Applications of FT-MRR Spectroscopy for Impurity Identification...

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Molecular Rotational Resonance Spectroscopy BrightSpec, Inc. | 770 Harris St. #104b | Charlottesville, VA 22903 | (434) 202-2391 © 2017 BrightSpec, Inc. Applications of FT-MRR Spectroscopy for Impurity Identification and Quantification Justin L. Neill, PhD Chief Technology Officer BrightSpec, Inc. 2017 CPAC Spring Meeting University of Washington May 1, 2017

Transcript of Applications of FT-MRR Spectroscopy for Impurity Identification...

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Molecular Rotational Resonance Spectroscopy

BrightSpec,Inc.|770HarrisSt.#104b|Charlottesville,VA22903|(434)202-2391

©2017BrightSpec,Inc.

Applications of FT-MRR Spectroscopy for Impurity Identification and

Quantification

Justin L. Neill, PhDChief Technology Officer

BrightSpec, Inc.

2017CPACSpringMeetingUniversityofWashingtonMay1,2017

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CPCPACSpringMeetingMay1,2017

FT-MRR BasicsFourierTransform–MolecularRotationalResonance

§ Moleculeshavefingerprintrotationalspectrabasedon3-dimensionalmomentsofinertia– isomers,conformers,andisotopologues resolved(Additionalcapabilitiesforenantiomers)

§ Extremelyselective– nofalsepositives

§ SpectrameasuredusingFTtechnique(analogoustoFT-NMR)thatdramaticallyenhancessensitivity

§ Analytetargetsare:§ Volatilizable – measurementisinlowpressuregas

phase§ Polar – interactionisthroughpermanentdipole

moment§ Lowweight– <125amu forroom-temperature

analysis,upto500amu usingmolecularbeams

Simplerelationshipbetweenabinitioelectronicstructureandspectra

Site-specificisotoperesolution

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CPCPACSpringMeetingMay1,2017

BrightSpec• Foundedin2012tocommercializeinnovative

technologyfromtheUniversityofVirginia.IPportfolioof7patents(UVa,Harvard,andBrightSpec-filed)

• Teamof10full-timeemployees- 4expertsinFT-MRRtechnique- Complementaryexpertiseinengineering,applicationsdesign,instrumentdesign,software- Experiencedmanagementteam

• BasedinCharlottesville,VA

BrightSpecFT-MRROne BrightSpecDiscoverySeries BrightSpecChiralBroadband

AllproductsCEcertified21CFRPart11compatible

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CaseStudy1:Routineanalysisofresidualsolventimpurities

CaseStudy2:Genotoxicimpuritiesinafinaldrugproduct

CaseStudy3:Chiralanalysisduringcontinuousmanufacturingprocess

CPACSpringMeetingMay1,2017

OutlineIwillpresentthreeexamplesofclient-drivenanalyseswhereFT-MRRisbeingapplied:

1) QuantificationofresidualsolventimpuritiesinnutritionalIVsolutions,rawmaterials,anddrugproducts

2)ID&quantificationofatracelevelmutagenicimpurityinadrugproduct

3) Chiralpuritymonitoringofacontinuouspharmaceuticalsyntheticprocess

CollaborationwithB.FrankGupton,VirginiaCommonwealthUniversity

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CaseStudy1:Routineanalysisofresidualsolventimpurities

CaseStudy2:Genotoxicimpuritiesinafinaldrugproduct

CaseStudy3:Chiralanalysisduringcontinuousmanufacturingprocess

CPACSpringMeetingMay1,2017

Residual Solvent Analysis by FT-MRRResidualsolventanalysis(USP<467>):

- Pharmaceuticalmanufacturersmustverifythatresidualimpuritiesusedinsynthesisareatsafelevelsintheirproducts– typicallyppmsensitivityrequired(Class2)

- Gaschromatographyisstandard,butsimplerandfastermethodsaredesirableiftheycandemonstrateequivalentperformance

ClientsentsamplesofaIV-administerednutritivesolutionwithimpuritiesofmethanol,ethanol,andisopropanoltheyneededtoquantify.Samplesarealsothermallyunstable- aproblemforGC.

FT-MRRRequirements:- Unambiguouslyresolveanalyteswithoutchromatography- Reachdetectionlimitsof1mg/Lwith<10%measurementaccuracy- Simpler,faster,andeasieranalysisthanexistingmethods

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CaseStudy1:Routineanalysisofresidualsolventimpurities

CaseStudy2:Genotoxicimpuritiesinafinaldrugproduct

CaseStudy3:Chiralanalysisduringcontinuousmanufacturingprocess

CPACSpringMeetingMay1,2017

Analytical MethodsStaticHeadspaceFT-MRR

• SimilaradvantagesasSHS-GC(concentrationofvolatiles;matrixsimplification)

• Onlyconsumableisnitrogenforcleaning

• Interfaceswithautosampler

-Referencelibraryusedtofindlinesofeachanalytewithoutoverlaps

-Methodvalidityestablishedbymeasuringstocksolutionsinconcentrationrange1-100mg/L

-Regularblankstoconfirmnocarryover-Accuracymaintainedincustomer’ssamplematrix–

demonstratedthroughspikedrecoveryanalysis

Description Time

Evacuatevial 2min

Injectsolutionandequilibrate 3min

Transfersampletomeasurementchamber

45sec

Measureanalytes 15sec(5sec/analyte)

Cleansystem 3min

Total 9min

FT-MRRMeasurementCycle

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CaseStudy1:Routineanalysisofresidualsolventimpurities

CaseStudy2:Genotoxicimpuritiesinafinaldrugproduct

CaseStudy3:Chiralanalysisduringcontinuousmanufacturingprocess

CPACSpringMeetingMay1,2017

Method Results

R²=0.9976R²=0.9960R²=0.9941

0

0.0005

0.001

0.0015

0.002

0.0025

0 20 40 60 80 100

Signal(m

V)

Concentra2on(mg/L)or(ppm)

Intensity(mV)vs[Methanol](ppm)

Trial1Trial2Trial3

R²=0.9937

0

0.0005

0.001

0.0015

0.002

0.0025

10 30 50 70 90 110

Signal(m

V)

Concentra2on(mg/L)or(ppm)

Intensity(mV)vs[Methanol](ppm)

Alltrials

0

0.0002

0.0004

Inte

nsity

(mV

)

Isopropanol Signal in Sample (279762.1 MHz)

Trial 1Trial 2Trial 3Trial 4Trial 5279762.1 MHz

279750 279760 2797700

0.0001

Frequency (MHz)

Water Blanks

LDL = 1 mg/L

MDL:Methanol 0.2mg/LIsopropanol 1.0mg/LEthanol 0.3mg/L

Repeatability typ 10%

Linearity R2 >0.99

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CaseStudy1:Routineanalysisofresidualsolventimpurities

CaseStudy2:Genotoxicimpuritiesinafinaldrugproduct

CaseStudy3:Chiralanalysisduringcontinuousmanufacturingprocess

CPACSpringMeetingMay1,2017

Mutagenic Impurity Analysis-PoliciesoutlinedinICH-M7fortheassessmentandcontrolofimpuritiesthatare

potentiallyDNAreactive

-Canarisefromrawmaterialimpurities,sidereactions,ordegradation– andmaybedescribedasasetofrelatedstructures,sostructurecharacterizationmaybeneededaswellasquantification

-Lowdetectionlimits(<1ppm)needed,withgoodquantification– challengeformethoddevelopment

Client(Top25globalpharma)providedformulateddrugcapsuleswithaknownchloroethaneimpurity.Goalistoquantifychloroethane,aswellastolearnotherinformationaboutthesamplesusingFT-MRR.

FT-MRRRequirements:-StructureIDandquantificationcapabilitiesinonemeasurement-Lowdetectionlimits-Goodreproducibilityandaccuracy

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CaseStudy1:Routineanalysisofresidualsolventimpurities

CaseStudy2:Genotoxicimpuritiesinafinaldrugproduct

CaseStudy3:Chiralanalysisduringcontinuousmanufacturingprocess

CPACSpringMeetingMay1,2017

BrightSpec Thermal Evolution Method-Heatdrypowderinanevacuatedheadspacevial,followedbyvacuum-driventransferof

headspacevaporintoFT-MRRchamberforcharacterization

-Canperformbroadbandinvestigativeanalysis(includingunknowns)ortargetedanalysisofknowncompounds

-Athighertemperatures,degradationproductscanbegeneratedaswellasimpurities(thoughoxygen-freeenvironmentpreventscombustion)

-Verysensitivefordrypowdersbecausevolatileimpuritiescanbeseparatedefficientlyfrommatrix

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CaseStudy1:Routineanalysisofresidualsolventimpurities

CaseStudy2:Genotoxicimpuritiesinafinaldrugproduct

CaseStudy3:Chiralanalysisduringcontinuousmanufacturingprocess

CPACSpringMeetingMay1,2017

Profile Results

Chloroethane resolvedincomplexmix

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CaseStudy1:Routineanalysisofresidualsolventimpurities

CaseStudy2:Genotoxicimpuritiesinafinaldrugproduct

CaseStudy3:Chiralanalysisduringcontinuousmanufacturingprocess

CPACSpringMeetingMay1,2017

Quantitative ResultsBrightSpecsoftwaredirectlydeterminesanalytepartialpressuresinmeasurementchamber,whichareconvertedtoimpuritymassinoriginalsample.

Chloroethanemass

(w/w,ppm)

RSD(n=3)

LotA 8.8 11%

LotB 8.4 12%

LotC 14.0 3%

MDL <0.1

Chloroethane/N2 standard,partialpress.13µTorr

3samplesfromlotC

(propionaldehyde)

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CaseStudy1:Routineanalysisofresidualsolventimpurities

CaseStudy2:Genotoxicimpuritiesinafinaldrugproduct

CaseStudy3:Chiralanalysisduringcontinuousmanufacturingprocess

CPACSpringMeetingMay1,2017

Chiral Analysis in Continuous Manufacturing-Interestincontinuousmanufacturingofpharmaceuticalsisgrowingrapidly

-InAPIsynthesis,chiralityisacriticalattributethatisverychallengingtomeasure– withnogoodmethodforautomated,on-lineanalysis

-FT-MRRisuniqueinthatevenverysubtlestructuralchangescauseverycleardifferencesinthespectrum

-Indrugswithmultiplechiralcenters,unwantedsideproductsmaybediastereomersofthemainproduct– givingdifferentfingerprintsinFT-MRR

-Inthelastfewyears,twomethodshavebeendevelopedtoresolveenantiomersbyFT-MRR:1)3-wavemixing(D.PattersonandJ.Doyle,Harvard) – enantiomersproduce

radiationoppositeinphaseunderparticularconditions2)Chiraltagging(B.H.Pate,Univ.ofVa.) – sampleiscomplexedwithachiralresolving

agent,producingstructurallydistinctspecies

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CaseStudy1:Routineanalysisofresidualsolventimpurities

CaseStudy2:Genotoxicimpuritiesinafinaldrugproduct

CaseStudy3:Chiralanalysisduringcontinuousmanufacturingprocess

CPACSpringMeetingMay1,2017

Artemisinin-Wellknownantimalarial(discoveredbyTuYouyou,2015NobelPrizeinMedicine)

NaturalproductoriginallyisolatedfromaformofwormwoodnativetoAsia,butnowchemicallysynthesized

ArtemisinincombinationtherapyrecommendedfortreatmentofP.falciparummalaria

B.F.Gupton,Va.CommonwealthUniversity

Virginia BiosciencesHealth ResearchCorporation

Artemisinic Acid(Madebygenetically

modifiedyeast)

DihydroartemisinicAcid

Firsttarget:Hydrogenationstepcreatesa5th chiralcenterandHPLC+NMRarecurrentlyusedoff-linetoassessthereactionspecificityafterthefact.Anon-linesolutionisdesired.

Artemisinin

Ru/Ccatalyzedhydrogenation

1)O2/hn2)Acid-cat.

cyclization

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CaseStudy1:Routineanalysisofresidualsolventimpurities

CaseStudy2:Genotoxicimpuritiesinafinaldrugproduct

CaseStudy3:Chiralanalysisduringcontinuousmanufacturingprocess

CPACSpringMeetingMay1,2017

Analysis Methods1)CharacterizationofFT-MRRsignaturesoftargetanalytesusingbroadbandspectrometer

ConfirmedidentityofDHAAbymeasuringfrequencyshiftsupon13Cisotopicsubstitution– detectedateachpositioninnaturalabundance.(12hourmeasurementtime,~100mgsample)

(Whenlesssampleisavailable,comparisonsbetweenexperimentalandtheoreticalparametersaresufficientforID.)

Data:BrooksPate,Univ.ofVa.

DHAAcomputed3-Dstructurewithexperimentalcarbonpositions(smallcircles)

DHAA(2conformersassigned)

Undesiredproducts(2conformersassigned)

LineFWHM70kHz

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CaseStudy1:Routineanalysisofresidualsolventimpurities

CaseStudy2:Genotoxicimpuritiesinafinaldrugproduct

CaseStudy3:Chiralanalysisduringcontinuousmanufacturingprocess

CPACSpringMeetingMay1,2017

Analysis Methods2)Cavity-enhancedspectrometercoupledtosamplingmanifoldforrapidanalysis

Prototypedesign,basedonspectrometerdesignofR.D.Suenram etal.

Currentcycletime:18minuteslimitedbyspeedofthermalcycling,evacuationofreservoirbetweensamples

Firsttestcase:conformerratioinpureDHAA(setbybeamdynamics)

C1 C2

Connectstocontinuousmanufacturingsamplelinedirectly– duetosamplehandlingrequirementsdoesnottakeinsamplecontinuously Currentlycandetectdownto5%impurity,with

workinprogresstoextenddownto<1%

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CaseStudy1:Routineanalysisofresidualsolventimpurities

CaseStudy2:Genotoxicimpuritiesinafinaldrugproduct

CaseStudy3:Chiralanalysisduringcontinuousmanufacturingprocess

CPACSpringMeetingMay1,2017

Summary

FT-MRRisbeingappliedtoarangeofproblemsinimpuritycharacterization–bothvolatileresidualimpuritiesandchiralstructuralanalysis(differentinstruments,sametechnique)

Advantagesoverothertechniquesincludesimplermethoddevelopmentandoperation,straightforwardresolutionofcomplexmixtures- includingisomers,andsimplequantitation

Speedandeaseofmeasurement,linearityofresponse,andquantitativeaccuracyareallontracktomeetcustomerexpectations

WeareseekingcollaborationsondevelopingapplicationsofFT-MRRinprocessR&Denvironments!

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CPCPACSpringMeetingMay1,2017

Thank YouFinancialSupport

Contactus:Science: JustinNeill,CTO

[email protected]:BobLloyd,CEO

[email protected]

770HarrisSt,Suite104bCharlottesville,VA22902+1(434)202-2391

http://www.brightspec.com

Virginia BiosciencesHealth ResearchCorporation