AOCRP OP8-3 Safey Paper_08 May 2014
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Transcript of AOCRP OP8-3 Safey Paper_08 May 2014
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Integration of Occupational Safety and RadiationProtection during Decommissioning and Disposal
(D&D) Works (OP8-3)
Noraishah binti PUNGUT 1, Siti Afidah binti AWANG 1, Hiromichi SAKAI, Ph.D. 2, Robert J.BRUCE 3, Daniel T. DUFFY 3, Anthony GOH 3, Razali bin HARUN 3, Syaiful Iskandar bin YAHAYA3,
and Syed Abdul Malik bin SYED ZAIN, Ph.D. 4
1Atomic Energy Licensing Board, Ministry of Science, Technology and Innovation, Malaysia; 2Asian Rare Earth Sdn.Bhd., Ipoh, Malaysia; 3Geosyntec Consultants Sdn. Bhd., Kuala Lumpur, Malaysia; 4Independent Radiation Protection
Advisor, Bangi, Malaysia
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Introduction
This presentation provides some of the safety aspects duringthe Decommissioning and Disposal (D&D) of Long TermStorage Facility in Mukim Belanja, Perak, Malaysia
With a great support from subcontractors, project personnel,vendors, suppliers, regulatory agencies, and others, theproject has achieved a significant safety record without anymajor incident or accident
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Background
Decommissioning and Disposal (D&D) of the Long TermStorage Facility (LTSF) project in Perak, Malaysia.
The LTSF-D&D project commenced in early 2010 and expectedto complete by end 2014
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LTSF
The LTSF contained over 87,000 drums of low level NaturallyOccurring Radioactive Materials (NORM) waste residues thatwere generated from the processing of monazite andxenotime ores
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Main Activity
The LTSF-D&D project involved: the removal and processing of the LTSF contents, demolition of the LTSF structure, and
dispose of these materials into a disposal facility,Engineered Cell 2 (EC 2).
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Early Stage
During 2010 and the first half of 2011, work at the Siteconsisted of general construction activities included;
earthworks,
building construction, electrical construction, and installation of plant and equipment.
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Actual D&D Work
The actual D&D work wascommenced in the middle of 2011and was completed end of 2013
Involved drums retrieval, processingand waste placement activities
Semi-automated mechanical androbotic equipment were employedto ease the D&D activity
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Workforce
The workforce in Malaysia is multi-ethnic and the first majorchallenge on the project was to manage communication toworkers originating from multi-national backgroundsincluding;
the United States, the United Kingdom, Australia,
Indonesia, India, Bangladesh, Pakistan, and Nepal
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Strategy
Developed a safety culture on theproject
Promoted a behavior-based safetyprogram
Sharing safety and health information Management support necessary to
make safe decisions
Training program Safety promotion such as quizzes and
best safety award Established Work Permit system
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Enforcement Agency
Conventional construction safety under the jurisdiction of theMalaysian Department of Occupational Safety and Health(DOSH); and
Radiation protection under the jurisdiction of the MalaysianAtomic Energy Licensing Board (AELB).
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Collaboration with Agency
Review of Safety Plan and Radiation Protection Plan Safety training, site briefing and regular safety updates Site inspection and monitoring
Emergency drill exercise
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Monitoring
Plant and equipment inspected andendorsed by DOSH
Monitoring and supervision by AELB
Regular safety site walk by projectsafety and health, and radiation
protection personnel
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Safety Committee
A Project Occupational Health and Safety Committee (POSHC)was established
Met every month chaired by Project Manager Member of POSCH consisted:
Safety and Health Officer (Secretary) Radiation Protection Officer (RPO) Management Representatives Worker Representatives Supervisors
Radiation Protection Action Group (RPAG) was anothercommittee that was established to manage radiation issues
chaired by the RPO
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Safety Committee (continue)
POSHC and RPAG discussed issuesassociated with occupational safetyand radiation protection included:
safety performance andstatistics,
monitoring data and dosereporting,
training program, housekeeping and personal
hygiene, ALARA observation and safety promotion and campaign.
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Registration
The construction site and theinstalled plant were registered withDOSH under OSHA 1994 and FMA1967
All workers were trained andregistered as a Construction Workerunder CIDB Act 520
Workers handling radioactive wastematerials were trained andregistered as a Radiation Workerunder Act 304
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Training (Continue)TrainingProgram
Non- Radiation RadiationWorkers Supervisor Workers Technician Supervisor
Construction Safety (CIDB)
Site Induction
Work Permits and JobHazard Analysis
Quality Control andQuality Assurance
Emergency Response
First Aid
Radiation Awareness
Basic Radiation SafetyTraining (BRST)
Radiation Work Permits
Radiation Safety forTechnicians
Radiation Safety forSupervisors
Contamination Control,
Survey and Monitoring
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Institutional Safety Controls
Task Plan (TP)
Standard Operating Procedures (SOPs)
Risk Assessment Worksheet (RAW)
Job Hazards Analysis (JHA)
Radiation Work Permit (RWP)
Permit to Work (PTW) Daily requirement
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Procedures
Work procedures and standardoperating procedures (SOPs) weredeveloped and implemented
Supervisors and workers weretrained using the relevantprocedure and to be aware ofidentified hazards
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Work Permits
Work permits were implementedduring project
Permit to Work Radiation Work Permit Lifting Permit Hot Work Permit Excavation Permit Lock Out Tag Out (LOTO)
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Job Hazards Analysis
Adopted from U.S. Department of Labor, Occupational Safetyand Health Administration Job Hazard Analysis, OSHA 30714
To identify
potentialhazards
To analyze therisks
To evaluateproceduralproblems
To providesafety
requirements
Workerbriefing
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Radiation Work Permit
An administrative tool used to control work occurring insidethe radiation work zones
Specify knownradioactivity
levels in workplace
If supplemental
dosimeterrequired
What minimum
PPE is needed
Whatmonitoring
required
Workers awareof specific
hazards
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Radiation Work Zones
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Personal Protective Equipment
PPE provided to all workers onproject
Critical for protection fromradioactive contamination
Workers were trained for the correctuse and maintain of their PPE
Respiratory protection implemented
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Safety Achievement
The project achieved over 3 million man-hours without a lost-time-injury (LTI)
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Safety Achievement
The same team on the Plant D&D and LTSF-D&D projectsachieved over 4.5 million man-hours without an LTI
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Safety Achievement
The Project was successfully completed without any significantradiation exposure to workers (the dose results below theregulatory limit of 20 mSv/year)
252
38 3713 4
0 0 0 0 0 0 0 0 0
238
4825 16 11 5 6 13 13 5 7 5 3
0
174
41
13 10 17 19 14 26
7 8 4 0 0 00
50
100
150
200
250
300
N o . o f
R a d
i a t i o n
W o r k e r s
Cumulative Dose(mSv/year)
2011 2012 2013
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Safety is our priority
Thank You