Application Note CTAN #315 - efes otomasyonMentor II Size 2 photo Quantum III (size 2 photo)...

Application Note CTAN #315

This Application Note is pertinent to the Saftronics dcM6+/dcM12+ Family

dcM6+/dcM12+ Conversion Summary

The following is a summary of conversion information when migrating from a Saftronics dc6+ and dc12+ drive. The dcM6+ and dcM12+, were DC drives marketed by Saftronics. The non-regen dcM6+ and regen dcM12+ models were available for 5-800HP applications. The replacement is either the Mentor II or the Quantum III drives as (shown below). In short, the difference between the Mentor II and the Quantum III is that the Quantum III has a motor contactor, fuses and 120vac control logic. For more information on the differences, click on the link found on the last page of this document.

dcM6+ dcM12+

Mentor II

Size 2 photo Quantum III

(size 2 photo)

CTAN315.doc V1.0 1 of 14 5/27/2008

efesotomasyon.com - Control Techniques,emerson,saftronics -ac drive-servo motor

230vac Regenerative Models Control Techniques Recommended Replacement

dcM12+ Mentor II Quantum III 230V Output 230V Output

Part Number HP Amps Order Code HP Amps Order Code M122005 3 20 M25-14M 3 20 9500-8602

M122005 5 20 M25-14M 5 20 9500-8602

M1227P5 7.5 40 M45-14M 7.5 38 9500-8602

M122010 10 40 M45-14M 10 38 9500-8602

M122015 15 70 M75-14M 15 55 9500-8603

M122020 20 80 M105-14M 20 89 9500-8605

M122025 25 100 M105-14M 25 89 9500-8605

M122030 30 150 M155-14M 30 125 9500-8606

M122040 40 150 M210-14M 40 172 9500-8606

M122050 50 180 M210-14M 50 172 9500-8606

M122060 60 250 M350-14M 60 255 9500-8607

M122075 75 350 M350-14M 75 255 9500-8607

M122100 100 350 M420-14M 100 338 9500-8608

M122125 125 500 M550-14M 125 428 9500-8609

M122150 150 600 M700-14M 150 508 9500-8610

230vac Non-Regenerative Models Control Techniques Recommended Replacement

CTAN315.doc V1.0 2 of 14 5/27/2008


Part Number HP Amps Order Code HP Amps Order Code M062005 3 20 M25-14M 3 20 9500-8302 M062005 5 20 M25-14M 5 20 9500-8302 M0627P5 7.5 40 M45-14M 7.5 38 9500-8302 M062010 10 40 M45-14M 10 38 9500-8302 M062015 15 70 M75-14M 15 55 9500-8303 M062020 20 80 M105-14M 20 89 9500-8305 M062025 25 100 M105-14M 25 89 9500-8305 M062030 30 150 M155-14M 30 125 9500-8306 M062040 40 150 M210-14M 40 172 9500-8306 M062050 50 180 M210-14M 50 172 9500-8306 M062060 60 250 M350-14M 60 255 9500-8307 M062075 75 350 M350-14M 75 255 9500-8307 M062100 100 350 M420-14M 100 338 9500-8308 M062125 125 500 M550-14M 125 428 9500-8309 M062150 150 600 M700-14M 150 508 9500-8310


CTAN315.doc V1.0 3 of 14 5/27/2008

460vac Non-Regenerative Models

Control Techniques Recommended Replacement


Part Number HP Amps Order Code HP Amps Order Code

M0647P5 5 20 M25-14M 5 20 9500-8302 M0647P5 7.5 20 M25-14M 7.5 20 9500-8302 M064010 10 20 M25-14M 10 20 9500-8302 M064015 15 40 M45-14M 15 38 9500-8302 M064020 20 40 M45-14M 20 38 9500-8302 M064025 25 60 M75-14M 25 55 9500-8303 M064030 30 60 M75-14M 30 55 9500-8303 M064040 40 70 M105-14M 40 89 9500-8305 M064050 50 100 M105-14M 50 89 9500-8305 M064060 60 150 M155-14M 60 125 9500-8306 M064075 75 150 M155-14M 75 125 9500-8306 M064100 100 180 M210-14M 100 172 9500-8306 M064125 125 250 M350-14M 125 255 9500-8307 M064150 150 350 M350-14M 150 255 9500-8307 M064200 200 350 M420-14M 200 338 9500-8308 M064250 250 500 M550-14M 250 428 9500-8309 M064300 300 500 M700-14M 300 508 9500-8310 M064400 400 750 M825-14M 400 675 9500-8311 M064500 500 900 M900-14M 500 820 9500-8315 M064600 600 1200 M1200-14M 600 985 9500-8316 M064700 700 1200 M1200-14M 700 1150 9500-8317

M064800 800 1600 M1850-14M 800 1250 9500-8318


CTAN315.doc V1.0 4 of 14 5/27/2008

460vac Regenerative Models

Control Techniques Recommended Replacement


Part Number HP Amps Order Code HP Amps Order Code M1247P5 5 20 M25R-14M 5 20 9500-8602 M1247P5 7.5 20 M25R-14M 7.5 20 9500-8602

M124010 10 20 M25R-14M 10 20 9500-8602

M124015 15 40 M45R-14M 15 38 9500-8602

M124020 20 40 M45R-14M 20 38 9500-8602

M124025 25 60 M75R-14M 25 55 9500-8603

M124030 30 60 M75R-14M 30 55 9500-8603

M124040 40 70 M105R-14M 40 89 9500-8605

M124050 50 100 M105R-14M 50 89 9500-8605

M124060 60 150 M155R-14M 60 125 9500-8606

M124075 75 150 M155R-14M 75 125 9500-8606

M124100 100 180 M210R-14M 100 172 9500-8606

M124125 125 250 M350R-14M 125 255 9500-8607

M124150 150 350 M350R-14M 150 255 9500-8607

M124200 200 350 M420R-14M 200 338 9500-8608

M124250 250 500 M550R-14M 250 428 9500-8609

M124300 300 500 M700R-14M 300 508 9500-8610

M124400 400 750 M825R-14M 400 675 9500-8611

M124500 500 900 M900R-14M 500 820 9500-8615

M124600 600 1200 M1200R-14M 600 985 9500-8616

M124700 700 1200 M1200R-14M 700 1150 9500-8617

M124800 800 1600 M1850R-14M 800 1250 9500-8618


dcM6+ 230vac Non-regen Models

dcM6+ 460vac Non-regen Models

CTAN315.doc V1.0 5 of 14 5/27/2008


dcM12+ 230vac Regen Models

dcM12+ 460vac Regen Models

CTAN315.doc V1.0 6 of 14 5/27/2008


Mentor II Dimensions

Catalog Number *Approx. Size

(in) Approx. Weight

H x W x D lbs M25-14M thru M75-14M 15 x 10 x 6 22 M25R-14M thru M75R-14M 15 x 10 x 6 24 M105-14M thru M210-14M 15 x 10 x 8 31 M105R-14M thru M210R-14M 15 x 10 x 8 33 M350-14M thru M420-14M 16 x 18 x 11 48 M350R-14M thru M420R-14M 16 x 18 x 11 51 M550-14M thru M825-14M 17 x 18 x 11 59 M550R-14M thru M825R-14M 17 x 18 x 11 66 M900-14M thru M1850-14M 41 x 18 x 20 154 M900R-14M thru M1850R-14M 61 x 18 x 20 264

Quantum III Dimensions

Catalog Numbers *Approx. Size

(in) Approx. Weight

H x W x D Lbs. 9500-8302 thru 9500-8303 15 x 10 x10.5 44 9500-8602 thru 9500-8603 15 x 10 x10.5 44 9500-8305 thru 9500-8306 15 x 10 x 12.3 53 9500-8605 thru 9500-8606 15 x 10 x 12.3 53 9500-8307 thru 9500-8309 35 x 20.3 x 12 110 9500-8607 thru 9500-8609 35 x 20.3 x 12 110 9500-8310 thru 9500-8311 36 x 20.3 x 14 155 9500-8610 thru 9500-8611 36 x 20.3 x 14 155 9500-8315 thru 9500-8318 54 x 34 x 19 397 9500-8615 thru 9500-8618 72 x 34 x 19 475 9500-8319 thru 9500-8320 54 x 34 x 19 443 9500-8619 thru 9500-8620 72 x 34 x 19 525

* All dimensions are approximate, not to be used for construction purposes. Refer to the Mentor II or Quantum III User Guide for exact dimensions or click on the link at the end of this document

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CTAN315.doc V1.0 9 of 14 5/27/2008

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TB1

TB3

TB3

TB4

SK3 Encoder D-Connector

A+

A-

L3

L1

L2

F-

F+ M

Field

E3

E1

E2 Control Power

MENTOR II

+10 VDC

-10 VDC

Speed Reference

Analog Input 1

Analog Input 2

Analog Input 3

Analog Input 4

Motor Thermistor

(-) Tachometer

(+) Tachometer (0V Common)

Digital Input 1

Digital Input 2

Digital Input 3

Digital Input 4

Digital Input 5

Digital Input 6

Digital Input 7

Digital Input 8

Digital Input 9

Digital Input 10

Enable

Reset

+24 VDC

0V Common

Arm Current Image

Analog Output 1

Analog Output 2

Analog Output 3

Digital Output 1

Digital Output 2

Digital Output 3

Digital Output 4

Digital Output 5

(0V Common)

*Zero Speed

Drive Ready

Programmable

Programmable

0V

+5 / +15 VDC Supply

A

A

B

B

NC

C

C

NC

Programmable

*Zero Speed relay Programmable

0V TX RX TX RX

1 2 3 4 5 6 7 8 9

Serial Comms (D connector) PL2


CTAN315.doc V1.0 10 of 14 5/27/2008

MENTOR II DEFAULT CONFIGURATION

Pin # Function Description / Type Notes 1 +10 VDC Reference Supply 10 mA max 2 -10 VDC 3 Speed Reference Analog Input, 12 bit ±10 VDC, 100k Ohms

or 4-20 mA, 100 Ohms 4 Analog Input # 1 5 # 2 Analog Input 6 # 3 Bi-polar, 10 bit + sign ±10 VDC, 100k Ohms 7 # 4 8 Motor Thermistor Analog Input 3k Ohms trip point,

1.8k Ohm reset level 9 DC Tachometer (-) Analog Input 10 DC Tachometer (+) Common 11 Armature Current Image Analog Output 6.6 VDC @ 150%

current 12 Analog Output # 1 13 # 2 Analog Output ±10 VDC, 5 mA 14 # 3 Bi-polar, 10 bit + sign 15 Digital Output # 1 16 # 2 17 # 3 Digital Output +24 VDC, 100 mA 18 # 4 Open Collector 19 # 5 20 OV Common Circuit Common 21 F1 (Run Permit) Digital Input 22 F2 (Inch/Jog Reverse) 23 F3 (Inch/Jog Forward) 24 F4 (Run Reverse

(latched))

25 F5 (Run Forward (latched))

26 Digital Input F6 Digital Input +24VDC, 10k Ohms 27 F7 28 F8 29 F9 30 F10 31 Drive Enable Digital Input 30 mSec inhibit delay 32 Reset Digital Input Fault Reset 33 +24 VDC Supply User Supply 200 mA max 34 Form C Status Relay Relay Common 35 (Zero Speed) N. C. Contact 110 VAC, 5A resistive 36 N. O. Contact 37 Form C Status Relay Relay Common 38 (Drive Ready) N. C. Contact 110 VAC, 5A resistive 39 N. O. Contact 40 0V Common Circuit Common


CTAN315.doc V1.0 11 of 14 5/27/2008

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1

2

3

4

5

6

7

10

9

8

11

12

13

14

15

16

17

20

19

18

TB1

TB3

TB3

TB4

SK3 Encoder D-Connector

A+

A-

L3

L1

L2

F-

F+ M Field

E3

E1

E2 Control Power

Quantum III

+10 VDC

-10 VDC

Speed Reference

Analog Input 1

Analog Input 2

Analog Input 3

Analog Input 4

Motor Thermistor

**(-) Tachometer

**(+) Tachometer (0V Common)

**Digital Input 1

**Digital Input 2

**Digital Input 3

**Digital Input 4

**Digital Input 5

**Digital Input 6

Digital Input 7

Digital Input 8

Digital Input 9

Digital Input 10

**Enable

**Reset

+24 VDC

0V Common

Arm Current Image

Analog Output 1

Analog Output 2

Analog Output 3

Digital Output 1

Digital Output 2

Digital Output 3

Digital Output 4

**Digital Output 5

(0V Common)

*Zero Speed

**Drive Ready

Programmable

Programmable

Programmable

0V

+5 / +15 VDC Supply

A

A

B

B

NC

C

C

NC

1 2 3 4 5 6 7 8 9

0V TX RX TX RX

Serial Comms (D connector) PL2

Motor Contactor

L3

L1

L2

A+

A-

10

11

12

13

14

15

16

19

18

17

1

2

3

4

5

6

9

7

8

6

5

4

1

1

3

1

2

Current Scaling Shunt

DC Tach (-) DC Tach (+)

AC Tach AC Tach

Horsepower Scaling Resistor

Motor Thermostat

+24 VDC

TBS

TBA

9500-4030 Bd. Logic Interface

MENTOR II

9500-4025 AC Interface Bd.

20

21

120 VAC

FR

NF

J

R

P2

P1

Fault Relay

** Denotes Programmable I/O used by Quantum III

*Zero Speed Relay Programmable

Run Relay

Jog Relay

Pgm Relay #1

Pgm Relay #2

No Fault Relay

Run / Jog

Pgm #1

22 23

Pgm #2

No Fault

Fault


CTAN315.doc V1.0 12 of 14 5/27/2008

QUANTUM III DEFAULT CONFIGURATION

120 VAC INTERFACE BOARD (9500-4025)

Pin # Function Description/Type Notes 1 120 VAC high side (fused) Power Supply 120 VAC

2, 3 Tie Point No internal connection Customer Use 4 External Trip / Motor

Thermostat Input 120 VAC Input (Fault relay

coil)

5 120 VAC (when drive OK) 120 VAC Output 6 Stop / Seal-in Input Contact Input For 3-wire Stop/Start

control 7 Run Input Input (Run relay coil) 120 VAC

8, 9 Jog Input Input (Jog relay coil) 120 VAC 10 120 VAC high side (fused) Power Supply 120 VAC 11 Input # 1 (Reverse) Programmable Input (# 1

relay coil) 120 VAC

12 Input # 2 (Drive Reset) Programmable Input (# 2 relay coil)

120 VAC

13, 14 Run/Jog Contact N.O. Output Contact 120 VAC 15, 16 No Fault Contact N.O. or N.C. Contact 120 VAC 17, 18 Fault Relay Contact (selectable)

19 Programmable Form C Common Connection (arm) 20 Relay Contact # 1 N.C. Connection 120 VAC 21 N.O. Connection

22, 23 Programmable Relay Contact # 2

N.O. or N.C. Contact (selectable)

120 VAC

24 Drive ON Output 120 VAC, 6 VA max 25 120 VAC low side 120 VAC Common

Connection Earth ground

LOGIC INTERFACE BOARD (9500-4030) TBS

Pin # Function Description/Type Notes 1, 3 Shunt Resistor Connection Horsepower programming Used up through

9500-8306/8606 2 No Internal Connection

4, 5 Optional Motor Thermostat Contact Input Provides thermal trip 6 +24 VDC Supply User Supply 100 mA max

TBA

Pin # Function Description/Type Notes

1 DC Tachometer Input (-) Analog Input 300 VDC max 3 DC Tachometer Input (+)

1, 2 AC Tachometer Input Analog Input 200 VAC max


CTAN315.doc V1.0 13 of 14 5/27/2008

QUANTUM III DEFAULT CONFIGURATION

MDA2 BOARD

Pin # Function Description/Type Notes 1 +10 VDC Reference Supply 10 mA max 2 -10 VDC Reference Supply 10 mA max 3 Speed Reference Analog Input, 12 bit ±10 VDC, 100k Ohms

or 4-20 mA,100Ohms 4 Analog Input # 1 5 # 2 Analog Input 6 # 3 Bi-polar, 10 bit + sign ±10 VDC, 100k Ohms7 # 4

8, 9, 10 For Internal Use 11 Armature Current

Image Analog Output 6.6 VDC @ 150%

current 12 Analog Output # 1 Analog Output 13 # 2 Bi-polar, 10 bit + sign ±10 VDC, 5 mA 14 # 3 15 Digital Output # 1 16 # 2 Digital Output +24 VDC, 100 mA 17 # 3 Open Collector 18 # 4 19 For Internal Use 20 OV Common Circuit Common

21 to 26 For Internal Use 27 Digital Input F7 28 F8 Digital Input +24 VDC, 10k Ohms 29 F9 30 F10 31 For Internal Use 34 Form C Status Relay Relay Common 35 (Zero Speed) Normally Closed

Contact 110 VAC, 5A

resistive 36 Normally Open Contact

37, 38, 39 For Internal Use 40 0V Common Circuit Common


CTAN315.doc V1.0 14 of 14 5/27/2008

Other Resources Other Technical Data for Mentor II Ratings Dimensions General Specifications What are differences between Quantum III and Mentor II How to specify Quantum III Drives Mentor II Manual Quantum III MentorSoft Free 4 Channel CT Scope StandardPak


http://www.emersonct.com/products_usa/us-mentor_ratings.htm

http://www.emersonct.com/products_usa/us-mentor_dims.htm

http://www.emersonct.com/products_usa/us-mentor_specs.htm

http://www.emersonct.com/download_usa/appNotes/CTAN214.pdf



http://www.emersonct.com/download_usa/manuals/Mentor2UsersGuide.pdf

http://www.emersonct.com/download_usa/manuals/quantum/Quantum-UG.pdf

http://www.controltechniques.com/ctsoft

http://80.253.105.174/ctscope/

http://80.253.105.174/ctscope/

http://www.emersonct.com/download_usa/literature/07catalogpdfs/293-310-PakDrives.pdf

Application Note CTAN #315 - efes otomasyonMentor II Size 2 photo Quantum III (size 2 photo)...

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