AP 220: PCA Process Planning

MANUFACTURING SPECIFICPRODUCT INFORMATION

PROCESS/FACTORYCHARACTERIZATION

• PCB Fabrication• PCA Assembly• Variability Characteristics

PRODUCT DESIGN

PLANNINGCHARACTERIZATION

• PCB/PCA Planning Data• Plan Structure and Org• Operations and Steps Measurement• Work Measurement Standards

• 2D Panel Layout Geometry• Process Tolerance• Material, Consumable & Deliverable• Process Design

Manufacturing Engineering Workstation

ManufacturingFacility

Printed CircuitBoard

AP 221: Functional Data and their Schematic Representation for Process Plant

Plant Types• Power Generation

• Nuclear• Conventional

• Chemical• Petroleum

Across Plant Life Cycle

• Provide Continuity for• Design• Construction• Operation

Identifies & Describes• Equipment• Components• Systems• Subsystems 2D Schematic Displays

(Piping and Instrumentation diagrams)• Connectivity of Equipment• Pipeline designation (line number)• Direction of fluid flows• Control-loop designation/component

MFG Discipline Product Definitions• MFG Plan• MFG Bill of Materials• Tool Shape• Tooling Bill of Materials

PAS-C"The agenda for manufacturing

leadership in composites"

USAF

ManufacturingTechnology

AP222: Design to Manufacturing for Composite Structures

Configuration Control Approvals• Part, Product Definitions• Tooling, Product Definitions

Design Discipline Product Definitions• Part Shape Representations• Assemblies

Information Shared Between Design & MFG

• 3D Toleranced Shape Representations• Composite Constituents• Material & Process Specifications• Part Definitions

Composite Constituents• Ply Boundaries, Surfaces• Laminate Stacking Tables• Reinforcement Orientation

Shape Representation Types• Advanced B-Representation• Facetted B-Representation• Manifold Surfaces with Topology• Wireframe & Surface without Topology• Wireframe Geometry with Topology• Composite Constituent Shape Representation

AP 223: Exchange of Design and Manufacturing Product Information for Cast Parts

Pattern Rigging Mold Assembly

PartShake Out

Cut-Off Finish

Pour-Fill

Example - Sand Casting

Data Supported • Shapes of cast parts• Materials of cast parts • Tolerances and surfaces finish• Physical and mechanical properties

Mold Design• Shapes of sand mold, die assembly, and investment pattern assembly• Data that characterize the materials used in the casting processes• Design data used in building a sand mold; a die assembly; and an investment pattern assembly

Casting process simulation• Shape representation• Material characterization• Process design parameters• Simulation results

Process Plan• Process design parameters used to establish processes used in melting, pouring, cooling, shaking out, extracting and knocking out a casting • Data that characterize the manufacturing processes used to produce a casting• Data that characterize the metal alloys used to produce a casting• Data that identify the equipment used to produce a casting

Quality Control• Data that record the processes of building a sand mold, of building a die assembly, and of building an investment pattern assembly• Data that record the processes of melting, pouring, cooling, shaking out, extracting and knocking out a casting• Data that record the melt processing and resulting metal composition• Data that record the inspection and testing results of the cast parts

AP224: Mechanical Product Definition for Process Planning Using Machining Features

Machining Features

•Boss•Hole•Fillet•Groove•Pocket

Manufacturing Part Properties

•Material Property•Part Property•Process Property•Hardness

Feature Definition Items & Profiles

•Path•Taper•Profile•Bottom Condition•End Types

Measurement Limitations

•Angularity•Flatness•Radial Dimension•Material Condition Modifier•Tolerance Range

Part Administration Data

•Approval•Person in Organization

Shape Representation

•Brep Model•Explicit Base Shape•Block Base Shape•Ngon Base Shape•Cylindrical Base Shape

AP 225 : Building Elements Using Explicit Shape Representation

Building Element Types

• Structural• Service Elements• Fixtures, Equipment

Building Element Shape

• Component Structure• Explicit Shape Representation• Elementary (planar), Analytic (simple geometry) & Free Form (complex geometry)

Building Structure

• Composition• Location of Elements• Assemblies of Elements

Building ElementProperties

• Simple Property• Simple Classification

AP 226: Ship Mechanical Systems

Mechanical Components• Main and Auxiliary Engines• Pumps - Fuel Oil/Lubricating Oil/Cooling Water• Air Compressors and Receivers• Heat Exchangers• Deck Machinery - Winches/Cranes/Derricks

Product Definition Information• Connectivity Between Components and Systems• Geometry, Materials, Topology and Tolerances• Noise, Vibration and Shock Characteristics• Component/System Life Cycle and Operational History

Other Data Supported• Functional Description of Components• Quality Assurance Information

• Availability• Reliability• Maintainability

• In-Service Inspection and Maintenance

System Components• Air Supply to Engine Room• Exhaust Gas Removal• Fuel Oil Treatment and Supply• Engine Lubricating and Cooling• Propulsion - Main Shaft/Couplings• Maneuverability - Rudder/Thrusters• Electrical Generation

AP 227: Plant Spatial Configuration

Plant Layout• Location of plant-items• Site Description• Change Control

Functional/Analysis• Interference• Performance Requirements• Requirement Satisfaction

Plant Systems• Line Definitions• Composition• Capabilities• Component Connectivity

Plant Item• Type• Connections• Functional/Physical• Definition/Occurrence

Shape• Explicit Shape• Brep• CSG