Application of packaging materials in FFS technology za saradnju sa EU/FFS tehnologija... ·...
Transcript of Application of packaging materials in FFS technology za saradnju sa EU/FFS tehnologija... ·...
Product Plastic Filling t° Shelf life
Set / stirred yogurt PS, PS foam 43°C / 14°C 4 to 7 weeks
White cheese / dessert PS, PS crystalPS/PEPP
14°C14°C20 to 40°C
4 weeks4 to 5 weeks4 to 7 weeks
Aerated product PSPET
5 to 10°C 4 to 7 weeks
Baby-food (>4 month) PS/EVOH/PEPP/EVOH/PPPP
80 to 95°C 4 to 12 month
Jam, marmelade, purée, honey, sauces PS/EVOH/PEPS/EVOH/PS
20 to 60°C 12 to 24 month
Compote and low pH product (bio) PS/EVOH/PEPS/EVOH/PS
65 to 95°C 9 to 18 month
Juice PE/EVOH/PE 20 to 80°C 3 to 12 month
Water PET 20°C 6 to 12 month
ARCIL FFS line | Sustainability
2Application of packaging materials in FFS technology
Production Minimum plastic consumption (example for 21 600 cups/h)
• plastic consumption for preformed 125gr cup : 5.8 g• plastic consumption for FFS 125gr PS cup with label : 3,5 g• Difference : 2,3 g per cup
Labelling + lid differentiation • Same plastic reel
Hygiene• No using of ink solvent for labelling while cups are open• Heating treatment for plastic (up to 160°C)• IR or UV possible for decontamination of lid foil• No using of H2O2 or other chemical solutions for pre-cleaning• No dust of carton avoiding moisture and bacteria hasard
ARCIL FFS line | Sustainability
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PS savings
49,7 kg/h
795 kg/day
250 t/year
21 600 cups/h 16h/day341 600 cups
314 days/year108 518 400 cups
Application of packaging materials in FFS technology
Logistics needs Optimized Pallet pattern for plastic supply
• 1 Plastic reel 1200mm x 398mm (430kg) 86 000 cups
Reel storage• Minimum storing surface• Easy stacking in hygienic condition
Less CO2
• Minimum truck required for transport• Easy handling with trolley in the factory
ARCIL FFS Advantages | Sustainability
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One pallet with 1 plastic reel allows
86 000 cups
One pallet withcups piles allows 10 000 cups
Application of packaging materials in FFS technology
All in One machine Concept Minimum space consumption Reels arrive with plastic overwrapping (No carton
to manage avoiding moisture and bacteria hazard)
Flexibility with multi-flavors Saving of water and cleaning solutions
Multipack capabilities Carton savings No secondary packaging machine Less handling to pack (less machine) Tight packing in case
ARCIL FFS Advantages | Sustainability
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Jumbo 2000mm reel
Application of packaging materials in FFS technology
Reducing the number of packaging machine i.e. 4 in 1 packing machine (overwrapping + stacking + tray erector + case packing) Synerlink robotized solution
Reduction of wastes and material consumption (plastic, carton...)
Stacking and unstacking management with optimized arrangement on Rollistrolleys
ARCIL Tendency | development
6Application of packaging materials in FFS technology
PLA (+ 5/8% additive) using PLA = Polylactic acid Biodegradable thermoplastic derived from renewable resources, such as corn starch More expansive (price x2,5) Limited suppliers (1 reactor in USA using OGM corn starch)
ARCIL Tendency | development
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In composting machine at 60°CSource: CEDAP
Application of packaging materials in FFS technology
Market test done with PLA on Arcil machine 800t of yogurt in USA| 1 month test 1 800t of dessert in Europe | 3 month test
r-PET Using standard PET Arcil line
PS foam -20% in weight +5% thickness Widely used on Arcil line
ARCIL Tendency | development
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A
B
C
A : standard PS 25 % Density : 1,05 g/cm3
B : Foam PS 50 %Density : 0,6 – 0,7 g/cm3
C : standard PS 25 %Density : 1,05 g/cm3
Source: CEDAP
Application of packaging materials in FFS technology
Generation(thousand tons)
Recycling(thousand tons)
Recycling Level(percent by weight)
PET 3,760 680 18.1%
HDPE 5,650 570 10.1%
PVC 1,660 0 0.0%
LDPE/LLDPELDPE 6,400 310 4.8%
PP 4,570 10 0.2%
PS 2,620 21 0.8%
Other resins 6,070 500 8.2%
Total Plastics in MSW 30,730 2,090 6.8%
Appendix | recycling
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Source: US Environmental Protection Agency 2007
Matériau PCI*
MJ/kg
Gain calorifique utile**
MJ/kg
Gain calorifique utile**
Kwh/kgPE 43 22 6,1PP 44 24 6,7
PS / PSE 40 22 6,1PVC 17 9 2,5PET 22 12 3,3
Appendix | energy
10Application of packaging materials in FFS technology