Annual Report for Fiscal 2014 - KHK
Transcript of Annual Report for Fiscal 2014 - KHK
Annual Report for Fiscal 2014
(April 1, 2014 - March 31, 2015)
The High Pressure Gas Safety Institute of Japan (KHK)
1 Copyright© The High Pressure Gas Safety Institute of Japan
1. Business Environment and Overview of Operations
Regarding the Japanese economy in fiscal
2014, though business confidence was
unfavorable in the first half of the fiscal year
partly because of the reaction against a
last-minute rise in demand associated with the
consumption tax hike, the government's
economic policy had some effect on the positive
trend toward economic recovery observed in
the latter half.
Enjoying the upward momentum of the
national economy, the industrial areas of high
pressure gas showed a sign of recovery in the
trend of equipment investment. In addition,
the first commercial hydrogen station was
opened in July 2014, and the release of fuel
cell vehicles using hydrogen as a fuel in the
market was announced in December 2014,
which was a significant initial step to realize a
hydrogen society.
In such circumstances, some business
environment of KHK turned up with the firm
business fields of Inspection and Investigation
associated with the contracts of large-scale
commissioned projects related to seismic
design standards and technology to cover high
pressure hydrogen, as well as the trend of
equipment investment, though others were
sluggish and the business field of Education
was weak because of the dropped book sales on
the rebound of a last-minute rise in demand
associated with the consumption tax hike.
In the business environment as stated above,
KHK took action to deal with accidents,
including participation as experts on accident
investigations in the investigation committee,
which was organized outside KHK to
investigate serious accidents at industrial
complexes, and to conduct investigations and
analyses of the causes of the accidents.
In the business field of Education, we
developed a system in 2012 to conduct new
businesses, including on-site lectures tailored
to the needs of clients, brand-new seminars,
and publishing. In 2014, we conducted
introductory seismic design seminars and
issued the relevant text “Easy-to-understand
Seismic Design.” In addition, in view of the
facts that the administration and authority on
many matters related to high pressure gas
safety have been transferred from prefectural
governments to municipal governments and
that inexperienced personnel in charge of high
pressure gas safety administration in
prefectural governments are increasing, we
continued to conduct seminars for those
personnel that were initiated in the previous
fiscal year in order to strengthen cooperation
with local governments and promote safety.
In the business field of National
Examinations, since fiscal 2012, we reinforced
the processes of exam preparations and
verification. As a result, while the number of
applicants was almost the same as in fiscal
2013 and increased by about 130 to 58,365, no
problem in the examinations was found.
In the business field of ISO Certification,
introductory ISO study sessions were held in
six places in Japan and nine times in total, and
KHK-ISO letters were issued on August 1,
2014 (No. 2); November 1, 2014 (No. 3); and
January 15, 2015 (No. 4), and distributed to all
registered companies for direct delivery of
important information as a part of
enhancement of communication with and
follow-up of the registered companies.
We also implemented various commissioned
projects for the high pressure gas safety, which
are related to important technical issues
concerning Japan’s policy. Those projects
included about how to secure earthquake proof
performance of equipment against the
damages suffered in the Great East Japan
Earthquake and expected future great
earthquakes, and about how to secure safety
on hydrogen, which is expected to be the
next-generation energy.
2 Copyright© The High Pressure Gas Safety Institute of Japan
2. Overview of Financial Statements for Fiscal 2014 1) Balance Sheet (As of March 31, 2015)
3. Overview of Each Activity
1) Development and Issue of Technical Standards To promote safety in activities involving high
pressure gas production, sale, consumption,
and transportation, KHK establishes technical
standards such as KHK Standards (KHKS) as
well as reviews existing standards.
Committee organizations undertaking the
preparation of technical standards are as
follows:
Assets 2014 2013Million Yen Million Yen
Current assets 2,016 1,914Fixed assets 6,018 6,023 Tangible fixed assets 445 442 Intangible fixed assets 208 217 Investments 5,365 5,364Total 8,034 7,937
Liabilities/Capital 2014 2013Million Yen Million Yen
Current liabilities 1,024 916Fixed liabilities 3,035 3,047Reserve 3,974 4,008Profit for the term 2 -35Total 8,034 7,937
Expenditure 2014 2013Million Yen Million Yen
Ordinary expenditure 4,875 4,613 Operating expenditure 4,875 4,613Extraordinary loss - -Corporate taxes, etc. - -Profit for the term 2 -35Total 4,877 4,579
Income 2014 2013Million Yen Million Yen
Ordinary income 4,875 4,578 Operating income 4,750 4,462 Non-operating income 125 116Extraordinary income 2 2Total 4,877 4,579
The High Pressure Gas
Safety Institute of Japan
Fitness for Service Standards Committee
LPG Standards Committee
Refrigeration and Air-Conditioning
Standards Committee
High Pressure Gas Standards Committee
Transportable Container Standards
Committee
Pressure Vessel Standards Committee
Technical Committee
2) Statement of Profit and Loss (April 1, 2014 - March 31, 2015)
3 Copyright© The High Pressure Gas Safety Institute of Japan
Each committee consists of committee
members appointed from among experts who
have relevant knowledge and experience in
high pressure gas or LPG safety.
In response to requests from the president of
KHK, the technical committee decides basic
policies for establishing the technical
standards.
The technical standards are then established
by each standards committee section in
accordance with the basic policies, and the
development and issue procedures maintain
fairness and openness as the fundamental
rule.
During fiscal 2014, the following standards
were established or reviewed.
① Newly Established Technical Standards
・ Standard for Designated Equipment with
Safety Factor 2.4 (KHKS 0224)
・ Technical Document on Application of the
Standard for Ultra-high Pressure Gas
Equipment to High Pressure Hydrogen
Equipment (KHKTD 5201)
・ Technical Document on Composite Cylinders
and Tubes for Compressed Hydrogen
Stationary Storage (KHKTD 5202)
・ Technical Document related to Bedrock
Storage Stations of Liquefied Petroleum
Gas (KHK/JOGMEC TD 5800)
② Revised Technical Standards
・ Technical Standard for 70 MPa Compressed
Hydrogen Storage Containers for Vehicle
Fuel Systems (KHKS 0128)
・ High Pressure Gas Tank Trailer
Re-inspection Standard (KHKS 0150)
・ Standard for Welding of Pressure Vessels for
Refrigeration (KHKS 0301)
・ Facility Standard for Refrigeration and
Air-conditioning Equipment [Ammonia
Facility Part] (KHKS 0302-4)
・ Standard for Bulk Supply of Liquefied
Petroleum Gas (KHKS 0501)
・ Standard for Installation and Handling
Procedure of Liquefied Petroleum Gas
Facilities (KHKS 0738)
・ Standard for Inspection of Bulk Storage
Tank (KHKS 0745)
・ Standard for Inspection of Accessories
(KHKS 0746)
・ Standard for Inspection of Flexible Tubes
(KHKS 0803)
・ Standard for Work prior to Inspection of
Bulk Storage Tank and Accessories (KHKS
0841)
・ Standard for Specifying the Time of Next
Inspection of Pressure Resistance and
Strength based on Service Suitability
Evaluation of High Pressure Facilities
(KHK/PAJ/JPCAS 0851)
・ Regular Voluntary Inspection Guideline (for
LNG Receiving Stations) (KHK/KLK S
1850-7)
2) Inspection, Examination and Accreditation ① Inspections for Pressure Equipment
The High Pressure Gas Safety Act stipulates
that the person who has manufactured/
imported a container or accessory shall apply
for the Container/Accessory Inspection. We at
KHK conduct these inspections.
In addition, for preventing explosions or other
accidents, the act defines "equipment for high
pressure gas production (including storage
tanks) “which particularly requires
“inspections of its design, material quality, and
the process of its manufacturing", as
"Designated Equipment." KHK undertakes
mandatory inspections of such Designated
Equipment at each manufacturing process.
KHK undertakes technical assessments in
advance to obtain Ministerial special approval,
and also offers services for certification and
examination as a part of its optional activities.
In fiscal 2014, the number of application for
inspection of containers increased by 2.4% and
that of accessory equipment increased by 9.8%
compared to the previous fiscal year
respectively. And the number of application for
inspection of designated equipment increased
by 8.4%, while the number of application for
high pressure gas equipment test decreased by
4.8%, compared to the previous fiscal year
respectively.
4
Number of Designated Equipment Inspections
Number of Container/Accessory inspections
4
Number of Designated Equipment Inspections
Number of Container/Accessory inspections
Number of Designated Equipment Inspections
Number of Container/Accessory inspections
Number of Designated Equipment Inspections
Number of Container/Accessory inspections
Copyright© The High Pressure Gas Safety Institute of Japan
Number of Designated Equipment Inspections
Number of Container/Accessory inspections
②
This pre
part of the statutory service related to the
Ministerial approv
inspection executor and safety inspection
executor.
Class 1 high pressure gas producers who
obtained Mini
this pre
inspections or safety inspections that are
conducted by prefectural
governments with self
approved producers themselves. When the
self
shall be submitted to
or municipal
Accredited completion inspection executorAccredited safety inspection executor
③
The number of inspections of refrigeration and
air
Completion inspection of refrigeration and air-conditioning facilitiesSafety inspection of refrigeration and air-conditioning facilitiesApproval of specified equipment (refrigeration equipment)Transfer of specified equipment (refrigeration equipment)Testing of refrigeration apparatus Design strength verification test, etc.
Copyright© The High Pressure Gas Safety Institute of Japan
Pre-Assessment of
Completion/
This pre-assessment undertaken by KHK is
part of the statutory service related to the
Ministerial approv
inspection executor and safety inspection
executor.
Class 1 high pressure gas producers who
obtained Ministerial approval as a result of
this pre-assessment can replace completion
inspections or safety inspections that are
conducted by prefectural
governments with self
approved producers themselves. When the
self-inspections ar
shall be submitted to
or municipal governments.
Number of pre
Accredited completion inspection executorAccredited safety inspection executor
Safety Inspections of
Air-Conditioning F
The number of inspections of refrigeration and
air-conditioning facilities undertaken by KHK
Completion inspection of refrigeration and
conditioning facilitiesSafety inspection of refrigeration and
conditioning facilitiesApproval of specified equipment (refrigeration equipment) Transfer of specified equipment (refrigeration equipment) Testing of refrigeration apparatus Design strength verification test, etc.
Copyright© The High Pressure Gas Safety Institute of Japan
ssessment of Accredited
ompletion/ Safety Inspection
assessment undertaken by KHK is
part of the statutory service related to the
Ministerial approval of accredited completion
inspection executor and safety inspection
Class 1 high pressure gas producers who
sterial approval as a result of
assessment can replace completion
inspections or safety inspections that are
conducted by prefectural or municipal
governments with self–inspections by the
approved producers themselves. When the
inspections are conducted, the results
shall be submitted to jurisdictional
governments.
Number of pre-assessments
Accredited completion inspection executor Accredited safety inspection executor
nspections of R
Conditioning Facilities
The number of inspections of refrigeration and
conditioning facilities undertaken by KHK
Completion inspection of
conditioning facilities Safety inspection of
conditioning facilities 1,877
Approval of specified equipment (refrigeration
Transfer of specified equipment (refrigeration
Testing of refrigeration apparatus
verification test, etc.
Copyright© The High Pressure Gas Safety Institute of Japan
ccredited
nspection Executor
assessment undertaken by KHK is
part of the statutory service related to the
of accredited completion
inspection executor and safety inspection
Class 1 high pressure gas producers who
sterial approval as a result of
assessment can replace completion
inspections or safety inspections that are
or municipal
inspections by the
approved producers themselves. When the
e conducted, the results
jurisdictional prefectural
governments.
assessments
2014
18
20
nspections of Refrigeration and
acilities
The number of inspections of refrigeration and
conditioning facilities undertaken by KHK
2014
57
1,877
150
1
274
233
Copyright© The High Pressure Gas Safety Institute of Japan
xecutor
assessment undertaken by KHK is
part of the statutory service related to the
of accredited completion
inspection executor and safety inspection
Class 1 high pressure gas producers who
sterial approval as a result of
assessment can replace completion
inspections or safety inspections that are
inspections by the
approved producers themselves. When the
e conducted, the results
prefectural
2013
9
9
efrigeration and
The number of inspections of refrigeration and
conditioning facilities undertaken by KHK
2013
64
1,925
185
1
292
101
5
3) Education
① Statutory T
By the High Pressure Gas Safety Act, high
pressure gas producers are required to
establish a safety management team
consisting of members with a designated high
pressure gas production safety management
certificate,
processing equipment and the type and
volume of gas produced. To train certified
personnel, KHK offers lectures on each
certificate type, and retraining for existing
members of safety management teams.
In addition, KHK also provides training
courses for the fol
pressure gas sales safety chiefs required at
specified high pressure gas dealers,
transportation supervisors required for
transportation of specified amount of specified
high pressure gas, and specific high pressure
gas operation
and consumption of specified high pressure
gas beyond the designated capacity.
As for the LPG Law
offers the following courses: training and
retraining of LPG installation engineers for
LPG piping
consumption, retraining of retail operation
chiefs, training and retraining of LPG filling
operators, as well as training of safety
operators and inspectors of facilities designed
to consume LPG.
Number of applicants for
Among the statutory training, while there
was a decrease in the number of the
5
3) Education
Statutory Training
By the High Pressure Gas Safety Act, high
pressure gas producers are required to
establish a safety management team
consisting of members with a designated high
pressure gas production safety management
certificate, depending on
ssing equipment and the type and
volume of gas produced. To train certified
personnel, KHK offers lectures on each
certificate type, and retraining for existing
members of safety management teams.
In addition, KHK also provides training
courses for the following certificates: high
pressure gas sales safety chiefs required at
specified high pressure gas dealers,
transportation supervisors required for
transportation of specified amount of specified
high pressure gas, and specific high pressure
gas operation safety chiefs required for storage
and consumption of specified high pressure
gas beyond the designated capacity.
As for the LPG Law
offers the following courses: training and
retraining of LPG installation engineers for
LPG piping facilities used for general
consumption, retraining of retail operation
chiefs, training and retraining of LPG filling
operators, as well as training of safety
operators and inspectors of facilities designed
to consume LPG.
Number of applicants for
Among the statutory training, while there
was a decrease in the number of the
raining
By the High Pressure Gas Safety Act, high
pressure gas producers are required to
establish a safety management team
consisting of members with a designated high
pressure gas production safety management
depending on the type and scale of
ssing equipment and the type and
volume of gas produced. To train certified
personnel, KHK offers lectures on each
certificate type, and retraining for existing
members of safety management teams.
In addition, KHK also provides training
lowing certificates: high
pressure gas sales safety chiefs required at
specified high pressure gas dealers,
transportation supervisors required for
transportation of specified amount of specified
high pressure gas, and specific high pressure
safety chiefs required for storage
and consumption of specified high pressure
gas beyond the designated capacity.
As for the LPG Law-related activities, KHK
offers the following courses: training and
retraining of LPG installation engineers for
facilities used for general
consumption, retraining of retail operation
chiefs, training and retraining of LPG filling
operators, as well as training of safety
operators and inspectors of facilities designed
Number of applicants for statutory training
Among the statutory training, while there
was a decrease in the number of the
By the High Pressure Gas Safety Act, high
pressure gas producers are required to
establish a safety management team
consisting of members with a designated high
pressure gas production safety management
the type and scale of
ssing equipment and the type and
volume of gas produced. To train certified
personnel, KHK offers lectures on each
certificate type, and retraining for existing
members of safety management teams.
In addition, KHK also provides training
lowing certificates: high
pressure gas sales safety chiefs required at
specified high pressure gas dealers,
transportation supervisors required for
transportation of specified amount of specified
high pressure gas, and specific high pressure
safety chiefs required for storage
and consumption of specified high pressure
gas beyond the designated capacity.
related activities, KHK
offers the following courses: training and
retraining of LPG installation engineers for
facilities used for general
consumption, retraining of retail operation
chiefs, training and retraining of LPG filling
operators, as well as training of safety
operators and inspectors of facilities designed
statutory training
Among the statutory training, while there
was a decrease in the number of the
Copyright© The High Pressure Gas Safety Institute of Japan
By the High Pressure Gas Safety Act, high
consisting of members with a designated high
pressure gas production safety management
the type and scale of
certificate type, and retraining for existing
pressure gas sales safety chiefs required at
transportation of specified amount of specified
high pressure gas, and specific high pressure
safety chiefs required for storage
and consumption of specified high pressure
related activities, KHK
retraining of LPG installation engineers for
consumption, retraining of retail operation
chiefs, training and retraining of LPG filling
operators and inspectors of facilities designed
statutory training
Among the statutory training, while there
qualification training from 44,
201
the re
decre
and the total number of applicants of the
statutory training also
to 91,031
② During fiscal
seminars including
pressure gas safety (
and organized
safety activities depending on the needs of
each business facility.
③ KHK publishes books related to high
pressure g
safet
for training. During fiscal
published
total of
4) Qualifying Examination
The High Pressure Gas
Law stipulates that the Minister of Economy,
Trade and Industry or prefectural governors
must be responsible for con
pressure gas production safety management
examination, the high pressure gas sales
safety chief examinat
installation engineer examination, depending
on the classification of examinations.
However, the actual implementation of such
examinations was transferred to KHK from
the Minister of Economy, Trade and Industry
and prefectural governors.
The total number of applicants for such
examinations in fiscal 2014 was 58,365 and
remained almost the same as the previous
fiscal year of 58,231.
Furthermore, we
verification procedures
reinforced significantly in fiscal 2012.
Copyright© The High Pressure Gas Safety Institute of Japan
qualification training from 44,
2013 to 43,554, the number of applicants for
the re-training (compulsory training)
creased from
and the total number of applicants of the
statutory training also
91,031.
Other Trainings
During fiscal 201
seminars including
pressure gas safety (
and organized
safety activities depending on the needs of
each business facility.
Publications
KHK publishes books related to high
pressure gas safety such as high pressure gas
safety act, technical standards, and textbooks
for training. During fiscal
published 138 types of books, accounting for a
total of 147,675
4) Qualifying Examination
The High Pressure Gas
Law stipulates that the Minister of Economy,
Trade and Industry or prefectural governors
must be responsible for con
pressure gas production safety management
examination, the high pressure gas sales
safety chief examinat
installation engineer examination, depending
on the classification of examinations.
However, the actual implementation of such
examinations was transferred to KHK from
the Minister of Economy, Trade and Industry
and prefectural governors.
The total number of applicants for such
examinations in fiscal 2014 was 58,365 and
remained almost the same as the previous
fiscal year of 58,231.
Furthermore, we
verification procedures
reinforced significantly in fiscal 2012.
Copyright© The High Pressure Gas Safety Institute of Japan
qualification training from 44,
, the number of applicants for
training (compulsory training)
from 51,334 to 47,477
and the total number of applicants of the
statutory training also decreased
Other Trainings
2014, KHK held periodical
seminars including basic lectures on high
pressure gas safety (15 types at
12 on-site lectures o
safety activities depending on the needs of
each business facility.
Publications
KHK publishes books related to high
as safety such as high pressure gas
y act, technical standards, and textbooks
for training. During fiscal 201
types of books, accounting for a
147,675.
4) Qualifying Examination
The High Pressure Gas Safety Act and LPG
Law stipulates that the Minister of Economy,
Trade and Industry or prefectural governors
must be responsible for con
pressure gas production safety management
examination, the high pressure gas sales
safety chief examination, and the LPG
installation engineer examination, depending
on the classification of examinations.
However, the actual implementation of such
examinations was transferred to KHK from
the Minister of Economy, Trade and Industry
and prefectural governors.
The total number of applicants for such
examinations in fiscal 2014 was 58,365 and
remained almost the same as the previous
fiscal year of 58,231.
Furthermore, we maintained the system of
verification procedures to check exam
reinforced significantly in fiscal 2012.
Copyright© The High Pressure Gas Safety Institute of Japan
qualification training from 44,316 in fiscal
, the number of applicants for
training (compulsory training)
47,477 in fiscal
and the total number of applicants of the
creased from
, KHK held periodical
basic lectures on high
types at 47 locations),
site lectures on voluntary
safety activities depending on the needs of
KHK publishes books related to high
as safety such as high pressure gas
y act, technical standards, and textbooks
for training. During fiscal 2014, KHK
types of books, accounting for a
4) Qualifying Examination
Safety Act and LPG
Law stipulates that the Minister of Economy,
Trade and Industry or prefectural governors
must be responsible for conducting the high
pressure gas production safety management
examination, the high pressure gas sales
ion, and the LPG
installation engineer examination, depending
on the classification of examinations.
However, the actual implementation of such
examinations was transferred to KHK from
the Minister of Economy, Trade and Industry
and prefectural governors.
The total number of applicants for such
examinations in fiscal 2014 was 58,365 and
remained almost the same as the previous
maintained the system of
to check exam
reinforced significantly in fiscal 2012.
Copyright© The High Pressure Gas Safety Institute of Japan
in fiscal
, the number of applicants for
in fiscal 2014
and the total number of applicants of the
from 95,650
, KHK held periodical
basic lectures on high
locations),
n voluntary
safety activities depending on the needs of
KHK publishes books related to high
as safety such as high pressure gas
y act, technical standards, and textbooks
, KHK
types of books, accounting for a
Safety Act and LPG
Law stipulates that the Minister of Economy,
Trade and Industry or prefectural governors
ducting the high
pressure gas production safety management
examination, the high pressure gas sales
ion, and the LPG
installation engineer examination, depending
However, the actual implementation of such
examinations was transferred to KHK from
the Minister of Economy, Trade and Industry
The total number of applicants for such
examinations in fiscal 2014 was 58,365 and
remained almost the same as the previous
maintained the system of
to check exam
6
Number of applicants for qualifying
5) Research and D
The Research and
KHK owns
tensile/fatigue tests of materials, as well as
hydraulic fatigue/explosion tests of pressure
equipment including transportable containers,
undertaking research and development to
enhance high pressure
KHK are working on researches commissioned
by the government and incorporated
administrative agencies.
In fiscal 2013,
researches commissioned by the Ministry of
Economy, Trade and Industry as well as by the
New Energy and Industrial Technology
Development Organization (NEDO). The
following is the overview of the research
commissioned by NEDO.
“Investigation and Research on Fuel Cell
Vehicles and the
Regulations and International
and Standardization of Hydrogen Supply
Infrastructure”
① Research and Development on the
Diversification of the Types of Metal
Materials for Hydrogen Fueling Stations
In preparation for the advent of the hydrogen
society, it is
environment
reasonable
temperatures and pressures desired for the
construction of a hydrogen station
6
Number of applicants for qualifying
examinations
5) Research and Development
The Research and
KHK owns testing machines
tensile/fatigue tests of materials, as well as
hydraulic fatigue/explosion tests of pressure
equipment including transportable containers,
undertaking research and development to
enhance high pressure
are working on researches commissioned
by the government and incorporated
administrative agencies.
In fiscal 2013, KHK
researches commissioned by the Ministry of
Economy, Trade and Industry as well as by the
Energy and Industrial Technology
Development Organization (NEDO). The
following is the overview of the research
commissioned by NEDO.
Investigation and Research on Fuel Cell
Vehicles and the Optimization of Domestic
Regulations and International
and Standardization of Hydrogen Supply
Infrastructure”
Research and Development on the
Diversification of the Types of Metal
Materials for Hydrogen Fueling Stations
In preparation for the advent of the hydrogen
society, it is intended
environment, which will allow the selection of
reasonable, easy and convenient materials at
temperatures and pressures desired for the
construction of a hydrogen station
Number of applicants for qualifying
examinations
evelopment
The Research and Development Center at
testing machines such as
tensile/fatigue tests of materials, as well as
hydraulic fatigue/explosion tests of pressure
equipment including transportable containers,
undertaking research and development to
enhance high pressure gas safety. In addition,
are working on researches commissioned
by the government and incorporated
administrative agencies.
KHK conducted four
researches commissioned by the Ministry of
Economy, Trade and Industry as well as by the
Energy and Industrial Technology
Development Organization (NEDO). The
following is the overview of the research
commissioned by NEDO.
Investigation and Research on Fuel Cell
Optimization of Domestic
Regulations and International Harmonization
and Standardization of Hydrogen Supply
Research and Development on the
Diversification of the Types of Metal
Materials for Hydrogen Fueling Stations
In preparation for the advent of the hydrogen
intended to build up an
which will allow the selection of
, easy and convenient materials at
temperatures and pressures desired for the
construction of a hydrogen station
Number of applicants for qualifying
evelopment
Development Center at
such as
tensile/fatigue tests of materials, as well as
hydraulic fatigue/explosion tests of pressure
equipment including transportable containers,
undertaking research and development to
gas safety. In addition,
are working on researches commissioned
by the government and incorporated
conducted four
researches commissioned by the Ministry of
Economy, Trade and Industry as well as by the
Energy and Industrial Technology
Development Organization (NEDO). The
following is the overview of the research
Investigation and Research on Fuel Cell
Optimization of Domestic
Harmonization
and Standardization of Hydrogen Supply
Research and Development on the
Diversification of the Types of Metal
Materials for Hydrogen Fueling Stations
In preparation for the advent of the hydrogen
build up an
which will allow the selection of
, easy and convenient materials at
temperatures and pressures desired for the
construction of a hydrogen station, and gain
Copyright© The High Pressure Gas Safety Institute of Japan
Development Center at
tensile/fatigue tests of materials, as well as
hydraulic fatigue/explosion tests of pressure
equipment including transportable containers,
gas safety. In addition,
are working on researches commissioned
researches commissioned by the Ministry of
Economy, Trade and Industry as well as by the
Investigation and Research on Fuel Cell
Optimization of Domestic
Harmonization
Diversification of the Types of Metal
Materials for Hydrogen Fueling Stations
In preparation for the advent of the hydrogen
which will allow the selection of
, easy and convenient materials at
temperatures and pressures desired for the
, and gain
experience by practice
study
availability of materials in hydrogen stations,
including test types, conditions, evaluation
methods
techniques and widen the range of usable
materials.
②
In the testing of composite cylinders and
tubes which are used in hydrogen stations,
there is a big gap between an ambient
temperature pressure cycling test, one of the
evaluation methods, and
A further sophistication of the evaluation
methods
composite cylinders and tubes
Under the circumstances, it is aim
improve and sophisticate (1) the evaluation
techniques of
for Stationary Storage
techniques of CFRP, (3) the fatigue design
methods
Stationary Storage
inspection techniques of composite cylinders
and tubes
research and development for the
standardization of composite cylinders and
tubes for hydrogen stations.
6) Measures to Promote LPG Consumer Safety
①
The commission operates with cont
from 17 LPG
In partnership with the Gas Safety Office at
METI Commerce, Distribution and Industrial
Safety Policy Group, the commission
performed the following safety campaigns
during f
�
Prepared and distributed LPG safety guides
Copyright© The High Pressure Gas Safety Institute of Japan
experience by practice
study and determine
availability of materials in hydrogen stations,
including test types, conditions, evaluation
methods and the like
techniques and widen the range of usable
materials.
Research and Development on the
Standardization of Composite Cylinders
and Tubes for Stationary Storage
In the testing of composite cylinders and
tubes which are used in hydrogen stations,
there is a big gap between an ambient
temperature pressure cycling test, one of the
evaluation methods, and
A further sophistication of the evaluation
methods, including
composite cylinders and tubes
Under the circumstances, it is aim
improve and sophisticate (1) the evaluation
techniques of Composite Cylinders and Tubes
for Stationary Storage
techniques of CFRP, (3) the fatigue design
methods of Composite Cylinders and Tubes for
Stationary Storage
inspection techniques of composite cylinders
and tubes, in order to contribute to the
research and development for the
standardization of composite cylinders and
tubes for hydrogen stations.
Measures to Promote LPG Consumer afety
Liquefied Petroleum Gas Safety
Commission
The commission operates with cont
from 17 LPG-related organizations and KHK.
In partnership with the Gas Safety Office at
METI Commerce, Distribution and Industrial
Safety Policy Group, the commission
performed the following safety campaigns
during fiscal 201
LPG Consumer
Prepared and distributed LPG safety guides
Copyright© The High Pressure Gas Safety Institute of Japan
experience by practice. It is also aim
and determine the criteria to evaluate
availability of materials in hydrogen stations,
including test types, conditions, evaluation
and the like, and standardize these
techniques and widen the range of usable
Research and Development on the
zation of Composite Cylinders
and Tubes for Stationary Storage
In the testing of composite cylinders and
tubes which are used in hydrogen stations,
there is a big gap between an ambient
temperature pressure cycling test, one of the
evaluation methods, and actual use conditions.
A further sophistication of the evaluation
including the fatigue design
composite cylinders and tubes
Under the circumstances, it is aim
improve and sophisticate (1) the evaluation
Composite Cylinders and Tubes
for Stationary Storage, (2) the evaluation
techniques of CFRP, (3) the fatigue design
Composite Cylinders and Tubes for
Stationary Storage and (4) the safety
inspection techniques of composite cylinders
n order to contribute to the
research and development for the
standardization of composite cylinders and
tubes for hydrogen stations.
Measures to Promote LPG Consumer
Liquefied Petroleum Gas Safety
Commission
The commission operates with cont
related organizations and KHK.
In partnership with the Gas Safety Office at
METI Commerce, Distribution and Industrial
Safety Policy Group, the commission
performed the following safety campaigns
2014.
onsumer Safety
Prepared and distributed LPG safety guides
Copyright© The High Pressure Gas Safety Institute of Japan
. It is also aimed
the criteria to evaluate
availability of materials in hydrogen stations,
including test types, conditions, evaluation
and standardize these
techniques and widen the range of usable
Research and Development on the
zation of Composite Cylinders
and Tubes for Stationary Storage
In the testing of composite cylinders and
tubes which are used in hydrogen stations,
there is a big gap between an ambient
temperature pressure cycling test, one of the
actual use conditions.
A further sophistication of the evaluation
the fatigue design
composite cylinders and tubes, is desired
Under the circumstances, it is aimed to
improve and sophisticate (1) the evaluation
Composite Cylinders and Tubes
, (2) the evaluation
techniques of CFRP, (3) the fatigue design
Composite Cylinders and Tubes for
and (4) the safety
inspection techniques of composite cylinders
n order to contribute to the
research and development for the
standardization of composite cylinders and
tubes for hydrogen stations.
Measures to Promote LPG Consumer
Liquefied Petroleum Gas Safety
The commission operates with contributions
related organizations and KHK.
In partnership with the Gas Safety Office at
METI Commerce, Distribution and Industrial
Safety Policy Group, the commission
performed the following safety campaigns
afety Campaign
Prepared and distributed LPG safety guides
Copyright© The High Pressure Gas Safety Institute of Japan
ed to
the criteria to evaluate
availability of materials in hydrogen stations,
including test types, conditions, evaluation
and standardize these
techniques and widen the range of usable
Research and Development on the
zation of Composite Cylinders
and Tubes for Stationary Storage
In the testing of composite cylinders and
tubes which are used in hydrogen stations,
there is a big gap between an ambient
temperature pressure cycling test, one of the
actual use conditions.
A further sophistication of the evaluation
the fatigue design of
desired.
to
improve and sophisticate (1) the evaluation
Composite Cylinders and Tubes
, (2) the evaluation
techniques of CFRP, (3) the fatigue design
Composite Cylinders and Tubes for
inspection techniques of composite cylinders
n order to contribute to the
standardization of composite cylinders and
Measures to Promote LPG Consumer
ributions
related organizations and KHK.
In partnership with the Gas Safety Office at
METI Commerce, Distribution and Industrial
performed the following safety campaigns
ampaign
Prepared and distributed LPG safety guides
7 Copyright© The High Pressure Gas Safety Institute of Japan
and posters, and advertised in magazines,
while provided assistance to safety activities
undertaken by prefectural LPG associations.
� LPG Consumer Safety Promotion
Conference
At the event, the commission offered
commendations for LPG retailers and related
operators (including individuals) with the
‘METI Minister's Secretariat, Director-General
for Commerce, Distribution and Industrial
Safety Policy Award,' 'KHK President's Award,'
and 'Liquefied Petroleum Gas Safety
Commission President's Award,' respectively.
② Examination
During fiscal 2014, the following examination
activities were undertaken.
Examination activities
2014 2013
LPG leak alarm
examination 2,826,648 2,802,656
LPG incomplete
combustion alarm
examination
28,510 23,400
LPG sensor
examination 2,130 2,470
7) Collection and Offering of Information, Technical Exchanges
① Collection of Accident Information
Acting on a commission by METI, KHK
compiles a database of high pressure gas and
LPG-related accidents and conduct a
statistical analysis. See reference at the end of
this brochure.
② Organization of Various Conferences and
Conventions
The notable conferences and conventions
KHK organized during fiscal 2014 includes the
following:
� Grand Conference of National
Association of General High Pressure
Gas Safety Organizations (Tokyo, July
2014)
The conference was organized for the purpose
of fostering cooperation and discussions among
general high pressure gas safety organizations
established in prefectures. KHK acted as the
administrative department for the conference.
� Seminar on Lessons from Accidents and
Safety Management Technology (Tokyo
and Osaka, July and August 2014)
< Part of Safety Management Technology >
This seminar is for the accredited completion
and safety inspection executors and the
personnel of three management divisions
(equipment, operation, and safety), including
those at headquarters management level, of
high pressure gas producers at industrial
complexes, and it is organized to provide a
place of information provision, information
exchange, and discussions related to high
pressure gas producing equipment, their
operations, and safety management activities.
< Part of Lessons from Accidents and Safety
Measures >
The high pressure gas producers that
actually caused accidents explained their
experience and post-accident efforts on safety
measures so that seminar participants could
make use of the information that would be
helpful for their future voluntary safety
activities, including lessons from accidents and
preventive measures.
� National Conference of High Pressure
Gas Safety (Tokyo, October 2014)
The conference, which takes place every
October, is organized as a part of the annual
high pressure gas safety promotion week,
hosted by METI in conjunction with KHK.
Each year, top-rated plants of safety, persons
who have rendered distinguished safety
service and excellent production safety
managers are awarded in honor of their
continuing hard work, support, and resulting
outcomes in preventing high pressure
gas-related accidents.
� High Pressure Gas Equipment Manager
Meeting (Tokyo, October 2014)
The meeting is organized annually for the
purpose of informing high pressure gas
equipment personnel (applicants for
Designated Equipment Inspection) of question
8
and answers about material, design, welding,
and structure
achieve consistent applications across varying
issues.
� General Research Presentation (Tokyo,
November
The presentation is
disseminate information on the findings from
the investigative research undertaken by the
Research and Development Center at KHK.
③ International Technical Exchange
KHK sends a deleg
pressure vessel standards committee and the
post-construction standards committee of the
American Society of Mechanical Engineers
(ASME), and also has established good
relations with Korea Gas Safety Corporation
and Industrial Safety
of the R.O.C.
8) Assessment and Registration System
① Assessment and Registration of Quality
Management Systems
Since being accredited by the Japan
Accreditation Board (JAB) as a quality
management system certification body in
1994, KHK ISO Registration Center
(KHK-ISO Center) handles registration of
quality management systems for operators in
accordance with the IS
and manages registration and publication of
registered organizations. As of the end of fiscal
2014, it operates registration in 30 out of 39
class JAB accredited (class 1
As of the end of fiscal
registered number (including
8
and answers about material, design, welding,
and structure-related issues in order to
achieve consistent applications across varying
General Research Presentation (Tokyo,
November 201
The presentation is
disseminate information on the findings from
the investigative research undertaken by the
Research and Development Center at KHK.
International Technical Exchange
KHK sends a deleg
pressure vessel standards committee and the
construction standards committee of the
American Society of Mechanical Engineers
(ASME), and also has established good
relations with Korea Gas Safety Corporation
and Industrial Safety
of the R.O.C.
8) Assessment and Registration System
Assessment and Registration of Quality
Management Systems
Since being accredited by the Japan
Accreditation Board (JAB) as a quality
management system certification body in
1994, KHK ISO Registration Center
ISO Center) handles registration of
quality management systems for operators in
accordance with the IS
and manages registration and publication of
registered organizations. As of the end of fiscal
, it operates registration in 30 out of 39
class JAB accredited (class 1
As of the end of fiscal
registered number (including
and answers about material, design, welding,
related issues in order to
achieve consistent applications across varying
General Research Presentation (Tokyo,
2014)
The presentation is hosted annually to
disseminate information on the findings from
the investigative research undertaken by the
Research and Development Center at KHK.
International Technical Exchange
KHK sends a delegate to the boiler and
pressure vessel standards committee and the
construction standards committee of the
American Society of Mechanical Engineers
(ASME), and also has established good
relations with Korea Gas Safety Corporation
and Industrial Safety and Health Association
8) Assessment and Registration System
Assessment and Registration of Quality
Management Systems
Since being accredited by the Japan
Accreditation Board (JAB) as a quality
management system certification body in
1994, KHK ISO Registration Center
ISO Center) handles registration of
quality management systems for operators in
accordance with the ISO9000 series standards,
and manages registration and publication of
registered organizations. As of the end of fiscal
, it operates registration in 30 out of 39
class JAB accredited (class 1-39).
As of the end of fiscal 2014, the accumulated
registered number (including 834
and answers about material, design, welding,
related issues in order to
achieve consistent applications across varying
General Research Presentation (Tokyo,
hosted annually to
disseminate information on the findings from
the investigative research undertaken by the
Research and Development Center at KHK.
International Technical Exchange
ate to the boiler and
pressure vessel standards committee and the
construction standards committee of the
American Society of Mechanical Engineers
(ASME), and also has established good
relations with Korea Gas Safety Corporation
and Health Association
8) Assessment and Registration System
Assessment and Registration of Quality
Since being accredited by the Japan
Accreditation Board (JAB) as a quality
management system certification body in
1994, KHK ISO Registration Center
ISO Center) handles registration of
quality management systems for operators in
O9000 series standards,
and manages registration and publication of
registered organizations. As of the end of fiscal
, it operates registration in 30 out of 39
39).
, the accumulated
834 registration
Copyright© The High Pressure Gas Safety Institute of Japan
and answers about material, design, welding,
achieve consistent applications across varying
General Research Presentation (Tokyo,
disseminate information on the findings from
the investigative research undertaken by the
Research and Development Center at KHK.
pressure vessel standards committee and the
construction standards committee of the
American Society of Mechanical Engineers
relations with Korea Gas Safety Corporation
and Health Association
Assessment and Registration of Quality
quality management systems for operators in
O9000 series standards,
and manages registration and publication of
registered organizations. As of the end of fiscal
, it operates registration in 30 out of 39
, the accumulated
registration
withdrawals) stands at 1,
registrations stands at
②
For assessment and registration of
environmental management systems
(ISO14001), the center became a JAB
accredited certificati
the end of fiscal
screenings in 34 out of 39 JAB
classes (class 1
As of the end of fiscal
registered number (including
withdrawals
registrations stands at
Change in the total number of
③
As of the end of fiscal
of occupational health and safety management
system (OHSMS) registrations was
(including
number of food safety management system
(ISO22000) registrations was
registration withdrawals)
FSSC22000 series was
Copyright© The High Pressure Gas Safety Institute of Japan
withdrawals) stands at 1,
registrations stands at
Assessment and Registration of
Environmental Management Systems
For assessment and registration of
environmental management systems
(ISO14001), the center became a JAB
accredited certificati
the end of fiscal
screenings in 34 out of 39 JAB
classes (class 1
As of the end of fiscal
registered number (including
withdrawals) stands at
registrations stands at
Change in the total number of
(Quality and Environment)
Other Assessment and Registration
As of the end of fiscal
of occupational health and safety management
system (OHSMS) registrations was
(including 12 withdrawals).
number of food safety management system
(ISO22000) registrations was
registration withdrawals)
FSSC22000 series was
Copyright© The High Pressure Gas Safety Institute of Japan
withdrawals) stands at 1,7
registrations stands at 945
Assessment and Registration of
Environmental Management Systems
For assessment and registration of
environmental management systems
(ISO14001), the center became a JAB
accredited certification body in 1996, and as of
the end of fiscal 2014, it operates registration
screenings in 34 out of 39 JAB
classes (class 1-39).
As of the end of fiscal 201
registered number (including
) stands at 957
registrations stands at 590
Change in the total number of
(Quality and Environment)
Other Assessment and Registration
As of the end of fiscal 201
of occupational health and safety management
system (OHSMS) registrations was
withdrawals).
number of food safety management system
(ISO22000) registrations was
registration withdrawals),
FSSC22000 series was five
Copyright© The High Pressure Gas Safety Institute of Japan
779. The number of
945 in fiscal 201
Assessment and Registration of
Environmental Management Systems
For assessment and registration of
environmental management systems
(ISO14001), the center became a JAB-
on body in 1996, and as of
, it operates registration
screenings in 34 out of 39 JAB-accredited
2014, the accumulated
registered number (including 367 registration
957. The number of
590 in fiscal 201
Change in the total number of registrations
(Quality and Environment)
Other Assessment and Registration
2014, the total number
of occupational health and safety management
system (OHSMS) registrations was 41
withdrawals). And the total
number of food safety management system
(ISO22000) registrations was six (including
the total number of
five.
Copyright© The High Pressure Gas Safety Institute of Japan
. The number of
2014.
Environmental Management Systems
-
on body in 1996, and as of
, it operates registration
accredited
, the accumulated
registration
. The number of
2014.
registrations
Other Assessment and Registration
, the total number
of occupational health and safety management
41
the total
number of food safety management system
(including 2
number of
9 Copyright© The High Pressure Gas Safety Institute of Japan
4. Organization 1) Organization Chart
2) Membership Status Types March 31, 2015 March 31, 2014
Companies 900 912
Organizations 192 192
Individuals 91 93
Supporters 31 31
Inspection & Certification Department
Education & Publication Department
Examination Center
ISO Registration Center (KHK-ISO center)
General Planning Department
Information Services & Research Department
High Pressure Gas Safety Department
LPG Industrial & Consumer Safety DepartmentPresident
Board of Councilors
Directors
Vice PresidentAuditor
Board of Directors
General Affairs Department
Seven Branch Offices
Compliance Promotion Office
Research & Development Center
10
Reference: Overvi
Under the commission of METI, KHK records statistics of high pressure gas
accidents, based on the number of reports submitted in accordance with the regulatory
requirements of the High Pressure Gas Safety Act and the
The number o
pressure gas
accidents has been
increasing in recent years,
and 2011 in particular saw a
sharp rise in the number as a
result of the Great East
Japan Earthquake. Although
decreased in comparison to
2013, the number of
accidents in 201
remained relatively high.
Particularly, major accidents
involving explosions at
industrial complexes have
occurred in recent years, an
further strengthening and
revisions of operations are
demanded in our aim of
eliminating high pressure
gas-related
Similarly, the number of
LPG-related accidents has
also remained high in recent
years, at around 200 per
year. Particularly, accidents
involving commercial kitchen
equipment are showing an
increasing trend, and a rise
in the number of accidents
caused by deterioration
to corrosion or CO poisoning
has also been recorded. In
order to prevent such
accidents from occurring, it is
increasingly essential to
provide effective information
to LPG users, facility owners
and possessors.
10
Reference: Overvi
Under the commission of METI, KHK records statistics of high pressure gas
accidents, based on the number of reports submitted in accordance with the regulatory
requirements of the High Pressure Gas Safety Act and the
The number of high
pressure gas-related
accidents has been
increasing in recent years,
and 2011 in particular saw a
sharp rise in the number as a
result of the Great East
Japan Earthquake. Although
decreased in comparison to
, the number of
accidents in 2014 has s
remained relatively high.
Particularly, major accidents
involving explosions at
industrial complexes have
occurred in recent years, an
further strengthening and
revisions of operations are
demanded in our aim of
eliminating high pressure
related accidents.
Similarly, the number of
related accidents has
also remained high in recent
years, at around 200 per
year. Particularly, accidents
involving commercial kitchen
equipment are showing an
increasing trend, and a rise
in the number of accidents
caused by deterioration
to corrosion or CO poisoning
has also been recorded. In
order to prevent such
accidents from occurring, it is
increasingly essential to
provide effective information
LPG users, facility owners
and possessors.
Reference: Overview of Accidents in
Under the commission of METI, KHK records statistics of high pressure gas
accidents, based on the number of reports submitted in accordance with the regulatory
requirements of the High Pressure Gas Safety Act and the
f high
related
increasing in recent years,
and 2011 in particular saw a
sharp rise in the number as a
result of the Great East
Japan Earthquake. Although
decreased in comparison to
, the number of
has still
remained relatively high.
Particularly, major accidents
involving explosions at
industrial complexes have
occurred in recent years, and
further strengthening and
revisions of operations are
demanded in our aim of
eliminating high pressure
accidents.
Similarly, the number of
related accidents has
also remained high in recent
years, at around 200 per
year. Particularly, accidents
involving commercial kitchen
equipment are showing an
increasing trend, and a rise
in the number of accidents
caused by deterioration due
to corrosion or CO poisoning
has also been recorded. In
order to prevent such
accidents from occurring, it is
increasingly essential to
provide effective information
LPG users, facility owners
ccidents in R
Under the commission of METI, KHK records statistics of high pressure gas
accidents, based on the number of reports submitted in accordance with the regulatory
requirements of the High Pressure Gas Safety Act and the
Number of high pressure gas
Copyright© The High Pressure Gas Safety Institute of Japan
Recent Years
Under the commission of METI, KHK records statistics of high pressure gas
accidents, based on the number of reports submitted in accordance with the regulatory
requirements of the High Pressure Gas Safety Act and the
Number of high pressure gas
Number of LPG
Copyright© The High Pressure Gas Safety Institute of Japan
ears
Under the commission of METI, KHK records statistics of high pressure gas
accidents, based on the number of reports submitted in accordance with the regulatory
requirements of the High Pressure Gas Safety Act and the LPG Law
Number of high pressure gas
Number of LPG-related accidents
Copyright© The High Pressure Gas Safety Institute of Japan
Under the commission of METI, KHK records statistics of high pressure gas-
accidents, based on the number of reports submitted in accordance with the regulatory
LPG Law.
Number of high pressure gas-related accidents
related accidents
Copyright© The High Pressure Gas Safety Institute of Japan
- and LPG-related
accidents, based on the number of reports submitted in accordance with the regulatory
related accidents
related accidents
Copyright© The High Pressure Gas Safety Institute of Japan
related
11 Copyright© The High Pressure Gas Safety Institute of Japan
<Contact for inquiries related to this document>
The High Pressure Gas Safety Institute of Japan (KHK)
Information Services & Research Department
International Affairs Office
4-3-13 Toranomon, Minato-ku, Tokyo 105-8447
TEL: +81-3-3436-2201 FAX: +81-3-3438-4163
Web: http://www.khk.or.jp/english/index.html
MAIL: [email protected]