linkage plates

EVS7 | Document

EVS7 | CAD

Part name Actuation Comment Order number

Standard valve ISO 5599-1, size 3

electrically 5-port 2-position, monostable

EVS7-10-FG-S-3ZRM0-Q

Standard valve ISO 5599-1, size 3

electrically 5-port 2-position, bistable

EVS7-10-FG-D-3ZRM0-Q

Standard valve ISO 5599-1, size 3

electrically 5-port 3-position, centre position vents

EVS7-10-FJG-D-3ZRM0-Q

Standard valve ISO 5599-1, size 3

electrically 5-port 3-position, centre position pressurizes

EVS7-10-FIG-D-3ZRM0-Q

Standard valve ISO 5599-1, size 3

pneumatically 5-port 2-position, bistable

EVSA7-10-FG-D-2

Standard valve ISO 5599-1, size 3

pneumatically 5-port 3-position, centre position vents

EVSA7-10-FJG-D-2

Standard valve ISO 5599-1, size 3

pneumatically 5-port 3-position, centre position pressurizes

EVSA7-10-FIG-D-2

End block assembly, left and right

Size 3 AXT522-2RL-A

Linkage plate Connection G 3/4, size 3 AXT522-1A-A06-L

Cover plate Size 3 AXT522-9A

Manifold block assembly Connection G 3/4, size 3 VS7-3-A06F

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3.2.1.4 5-port 2-position and 5-port 3-position directional valves - ISO 15407-1

Part name Description Internet link

Standard valve

ISO 15407-1

Size 1

EVS1 Series

Connection size: G 1/4

Flow rate: 1,000 l/min

Voltage 24 V DC

M12 main plug

Sub-base valve

- Electrically actuated, pilot-operated

- Pneumatically actuated

Connecting/linkage plates

EVS1

Part name Actuation Comment Order number

Standard valve ISO 15407-1, size 1

electrically 2x 3-port 2-position N.C.-N.C., bistable

EVS1-01-FG-D-3ZRM0-X60A-Q

Standard valve ISO 15407-1, size 1

electrically 5-port 2-position, monostable

EVS1-01-FG-S-3ZRM0-Q

Standard valve ISO 15407-1, size 1

electrically 5-port 2-position, bistable

EVS1-01-FG-D-3ZRM0-Q

Standard valve ISO 15407-1, size 1

electrically 5-port 3-position, centre position vents

EVS1-01-FJG-D-3ZRM0-Q

Standard valve ISO 15407-1, size 1

electrically 5-port 3-position, centre position pressurizes

EVS1-01-FIG-D-3ZRM0-Q

Left end block assembly Connection G 3/8, size 1 MES704U-03F

Right end block assembly Connection G 3/8, size 1 MES704D-03F

Linkage plate Connection G 1/4, size 1 MBS7040-02F

Cover plate Size 1 VVS7040-11A

Manifold block assembly Connection G 1/4, size 1 VS1-01-A02F

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3.2.1.5 Manifold with Profibus DP, Profinet

Part name Description Internet link

VQM 2000 manifold with on-off valve for auxiliary pilot air

VQM 2000 series with or without on-off valve for auxiliary pilot air

Open for Profibus DP, Profinet

Flow rate: 800 l/min

Overall width: 16 mm

Flexible compressed air supply

Variable pressure zones

Soft seal

DC 24V

Manual override not lockable

Pressure range: -0.9 - 7 bar

Protection Class: IP65

Field bus connection and Electric E/A through modular electric terminal EX245

Valve manifold configurator for VQM 2000

Profibus DP | GSD-file and Operating Manual

Profinet | GSD-file and Operating Manual

VQM 2000 | Document

VQM 2000 | CAD

The maximum number of valves should generally not exceed 13 valve positions, i.e., 1 on-off valve and 12 operational valves.

The manifold inputs may only be used for the end positions of the respective manifolds' movement!

Sub-busses are not permitted!

VQM2000 manifold without on-off valve for auxiliary pilot air The maximum number of valves should generally not exceed 12 valve positions.

The manifold inputs may only be used for the end positions of the respective manifolds' movement!

Sub-busses are not permitted!

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3.2.1.5.1 VQM 2000 Manifold series with on-off valve for auxiliary pilot air

Part name Item no.

ID code Order number

PROFIBUS DP communication module

Voltage terminal: 7/8“ 5-pole, external thread

Communication port: M12 (2x), 5-pole PROFIBUS DP: B-coded PROFINET: D-coded

3 4 EX245-SPR2-X35

PROFINET communication module

3 F EX245-SPR1-X171

Digital input module 16 inputs, (8x) M12, 5-pole 4 EX245-DX1-X36

Left end block assembly communication and I/O module

EX245-EA2-X50-CEM00025

On-off valve, 5-port 2-position, monostable E VQC2101NY-5-X10

Manifold block assembly for on-off valve, extendable VVQC2000-1A-D-C0-X10

2x 3-port 2-position valve, N.C.-N.C., bistable, external pilot air

3 VQC2A01NR-51-X27

5-port 2-position valve, monostable, external pilot air M VQC2101NR-5-X27

5-port 2-position valve, bistable, external pilot air B VQC2201NR-5-X27

5-port 3-position valve, centre position vented, external pilot air

O VQC2401NR-5-X27

5-port 3-position valve, centre position pressurized, external pilot air

D VQC2501NR-5-X27

5-port 3-position valve, centre position vented, one-sided locked, vacuum regulator, external pilot air

X VQC2401N-5-X74

Manifold block assembly for operational valve, extendable, plug connection Ø 8 mm

VVQC2000-1A-D-C8

Cover plate (reserve slot) L VVQ2000-10A-1

Left end block assembly manifold VVQC2000-3A-1-C10-X264

Right end block assembly manifold VVQC2000-2A-1-C10-X264

Sound absorber W AN20-C10

Pressure sensor F08-2000-M12-M

Block disc SUP-channel of manifold block assembly

VVQ2000-16A

Cut-off seal R-channel of manifold block assembly

VVQ2000-19A

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3.2.1.5.2 VQM 2000 Manifold series without on-off valve for auxiliary pilot air

Part name Item no.

ID code Order number

PROFIBUS DP communication module

Voltage terminal: 7/8“ 5-pole, external thread

Communication port: M12 (2x), 5-pole PROFIBUS DP: B-coded PROFINET: D-coded

3 4 EX245-SPR2-X35

PROFINET communication module

3 F EX245-SPR1-X171

Digital input module, 16 inputs, (8x) M12, 5-pole 4 EX245-DX1-X36

Left end block assembly communication and I/O module

EX245-EA2-X50-CEM00025

2x 3-port 2-position valve, N.C.-N.C., bistable, external pilot air

3 VQC2A01NR-51-X27

5-port 2-position valve, monostable, external pilot air M VQC2101NR-5-X27

5-port 2-position valve, bistable, external pilot air B VQC2201NR-5-X27

5-port 3-position valve, centre position vented, external pilot air

O VQC2401NR-5-X27

5-port 3-position valve, centre position pressurized, external pilot air

D VQC2501NR-5-X27

5-port 3-position valve, centre position vented, one-sided locked, vacuum regulator, external pilot air

X VQC2401N-5-X74

Manifold block assembly for operational valve, extendable, plug connection Ø 8 mm

VVQC2000-1A-D-C8

Cover plate (reserve slot) L VVQ2000-10A-1

Left end block assembly manifold VVQC2000-3A-1-C10-X264

Right end block assembly manifold VVQC2000-2A-1-C10-R

Sound absorber W AN20-C10

Block disc SUP-channel of manifold block assembly

VVQ2000-16A

Cut-off seal R-channel of manifold block assembly

VVQ2000-19A

Note: Due to the modular design, it is always possible to alternate a VQM 2000 manifold without on-off valve for auxiliary pilot air into a VQM 2000 manifold with on-off valve for auxiliary pilot air.

Please contact our technical office at the Volkswagen AG plant in Wolfsburg. You can reach them by phone: +49 (0) 5361 / 89354839 or e-mail: VWGroup@smc.de

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3.2.2 Check valves

3.2.2.1 Check valves

Part name Description Internet link

Check valve EAK Series

Connection: G 1/8, G 1/4, G 3/8, G 1/2, G 3/4, G 1

Flow rate: 1,400 – 13,500 l/min

Check valve

Solid metal design

Bilateral threads

EAK

Part name Connection Flow rate l/min

Order number

Check valve G 1/8 1.400 EAK2000-F01

Check valve G 1/4 1.600 EAK2000-F02

Check valve G 3/8 4.900 EAK4000-F03

Check valve G 1/2 5.500 EAK4000-F04

Check valve G 3/4 11.700 EAK6000-F06

Check valve G 1 13.500 EAK6000-F10

3.2.2.2 Unlockable check valves with manual exhaust

Part name Description Internet link

Check valve

Pneumatically unlockable

ASP Series

Connection: R 1/8, R 1/4, R 3/8 G 1/4, G 3/8, G 1/2

Plug connection: Ø 6,8,10,12 mm

Flow rate: 180 – 1,190 l/min

Only use in connection with residual pressure exhaust valve KEB and KEC series.

ASP...30F-...S

Part name Connection with hose Ø

Flow rate l/min

Order number

Check valve, pneumatically unlockable

R 1/8 to Ø 6 mm

180 ASP330F-01-06S

Check valve, pneumatically unlockable

R 1/8 to Ø 8 mm

180 ASP330F-01-08S

Check valve, pneumatically unlockable

G 1/4 to Ø 6 mm

330 ASP430F-F02-06S

Check valve, pneumatically unlockable

R 1/4 to Ø 6 mm

330 ASP430F-02-06S For use with residual pressure

exhaust valve KEC-02

Check valve, pneumatically unlockable

G 1/4 to Ø 8 mm

350 ASP430F-F02-08S

Check valve, pneumatically unlockable

R 1/4 to Ø 8 mm

350 ASP430F-02-08S For use with residual pressure

exhaust valve KEC-02

Check valve, pneumatically unlockable

G 3/8 to Ø 8 mm

600 ASP530F-F03-08S

Check valve, pneumatically unlockable

R 3/8 auf Ø 8 mm

600 ASP530F-03-08S For use with residual pressure

exhaust valve KEC-03

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3.2.2.2 Unlockable check valves with manual exhaust

Part name Description Internet link

Check valve

Pneumatically unlockable

ASP Series

Connection: R 1/8, R 1/4, R 3/8 G 1/4, G 3/8, G 1/2

Plug connection: Ø 6,8,10,12 mm

Flow rate: 180 – 1,190 l/min

Only use in connection with residual pressure exhaust valve KEB and KEC series.

ASP...30F-...S

Part name Connection with hose Ø

Flow rate l/min

Order number

Check valve, pneumatically unlockable

G 3/8 to Ø 10 mm

750 ASP530F-F03-10S

Check valve, pneumatically unlockable

R 3/8 to Ø 10 mm

750 ASP530F-03-10S For use with residual pressure

exhaust valve KEC-03

Check valve, pneumatically unlockable

G 1/2 to Ø 10 mm

1100 ASP630F-F04-10S

Check valve, pneumatically unlockable

G 1/2 to Ø 12 mm

1190 ASP630F-F04-12S

Part name Description Internet link

KEB Series

KEC Series

Residual pressure ex-haust valve

KEB Series

Plug connection: Ø 6, 8,10,12 mm

Flow rate: 660 – 2,900 l/min

KEC Series

Connection: R 1/4, R 3/8

Flow rate: 1,300 – 2,900 l/min

Push button cover

KEB | CAD

KEC | CAD

KE | Document

Part name Connection Flow rate l/min

Order number

Residual pressure exhaust valve

Hose Ø 6 mm

660 Exhaust 90

KEB06

Residual pressure exhaust valve

Hose Ø 8 mm

1300 Exhaust 90

KEB08

Residual pressure exhaust valve

Hose Ø 10 mm

2100 Exhaust 90

KEB10

Residual pressure exhaust valve

Hose Ø 12 mm

2900 Exhaust 90

KEB12

Residual pressure exhaust valve

Internal thread R 1/4

1300 Exhaust 90

KEC-02

Residual pressure exhaust valve

Internal thread R 3/8

2900 Exhaust 90

KEC-03

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3.2.2.3 Double check valves

Part name Description Internet link

OR valve VR12...0F Series

Plug connection: Ø 4, 6, 8, 10 mm

Flow rate: 210 – 1,000 l/min

OR function

Plug connections

VR12...0F

Part name Hose connection

Flow rate l/min

Order number

OR valve Ø 4 mm 210 VR1210F-04

OR valve Ø 6 mm 440 VR1220F-06

OR valve Ø 8 mm 680 VR1220F-08

OR valve Ø 10 mm 1000 VR1220F-10

3.2.2.4 Two-pressure valves

Part name Description Internet link

AND valve VR12…1F Series

Plug connection: Ø 4, 6 mm

Flow rate: 120 - 150 l/min

AND function

Plug connections

VR12...1F

Part name Hose connection

Flow rate l/min

Order number

AND valve Ø 4 mm 120 VR1211F-04

AND valve Ø 6 mm 150 VR1211F-06

3.2.2.5 Quick exhaust valve

Part name Description Internet link

Quick exhaust valve

EAQ Series

Connection: G 1/8, G 1/4, G 3/8, G 1/2, G 3/4

Flow rate: 1,400 – 7,900 l/min

Exhaust: 1,400 – 10,500 l/min

Solid metal design

Both-sided threads

EAQ...-F

Part name Connection Flow rate l/min

Order number

Quick exhaust valve G 1/8 1,400 Exh. 1,400

EAQ2000-F01

Quick exhaust valve G 1/4 2,300 Exh. 2,400

EAQ3000-F02

Quick exhaust valve G 3/8 3,500 Exh. 4,100

EAQ3000-F03

Quick exhaust valve G 1/2 6,100 Exh. 6,750

EAQ5000-F04

Quick exhaust valve G 3/4 7,900 Exh. 10,500

EAQ5000-F06

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3.2.2.5 Quick exhaust valve

Part name Description Internet link

Quick exhaust valve ASV Series

Connection: R 1/8, R 1/4, R 3/8, R 1/2, R 3/4

Plug connection: Ø 6, 8,10,12 mm

Flow rate: 410 – 1,500 l/min

Exhaust: 470 – 1,700 l/min

With exhaust air throttle

One-sided thread

ASV...0F

Part name Connection with hose Ø

Flow rate l/min

Order number

Quick exhaust valve R 1/8 to Ø 6 mm

410 Exh. 470

ASV310F-01-06S

Quick exhaust valve R 1/8 to Ø 8 mm

410 Exh. 470

ASV310F-01-08S

Quick exhaust valve R 1/4 to Ø 8 mm

790 Exh. 820

ASV410F-02-08S

Quick exhaust valve R 1/4 to Ø 10 mm

790 Exh. 820

ASV410F-02-10S

Quick exhaust valve R 1/4 to Ø 12 mm

1,300 Exh. 1,500

ASV510F-02-12S

Quick exhaust valve R 3/8 to Ø 10 mm

1,500 Exh. 1,700

ASV510F-03-10S

Quick exhaust valve R 3/8 to Ø 12 mm

1,500 Exh. 1,700

ASV510F-03-12S

Quick exhaust valve R 1/2 to Ø 10 mm

1,500 Exh. 1,700

ASV510F-04-10S

Quick exhaust valve R 1/2 to Ø 12 mm

1,500 Exh. 1,700

ASV510F-04-12S

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3.2.3 Flow regulators

3.2.3.1 Exhaust throttle check valve, manually adjustable

Part name Description Internet link

Throttle check valve

Exhaust throttle

AS-D Series

Connection: G 1/8, G 1/4, G 3/8, G 1/2

Flow rate: 230 – 1,700 l/min

Locking flow regulator

Solid metal design

Both-sided threads

L-shape design

Flow regulation by means of flathead screwdriver

AS...2...0-...-D

Part name Connection Flow rate l/min

Order number

Throttle check valve G 1/8 230 AS2200-F01-SD

Throttle check valve G 1/4 460 AS2200-F02-SD

Throttle check valve G 3/8 920 AS3200-F03-SD

Throttle check valve G 1/2 1700 AS4200-F04-SD

Part name Description Internet link

Throttle check valve

Exhaust throttle

EAS Series

Connection: G 1/8, G 1/4, G 3/8, G 1/2

Flow rate: 250 – 1,670 l/min

Locking flow regulator

Solid metal design

Both-sided threads

Pipe type

EAS [Link leads to identical item with R-thread]

Part name Connection Flow rate l/min

Order number

Throttle check valve G 1/8 250 EAS2000-F01

Throttle check valve G 1/4 810 EAS3000-F02

Throttle check valve G 3/8 810 EAS3000-F03

Throttle check valve G 1/2 1670 EAS4000-F04

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3.2.3.2 Inflow throttle check valve, manually adjustable

Part name Description Internet link

Throttle check valve

Inflow throttle

AS-D Series

Connection: G 1/8, G 1/4

Flow rate: 230 - 460 l/min

Locking flow regulator

Solid metal design

Both-sided threads

L-shape design

Flow regulation by means of flathead screwdriver

AS...2...0-...-D

Part name Connection Flow rate l/min

Order number

Throttle check valve G 1/8 230 AS2210-F01-SD

Throttle check valve G 1/4 460 AS2210-F02-SD

3.2.3.3 Exhaust throttle with silencer, manually adjustable

Part name Description Internet link

Exhaust throttle with noise absorber

ASN2 Series

Flow rate: 210 l/min

Noise absorption above 20 dB (A)

ASN2

Part name Connection Flow rate l/min

Order number

Exhaust throttle with silencer

G 1/8 210 ASN2-01S

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3.2.4 Air saving valve

Part name Description

Flow regulation valve ASQ

Air saving valve To reduce the self-generated air consump-tion,

Applications as listed in Chapter 3.2.4.1 an ASQ flow regulating valve for power stroke operation and an ASR pressure control valve for return stroke operation are used.

Applications as listed in Chapter 3.2.4.2 an ASD double speed controller for pow-er stroke operation, and an ASR pressure control valve for return stroke operation are used.

Principle: power stroke operation with system pressure and return stroke operation with reduced pressure.

Please observe adjustment information as per Catalogue for ASQ/ASR series

Even operation for power stroke and return stroke.

No cycle time loss.

Pressure control valve ASR

Double speed controller ASD

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3.2.4.1 Air saving valve, horizontal power stroke or vertical power stroke facing upward with a

ratio of ≤ 50% of weight force of load to cylinder power

Part name Description Internet link

Flow regulation valve

ASQ series => for power stroke

Connection: R 1/4, R 3/8, R 1/2

Plug connection: Ø 6, 8,10,12 mm

Pressure setting range: 1 - 3 bar

Operating pressure: up to 10 bar

ASQ...30F-...S

Pressure control valve

ASR series => for return stroke

Connection: R 1/4, R 3/8, R 1/2

Plug connection: Ø 6, 8,10,12 mm

Pressure setting range: 1 - 3 bar

Operating pressure: up to 10 bar

ASR...30F-...S

Part name Connection Hose connection

Order number

Flow regulation valve R 1/4 Ø 6 mm ASQ430F-02-06S

Pressure control valve R 1/4 Ø 6 mm ASR430F-02-06S

Flow regulation valve R 1/4 Ø 8 mm ASQ430F-02-08S

Pressure control valve R 1/4 Ø 8 mm ASR430F-02-08S

Flow regulation valve R 1/4 Ø 10 mm ASQ430F-02-10S

Pressure control valve R 1/4 Ø 10 mm ASR430F-02-10S

Flow regulation valve R 1/4 Ø 6 mm ASQ530F-02-06S

Pressure control valve R 1/4 Ø 6 mm ASR530F-02-06S

Flow regulation valve R 1/4 Ø 8 mm ASQ530F-02-08S

Pressure control valve R 1/4 Ø 8 mm ASR530F-02-08S

Flow regulation valve R 1/4 Ø 10 mm ASQ530F-02-10S

Pressure control valve R 1/4 Ø 10 mm ASR530F-02-10S

Flow regulation valve R 1/4 Ø 12 mm ASQ530F-02-12S

Pressure control valve R 1/4 Ø 12 mm ASR530F-02-12S

Flow regulation valve R 3/8 Ø 6 mm ASQ530F-03-06S

Pressure control valve R 3/8 Ø 6 mm ASR530F-03-06S

Flow regulation valve R 3/8 Ø 8 mm ASQ530F-03-08S

Pressure control valve R 3/8 Ø 8 mm ASR530F-03-08S

Flow regulation valve R 3/8 Ø 10 mm ASQ530F-03-10S

Pressure control valve R 3/8 Ø 10 mm ASR530F-03-10S

Flow regulation valve R 3/8 Ø 12 mm ASQ530F-03-12S

Pressure control valve R 3/8 Ø 12 mm ASR530F-03-12S

Flow regulation valve R 3/8 Ø 10 mm ASQ630F-03-10S

Pressure control valve R 3/8 Ø 10 mm ASR630F-03-10S

Flow regulation valve R 3/8 Ø 12 mm ASQ630F-03-12S

Pressure control valve R 1/2 Ø 12 mm ASR630F-03-12S

Flow regulation valve R 1/2 Ø 10 mm ASQ630F-04-10S

Pressure control valve R 1/2 Ø 10 mm ASR630F-04-10S

Flow regulation valve R 1/2 Ø 12 mm ASQ630F-04-12S

Pressure control valve R 1/2 Ø 12 mm ASR630F-04-12S

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3.2.4.2 Air saving valve, vertical power stroke facing upward with a ratio of > 50% of weight force of load to cylinder power

Part name Description Internet link

Double speed controller ASD series => for power stroke

Connection: R 1/4, R 3/8, R 1/2

Plug connection: Ø 6, 8,10,12 mm

Operating pressure: up to 10 bar

ASD...30F

Pressure control valve

ASR series => for return stroke

Connection: R 1/4, R 3/8, R 1/2

Plug connection: Ø 6, 8,10,12 mm

Pressure setting range: 1 - 3 bar

Operating pressure: up to 10 bar

ASR...30F-...S

Part name Connection Hose con-nection

Order number

Double speed controller R 1/4 Ø 6 mm ASD430F-02-06S

Pressure control valve R 1/4 Ø 6 mm ASR430F-02-06S

Double speed controller R 1/4 Ø 8 mm ASD430F-02-08S

Pressure control valve R 1/4 Ø 8 mm ASR430F-02-08S

Double speed controller R 1/4 Ø 10 mm ASD30F-02-10S

Pressure control valve R 1/4 Ø 10 mm ASR430F-02-10S

Double speed controller R 1/4 Ø 6 mm ASD530F-02-06S

Pressure control valve R 1/4 Ø 6 mm ASR530F-02-06S

Double speed controller R 1/4 Ø 8 mm ASD530F-02-08S

Pressure control valve R 1/4 Ø 8 mm ASR530F-02-08S

Double speed controller R 1/4 Ø 10 mm ASD530F-02-10S

Pressure control valve R 1/4 Ø 10 mm ASR530F-02-10S

Double speed controller R 1/4 Ø 12 mm ASD530F-02-12S

Pressure control valve R 1/4 Ø 12 mm ASR530F-02-12S

Double speed controller R 3/8 Ø 6 mm ASD530F-03-06S

Pressure control valve R 3/8 Ø 6 mm ASR530F-03-06S

Double speed controller R 3/8 Ø 8 mm ASD530F-03-08S

Pressure control valve R 3/8 Ø 8 mm ASR530F-03-08S

Double speed controller R 3/8 Ø 10 mm ASD530F-03-10S

Pressure control valve R 3/8 Ø 10 mm ASR530F-03-10S

Double speed controller R 3/8 Ø 12 mm ASD530F-03-12S

Pressure control valve R 3/8 Ø 12 mm ASR530F-03-12S

Double speed controller R 1/2 Ø 10 mm ASD630F-04-10S

Pressure control valve R 1/2 Ø 10 mm ASR630F-04-10S

Double speed controller R 1/2 Ø 12 mm ASD630F-04-12S

Pressure control valve R 1/2 Ø 12 mm ASR630F-04-12S

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3.3 Tubes and plug connection

3.3.1 Flexible tube (semi-rigid plastic tubes) for air and water

Part name Description Internet link

Plastic tube PA T Series

Outer diameter: Ø 4 - 12 mm

Outside calibrated

Operating medium: compressed air

Material: Polyamide

Colour: Natural colours

T

Part name outer Ø / inner Ø Order number

PA plastic tube, natural colour, 20 m roll Ø 4 mm / Ø 2,5 mm T0425W-20

PA plastic tube, natural colour, 20 m roll Ø 6 mm / Ø 4 mm T0604W-20

PA plastic tube, natural colour, 20 m roll Ø 8 mm / Ø 6 mm T0806W-20

PA plastic tube, natural colour, 20 m roll Ø 10 mm / Ø 7,5 mm T1075W-20

PA plastic tube, natural colour, 20 m roll Ø 12 mm / Ø 9 mm T1209W-20

PA plastic tube, natural colour, 100 m roll Ø 4 mm / Ø 2,5 mm T0425W-100

PA plastic tube, natural colour, 100 m roll Ø 6 mm / Ø 4 mm T0604W-100

PA plastic tube, natural colour, 100 m roll Ø 8 mm / Ø 6 mm T0806W-100

PA plastic tube, natural colour, 100 m roll Ø 10 mm / Ø 7,5 mm T1075W-100

PA plastic tube, natural colour, 100 m roll Ø 12 mm / Ø 9 mm T1209W-100

Part name Description Internet link

Plastic tube PU TU Series

Outer diameter: Ø 4 - 16 mm

Outside calibrated

Operating medium: compressed air

Material: Polyurethane

Colour: Natural colours

TU

Part name outer Ø / inner Ø Order number

PU plastic tube, natural, 20 m roll Ø 4 mm / Ø 2,5 mm TU0425C-20

PU plastic tube, natural, 20 m roll Ø 6 / Ø 4 mm TU0604C-20

PU plastic tube, natural, 20 m roll Ø 8 / Ø 5 mm TU0805C-20

PU plastic tube, natural, 20 m roll Ø 10 / Ø 6,5 mm TU1065C-20

PU plastic tube, natural, 20 m roll Ø 12 / Ø 8 mm TU1208C-20

PU plastic tube, natural, 20 m roll Ø 16 / Ø 10 mm TU1610C-20

PU plastic tube, natural, 100 m roll Ø 4 mm / Ø 2,5 mm TU0425C-100

PU plastic tube, natural, 100 m roll Ø 6 / Ø 4 mm TU0604C-100

PU plastic tube, natural, 100 m roll Ø 8 / Ø 5 mm TU0805C-100

PU plastic tube, natural, 100 m roll Ø 10 / Ø 6,5 mm TU1065C-100

PU plastic tube, natural, 100 m roll Ø 12 / Ø 8 mm TU1208C-100

PU plastic tube, natural, 100 m roll Ø 16 / Ø 10 mm TU1610C-100

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3.3.1 Flexible lines (semi-rigid plastic tubes) for air and water

Partr name Description Internet link

Plastic tube PU TU Series

Outer diameter: Ø 4 - 16 mm

Outside calibrated

Operating medium: compressed air

Material: Polyurethane

Colour: blue

TU

Part name outer Ø / inner Ø Order number

PU plastic tube, blue, 20 m roll Ø 4 mm / Ø 2,5 mm TU0425BU-20

PU plastic tube, blue, 20 m roll Ø 6 / Ø 4 mm TU0604BU-20

PU plastic tube, blue, 20 m roll Ø 8 / Ø 5 mm TU0805BU-20

PU plastic tube, blue, 20 m roll Ø 10 / Ø 6,5 mm TU1065BU-20

PU plastic tube, blue, 20 m roll Ø 12 / Ø 8 mm TU1208BU-20

PU plastic tube, blue, 20 m roll Ø 16 / Ø 10 mm TU1610BU-20

PU plastic tube, blue, 100 m roll Ø 4 mm / Ø 2,5 mm TU0425BU-100

PU plastic tube, blue, 100 m roll Ø 6 / Ø 4 mm TU0604BU-100

PU plastic tube, blue, 100 m roll Ø 8 / Ø 5 mm TU0805BU-100

PU plastic tube, blue, 100 m roll Ø 10 / Ø 6,5 mm TU1065BU-100

PU plastic tube, blue, 100 m roll Ø 12 / Ø 8 mm TU1208BU-100

PU plastic tube, blue, 100 m roll Ø 16 / Ø 10 mm TU1610BU-100

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3.3.1.1 Push in fittings Ø 4, 6, 8, 10, 12, 16 mm

Part name Description Internet link

Push in fittings Plastic

KQ2…-G Series

Compatible hose outer diameters: Ø 4, 6 , 8, 10, 12, 16 mm

Threaded connection metric: G 1/8, G 1/4, G 3/8, G 1/2

Surface seal

Suitable for vacuum

Push-in fittings Schott push-in fittings

KQ2...-G

Push in fittings Plastic

KQ2 Series

Compatible hose outer diameters: Ø 4, 6 , 8, 10, 12, 16 mm

Threaded connection: M3, M5, M6, R 1/8, R 1/4, R 3/8, R 1/2

Thread with sealing tape

Suitable for vacuum

Push-in fittings Plug connections Multi-way terminal block Plug connection with plug-in sleeves Schott plug connections Schott push-in fittings

KQ2

Part name Description Internet link

Push in fittings Metal

KQB2…-G Series

Compatible hose outer diameters: Ø 4, 6 , 8, 10, 12, 16 mm

Threaded connection metric: G 1/8, G 1/4, G 3/8, G 1/2

Surface seal

Suitable for vacuum

Push-in fittings Schott push-in fittings

KQB2...-G

Push in fittings Metal

KQB2 Series

Compatible hose outer diameters: Ø 4, 6 , 8, 10, 12, 16 mm

Threaded connection: M5, R 1/8, R 1/4, R 3/8, R 1/2

Thread with sealing tape

Suitable for vacuum

Push-in fittings Plug connections Plug connection with plug-in sleeves Schott push-in fittings

KQB2

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3.3.2 Filter and filter regulators

Part name Description Internet link

Filter regulator

AW-B Series

Connection: G 1/4, G 1/2, G 1

Operating pressure: max. 10 bar

Output pressure range: 0.5 – 8.5 bar

Flow rate: 850 – 7,000 l/min

Filter mesh grade: 5 µm

AW...-B

Part name Connection Flow rate l/min

Order number

Filter regulator, 5 µm G 1/4 1100 AW20K-F02-B

Filter regulator, 5 µm G 1/2 3300 AW40K-F04-B

Filter regulator, 5 µm G 1 6600 AW60K-F10-B

Part name Description Internet link

Micro-filter AFM-A Series

Connection: G 1/4, G 1/2

Operating pressure: 0.5 - 10 bar

Flow rate: 170 - 900 l/min.

Filter mesh grade: 0.3 µm

AFM...-A

Part name Connection Flow rate l/min

Order number

Micro-filter, 0.3 µm G 1/4 170 AFM20-F02-A

Micro-filter, 0.3 µm G 1/2 900 AFM40-F04-A

Part name Description Internet link

Sub-micro-filter AFD-A Series

Connection: G 1/4, G 1/2

Operating pressure: 0.5 - 10 bar

Flow rate: 100 - 500 l/min.

Filter mesh grade 0.01 µm

AFD...-A

Part name Connection Flow rate l/min

Order number

Sub-micro-filter, 0.01µm G 1/4 100 AFD20-F02-A

Sub-micro-filter, 0.01µm G 1/2 500 AFD40-F04-A

Part name Description Internet link

Activated carbon filter AMF Series

Connection: G 1/4, G 1/2

Operating pressure: 0.5 - 10 bar

Flow rate: 450 -1,700 l/min.

AMF

Part name Connection Flow rate l/min

Order number

Activated carbon filter G 1/4 450 AMF250C-F02

Activated carbon filter G 1/2 1700 AMF450C-F04

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3.3.3 Pressure regulators

3.3.3.1 Manually adjustable

Part name Description Internet link

Pressure regulator AR-B Series

Connection: G 1/4, G 1/2, G 1

Operating pressure: max. 10 bar

Flow rate: 650 – 5,000 l/min

AR...-B

Part name Connection Output pres-sure range

Order number

Pressure regulator G 1/4 0.5 - 8.5 bar AR20K-F02-B

Pressure regulator G 1/2 0.5 - 8.5 bar AR40K-F04-B

Pressure regulator G 1 0.5 - 8.5 bar AR60K-F10-B

Part name Description Internet link

Precision pressure regulator

ARP Series

Connection: G 1/4, G 1/2

Operating pressure: max. 7 bar

Flow rate: 300 - 900 l/min

Direct actuation

ARP

Part name Connection Output pres-sure range

Order number

Precision pressure regulator G 1/4 0.05 - 4 bar ARP20-F02B

Precision pressure regulator G 1/4 0.05 – 2 bar ARP20-F02B-1

Precision pressure regulator G 1/4 0.08 - 6 bar ARP20-F02B-3

Precision pressure regulator G 1/2 0.05 – 4 bar ARP40-F04B

Precision pressure regulator G 1/2 0.05 - 2 bar ARP40-F04B-1

Precision pressure regulator G 1/2 0.08 - 6 bar ARP40-F04B-3

Part name Description Internet link

Precision pressure regulator

IR Series

Connection: G 1/4, G 1/2

Operating pressure: max. 10 bar

Flow rate: 580 – 5,000 l/min

IR

Part name Connection Output pres-sure range

Order number

Precision pressure regulator G 1/4 0.05 - 2 bar IR2000-F02

Precision pressure regulator G 1/4 0.1 - 4 bar IR2010-F02

Precision pressure regulator G 1/4 0.1 - 8 bar IR2020-F02

Precision pressure regulator G 1/2 0.1 - 2 bar IR3000-F04

Precision pressure regulator G 1/2 0.1 - 4 bar IR3010-F04

Precision pressure regulator G 1/2 0.1 - 8 bar IR3020-F04

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3.3.4 Service units consisting of single components

3.3.4.1 Standard service unit

Part name Description Internet link

Assembled service unit Standard service unit

Connection: G 1/4, G 1/2, G 1

Flow rate: 1,100 – 6,600 l/min

Filter mesh grade: 5 μm

AC20 | CAD

AC40 | CAD

AC60 | CAD AC series Complete catalogue

Part name Connection Flow rate l/min

Order number

Assembled service unit G 1/4 1,100 AC20-LBU049 Link to data sheet

Assembled service unit G 1/2 3,300 AC40-LBU039 Link to data sheet

Assembled service unit G 1 6,600 AC60-LBU052 Link to data sheet

Pressure monitoring by means of a pressure switch must be included in the service unit.

For this purpose, an enabled electronic pressure switch according to the mechanical specification sheet or a mechanical pressure switch must be ordered separately.

[ Link to Chapter 3.4.2 | Mechanical pressure switch ]

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3.3.4.2 Service unit with electric valve and connection for sealing air

Part name Description Internet link

Assembled service unit Standard service unit

Connection: G 1/4, G 1/2, G 1

Flow rate: 1,100 – 6,600 l/min

Filter mesh grade: 5 μm

AC20 | CAD

AC40 | CAD

AC60 | CAD AC series Complete catalogue

Part name Connection Flow rate l/min

Order number

Assembled service unit G 1/4 1,100 AC20-LBU047 Link to data sheet

Assembled service unit G 1/2 3,300 AC40-LBU037 Link to data sheet

Assembled service unit G 1 6,600 AC60-LBU050 Link to data sheet

Pressure monitoring by means of a pressure switch must be included in the service unit.

For this purpose, an enabled electronic pressure switch according to the mechanical specification sheet or a mechanical pressure switch must be ordered separately.

[ Link to Chapter 3.4.2 | Mechanical pressure switch ]

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3.3.4.3 Service unit with pneumatic valve and connection for sealing air

Part name Description Internet link

Assembled service unit Standard service unit

Connection: G 1/4, G 1/2, G 1

Flow rate: 1,100 – 6,600 l/min

Filter mesh grade: 5 μm

AC20 | CAD

AC40 | CAD

AC60 | CAD AC series Complete catalogue

Part name Connection Flow rate l/min

Order number

Assembled service unit G 1/4 1,100 AC20-LBU048 Link to data sheet

Assembled service unit G 1/2 3,300 AC40-LBU038 Link to data sheet

Assembled service unit G 1 6,600 AC60-LBU051 Link to data sheet

Pressure monitoring by means of a pressure switch must be included in the service unit.

For this purpose, an enabled electronic pressure switch according to the mechanical specification sheet or a mechanical pressure switch must be ordered separately.

[ Link to Chapter 3.4.2 | Mechanical pressure switch ]

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3.3.4.4 Accessories for service units

Part name Description Internet link

Spacer with bracket

Y…00T-A-X260 Series

Size: AC20 (G 1/4) AC40 (G 1/2) AC60 (G 1)

Colour: urban white

Y...00T-A [Link leads to identical item in the colour black]

Part name Size Order number

Spacer with bracket AC20 Y200T-A-X260

Spacer with bracket AC40 Y400T-A-X260

Spacer with bracket AC60 Y600T-A-X260

Part name Description Internet link

Spacer Y…00-A-X260 Series

Size: AC20 (G 1/4) AC40 (G 1/2) AC60 (G 1)

Colour: urban white

Without attachment bracket

Y...00-A [Link leads to identical item in the colour black]

Part name Size Order number

Spacer AC20 Y200-A-X260

Spacer AC40 Y400-A-X260

Spacer AC60 Y600-A-X260

Part name Description Internet link

Piping adapter E…00-…-A Series

Connection: G 1/4 (AC20) G 1/2 (AC40) G 1 (AC60)

Colour: urban white

E...00..-A

Part name Connection Order number

Piping adapter G 1/4 E200-F02-A

Piping adapter G 1/2 E400-F04-A

Piping adapter G 1 E600-F10-A

Part name Description Internet link

Single distributor Y..10…-A Series

Size: AC20 (G 1/4) AC40 (G 1/2) AC60 (G 1)

Colour: urban white

Y..10…-A

Part name Size Outflow connection Order number

Single distributor AC20 G 1/8 Y210-F01-A

Single distributor AC20 G 1/4 Y210-F02-A

Single distributor AC40 G 1/4 Y410-F02-A

Single distributor AC60 G 1/2 Y610-F04-A

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3.3.4.4 Accessories for service units

Part name Description Internet link

4-way distributor Y…4-A Series

Size: AC20 (G 1/4) AC40 (G 1/2) AC60 (G 1)

Colour: urban white

Y…4-A

Part name Size Outflow connection Order number

4-way distributor AC20 G 1/8 Y24-F01-A

4-way distributor AC20 G 1/4 Y24-F02-A

4-way distributor AC40 G 1/4 Y44-F02-A

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3.3.5 Silencer

Part name Description Internet link

Silencer

AN Series

Noise reduction: 30 dB (A)

AN

Part name Connection Order number

Silencer M5 AN05-M5

Silencer R 1/8 AN10-01

Silencer R 1/4 AN15-02

Silencer R 1/4 AN20-02

Silencer R 3/8 AN30-03

Silencer R 1/2 AN40-04

Part name Description Internet link

Silencer

AN…-C Series

For plug connection: Ø 6, 8, 10, 12 mm

Noise reduction: 30 dB (A)

AN...-C.

Part name Connection Ø Order number

Silencer 6 mm AN10-C6

Silencer 8 mm AN15-C8

Silencer 10 mm AN20-C10

Silencer 12 mm AN30-C12

Part name Description Internet link

High-performance silenc-er

ANA 1 Series

Noise reduction: 42 dB (A)

ANA1

Part name Connection Order number

High-performance silencer R 1/8 ANA1-01

High-performance silencer R 1/4 ANA1-02

High-performance silencer R 3/8 ANA1-03

High-performance silencer R 1/2 ANA1-04

High-performance silencer R 3/4 ANA1-06

High-performance silencer R 1 ANA1-10

High-performance silencer R 1 1/4 ANA1-12

High-performance silencer R 1 1/2 ANA1-14

High-performance silencer R 2 ANA1-20

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3.4 Additional devices

3.4.1 Pressure gauges

Part name Description Internet link

Pressure gauges G46-X407 Series

Connection: R 1/8, R 1/4

Combined scale: MPa and bar

Operating pressure: maximum capacity

Adjustable red-green range

Manometer diameter: 42.5 mm

G46 [Link leads to identical item with R-thread] MPa-Scale]

Part name Connection Pressure range

Order number

Pressure gauges R 1/8 0 - 2 bar G46-2-01-L-X407

Pressure gauges R 1/8 0 - 4 bar G46-4-01-L-X407

Pressure gauges R 1/8 0 - 10 bar G46-10-01-L-X407

Pressure gauges R 1/4 0 - 4 bar G46-4-02-L-X407

Pressure gauges R 1/4 0 - 10 bar G46-10-02-L-X407

3.4.2 Mechanical pressure switch for service unit

Part name Description Internet link

Pressure switch IS10-X320 Series

Connection: R 1/8

Scale: MPa

Operating pressure: max. 7 bar

Pressure setting range: 1 - 6 bar

Voltage: 24 V DC

M12 plug, cable length 1000 mm

Mechanical

Contact-free adjustable switch point

IS10-01S-6L [Link leads to identical item without M12 plug]

Part name Connection Pressure range

Order number

Pressure switch R 1/8 1 - 6 bar IS10-01S-6-X320

[ Link to Chapter 3.3.4.1 | Standard service unit description ]

[ Link to Chapter 3.3.4.2 | Service unit with electric valve and connection for sealing air ]

[ Link to Chapter 3.3.4.3 | Service unit with pneumatic valve and connection for sealing air ]

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3.4.3 Booster regulator

Part name Description Internet link

Booster regulator VBA Series

Pressure booster

Pressure ratio 1:2, 1:4

Pneumatic connection: G1/4, G3/8, G1/2

Input pressure: 1 - 10 bar

Output pressure: 2 - 10, 16, 20 bar

Ambient temperature: 5 - 60°C

VBA

Part name Connection Output pres-sure range

Order number

Booster regulator (Pressure ratio 1:2)

G 1/4 2 - 20 bar VBA10A-F02

Booster regulator (Pressure ratio 1:4)

G 1/4 2 - 20 bar VBA11A-F02

Booster regulator (Pressure ratio 1:2)

G 3/8 2 - 10 bar VBA20A-F03

Booster regulator (Pressure ratio 1:2)

G 1/2 2 - 10 bar VBA40A-F04

Booster regulator (Pressure ratio 1:2)

G 1/2 2 - 16 bar VBA43A-F04

3.4.4 Afterblow unit

Part name Description Internet link

Afterblow unit Operating pressure: 10 bar

Ambient temperature: 5 - 60°C

EVS7-6-FG-S-3ZRMO-CEK00058 | Document

EVS7-6-FG-S-3ZRMO-CEK00058 | CAD

Part name Order number

Afterblow unit EVS7-6-FG-S-3ZRMO-CEK00058 Link to data sheet

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3.5 Sensors

3.5.1 Position sensing for pneumatic actuators

Basically it is not allowed using solid state switches for detecting the magnetic piston of a pneumatic actuator to get information about its moving position. Exceptions must be technically and constructively justified and require a written agreement of the customers special department. The mounting of solid state switches is only allowed with reproducible mounting position.

3.5.1.1 Solid state switches

Part name Description Internet link

Solid state auto switch With pre-wired connector

D-M9P…PC Series

Voltage: 5, 12, 24 V DC

Output type: PNP

Connector type: M8-3 pins oder M12-4 pins

Cable length: 0.5; 1.0 u. 3.0 m

IP-67 construction

D-M9PSAPC

D-M9PSDPC

Part Name Connector type

Cable length

Order number

Solid state auto switch M8-3 pins 0.5 m D-M9PSAPC

Solid state auto switch M12-4 pins 0.5 m D-M9PSDPC

3.5.1.2 Mounting elements for solid state switches

3.5.1.2.1 Direct mounting style

Part name Description

Direct mounting style Solid state switches will be mounted directly in the C-slot of pneumatic actuators listed in table below.

Actuator type Order number

Standard cylinder ISO 15552 (only Ø 32 - 125 mm) CP96SDB…-…C Link to Chapter 3.1.1.1 | Cylinder

Compact cylinder ISO 21287 CD55B…-… Link to Chapter 3.1.1.3 | Cylinder

Pivot drive - rack and pinion, double piston MSQB…-… Link to Chapter 3.1.2.2 | Pivot drive

Pivot drive for direkt assembly with angle adjustment unit, rotor-drive

CDRBU2WU…-270SZ Link to Chapter 3.1.2.3 | Pivot drive

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3.5.1.2.2 Mounting with mounting bracket

Part name Description Internet link

Mounting bracket

Applicable to: Standard cylinder ISO 15552

Type: C95SDB…-…

Ø: 160, 200 mm

Tie-rod mounting style

BS5-160

BS5-200

Part name Actuator type Order number

Mounting bracket C95SDB160-… BS5-160 Link to Chapter 3.1.1.1 | Cylinder

Mounting bracket C95SDB200-… BS5-200

Part name Description Internet link

Mounting bracket Applicable to: Standard cylinder ISO 6432

Type: CD85N…-…-B

Ø: 10, 16, 25 mm

Band mounting style

BJ3-1

BJ2-010

BJ2-016

BM2-025

Part name Actuator type Order number

(both parts needed)

Mounting bracket CD85N10-…-B BJ3-1 + BJ2-010 Link to Chapter 3.1.1.2 | Cylinder

Mounting bracket CD85N16-…-B BJ3-1 + BJ2-016

Mounting bracket CD85N25-…-B BJ3-1 + BM2-025

Part name Description Internet link

Mounting bracket Applicable to: Pivot drive

Type: CDRA1BS…-…Z

Size: 30, 50, 63, 80, 100

Groove mounting style with mounting bracket

BMY3-016

Part name Actuator type Order number

Mounting bracket CDRA1BS…-…Z BMY3-016 Link to Chapter 3.1.2.1 | Pivot drive

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3.5.1.2.3 Positioning elements for solid state switches

Part name Description Internet link

T-Nut Zylinder Memoryblock

Application: Positioning element for solid state switches to mount in a T-slot of a pneumatic actuator

Part name Actuator type Order number

T-Nut Zylinder Memoryblock CDRA1BS…-…Z MEMORY BLOCK_E11798 Link to Chapter 3.1.2.1 | Pivot drive

Part name Description Internet link

C-Nut Zylinder Memoryblock

Application: Positioning element for solid state switches to mount in a C-slot of a pneumatic actuator

Part name Actuator type Order number

C-Nut Zylinder Memoryblock CP96SDB…-…C MEMORY BLOCK C-NUT_E12004

Link to Chapter 3.1.1.1 | Cylinder

C-Nut Zylinder Memoryblock CD55B…-… MEMORY BLOCK C-NUT_E12004

Link to Chapter 3.1.1.3 | Cylinder

C-Nut Zylinder Memoryblock MSQB…-… MEMORY BLOCK C-NUT_E12004

Link to Chapter 3.1.2.3 | Pivot drive

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4 Data sheets

4.1 Service units consisting of single components

4.1.1 Standard service unit - G 1/4 - AC20-LBU049 | [ Link back to description ]

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4.1.2 Standard service unit - G 1/2 - AC40-LBU039 | [ Link back to description ]

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4.1.3 Standard service unit - G 1 - AC60-LBU052 | [ Link back to description ]

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4.1.4 Service unit with electric valve and connection for sealing air G 1/4 - AC20-LBU047 | [ Link back to description ]

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4.1.5 Service unit with electric valve and connection for sealing air G 1/2 - AC40-LBU037 | [ Link back to description ]

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4.1.6 Service unit with electric valve and connection for sealing air G 1 - AC60-LBU050 | [ Link back to description ]

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4.1.7 Service unit with pneumatic valve and connection for sealing air G 1/4 - AC20-LBU048 | [ Link back to description ]

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4.1.8 Service unit with pneumatic valve and connection for sealing air G 1/2 - AC40-LBU038 | [ Link back to description ]

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4.1.9 Service unit with pneumatic valve and connection for sealing air G 1 - AC60-LBU051 | [ Link back to description ]

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4.2 Afterblow unit - EVS7-6-FG-S-3ZRMO-CEK00058 | [ Link back to description ]