“DRYTYT” DRY BREAK COUPLING CATALOGUE · 2010-10-19 · 105mm “Drytyt” Dry Break Tank Unit...
Transcript of “DRYTYT” DRY BREAK COUPLING CATALOGUE · 2010-10-19 · 105mm “Drytyt” Dry Break Tank Unit...
“DRYTYT” DRY BREAKCOUPLINGCATALOGUE//
The Fort Vale Rangeof Dry Break Tank Units & Hose Units
© Fort Vale Engineering Ltd. 2010
THIS PAGE IS INTENTIONALLY BLANK
CONTENTS//
“Drytyt” Dry Break Couplings //
» “DRYTYT” DRY BREAK COUPLING PART NO. BREAKDOWN
» 70MM “DRYTYT” DRY BREAK TANK UNIT » 70MM “DRYTYT” DRY BREAK HOSE UNIT » 70MM DRY BREAK COUPLING SELECTIVITY SYSTEMS
» 105MM “DRYTYT” DRY BREAK TANK UNIT » 105MM “DRYTYT” DRY BREAK HOSE UNIT
» 119MM “DRYTYT” DRY BREAK TANK UNIT » 119MM “DRYTYT” DRY BREAK HOSE UNIT » 105MM & 119MM DRY BREAK COUPLING SELECTIVITY SYSTEMS
» 164MM “DRYTYT” DRY BREAK TANK UNIT » 164MM “DRYTYT” DRY BREAK HOSE UNIT » 164MM DRY BREAK COUPLING SELECTIVITY SYSTEMS
» PRESSURE TIGHT CAP TO SUIT DRYTYT TANK UNITS
© Fort Vale Engineering Ltd. 2010 COUP_CONTENTS REV01-24.02.10
Page 1
Data“Drytyt” Dry Break Coupling
Part Number BreakdownTM
COUP006 REV01-27.01.10© Fort Vale Engineering Ltd. 2010
Example : 3 7 6 V / 0 7 0 0 A 0 0
Seal Material
VPENB
= Viton = Perfluoroelastomer = EPDM = Nitrile = Butyl
Specific branded Perfluoroelastomer seals available on request.
Tank Unit/Hose Unit
376895
= Tank unit= Hose unit
Selectivity
Fort Vale “Drytyt” dry break couplings are available with 15 selectivity options. In addition, “Drytyt” couplings can be supplied with the 7 position or 21 position selectivity systems to be fully compatible and interchangeable with
units.
Please see our separate data sheets for full selectivity information:
70mm units See COUP003105mm & 119mm units See COUP013164mm units See COUP014
Todo®, Mann-Tek® & Avery Hardoll®
Size
0700105011901640
= 70mm (2” equivalent pipework)= 105mm (2½” equivalent pipework)= 119mm (3” equivalent pipework)= 164mm (4” equivalent pipework)
Connection
The following options apply only to tank units. Hose units are available with BSP connection only.
= BSP= DIN PN16 & DIN PN40= ASA 150= ASA 300
Other flange drilling patterns are available on request.
ABCD
Page 2
COUP001 REV10-09.11.09
Fitting Details
DataTM
70mm “Drytyt” Dry Break Tank Unit
© Fort Vale Engineering Ltd. 2010
70mm “Drytyt” Dry Break Tank Unit
Options
- 2” BSP inlet; 70mm outlet. Firesafe designed with non-protruding poppet alleviates the need to use a spacer when mounting onto a secondary discharge valve. Manufactured in 316 stainless steel fitted with Viton seal as standard.
: Available in 70mm, 105mm, 119mm, 164mm with threaded or flanged inlet. All industry standard selective positions available. (See separate sheet COUP003 for details) Compatible pressure-tight stainless steel cap available for all outlet sizes (may be used as secondary/tertiary closure). Dust caps available. Specific branded Perfluoroelastomer seals available on request.
Example Shown : 376X/0700AXX
Range
Part No. Description 376X/0700A00 70mm tank unit, threaded inlet 376X/0700B00 70mm tank unit, flanged inlet 376X/1050A00 105mm tank unit, threaded inlet 376X/1050B00 105mm tank unit, flanged inlet 376X/1190A00 119mm tank unit, threaded inlet 376X/1190B00 119mm tank unit, flanged inlet 376X/1640A00 164mm tank unit, threaded inlet 376X/1640B00 164mm tank unit, flanged inlet
“X” is variable and designates seal material, see Table below.
Associated Parts
Specification
Weight 1.17 Kg *See NoteMaximum Coupling Pressure 7 Barg (101.5 PSIG)Static Design Pressure (MAWP) 25.0 Barg (362.5 PSIG)Hydraulic Test Pressure 37.5 Barg (543.8 PSIG)Max. Design Temperature 200°C (392°F) **NoteMin. Design Temperature -29°C (-20°F) **Note
Note : *weight varies according to specification ** metal parts only, see seal limitations
Fort Vale couplings are fully compatible & interchangeable with Todo®, Mann-Tek® & Avery Hardoll® units.
Seal Code Seal Material Seal Temp. Range 376V/ Viton -20°C to +200°C 376P/ Perfluoroelastomer -15°C to +240°C 376E/ EPDM -20°C to +150°C 376N/ Nitrile -20°C to +100°C 376B/ Butyl -30°C to +120°C
2” BSP
Ø 79.4 (3.13”)
Ø 39.9 (1.57”)
Ø 69.9 (2.75”)
99
.8 (
3.9
3”)
Part No. Description 915/5420X 70mm pressure-tight cap, st/st 915/5480X 105mm pressure-tight cap, st/st 915/5470X 119mm pressure-tight cap, st/st 915/5490X 164mm pressure-tight cap, st/st 895X/0700A00 70mm hose unit, threaded inlet 895X/1050A00 105mm hose unit, threaded inlet 895X/1190A00 119mm hose unit, threaded inlet 895X/1640A00 164mm hose unit, threaded inlet
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COUP002 REV03-26.10.09
Parts drawing
DataTM
© Fort Vale Engineering Ltd. 2009
1
2
3
4
5
6
Item Description Part No. 1. 2” PTFE seal 10327P 2. Spider 376/0702 3. Poppet spring 5104-800 4. Poppet assembly 376/0703 5. O ring **See Table 5005-XXX 6. 70mm body 376/0701AXX
70mm “Drytyt” Dry Break Tank Unit
Seal Material Part No. Viton 5005-171 Perfluoroelastomer 5005-171P EPDM 5005-171E Nitrile 5005-594 Butyl 5005-126
Page 4
COUP004 REV04-27.01.10
Fitting Details
DataTM
70mm “Drytyt” Dry Break Hose Unit
© Fort Vale Engineering Ltd. 2010
70mm “Drytyt” Dry Break Hose Unit
Options
- 2” BSP inlet with built-in swivel; 70mm outlet. Manufactured in 316 stainless steel fitted with Viton seal as standard.
: Available in 70mm, 105mm, 119mm, 164mm with threaded inlet. All industry standard selective positions available. (See separate sheet COUP003 for details) Specific branded Perfluoroelastomer seals available on request.
Example Shown : 895X/0700AXX
Range
“X” is variable and designates seal material, see Table below.
Associated Parts
Specification
Weight 3.07 Kg *See NoteMaximum Coupling Pressure 7 Barg (101.5 PSIG)Static Design Pressure (MAWP) 25 Barg (362.5 PSIG)Hydraulic Test Pressure 37.5 Barg (544.0 PSIG)Max. Design Temperature 200°C (392°F) **Note Min. Design Temperature -29°C (-20°F) **Note
Note : *weight varies according to specification ** metal parts only
Part No. Description 376X/0700A00 70mm tank unit, threaded inlet 376X/0700B00 70mm tank unit, flanged inlet 376X/1050A00 105mm tank unit, threaded inlet 376X/1050B00 105mm tank unit, flanged inlet 376X/1190A00 119mm tank unit, threaded inlet 376X/1190B00 119mm tank unit, flanged inlet 376X/1640A00 164mm tank unit, threaded inlet 376X/1640B00 164mm tank unit, flanged inlet
33.1 (1.30”)
30°
SE
LE
CT
IVIT
Y P
IN
6-P
LA
CE
S
2” BSP
Ø 67.3 (2.65”)
Ø 70.2 (2.76”)
Ø 37.9 (1.49”)
13
8.8
(5
.47
”)
Seal Code Seal Material Seal Temp. Range 895V/ Viton -20°C to +200°C 895P/ Perfluoroelastomer -15°C to +240°C 895E/ EPDM -20°C to +150°C 895N/ Nitrile -20°C to +100°C 895B/ Butyl -30°C to +120°C
Part No. Description 895X/0700A00 70mm hose unit, threaded inlet 895X/1050A00 105mm hose unit, 3” BSP threaded inlet 895X/1050B00 105mm hose unit,2½”BSP threaded inlet 895X/1190A00 119mm hose unit, threaded inlet 895X/1640A00 164mm hose unit, threaded inlet
Fort Vale couplings are fully compatible & interchangeable with Todo®, Mann-Tek® & Avery Hardoll® units.
Page 5
COUP005 REV02-22.10.09
Parts drawing
DataTM
© Fort Vale Engineering Ltd. 2009
70mm “Drytyt” Dry Break Hose Unit
Item Description Part No. 1. Cammed body 895/0702XX 2. Viton O ring 5005-690V 3. Plain bearing 895/0708/3 4. Ball bearing (42) 10145SS 5. O ring See Table 1 6. Plain bearing 895/0708 7. Swivel body 895/0701 8. Roll pin (3) 5128-071 9. Roller spindle pin (3) 895/0707
10. Roller (5) 895/0706 11. Piston plate 895/0705/5 12. Split pin 5118-012 13. O ring See Table 2 14. O ring See Table 3 15. O ring See Table 4 16. Rubber buffer ring 895/0708/2 17. Piston guide 895/0703 18. Wavey spring (2) 5111-185 19. Piston head 895/0705/1 20. Clevis pin 895/0705/8 21. Piston spindle 895/0705/6 22. M6 spring washer 5113-008 23. M6 button screw 5111-610
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
2223
TABLE 1
TABLE 2
TABLE 3
TABLE 4
Seal Material Part No. Viton 5005-156 Perfluoroelastomer ORB227K2 EPDM ORB227EP Nitrile ORB227N Butyl ORB227BU
Seal Material Part No. Viton 5005-173 Perfluoroelastomer ORB217K2 EPDM ORB217EP Nitrile ORB217N Butyl ORB217BU
Seal Material Part No. Viton 5005-201 Perfluoroelastomer ORB225K2 EPDM ORB225EP Nitrile ORB225N Butyl ORB225BU
Seal Material Part No. Viton ORB129VR Perfluoroelastomer ORB129K2 EPDM ORB129EP Nitrile ORB129N Butyl ORB129BU
Page 6
COUP003 REV04-27.01.10
Data70mm Dry Break Coupling
Selectivity SystemsTM
© Fort Vale Engineering Ltd. 2010
Tank Unit Part number : 376X/0700XXX
Hose Unit Part number : 895X/0700XXX
Fort Vale “Drytyt”Selectivity System - 70mm
Fort Vale 70mm “Drytyt” dry break couplings are available with 15 selectivity options from A to Q (see table below). When ordering, please add the chosen selectivity letter to the end of the part number e.g. 376X/0700XQ
895X/0700XQ15 Position Selectivity
Tank Unit Part number : 376X/0700XXX
Hose Unit Part number : 895X/0700XXX
Todo Selectivity System - 70mm
Fort Vale 70mm dry break couplings are also available with 7 position selectivity and 21 position selectivity (i.e. Todo®, Mann-Tek® & Avery Hardoll® compatible) See tables below.When ordering, please add the chosen selectivity letter/number to the end of the part number e.g. 376X/0700XTU
895X/0700XTU
“Drytyt”
7 Position SelectivityTU TV TW TX TY TZ UV UW UX UY UZ VW VX VY VZ WX WY WZ XY XZ YZ
21 Position Selectivity
Z
Y
X
W
V
U
T
T U V W X Y Z
6
5
4
3
2
1
Selectivity Letter A B C D E F G H J K L M N P Q Pin & Slot Position 1+2 1+3 1+4 1+5 1+6 2+3 2+4 2+5 2+6 3+4 3+5 3+6 4+5 4+6 5+6
Page 7
THIS PAGE IS INTENTIONALLY BLANK
Page 8
COUP007 REV03-27.01.10
Fitting Details
DataTM
105mm “Drytyt” Dry Break Tank Unit
© Fort Vale Engineering Ltd. 2010
105mm “Drytyt” Dry Break Tank Unit
Options
- 3” BSP inlet; 105mm outlet. Firesafe designed with non-protruding poppet alleviates the need for a spacer when mounting onto a secondary discharge valve. Manufactured in 316 stainless steel fitted with Viton seal as standard.
: Available in 70mm, 105mm, 119mm, 164mm with threaded or flanged inlet. All industry standard selective positions available. (See separate sheet COUP013) Compatible pressure-tight stainless steel cap available for all outlet sizes (may be used as secondary/tertiary closure). Dust caps available. Specific branded Perfluoroelastomer seals available on request.
Example Shown : 376X/1050AXX
Range
Part No. Description 376X/0700A00 70mm tank unit, threaded inlet 376X/0700B00 70mm tank unit, flanged inlet 376X/1050A00 105mm tank unit, threaded inlet 376X/1050B00 105mm tank unit, flanged inlet 376X/1190A00 119mm tank unit, threaded inlet 376X/1190B00 119mm tank unit, flanged inlet 376X/1640A00 164mm tank unit, threaded inlet 376X/1640B00 164mm tank unit, flanged inlet
“X” is variable and designates seal material, see Table below.
Associated Parts
Specification
Weight 2.99 Kg *See NoteMaximum Coupling Pressure 7 Barg (101.5 PSIG)Static Design Pressure (MAWP) 25.0 Barg (362.5 PSIG)Hydraulic Test Pressure 37.5 Barg (543.8 PSIG)Max. Design Temperature 200°C (392°F) **NoteMin. Design Temperature -29°C (-20°F) **Note
Note : *weight varies according to specification ** metal parts only, see seal limitations
3” BSP
Ø 110.0 (4.33”)
Ø 104.0 (4.09”)
Ø 61.1 (2.41”)
13
3.4
(5
.25
”)
Part No. Description 10261SS 2½”F x 3”M st/st adaptor 915/5420X 70mm pressure-tight cap, st/st 915/5480X 105mm pressure-tight cap, st/st 915/5470X 119mm pressure-tight cap, st/st 915/5490X 164mm pressure-tight cap, st/st 895X/0700A00 70mm hose unit, threaded inlet 895X/1050A00 105mm hose unit, threaded inlet 895X/1190A00 119mm hose unit, threaded inlet 895X/1640A00 164mm hose unit, threaded inlet
Seal Code Seal Material Seal Temp. Range 895V/ Viton -20°C to +200°C 895P/ Perfluoroelastomer -15°C to +240°C 895E/ EPDM -20°C to +150°C 895N/ Nitrile -20°C to +100°C 895B/ Butyl -30°C to +120°C
Fort Vale couplings are fully compatible & interchangeable with Todo®, Mann-Tek® & Avery Hardoll® units.
Page 9
COUP008 REV02-26.10.09
Parts drawing
DataTM
© Fort Vale Engineering Ltd. 2009
Item Description Part No. 1. 3” PTFE seal 10329P 2. Spider 376/1192 3. Poppet spring 5104-799 4. Poppet assembly 376/1053 5. O ring **See Table 5005-XXX 6. 105mm body 376/1051AXX
105mm “Drytyt” Dry Break Tank Unit
1
2
3
4
5
6
Seal Material Part No. Viton 5005-156 Perfluoroelastomer 5005-156P EPDM 5005-156E Nitrile 5005-156N Butyl 5005-157
Page 10
COUP015 REV01-27.01.10
Fitting Details
DataTM
105mm “Drytyt” Dry Break Hose Unit
© Fort Vale Engineering Ltd. 2010
105mm “Drytyt” Dry Break Hose Unit
Options
- Available with either 2½” BSP or 3” BSP inlet with built-in swivel (see Range); 105mm outlet. Manufactured in 316 stainless steel fitted with Viton seal as standard.
: Available in 70mm, 105mm, 119mm, 164mm with threaded inlet. All industry standard selective positions available. (See separate sheet COUP013 for details) Specific branded Perfluoroelastomer seals available on request.
Part Number : 895X/1050AXX indicates 3” BSP inlet - see DIMENSION “A” 895X/1050BXX indicates 2½” BSP inlet - see DIMENSION “A”
Range
“X” is variable and designates seal material, see Table below.
Associated Parts
Specification
Weight 8.92 Kg *See NoteMaximum Coupling Pressure 7 Barg (101.5 PSIG)Static Design Pressure (MAWP) 25 Barg (362.5 PSIG)Hydraulic Test Pressure 37.5 Barg (544.0 PSIG)Max. Design Temperature 200°C (392°F) **Note Min. Design Temperature -29°C (-20°F) **Note
Note : *weight varies according to specification ** metal parts only
Part No. Description 376X/0700A00 70mm tank unit, threaded inlet 376X/0700B00 70mm tank unit, flanged inlet 376X/1050A00 105mm tank unit, threaded inlet 376X/1050B00 105mm tank unit, flanged inlet 376X/1190A00 119mm tank unit, threaded inlet 376X/1190B00 119mm tank unit, flanged inlet 376X/1640A00 164mm tank unit, threaded inlet 376X/1640B00 164mm tank unit, flanged inlet
DIMENSION “A”
Ø 107.4 (4.23”)
Ø 57.0 (2.24”)
Ø 105.0 (4.13”)
18
2.0
(7
.17
”)
50.0 (1.97”)
SE
LEC
TIV
ITY P
IN
6-P
LAC
ES
Seal Code Seal Material Seal Temp. Range 895V/ Viton -20°C to +200°C 895P/ Perfluoroelastomer -15°C to +240°C 895E/ EPDM -20°C to +150°C 895N/ Nitrile -20°C to +100°C 895B/ Butyl -30°C to +120°C
Part No. Description 895X/0700A00 70mm hose unit, threaded inlet 895X/1050A00 105mm hose unit, 3” BSP threaded inlet 895X/1050B00 105mm hose unit,2½”BSP threaded inlet 895X/1190A00 119mm hose unit, threaded inlet 895X/1640A00 164mm hose unit, threaded inlet
Fort Vale couplings are fully compatible & interchangeable with Todo®, Mann-Tek® & Avery Hardoll® units.
Page 11
COUP016 REV00-09.12.09
Parts drawing
DataTM
© Fort Vale Engineering Ltd. 2009
105mm “Drytyt” Dry Break Hose Unit
TABLE 1
TABLE 2
TABLE 3
TABLE 4
1
23
4
5
6
7
8
9
10
11
12
13
1415
16
17
18
19
20
21
22
23
24
25
26
27
Item Description Part No. 1. Cammed body 895/1052XX 2. Plain thrust bearing 895/1058/1 3. Plain bearing 895/1058/3 4. O ring See Table 1 5. Plain bearing 895/1058 6. Swivel body 895/1051 7. Ball bearing (52) 10143SS 8. Viton O ring 5005-658V 9. Bearing outer body 895/1054
10. Plastic coated handle (2) 895/1199L 11. M10 cap head bolt (4) 5111-183 12. M10 spring washer (4) 5113-029 13. Grease nipple 5128-006 14. Roll pin (3) 5128-002 15. Roller spindle pin (3) 895/1197 16. Roller spindle 895/1055/6 17. Roller (5) 895/1196 18. Clevis pin 844/2119 19. Piston guide 895/1053 20. O ring See Table 2 21. Rubber buffer ring 895/1058/2 22. O ring See Table 3 23. Wavey washer (2) 5111-186 24. O ring See Table 4 25. Piston head 895/1055/1 26. Split pin 5118-050 27. Piston plate 895/1055/4
Seal Material Part No. Viton 5005-941 Perfluoroelastomer ORB236K2 EPDM ORB236EP Nitrile ORB236N Butyl ORB236BU
Seal Material Part No. Viton 5005-313 Perfluoroelastomer ORB229K2 EPDM ORB229EP Nitrile ORB229N Butyl ORB229BU
Seal Material Part No. Viton 5005-996 Perfluoroelastomer ORB230K2 EPDM ORB230EP Nitrile ORB230N Butyl ORB230BU
Seal Material Part No. Viton 5005-299 Perfluoroelastomer ORB226K2 EPDM ORB226EP Nitrile ORB226N Butyl ORB226BU
Page 12
COUP009 REV03-27.01.10
Fitting Details
DataTM
119mm “Drytyt” Dry Break Tank Unit
© Fort Vale Engineering Ltd. 2010
119mm “Drytyt” Dry Break Tank Unit
Options
- 3”BSP inlet; 119mm outlet. Firesafe designed with non-protruding poppet alleviates the need for a spacer when mounting onto a secondary discharge valve. Manufactured in 316 stainless steel fitted with Viton seal as standard.
: Available in 70mm, 105mm, 119mm, 164mm with threaded or flanged inlet. All industry standard selective positions available. (See separate sheet COUP013) Compatible pressure-tight stainless steel cap available for all outlet sizes (may be used as secondary/tertiary closure). Dust caps available. Specific branded Perfluoroelastomer seals available on request.
Example Shown : 376X/1190AXX
Range
Part No. Description 376X/0700A00 70mm tank unit, threaded inlet 376X/0700B00 70mm tank unit, flanged inlet 376X/1050A00 105mm tank unit, threaded inlet 376X/1050B00 105mm tank unit, flanged inlet 376X/1190A00 119mm tank unit, threaded inlet 376X/1190B00 119mm tank unit, flanged inlet 376X/1640A00 164mm tank unit, threaded inlet 376X/1640B00 164mm tank unit, flanged inlet
“X” is variable and designates seal material, see Table below.
Associated Parts
Specification
Weight 3.15 Kg *See NoteMaximum Coupling Pressure 7 Barg (101.5 PSIG)Static Design Pressure (MAWP) 25.0 Barg (362.5 PSIG)Hydraulic Test Pressure 37.5 Barg (543.8 PSIG)Max. Design Temperature 200°C (392°F) **NoteMin. Design Temperature -29°C (-20°F) **Note
Note : *weight varies according to specification ** metal parts only, see seal limitations
3” BSP
Ø 95.25 (3.75”)
Ø 76.2 (3.00”)
Ø 118.4 (4.66”)
Ø 1
33
.4 (
5.2
5”)
Seal Code Seal Material Seal Temp. Range 376V/ Viton -20°C to +200°C 376P/ Perfluoroelastomer -15°C to +240°C 376E/ EPDM -20°C to +150°C 376N/ Nitrile -20°C to +100°C 376B/ Butyl -30°C to +120°C
Part No. Description 915/5420X 70mm pressure-tight cap, st/st 915/5480X 105mm pressure-tight cap, st/st 915/5470X 119mm pressure-tight cap, st/st 915/5490X 164mm pressure-tight cap, st/st 895X/0700A00 70mm hose unit, threaded inlet 895X/1050A00 105mm hose unit, threaded inlet 895X/1190A00 119mm hose unit, threaded inlet 895X/1640A00 164mm hose unit, threaded inlet
Fort Vale couplings are fully compatible & interchangeable with Todo®, Mann-Tek® & Avery Hardoll® units.
Page 13
COUP010 REV01-26.10.09
Parts drawing
DataTM
© Fort Vale Engineering Ltd. 2009
119mm “Drytyt” Dry Break Tank Unit
1
2
3
4
5
6
Item Description Part No. 1. 3” PTFE seal 10329P 2. Spider 376/1192 3. Poppet spring 5104-799 4. Poppet assembly 376/1193 5. O ring **See Table 5005-XXX 6. 119mm body 376/1191AXX
Seal Material Part No. Viton 5005-730 Perfluoroelastomer 5005-151 EPDM 5005-730E Nitrile 5005-730N Butyl 5005-730B
Page 14
COUP017 REV01-27.01.10
DataTM
119mm “Drytyt” Dry Break Hose Unit
© Fort Vale Engineering Ltd. 2010
119mm “Drytyt” Dry Break Hose Unit
Options
- 3” BSP inlet with built-in swivel; 119mm outlet. Manufactured in 316 stainless steel fitted with Viton seal as standard.
: Available in 70mm, 105mm, 119mm, 164mm with threaded inlet. All industry standard selective positions available. (See separate sheet COUP013 for details) Specific branded Perfluoroelastomer seals available on request.
Range
“X” is variable and designates seal material, see Table below.
Part No. Description 376X/0700A00 70mm tank unit, threaded inlet 376X/0700B00 70mm tank unit, flanged inlet 376X/1050A00 105mm tank unit, threaded inlet 376X/1050B00 105mm tank unit, flanged inlet 376X/1190A00 119mm tank unit, threaded inlet 376X/1190B00 119mm tank unit, flanged inlet 376X/1640A00 164mm tank unit, threaded inlet 376X/1640B00 164mm tank unit, flanged inlet
Associated Parts
Specification
Weight 9.94 Kg *See NoteMaximum Coupling Pressure 4 Barg (58 PSIG)
Design Conditions 1 - 20 BARGStatic Design Pressure (MAWP) 20 Barg (290.0 PSIG)Hydraulic Test Pressure 30 Barg (435.0 PSIG)Max. Design Temperature 200°C (392°F) **Note Min. Design Temperature -15°C (5°F) **Note
Design Conditions 2 - 25 BARGStatic Design Pressure (MAWP) 25 Barg (362.5 PSIG)Hydraulic Test Pressure 37.5 Barg (544.0 PSIG)Max. Design Temperature 100°C (212°F) **Note Min. Design Temperature -15°C (5°F) **Note
Note : *weight varies according to specification ** metal parts only
Fitting Details
Example Shown : 895X/1190AXX
Ø 72.9 (2.87”)
Ø 119.4 (4.70”)
Ø 108.0 (4.25”)
18
2.0
(7
.17
”)
3” BSP
30°
57.9 (2.28”)
SE
LE
CTIV
ITY
PIN
6-P
LA
CE
S
Seal Code Seal Material Seal Temp. Range 895V/ Viton -20°C to +200°C 895P/ Perfluoroelastomer -15°C to +240°C 895E/ EPDM -20°C to +150°C 895N/ Nitrile -20°C to +100°C 895B/ Butyl -30°C to +120°C
Part No. Description 895X/0700A00 70mm hose unit, threaded inlet 895X/1050A00 105mm hose unit, 3” BSP threaded inlet 895X/1050B00 105mm hose unit,2½”BSP threaded inlet 895X/1190A00 119mm hose unit, threaded inlet 895X/1640A00 164mm hose unit, threaded inlet
Fort Vale couplings are fully compatible & interchangeable with Todo®, Mann-Tek® & Avery Hardoll® units.
Page 15
COUP018 REV00-10.12.09
Parts drawing
DataTM
© Fort Vale Engineering Ltd. 2009
119mm “Drytyt” Dry Break Hose Unit
TABLE 1
TABLE 2
TABLE 3
TABLE 4
12
34
56
78
910
11
1213
1415
1617
18
1920
2324
2526
27
21
22
Item Description Part No. 1. Cammed body 895/1192XX 2. Grease nipple 5128-026 3. Plain bearing 895/1198/3 4. Plain thrust bearing 895/1198/1 5. O ring See Table 1 6. Plain bearing 895/1198 7. Swivel body 895/1191 8. Ball bearing (58) 10143SS 9. Viton O ring 5005-934
10. Bearing outer body 895/1194 11. Plastic coated handle (2) 895/1199L 12. M10 spring washer (4) 5113-029 13. M10 cap head bolt (4) 5111-183 14. Roll pin (3) 5128-002 15. Roller spindle pin (3) 895/1197 16. Roller (5) 895/1196 17. Roller spindle 895/1195/6 18. Clevis pin 895/1195/8 19. Piston guide 895/1193 20. O ring See Table 2 21. Rubber buffer ring 895/1198/2 22. O ring See Table 3 23. Wavey washer (2) 5111-184 24. O ring See Table 4 25. Piston head 895/1195/1 26. Piston plate 895/1195/4 27. Split pin 5118-050
Seal Material Part No. Viton 5005-315 Perfluoroelastomer ORB240K2 EPDM ORB240EP Nitrile ORB240N Butyl ORB240BU
Seal Material Part No. Viton 5005-936 Perfluoroelastomer ORB234K2 EPDM ORB234EP Nitrile ORB234N Butyl ORB234BU
Seal Material Part No. Viton 5005-551V Perfluoroelastomer ORB235K2 EPDM ORB235EP Nitrile ORB235N Butyl ORB235BU
Seal Material Part No. Viton 5005-314 Perfluoroelastomer ORB231K2 EPDM ORB231EP Nitrile ORB231N Butyl ORB231BU
Page 16
COUP013 REV01-27.01.10
Data105mm & 119mm Dry Break
Coupling Selectivity SystemsTM
© Fort Vale Engineering Ltd. 2010
Tank Unit Part number : 376X/1050XXX - 105mm
376X/1190XXX - 119mm
Hose Unit Part number : 895X/1050XXX - 105mm
895X/1190XXX - 119mm
Fort Vale “Drytyt” Selectivity System - 105mm & 119mm
Fort Vale 105mm and 119mm “Drytyt” dry break couplings are available with 15 selectivity options from A to Q (see table below). When ordering, please add the chosen selectivity letter to the end of the part number eg. 376X/1050XQ
895X/1050XQ15 Position Selectivity
Tank Unit Part number : 376X/1050XXX - 105mm
376X/1190XXX - 119mm
Hose Unit Part number : 895X/1050XXX - 105mm
895X/1190XXX - 119mm
Todo Selectivity System - 105mm & 119mm
7
6
5
4
3
2
1
6
5
4
3
2
1
Selectivity Letter A B C D E F G H J K L M N P Q Pin & Slot Position 1+2 1+3 1+4 1+5 1+6 2+3 2+4 2+5 2+6 3+4 3+5 3+6 4+5 4+6 5+6
Fort Vale 105mm & 119mm dry break couplings are also available with 7 position selectivity and 21 position selectivity (i.e. compatible) See tables below.When ordering, please add the chosen selectivity letter/number to the end of the part number e.g. 376X/1050X12
895X/1050X12
“Drytyt” Todo®, Mann-Tek® & Avery Hardoll®
7 Position Selectivity 21 Position Selectivity1 2 3 4 5 6 7
12 13 14 15 16 17 23 24 25 26 27 34 35 36 37 45 46 47 56 57 67
Page 17
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Page 18
COUP011 REV03-27.01.10
Fitting Details
DataTM
164mm “Drytyt” Dry Break Tank Unit
© Fort Vale Engineering Ltd. 2010
164mm “Drytyt” Dry Break Tank Unit
Options
- 4” BSP inlet; 164mm outlet. Firesafe designed with non-protruding poppet alleviates the need for a spacer when mounting onto a secondary discharge valve. Manufactured in 316 stainless steel fitted with Viton seal as standard.
: Available in 70mm, 105mm, 119mm, 164mm with threaded or flanged inlet. All industry standard selective positions available. (See separate sheet COUP014) Compatible pressure-tight stainless steel cap available for all outlet sizes (may be used as secondary/tertiary closure). Dust caps available. Specific branded Perfluoroelastomer seals available on request.
Example Shown : 376X/1640AXX
Range
Part No. Description 376X/0700A00 70mm tank unit, threaded inlet 376X/0700B00 70mm tank unit, flanged inlet 376X/1050A00 105mm tank unit, threaded inlet 376X/1050B00 105mm tank unit, flanged inlet 376X/1190A00 119mm tank unit, threaded inlet 376X/1190B00 119mm tank unit, flanged inlet 376X/1640A00 164mm tank unit, threaded inlet 376X/1640B00 164mm tank unit, flanged inlet
“X” is variable and designates seal material, see Table below.
Associated Parts
Specification
Weight 6.60 Kg *See NoteMaximum Coupling Pressure 6 Barg (84 PSIG)Static Design Pressure (MAWP) 10 Barg (145 PSIG)Hydraulic Test Pressure 16 Barg (253 PSIG)Max. Design Temperature 130°C (266°F) **NoteMin. Design Temperature -29°C (-20°F) **Note
Note : *weight varies according to specification ** metal parts only, see seal limitations
15
5.7
(6
.13
”)
4” BSP
Ø 144.4 (5.69”)
Ø 162.1 (6.38”)
Ø 86.4 (3.40”)
Seal Code Seal Material Seal Temp. Range 376V/ Viton -20°C to +200°C 376P/ Perfluoroelastomer -15°C to +240°C 376E/ EPDM -20°C to +150°C 376N/ Nitrile -20°C to +100°C 376B/ Butyl -30°C to +120°C
Part No. Description 915/5420X 70mm pressure-tight cap, st/st 915/5480X 105mm pressure-tight cap, st/st 915/5470X 119mm pressure-tight cap, st/st 915/5490X 164mm pressure-tight cap, st/st 895X/0700A00 70mm hose unit, threaded inlet 895X/1050A00 105mm hose unit, threaded inlet 895X/1190A00 119mm hose unit, threaded inlet 895X/1640A00 164mm hose unit, threaded inlet
Fort Vale couplings are fully compatible & interchangeable with Todo®, Mann-Tek® & Avery Hardoll® units.
Page 19
COUP012 REV01-26.10.09
Parts drawing
DataTM
© Fort Vale Engineering Ltd. 2009
164mm “Drytyt” Dry Break Tank Unit
1
2
3
4
5
6
Item Description Part No. 1. 4” PTFE seal 10330P 2. Spider 376/1642 3. Poppet spring 5104-807 4. Poppet assembly 376/1643 5. O ring **See Table 5005-XXX 6. 164mm body 376/1641AXX
Seal Material Part No. Viton 5005-551V Perfluoroelastomer 5005-551P EPDM 5005-551E Nitrile 5005-551 Butyl 5005-551B
Page 20
COUP019 REV01-27.01.10
Fitting Details
DataTM
164mm “Drytyt” Dry Break Hose Unit
© Fort Vale Engineering Ltd. 2010
164mm “Drytyt” Dry Break Hose Unit
Options
- 4” BSP inlet with built-in swivel; 164mm outlet. Manufactured in 316 stainless steel fitted with Viton seal as standard.
: Available in 70mm, 105mm, 119mm, 164mm with threaded inlet. All industry standard selective positions available. (See separate sheet COUP014 for details) Specific branded Perfluoroelastomer seals available on request.
Example Shown : 895X/1640AXX
Range
“X” is variable and designates seal material, see Table below.
Part No. Description 376X/0700A00 70mm tank unit, threaded inlet 376X/0700B00 70mm tank unit, flanged inlet 376X/1050A00 105mm tank unit, threaded inlet 376X/1050B00 105mm tank unit, flanged inlet 376X/1190A00 119mm tank unit, threaded inlet 376X/1190B00 119mm tank unit, flanged inlet 376X/1640A00 164mm tank unit, threaded inlet 376X/1640B00 164mm tank unit, flanged inlet
Associated Parts
Specification
Weight 17.14 Kg *See NoteMaximum Coupling Pressure 4 Barg (58 PSIG)Static Design Pressure (MAWP) 18.9 Barg (274 PSIG)Hydraulic Test Pressure 28.4 Barg (412 PSIG)Max. Design Temperature 175°C (347°F) **Note Min. Design Temperature -15°C (5°F) **Note
Note : *weight varies according to specification ** metal parts only
Part No. Description 895X/0700A00 70mm hose unit, threaded inlet 895X/1050A00 105mm hose unit, 3” BSP threaded inlet 895X/1050B00 105mm hose unit,2½”BSP threaded inlet 895X/1190A00 119mm hose unit, threaded inlet 895X/1640A00 164mm hose unit, threaded inlet
Seal Code Seal Material Seal Temp. Range 895V/ Viton -20°C to +200°C 895P/ Perfluoroelastomer -15°C to +240°C 895E/ EPDM -20°C to +150°C 895N/ Nitrile -20°C to +100°C 895B/ Butyl -30°C to +120°C
4” BSP
Ø 129.54 (5.10”)
Ø 82.3 (3.24”)
Ø 164.1 (6.46”)
20
8.0
3 (
8.1
9”)
Fort Vale couplings are fully compatible & interchangeable with Todo®, Mann-Tek® & Avery Hardoll® units.
Page 21
COUP020 REV00-10.12.09
Parts drawing
DataTM
© Fort Vale Engineering Ltd. 2009
164mm “Drytyt” Dry Break Hose Unit
TABLE 1
TABLE 2
TABLE 3
TABLE 4
12
3 4 56
78
910
1112
13
14151617
1819
20
23 24 25 26 27 28
21
22
Item Description Part No. 1. Swivel body assembly 895/1642 2. Plain thrust bearing 895/1648/1 3. Plain bearing 895/1648/3 4. O ring See Table 1 5. Plain bearing 895/1648 6. Outer body 895/1641 7. Ball bearing (70) 10143SS 8. Viton O ring 5005-943 9. Bearing gland assembly 895/1644
10. Plastic coated handle (2) 895/1199L 11. M10 spring washer (6) 5113-029 12. M10 x 80mm cap head bolt (4) 5111-183 13. M10 x 40mm cap head bolt (2) 5111-187 14. Roll pin (3) 5128-001 15. Roller spindle pin (3) 895/1647 16. Roller (3) 895/1646 17. Grease nipple 5128-026 18. Piston plate assembly 895/1645/4 19. Clevis pin 895/1645/8 20. Poppet housing 895/1643 21. O ring See Table 2 22. Wavey washer (2) 5111-192 23. O ring See Table 3 24. O ring See Table 4 25. Poppet head 895/1645/1 26. Roller (2) 895/1196 27. Roller spindle 895/1645/6 28. Split pin 5118-050
Seal Material Part No. Viton 5005-958 Perfluoroelastomer ORB248K2 EPDM ORB248EP Nitrile ORB248N Butyl ORB248BU
Seal Material Part No. Viton 5005-942 Perfluoroelastomer ORB341K2 EPDM ORB341EP Nitrile ORB341N Butyl ORB341BU
Seal Material Part No. Viton 5005-426V Perfluoroelastomer ORB342K2 EPDM ORB342EP Nitrile ORB342N Butyl ORB342BU
Seal Material Part No. Viton 5005-683V Perfluoroelastomer ORB234K2 EPDM ORB234EP Nitrile ORB234N Butyl ORB234BU
Page 22
COUP014 REV01-27.01.10
Data164mm Dry Break Coupling
Selectivity SystemsTM
© Fort Vale Engineering Ltd. 2010
Tank Unit Part number : 376X/1640XXX
Hose Unit Part number : 895X/1640XXX
Todo Selectivity System - 164mm
G
F
E
D
C
B
A
Fort Vale 164mm dry break couplings are also available with 7 position selectivity and 21 position selectivity (i.e. compatible) See tables below.When ordering, please add the chosen selectivity letter/number to the end of the part number e.g. 376X/1640XAB
895X/1640XAB
“Drytyt” Todo®, Mann-Tek® & Avery Hardoll®
7 Position Selectivity 21 Position SelectivityA B C D E F G
AB AC AD AE AF AG BC BD BE BF BG CD CE CF CG DE DF DG EF EG FG
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Page 24
COUP021 REV02-03.02.10
Fitting Details
DataPressure-tight Cap to suit
“Drytyt” Dry Break Tank UnitsTM
RangeSpecification
© Fort Vale Engineering Ltd. 2010
The pressure-tight cap may be used as a secondary or tertiary closure and is designed to safely release any build-up of pressure from the tank unit. It is firesafe designed and seals metal to metal when locked on to the tank unit. In addition, the sealing plate O ring ensures a gas-tight and liquid-tight seal. (**exception applies, see Specification)
The cap is available to suit 70mm, 105mm, 119mm and 164mm units and is compatible with the “Drytyt”, , and range of tank units. All caps are manufactured in stainless steel and may be supplied fitted with a range of seal materials, dependant upon cargo and conditions. The cap design incorporates a chain point and a TIR or padlock hole for added security.
Fort ValeTodo Mann-Tek Avery Hardoll® ® ®
CAP IN OPEN POSITIONSECTION B-B
SECTION C-C
DIM
EN
SIO
N “
A”
SE
E R
AN
GE
CHAIN POINT
PADLOCK OR TIR HOLE
B
B
C C
5
1
3
4
2
SECTION B-B
Static Design Pressure (MAWP) 25.0 Barg (362.5 PSIG)Hydraulic Test Pressure 37.5 Barg (543.8 PSIG)Max. Design Temperature 200°C (392°F) NoteMin. Design Temperature -29°C (-20°F) Note
Note : Temperature applies to metal parts only, see seal limitations. -40°C available on request for selected seals.
**Please note that the Fortyt O ring is liquid-tight but is not bubble-tight.
“X” in part number is variable and designates seal material, see Table below.
Seal Code Seal Material Seal Temp. Range 915/XXXXV Viton -20°C to +200°C 915/XXXXP Perfluoroelastomer -15°C to +240°C 915/XXXXE EPDM -29°C to +150°C 915/XXXXN Nitrile -20°C to +100°C 915/XXXXB Butyl -30°C to +120°C 915/XXXXF Fortyt -29°C to +200°C
Example shown : 915/5470X
Part No. Size Weight Dimension “A” 915/5420X 70mm 1.07 Kg 42.1mm 915/5480X 105mm 1.92 Kg 44.1mm 915/5470X 119mm 2.33 Kg 44.1mm 915/9490X 164mm 3.68 Kg 44.1mm
No. Description 1. Top cap 2. Retaining clip 3. Cap body 4. Sealing plate 5. O ring (see Range)
Page 25
COUP022 REV00-11.11.09
Operating Instructions
DataPressure-tight Cap to suit
“Drytyt” Dry Break Tank UnitsTM
© Fort Vale Engineering Ltd. 2009
SECTION B-B
LOADED FACE SEAL
PADLOCK OR TIR HOLE
D D
SECTION B-B
SECTION D-D
DRIVE DOG LOCATED INTO ONE SLOT ON PERIPHERY
A
SECTION B-B1
2Cap sealing plate O ring is clean of face when sliding the cap onto the valve.
STEP 1
With the top cap fully unscrewed and the sealing plate located in its recess, slide the cap onto the tank unit.
STEP 2
Locate the pressure-tight cap onto one of the three roller slots on the tank unit.
STEP 3
Screw the top cap forward, engaging the sealing plate into the recess on the tank unit. This action forms the seal and locks the pressure-tight cap in place.
TO REMOVE
With the main cap still engaged, fully unscrew the top cap. Any build-up of pressure will now be safely released. Then unscrew the main cap and slide the cap assembly off the tank unit.
Example shown : 119mm “Drytyt” tank unit ref. 376X/1190AXX and 119mm pressure-tight cap ref. 915/5470X1 2
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Page 27
© Fort Vale Engineering Ltd. 2010
Fort Vale UKHead Office & Manufacturing PlantTel : +44 (0)1282 687120Fax : +44 (0)1282 687110Email : [email protected]
Fort Vale USATel : +1 281 471 8100Fax : +1 281 471 8116Email : [email protected]
Fort Vale NetherlandsTel : +31 (0)180 483333Fax : +31 (0)180 410797Email : [email protected]
Fort Vale Russian FederationTel : +7 916 682 0947Fax : +7 495 953 2925Email : [email protected]
Fort Vale P.R. ChinaTel : +86 21 6442 1367Fax : +86 21 6442 1376Email : [email protected]
Fort Vale SingaporeTel : +65 6515 9950Fax : +65 6515 3034Email : [email protected]
Fort Vale AustraliaTel : +61 (0) 3 52782186Fax : +61 (0) 3 52782186Email : [email protected]
www.fortvale.com
TM
Please note that this brochure and the contents herein remain the property of Fort Vale Engineering Limited.
This brochure may not be copied or reproduced, or the information contained herein divulged to any third party without the prior written permission of Fort Vale Engineering Limited.
Repair/refurbishment/resetting of Fort Vale valves may be carried out only by trained and authorised personnel. Fort Vale Engineering Limited shall not, in any circumstances, be liable for injuries, losses, expenses or damage, direct or consequential, sustained by the buyer or any person which may in any degree be attributable to the adoption, either by the buyer or any third party, of technical or other information, data or advice given on behalf of Fort Vale Engineering Limited or however otherwise caused in relation to the use of its products in accordance with Fort Vale Engineering Limited’s recommendation.
The specifications included in this catalogue are intended to be generic and must be interpreted as equivalent or functionally equivalent. The identification of many items is facilitated by illustrations (photographs and line drawings). The mention of, or reference to specific companies, national standards, or trade names, including those that might appear on the photographs, is intended for illustration purposes only. It does not imply an endorsement, preference or availability of any specific standard, brand or supplier.
The data and information contained herein is being provided for information only and without responsibility, and Fort Vale Engineering Limited makes no representations or warranties, either expressed or implied, as to the accuracy, completeness, or fitness for a particular purpose. Fort Vale Engineering Limited does not accept any responsibility or liability with regard to the reliance on, or use of this data and information.
REV02_16.02.10