Annual Report for Fiscal 2014 - KHK

12
Annual Report for Fiscal 2014 (April 1, 2014 - March 31, 2015) The High Pressure Gas Safety Institute of Japan (KHK)

Transcript of Annual Report for Fiscal 2014 - KHK

Page 1: Annual Report for Fiscal 2014 - KHK

Annual Report for Fiscal 2014

(April 1, 2014 - March 31, 2015)

The High Pressure Gas Safety Institute of Japan (KHK)

Page 2: Annual Report for Fiscal 2014 - KHK

1 Copyright© The High Pressure Gas Safety Institute of Japan

1. Business Environment and Overview of Operations

Regarding the Japanese economy in fiscal

2014, though business confidence was

unfavorable in the first half of the fiscal year

partly because of the reaction against a

last-minute rise in demand associated with the

consumption tax hike, the government's

economic policy had some effect on the positive

trend toward economic recovery observed in

the latter half.

Enjoying the upward momentum of the

national economy, the industrial areas of high

pressure gas showed a sign of recovery in the

trend of equipment investment. In addition,

the first commercial hydrogen station was

opened in July 2014, and the release of fuel

cell vehicles using hydrogen as a fuel in the

market was announced in December 2014,

which was a significant initial step to realize a

hydrogen society.

In such circumstances, some business

environment of KHK turned up with the firm

business fields of Inspection and Investigation

associated with the contracts of large-scale

commissioned projects related to seismic

design standards and technology to cover high

pressure hydrogen, as well as the trend of

equipment investment, though others were

sluggish and the business field of Education

was weak because of the dropped book sales on

the rebound of a last-minute rise in demand

associated with the consumption tax hike.

In the business environment as stated above,

KHK took action to deal with accidents,

including participation as experts on accident

investigations in the investigation committee,

which was organized outside KHK to

investigate serious accidents at industrial

complexes, and to conduct investigations and

analyses of the causes of the accidents.

In the business field of Education, we

developed a system in 2012 to conduct new

businesses, including on-site lectures tailored

to the needs of clients, brand-new seminars,

and publishing. In 2014, we conducted

introductory seismic design seminars and

issued the relevant text “Easy-to-understand

Seismic Design.” In addition, in view of the

facts that the administration and authority on

many matters related to high pressure gas

safety have been transferred from prefectural

governments to municipal governments and

that inexperienced personnel in charge of high

pressure gas safety administration in

prefectural governments are increasing, we

continued to conduct seminars for those

personnel that were initiated in the previous

fiscal year in order to strengthen cooperation

with local governments and promote safety.

In the business field of National

Examinations, since fiscal 2012, we reinforced

the processes of exam preparations and

verification. As a result, while the number of

applicants was almost the same as in fiscal

2013 and increased by about 130 to 58,365, no

problem in the examinations was found.

In the business field of ISO Certification,

introductory ISO study sessions were held in

six places in Japan and nine times in total, and

KHK-ISO letters were issued on August 1,

2014 (No. 2); November 1, 2014 (No. 3); and

January 15, 2015 (No. 4), and distributed to all

registered companies for direct delivery of

important information as a part of

enhancement of communication with and

follow-up of the registered companies.

We also implemented various commissioned

projects for the high pressure gas safety, which

are related to important technical issues

concerning Japan’s policy. Those projects

included about how to secure earthquake proof

performance of equipment against the

damages suffered in the Great East Japan

Earthquake and expected future great

earthquakes, and about how to secure safety

on hydrogen, which is expected to be the

next-generation energy.

Page 3: Annual Report for Fiscal 2014 - KHK

2 Copyright© The High Pressure Gas Safety Institute of Japan

2. Overview of Financial Statements for Fiscal 2014 1) Balance Sheet (As of March 31, 2015)

3. Overview of Each Activity

1) Development and Issue of Technical Standards To promote safety in activities involving high

pressure gas production, sale, consumption,

and transportation, KHK establishes technical

standards such as KHK Standards (KHKS) as

well as reviews existing standards.

Committee organizations undertaking the

preparation of technical standards are as

follows:

Assets 2014 2013Million Yen Million Yen

Current assets 2,016 1,914Fixed assets 6,018 6,023 Tangible fixed assets 445 442 Intangible fixed assets 208 217 Investments 5,365 5,364Total 8,034 7,937

Liabilities/Capital 2014 2013Million Yen Million Yen

Current liabilities 1,024 916Fixed liabilities 3,035 3,047Reserve 3,974 4,008Profit for the term 2 -35Total 8,034 7,937

Expenditure 2014 2013Million Yen Million Yen

Ordinary expenditure 4,875 4,613 Operating expenditure 4,875 4,613Extraordinary loss - -Corporate taxes, etc. - -Profit for the term 2 -35Total 4,877 4,579

Income 2014 2013Million Yen Million Yen

Ordinary income 4,875 4,578 Operating income 4,750 4,462 Non-operating income 125 116Extraordinary income 2 2Total 4,877 4,579

The High Pressure Gas

Safety Institute of Japan

Fitness for Service Standards Committee

LPG Standards Committee

Refrigeration and Air-Conditioning

Standards Committee

High Pressure Gas Standards Committee

Transportable Container Standards

Committee

Pressure Vessel Standards Committee

Technical Committee

2) Statement of Profit and Loss (April 1, 2014 - March 31, 2015)

Page 4: Annual Report for Fiscal 2014 - KHK

3 Copyright© The High Pressure Gas Safety Institute of Japan

Each committee consists of committee

members appointed from among experts who

have relevant knowledge and experience in

high pressure gas or LPG safety.

In response to requests from the president of

KHK, the technical committee decides basic

policies for establishing the technical

standards.

The technical standards are then established

by each standards committee section in

accordance with the basic policies, and the

development and issue procedures maintain

fairness and openness as the fundamental

rule.

During fiscal 2014, the following standards

were established or reviewed.

① Newly Established Technical Standards

・ Standard for Designated Equipment with

Safety Factor 2.4 (KHKS 0224)

・ Technical Document on Application of the

Standard for Ultra-high Pressure Gas

Equipment to High Pressure Hydrogen

Equipment (KHKTD 5201)

・ Technical Document on Composite Cylinders

and Tubes for Compressed Hydrogen

Stationary Storage (KHKTD 5202)

・ Technical Document related to Bedrock

Storage Stations of Liquefied Petroleum

Gas (KHK/JOGMEC TD 5800)

② Revised Technical Standards

・ Technical Standard for 70 MPa Compressed

Hydrogen Storage Containers for Vehicle

Fuel Systems (KHKS 0128)

・ High Pressure Gas Tank Trailer

Re-inspection Standard (KHKS 0150)

・ Standard for Welding of Pressure Vessels for

Refrigeration (KHKS 0301)

・ Facility Standard for Refrigeration and

Air-conditioning Equipment [Ammonia

Facility Part] (KHKS 0302-4)

・ Standard for Bulk Supply of Liquefied

Petroleum Gas (KHKS 0501)

・ Standard for Installation and Handling

Procedure of Liquefied Petroleum Gas

Facilities (KHKS 0738)

・ Standard for Inspection of Bulk Storage

Tank (KHKS 0745)

・ Standard for Inspection of Accessories

(KHKS 0746)

・ Standard for Inspection of Flexible Tubes

(KHKS 0803)

・ Standard for Work prior to Inspection of

Bulk Storage Tank and Accessories (KHKS

0841)

・ Standard for Specifying the Time of Next

Inspection of Pressure Resistance and

Strength based on Service Suitability

Evaluation of High Pressure Facilities

(KHK/PAJ/JPCAS 0851)

・ Regular Voluntary Inspection Guideline (for

LNG Receiving Stations) (KHK/KLK S

1850-7)

2) Inspection, Examination and Accreditation ① Inspections for Pressure Equipment

The High Pressure Gas Safety Act stipulates

that the person who has manufactured/

imported a container or accessory shall apply

for the Container/Accessory Inspection. We at

KHK conduct these inspections.

In addition, for preventing explosions or other

accidents, the act defines "equipment for high

pressure gas production (including storage

tanks) “which particularly requires

“inspections of its design, material quality, and

the process of its manufacturing", as

"Designated Equipment." KHK undertakes

mandatory inspections of such Designated

Equipment at each manufacturing process.

KHK undertakes technical assessments in

advance to obtain Ministerial special approval,

and also offers services for certification and

examination as a part of its optional activities.

In fiscal 2014, the number of application for

inspection of containers increased by 2.4% and

that of accessory equipment increased by 9.8%

compared to the previous fiscal year

respectively. And the number of application for

inspection of designated equipment increased

by 8.4%, while the number of application for

high pressure gas equipment test decreased by

4.8%, compared to the previous fiscal year

respectively.

Page 5: Annual Report for Fiscal 2014 - KHK

4

Number of Designated Equipment Inspections

Number of Container/Accessory inspections

4

Number of Designated Equipment Inspections

Number of Container/Accessory inspections

Number of Designated Equipment Inspections

Number of Container/Accessory inspections

Number of Designated Equipment Inspections

Number of Container/Accessory inspections

Copyright© The High Pressure Gas Safety Institute of Japan

Number of Designated Equipment Inspections

Number of Container/Accessory inspections

This pre

part of the statutory service related to the

Ministerial approv

inspection executor and safety inspection

executor.

Class 1 high pressure gas producers who

obtained Mini

this pre

inspections or safety inspections that are

conducted by prefectural

governments with self

approved producers themselves. When the

self

shall be submitted to

or municipal

Accredited completion inspection executorAccredited safety inspection executor

The number of inspections of refrigeration and

air

Completion inspection of refrigeration and air-conditioning facilitiesSafety inspection of refrigeration and air-conditioning facilitiesApproval of specified equipment (refrigeration equipment)Transfer of specified equipment (refrigeration equipment)Testing of refrigeration apparatus Design strength verification test, etc.

Copyright© The High Pressure Gas Safety Institute of Japan

Pre-Assessment of

Completion/

This pre-assessment undertaken by KHK is

part of the statutory service related to the

Ministerial approv

inspection executor and safety inspection

executor.

Class 1 high pressure gas producers who

obtained Ministerial approval as a result of

this pre-assessment can replace completion

inspections or safety inspections that are

conducted by prefectural

governments with self

approved producers themselves. When the

self-inspections ar

shall be submitted to

or municipal governments.

Number of pre

Accredited completion inspection executorAccredited safety inspection executor

Safety Inspections of

Air-Conditioning F

The number of inspections of refrigeration and

air-conditioning facilities undertaken by KHK

Completion inspection of refrigeration and

conditioning facilitiesSafety inspection of refrigeration and

conditioning facilitiesApproval of specified equipment (refrigeration equipment) Transfer of specified equipment (refrigeration equipment) Testing of refrigeration apparatus Design strength verification test, etc.

Copyright© The High Pressure Gas Safety Institute of Japan

ssessment of Accredited

ompletion/ Safety Inspection

assessment undertaken by KHK is

part of the statutory service related to the

Ministerial approval of accredited completion

inspection executor and safety inspection

Class 1 high pressure gas producers who

sterial approval as a result of

assessment can replace completion

inspections or safety inspections that are

conducted by prefectural or municipal

governments with self–inspections by the

approved producers themselves. When the

inspections are conducted, the results

shall be submitted to jurisdictional

governments.

Number of pre-assessments

Accredited completion inspection executor Accredited safety inspection executor

nspections of R

Conditioning Facilities

The number of inspections of refrigeration and

conditioning facilities undertaken by KHK

Completion inspection of

conditioning facilities Safety inspection of

conditioning facilities 1,877

Approval of specified equipment (refrigeration

Transfer of specified equipment (refrigeration

Testing of refrigeration apparatus

verification test, etc.

Copyright© The High Pressure Gas Safety Institute of Japan

ccredited

nspection Executor

assessment undertaken by KHK is

part of the statutory service related to the

of accredited completion

inspection executor and safety inspection

Class 1 high pressure gas producers who

sterial approval as a result of

assessment can replace completion

inspections or safety inspections that are

or municipal

inspections by the

approved producers themselves. When the

e conducted, the results

jurisdictional prefectural

governments.

assessments

2014

18

20

nspections of Refrigeration and

acilities

The number of inspections of refrigeration and

conditioning facilities undertaken by KHK

2014

57

1,877

150

1

274

233

Copyright© The High Pressure Gas Safety Institute of Japan

xecutor

assessment undertaken by KHK is

part of the statutory service related to the

of accredited completion

inspection executor and safety inspection

Class 1 high pressure gas producers who

sterial approval as a result of

assessment can replace completion

inspections or safety inspections that are

inspections by the

approved producers themselves. When the

e conducted, the results

prefectural

2013

9

9

efrigeration and

The number of inspections of refrigeration and

conditioning facilities undertaken by KHK

2013

64

1,925

185

1

292

101

Page 6: Annual Report for Fiscal 2014 - KHK

5

3) Education

① Statutory T

By the High Pressure Gas Safety Act, high

pressure gas producers are required to

establish a safety management team

consisting of members with a designated high

pressure gas production safety management

certificate,

processing equipment and the type and

volume of gas produced. To train certified

personnel, KHK offers lectures on each

certificate type, and retraining for existing

members of safety management teams.

In addition, KHK also provides training

courses for the fol

pressure gas sales safety chiefs required at

specified high pressure gas dealers,

transportation supervisors required for

transportation of specified amount of specified

high pressure gas, and specific high pressure

gas operation

and consumption of specified high pressure

gas beyond the designated capacity.

As for the LPG Law

offers the following courses: training and

retraining of LPG installation engineers for

LPG piping

consumption, retraining of retail operation

chiefs, training and retraining of LPG filling

operators, as well as training of safety

operators and inspectors of facilities designed

to consume LPG.

Number of applicants for

Among the statutory training, while there

was a decrease in the number of the

5

3) Education

Statutory Training

By the High Pressure Gas Safety Act, high

pressure gas producers are required to

establish a safety management team

consisting of members with a designated high

pressure gas production safety management

certificate, depending on

ssing equipment and the type and

volume of gas produced. To train certified

personnel, KHK offers lectures on each

certificate type, and retraining for existing

members of safety management teams.

In addition, KHK also provides training

courses for the following certificates: high

pressure gas sales safety chiefs required at

specified high pressure gas dealers,

transportation supervisors required for

transportation of specified amount of specified

high pressure gas, and specific high pressure

gas operation safety chiefs required for storage

and consumption of specified high pressure

gas beyond the designated capacity.

As for the LPG Law

offers the following courses: training and

retraining of LPG installation engineers for

LPG piping facilities used for general

consumption, retraining of retail operation

chiefs, training and retraining of LPG filling

operators, as well as training of safety

operators and inspectors of facilities designed

to consume LPG.

Number of applicants for

Among the statutory training, while there

was a decrease in the number of the

raining

By the High Pressure Gas Safety Act, high

pressure gas producers are required to

establish a safety management team

consisting of members with a designated high

pressure gas production safety management

depending on the type and scale of

ssing equipment and the type and

volume of gas produced. To train certified

personnel, KHK offers lectures on each

certificate type, and retraining for existing

members of safety management teams.

In addition, KHK also provides training

lowing certificates: high

pressure gas sales safety chiefs required at

specified high pressure gas dealers,

transportation supervisors required for

transportation of specified amount of specified

high pressure gas, and specific high pressure

safety chiefs required for storage

and consumption of specified high pressure

gas beyond the designated capacity.

As for the LPG Law-related activities, KHK

offers the following courses: training and

retraining of LPG installation engineers for

facilities used for general

consumption, retraining of retail operation

chiefs, training and retraining of LPG filling

operators, as well as training of safety

operators and inspectors of facilities designed

Number of applicants for statutory training

Among the statutory training, while there

was a decrease in the number of the

By the High Pressure Gas Safety Act, high

pressure gas producers are required to

establish a safety management team

consisting of members with a designated high

pressure gas production safety management

the type and scale of

ssing equipment and the type and

volume of gas produced. To train certified

personnel, KHK offers lectures on each

certificate type, and retraining for existing

members of safety management teams.

In addition, KHK also provides training

lowing certificates: high

pressure gas sales safety chiefs required at

specified high pressure gas dealers,

transportation supervisors required for

transportation of specified amount of specified

high pressure gas, and specific high pressure

safety chiefs required for storage

and consumption of specified high pressure

gas beyond the designated capacity.

related activities, KHK

offers the following courses: training and

retraining of LPG installation engineers for

facilities used for general

consumption, retraining of retail operation

chiefs, training and retraining of LPG filling

operators, as well as training of safety

operators and inspectors of facilities designed

statutory training

Among the statutory training, while there

was a decrease in the number of the

Copyright© The High Pressure Gas Safety Institute of Japan

By the High Pressure Gas Safety Act, high

consisting of members with a designated high

pressure gas production safety management

the type and scale of

certificate type, and retraining for existing

pressure gas sales safety chiefs required at

transportation of specified amount of specified

high pressure gas, and specific high pressure

safety chiefs required for storage

and consumption of specified high pressure

related activities, KHK

retraining of LPG installation engineers for

consumption, retraining of retail operation

chiefs, training and retraining of LPG filling

operators and inspectors of facilities designed

statutory training

Among the statutory training, while there

qualification training from 44,

201

the re

decre

and the total number of applicants of the

statutory training also

to 91,031

② During fiscal

seminars including

pressure gas safety (

and organized

safety activities depending on the needs of

each business facility.

③ KHK publishes books related to high

pressure g

safet

for training. During fiscal

published

total of

4) Qualifying Examination

The High Pressure Gas

Law stipulates that the Minister of Economy,

Trade and Industry or prefectural governors

must be responsible for con

pressure gas production safety management

examination, the high pressure gas sales

safety chief examinat

installation engineer examination, depending

on the classification of examinations.

However, the actual implementation of such

examinations was transferred to KHK from

the Minister of Economy, Trade and Industry

and prefectural governors.

The total number of applicants for such

examinations in fiscal 2014 was 58,365 and

remained almost the same as the previous

fiscal year of 58,231.

Furthermore, we

verification procedures

reinforced significantly in fiscal 2012.

Copyright© The High Pressure Gas Safety Institute of Japan

qualification training from 44,

2013 to 43,554, the number of applicants for

the re-training (compulsory training)

creased from

and the total number of applicants of the

statutory training also

91,031.

Other Trainings

During fiscal 201

seminars including

pressure gas safety (

and organized

safety activities depending on the needs of

each business facility.

Publications

KHK publishes books related to high

pressure gas safety such as high pressure gas

safety act, technical standards, and textbooks

for training. During fiscal

published 138 types of books, accounting for a

total of 147,675

4) Qualifying Examination

The High Pressure Gas

Law stipulates that the Minister of Economy,

Trade and Industry or prefectural governors

must be responsible for con

pressure gas production safety management

examination, the high pressure gas sales

safety chief examinat

installation engineer examination, depending

on the classification of examinations.

However, the actual implementation of such

examinations was transferred to KHK from

the Minister of Economy, Trade and Industry

and prefectural governors.

The total number of applicants for such

examinations in fiscal 2014 was 58,365 and

remained almost the same as the previous

fiscal year of 58,231.

Furthermore, we

verification procedures

reinforced significantly in fiscal 2012.

Copyright© The High Pressure Gas Safety Institute of Japan

qualification training from 44,

, the number of applicants for

training (compulsory training)

from 51,334 to 47,477

and the total number of applicants of the

statutory training also decreased

Other Trainings

2014, KHK held periodical

seminars including basic lectures on high

pressure gas safety (15 types at

12 on-site lectures o

safety activities depending on the needs of

each business facility.

Publications

KHK publishes books related to high

as safety such as high pressure gas

y act, technical standards, and textbooks

for training. During fiscal 201

types of books, accounting for a

147,675.

4) Qualifying Examination

The High Pressure Gas Safety Act and LPG

Law stipulates that the Minister of Economy,

Trade and Industry or prefectural governors

must be responsible for con

pressure gas production safety management

examination, the high pressure gas sales

safety chief examination, and the LPG

installation engineer examination, depending

on the classification of examinations.

However, the actual implementation of such

examinations was transferred to KHK from

the Minister of Economy, Trade and Industry

and prefectural governors.

The total number of applicants for such

examinations in fiscal 2014 was 58,365 and

remained almost the same as the previous

fiscal year of 58,231.

Furthermore, we maintained the system of

verification procedures to check exam

reinforced significantly in fiscal 2012.

Copyright© The High Pressure Gas Safety Institute of Japan

qualification training from 44,316 in fiscal

, the number of applicants for

training (compulsory training)

47,477 in fiscal

and the total number of applicants of the

creased from

, KHK held periodical

basic lectures on high

types at 47 locations),

site lectures on voluntary

safety activities depending on the needs of

KHK publishes books related to high

as safety such as high pressure gas

y act, technical standards, and textbooks

for training. During fiscal 2014, KHK

types of books, accounting for a

4) Qualifying Examination

Safety Act and LPG

Law stipulates that the Minister of Economy,

Trade and Industry or prefectural governors

must be responsible for conducting the high

pressure gas production safety management

examination, the high pressure gas sales

ion, and the LPG

installation engineer examination, depending

on the classification of examinations.

However, the actual implementation of such

examinations was transferred to KHK from

the Minister of Economy, Trade and Industry

and prefectural governors.

The total number of applicants for such

examinations in fiscal 2014 was 58,365 and

remained almost the same as the previous

maintained the system of

to check exam

reinforced significantly in fiscal 2012.

Copyright© The High Pressure Gas Safety Institute of Japan

in fiscal

, the number of applicants for

in fiscal 2014

and the total number of applicants of the

from 95,650

, KHK held periodical

basic lectures on high

locations),

n voluntary

safety activities depending on the needs of

KHK publishes books related to high

as safety such as high pressure gas

y act, technical standards, and textbooks

, KHK

types of books, accounting for a

Safety Act and LPG

Law stipulates that the Minister of Economy,

Trade and Industry or prefectural governors

ducting the high

pressure gas production safety management

examination, the high pressure gas sales

ion, and the LPG

installation engineer examination, depending

However, the actual implementation of such

examinations was transferred to KHK from

the Minister of Economy, Trade and Industry

The total number of applicants for such

examinations in fiscal 2014 was 58,365 and

remained almost the same as the previous

maintained the system of

to check exam

Page 7: Annual Report for Fiscal 2014 - KHK

6

Number of applicants for qualifying

5) Research and D

The Research and

KHK owns

tensile/fatigue tests of materials, as well as

hydraulic fatigue/explosion tests of pressure

equipment including transportable containers,

undertaking research and development to

enhance high pressure

KHK are working on researches commissioned

by the government and incorporated

administrative agencies.

In fiscal 2013,

researches commissioned by the Ministry of

Economy, Trade and Industry as well as by the

New Energy and Industrial Technology

Development Organization (NEDO). The

following is the overview of the research

commissioned by NEDO.

“Investigation and Research on Fuel Cell

Vehicles and the

Regulations and International

and Standardization of Hydrogen Supply

Infrastructure”

① Research and Development on the

Diversification of the Types of Metal

Materials for Hydrogen Fueling Stations

In preparation for the advent of the hydrogen

society, it is

environment

reasonable

temperatures and pressures desired for the

construction of a hydrogen station

6

Number of applicants for qualifying

examinations

5) Research and Development

The Research and

KHK owns testing machines

tensile/fatigue tests of materials, as well as

hydraulic fatigue/explosion tests of pressure

equipment including transportable containers,

undertaking research and development to

enhance high pressure

are working on researches commissioned

by the government and incorporated

administrative agencies.

In fiscal 2013, KHK

researches commissioned by the Ministry of

Economy, Trade and Industry as well as by the

Energy and Industrial Technology

Development Organization (NEDO). The

following is the overview of the research

commissioned by NEDO.

Investigation and Research on Fuel Cell

Vehicles and the Optimization of Domestic

Regulations and International

and Standardization of Hydrogen Supply

Infrastructure”

Research and Development on the

Diversification of the Types of Metal

Materials for Hydrogen Fueling Stations

In preparation for the advent of the hydrogen

society, it is intended

environment, which will allow the selection of

reasonable, easy and convenient materials at

temperatures and pressures desired for the

construction of a hydrogen station

Number of applicants for qualifying

examinations

evelopment

The Research and Development Center at

testing machines such as

tensile/fatigue tests of materials, as well as

hydraulic fatigue/explosion tests of pressure

equipment including transportable containers,

undertaking research and development to

enhance high pressure gas safety. In addition,

are working on researches commissioned

by the government and incorporated

administrative agencies.

KHK conducted four

researches commissioned by the Ministry of

Economy, Trade and Industry as well as by the

Energy and Industrial Technology

Development Organization (NEDO). The

following is the overview of the research

commissioned by NEDO.

Investigation and Research on Fuel Cell

Optimization of Domestic

Regulations and International Harmonization

and Standardization of Hydrogen Supply

Research and Development on the

Diversification of the Types of Metal

Materials for Hydrogen Fueling Stations

In preparation for the advent of the hydrogen

intended to build up an

which will allow the selection of

, easy and convenient materials at

temperatures and pressures desired for the

construction of a hydrogen station

Number of applicants for qualifying

evelopment

Development Center at

such as

tensile/fatigue tests of materials, as well as

hydraulic fatigue/explosion tests of pressure

equipment including transportable containers,

undertaking research and development to

gas safety. In addition,

are working on researches commissioned

by the government and incorporated

conducted four

researches commissioned by the Ministry of

Economy, Trade and Industry as well as by the

Energy and Industrial Technology

Development Organization (NEDO). The

following is the overview of the research

Investigation and Research on Fuel Cell

Optimization of Domestic

Harmonization

and Standardization of Hydrogen Supply

Research and Development on the

Diversification of the Types of Metal

Materials for Hydrogen Fueling Stations

In preparation for the advent of the hydrogen

build up an

which will allow the selection of

, easy and convenient materials at

temperatures and pressures desired for the

construction of a hydrogen station, and gain

Copyright© The High Pressure Gas Safety Institute of Japan

Development Center at

tensile/fatigue tests of materials, as well as

hydraulic fatigue/explosion tests of pressure

equipment including transportable containers,

gas safety. In addition,

are working on researches commissioned

researches commissioned by the Ministry of

Economy, Trade and Industry as well as by the

Investigation and Research on Fuel Cell

Optimization of Domestic

Harmonization

Diversification of the Types of Metal

Materials for Hydrogen Fueling Stations

In preparation for the advent of the hydrogen

which will allow the selection of

, easy and convenient materials at

temperatures and pressures desired for the

, and gain

experience by practice

study

availability of materials in hydrogen stations,

including test types, conditions, evaluation

methods

techniques and widen the range of usable

materials.

In the testing of composite cylinders and

tubes which are used in hydrogen stations,

there is a big gap between an ambient

temperature pressure cycling test, one of the

evaluation methods, and

A further sophistication of the evaluation

methods

composite cylinders and tubes

Under the circumstances, it is aim

improve and sophisticate (1) the evaluation

techniques of

for Stationary Storage

techniques of CFRP, (3) the fatigue design

methods

Stationary Storage

inspection techniques of composite cylinders

and tubes

research and development for the

standardization of composite cylinders and

tubes for hydrogen stations.

6) Measures to Promote LPG Consumer Safety

The commission operates with cont

from 17 LPG

In partnership with the Gas Safety Office at

METI Commerce, Distribution and Industrial

Safety Policy Group, the commission

performed the following safety campaigns

during f

Prepared and distributed LPG safety guides

Copyright© The High Pressure Gas Safety Institute of Japan

experience by practice

study and determine

availability of materials in hydrogen stations,

including test types, conditions, evaluation

methods and the like

techniques and widen the range of usable

materials.

Research and Development on the

Standardization of Composite Cylinders

and Tubes for Stationary Storage

In the testing of composite cylinders and

tubes which are used in hydrogen stations,

there is a big gap between an ambient

temperature pressure cycling test, one of the

evaluation methods, and

A further sophistication of the evaluation

methods, including

composite cylinders and tubes

Under the circumstances, it is aim

improve and sophisticate (1) the evaluation

techniques of Composite Cylinders and Tubes

for Stationary Storage

techniques of CFRP, (3) the fatigue design

methods of Composite Cylinders and Tubes for

Stationary Storage

inspection techniques of composite cylinders

and tubes, in order to contribute to the

research and development for the

standardization of composite cylinders and

tubes for hydrogen stations.

Measures to Promote LPG Consumer afety

Liquefied Petroleum Gas Safety

Commission

The commission operates with cont

from 17 LPG-related organizations and KHK.

In partnership with the Gas Safety Office at

METI Commerce, Distribution and Industrial

Safety Policy Group, the commission

performed the following safety campaigns

during fiscal 201

LPG Consumer

Prepared and distributed LPG safety guides

Copyright© The High Pressure Gas Safety Institute of Japan

experience by practice. It is also aim

and determine the criteria to evaluate

availability of materials in hydrogen stations,

including test types, conditions, evaluation

and the like, and standardize these

techniques and widen the range of usable

Research and Development on the

zation of Composite Cylinders

and Tubes for Stationary Storage

In the testing of composite cylinders and

tubes which are used in hydrogen stations,

there is a big gap between an ambient

temperature pressure cycling test, one of the

evaluation methods, and actual use conditions.

A further sophistication of the evaluation

including the fatigue design

composite cylinders and tubes

Under the circumstances, it is aim

improve and sophisticate (1) the evaluation

Composite Cylinders and Tubes

for Stationary Storage, (2) the evaluation

techniques of CFRP, (3) the fatigue design

Composite Cylinders and Tubes for

Stationary Storage and (4) the safety

inspection techniques of composite cylinders

n order to contribute to the

research and development for the

standardization of composite cylinders and

tubes for hydrogen stations.

Measures to Promote LPG Consumer

Liquefied Petroleum Gas Safety

Commission

The commission operates with cont

related organizations and KHK.

In partnership with the Gas Safety Office at

METI Commerce, Distribution and Industrial

Safety Policy Group, the commission

performed the following safety campaigns

2014.

onsumer Safety

Prepared and distributed LPG safety guides

Copyright© The High Pressure Gas Safety Institute of Japan

. It is also aimed

the criteria to evaluate

availability of materials in hydrogen stations,

including test types, conditions, evaluation

and standardize these

techniques and widen the range of usable

Research and Development on the

zation of Composite Cylinders

and Tubes for Stationary Storage

In the testing of composite cylinders and

tubes which are used in hydrogen stations,

there is a big gap between an ambient

temperature pressure cycling test, one of the

actual use conditions.

A further sophistication of the evaluation

the fatigue design

composite cylinders and tubes, is desired

Under the circumstances, it is aimed to

improve and sophisticate (1) the evaluation

Composite Cylinders and Tubes

, (2) the evaluation

techniques of CFRP, (3) the fatigue design

Composite Cylinders and Tubes for

and (4) the safety

inspection techniques of composite cylinders

n order to contribute to the

research and development for the

standardization of composite cylinders and

tubes for hydrogen stations.

Measures to Promote LPG Consumer

Liquefied Petroleum Gas Safety

The commission operates with contributions

related organizations and KHK.

In partnership with the Gas Safety Office at

METI Commerce, Distribution and Industrial

Safety Policy Group, the commission

performed the following safety campaigns

afety Campaign

Prepared and distributed LPG safety guides

Copyright© The High Pressure Gas Safety Institute of Japan

ed to

the criteria to evaluate

availability of materials in hydrogen stations,

including test types, conditions, evaluation

and standardize these

techniques and widen the range of usable

Research and Development on the

zation of Composite Cylinders

and Tubes for Stationary Storage

In the testing of composite cylinders and

tubes which are used in hydrogen stations,

there is a big gap between an ambient

temperature pressure cycling test, one of the

actual use conditions.

A further sophistication of the evaluation

the fatigue design of

desired.

to

improve and sophisticate (1) the evaluation

Composite Cylinders and Tubes

, (2) the evaluation

techniques of CFRP, (3) the fatigue design

Composite Cylinders and Tubes for

inspection techniques of composite cylinders

n order to contribute to the

standardization of composite cylinders and

Measures to Promote LPG Consumer

ributions

related organizations and KHK.

In partnership with the Gas Safety Office at

METI Commerce, Distribution and Industrial

performed the following safety campaigns

ampaign

Prepared and distributed LPG safety guides

Page 8: Annual Report for Fiscal 2014 - KHK

7 Copyright© The High Pressure Gas Safety Institute of Japan

and posters, and advertised in magazines,

while provided assistance to safety activities

undertaken by prefectural LPG associations.

� LPG Consumer Safety Promotion

Conference

At the event, the commission offered

commendations for LPG retailers and related

operators (including individuals) with the

‘METI Minister's Secretariat, Director-General

for Commerce, Distribution and Industrial

Safety Policy Award,' 'KHK President's Award,'

and 'Liquefied Petroleum Gas Safety

Commission President's Award,' respectively.

② Examination

During fiscal 2014, the following examination

activities were undertaken.

Examination activities

2014 2013

LPG leak alarm

examination 2,826,648 2,802,656

LPG incomplete

combustion alarm

examination

28,510 23,400

LPG sensor

examination 2,130 2,470

7) Collection and Offering of Information, Technical Exchanges

① Collection of Accident Information

Acting on a commission by METI, KHK

compiles a database of high pressure gas and

LPG-related accidents and conduct a

statistical analysis. See reference at the end of

this brochure.

② Organization of Various Conferences and

Conventions

The notable conferences and conventions

KHK organized during fiscal 2014 includes the

following:

� Grand Conference of National

Association of General High Pressure

Gas Safety Organizations (Tokyo, July

2014)

The conference was organized for the purpose

of fostering cooperation and discussions among

general high pressure gas safety organizations

established in prefectures. KHK acted as the

administrative department for the conference.

� Seminar on Lessons from Accidents and

Safety Management Technology (Tokyo

and Osaka, July and August 2014)

< Part of Safety Management Technology >

This seminar is for the accredited completion

and safety inspection executors and the

personnel of three management divisions

(equipment, operation, and safety), including

those at headquarters management level, of

high pressure gas producers at industrial

complexes, and it is organized to provide a

place of information provision, information

exchange, and discussions related to high

pressure gas producing equipment, their

operations, and safety management activities.

< Part of Lessons from Accidents and Safety

Measures >

The high pressure gas producers that

actually caused accidents explained their

experience and post-accident efforts on safety

measures so that seminar participants could

make use of the information that would be

helpful for their future voluntary safety

activities, including lessons from accidents and

preventive measures.

� National Conference of High Pressure

Gas Safety (Tokyo, October 2014)

The conference, which takes place every

October, is organized as a part of the annual

high pressure gas safety promotion week,

hosted by METI in conjunction with KHK.

Each year, top-rated plants of safety, persons

who have rendered distinguished safety

service and excellent production safety

managers are awarded in honor of their

continuing hard work, support, and resulting

outcomes in preventing high pressure

gas-related accidents.

� High Pressure Gas Equipment Manager

Meeting (Tokyo, October 2014)

The meeting is organized annually for the

purpose of informing high pressure gas

equipment personnel (applicants for

Designated Equipment Inspection) of question

Page 9: Annual Report for Fiscal 2014 - KHK

8

and answers about material, design, welding,

and structure

achieve consistent applications across varying

issues.

� General Research Presentation (Tokyo,

November

The presentation is

disseminate information on the findings from

the investigative research undertaken by the

Research and Development Center at KHK.

③ International Technical Exchange

KHK sends a deleg

pressure vessel standards committee and the

post-construction standards committee of the

American Society of Mechanical Engineers

(ASME), and also has established good

relations with Korea Gas Safety Corporation

and Industrial Safety

of the R.O.C.

8) Assessment and Registration System

① Assessment and Registration of Quality

Management Systems

Since being accredited by the Japan

Accreditation Board (JAB) as a quality

management system certification body in

1994, KHK ISO Registration Center

(KHK-ISO Center) handles registration of

quality management systems for operators in

accordance with the IS

and manages registration and publication of

registered organizations. As of the end of fiscal

2014, it operates registration in 30 out of 39

class JAB accredited (class 1

As of the end of fiscal

registered number (including

8

and answers about material, design, welding,

and structure-related issues in order to

achieve consistent applications across varying

General Research Presentation (Tokyo,

November 201

The presentation is

disseminate information on the findings from

the investigative research undertaken by the

Research and Development Center at KHK.

International Technical Exchange

KHK sends a deleg

pressure vessel standards committee and the

construction standards committee of the

American Society of Mechanical Engineers

(ASME), and also has established good

relations with Korea Gas Safety Corporation

and Industrial Safety

of the R.O.C.

8) Assessment and Registration System

Assessment and Registration of Quality

Management Systems

Since being accredited by the Japan

Accreditation Board (JAB) as a quality

management system certification body in

1994, KHK ISO Registration Center

ISO Center) handles registration of

quality management systems for operators in

accordance with the IS

and manages registration and publication of

registered organizations. As of the end of fiscal

, it operates registration in 30 out of 39

class JAB accredited (class 1

As of the end of fiscal

registered number (including

and answers about material, design, welding,

related issues in order to

achieve consistent applications across varying

General Research Presentation (Tokyo,

2014)

The presentation is hosted annually to

disseminate information on the findings from

the investigative research undertaken by the

Research and Development Center at KHK.

International Technical Exchange

KHK sends a delegate to the boiler and

pressure vessel standards committee and the

construction standards committee of the

American Society of Mechanical Engineers

(ASME), and also has established good

relations with Korea Gas Safety Corporation

and Industrial Safety and Health Association

8) Assessment and Registration System

Assessment and Registration of Quality

Management Systems

Since being accredited by the Japan

Accreditation Board (JAB) as a quality

management system certification body in

1994, KHK ISO Registration Center

ISO Center) handles registration of

quality management systems for operators in

accordance with the ISO9000 series standards,

and manages registration and publication of

registered organizations. As of the end of fiscal

, it operates registration in 30 out of 39

class JAB accredited (class 1-39).

As of the end of fiscal 2014, the accumulated

registered number (including 834

and answers about material, design, welding,

related issues in order to

achieve consistent applications across varying

General Research Presentation (Tokyo,

hosted annually to

disseminate information on the findings from

the investigative research undertaken by the

Research and Development Center at KHK.

International Technical Exchange

ate to the boiler and

pressure vessel standards committee and the

construction standards committee of the

American Society of Mechanical Engineers

(ASME), and also has established good

relations with Korea Gas Safety Corporation

and Health Association

8) Assessment and Registration System

Assessment and Registration of Quality

Since being accredited by the Japan

Accreditation Board (JAB) as a quality

management system certification body in

1994, KHK ISO Registration Center

ISO Center) handles registration of

quality management systems for operators in

O9000 series standards,

and manages registration and publication of

registered organizations. As of the end of fiscal

, it operates registration in 30 out of 39

39).

, the accumulated

834 registration

Copyright© The High Pressure Gas Safety Institute of Japan

and answers about material, design, welding,

achieve consistent applications across varying

General Research Presentation (Tokyo,

disseminate information on the findings from

the investigative research undertaken by the

Research and Development Center at KHK.

pressure vessel standards committee and the

construction standards committee of the

American Society of Mechanical Engineers

relations with Korea Gas Safety Corporation

and Health Association

Assessment and Registration of Quality

quality management systems for operators in

O9000 series standards,

and manages registration and publication of

registered organizations. As of the end of fiscal

, it operates registration in 30 out of 39

, the accumulated

registration

withdrawals) stands at 1,

registrations stands at

For assessment and registration of

environmental management systems

(ISO14001), the center became a JAB

accredited certificati

the end of fiscal

screenings in 34 out of 39 JAB

classes (class 1

As of the end of fiscal

registered number (including

withdrawals

registrations stands at

Change in the total number of

As of the end of fiscal

of occupational health and safety management

system (OHSMS) registrations was

(including

number of food safety management system

(ISO22000) registrations was

registration withdrawals)

FSSC22000 series was

Copyright© The High Pressure Gas Safety Institute of Japan

withdrawals) stands at 1,

registrations stands at

Assessment and Registration of

Environmental Management Systems

For assessment and registration of

environmental management systems

(ISO14001), the center became a JAB

accredited certificati

the end of fiscal

screenings in 34 out of 39 JAB

classes (class 1

As of the end of fiscal

registered number (including

withdrawals) stands at

registrations stands at

Change in the total number of

(Quality and Environment)

Other Assessment and Registration

As of the end of fiscal

of occupational health and safety management

system (OHSMS) registrations was

(including 12 withdrawals).

number of food safety management system

(ISO22000) registrations was

registration withdrawals)

FSSC22000 series was

Copyright© The High Pressure Gas Safety Institute of Japan

withdrawals) stands at 1,7

registrations stands at 945

Assessment and Registration of

Environmental Management Systems

For assessment and registration of

environmental management systems

(ISO14001), the center became a JAB

accredited certification body in 1996, and as of

the end of fiscal 2014, it operates registration

screenings in 34 out of 39 JAB

classes (class 1-39).

As of the end of fiscal 201

registered number (including

) stands at 957

registrations stands at 590

Change in the total number of

(Quality and Environment)

Other Assessment and Registration

As of the end of fiscal 201

of occupational health and safety management

system (OHSMS) registrations was

withdrawals).

number of food safety management system

(ISO22000) registrations was

registration withdrawals),

FSSC22000 series was five

Copyright© The High Pressure Gas Safety Institute of Japan

779. The number of

945 in fiscal 201

Assessment and Registration of

Environmental Management Systems

For assessment and registration of

environmental management systems

(ISO14001), the center became a JAB-

on body in 1996, and as of

, it operates registration

screenings in 34 out of 39 JAB-accredited

2014, the accumulated

registered number (including 367 registration

957. The number of

590 in fiscal 201

Change in the total number of registrations

(Quality and Environment)

Other Assessment and Registration

2014, the total number

of occupational health and safety management

system (OHSMS) registrations was 41

withdrawals). And the total

number of food safety management system

(ISO22000) registrations was six (including

the total number of

five.

Copyright© The High Pressure Gas Safety Institute of Japan

. The number of

2014.

Environmental Management Systems

-

on body in 1996, and as of

, it operates registration

accredited

, the accumulated

registration

. The number of

2014.

registrations

Other Assessment and Registration

, the total number

of occupational health and safety management

41

the total

number of food safety management system

(including 2

number of

Page 10: Annual Report for Fiscal 2014 - KHK

9 Copyright© The High Pressure Gas Safety Institute of Japan

4. Organization 1) Organization Chart

2) Membership Status Types March 31, 2015 March 31, 2014

Companies 900 912

Organizations 192 192

Individuals 91 93

Supporters 31 31

Inspection & Certification Department

Education & Publication Department

Examination Center

ISO Registration Center (KHK-ISO center)

General Planning Department

Information Services & Research Department

High Pressure Gas Safety Department

LPG Industrial & Consumer Safety DepartmentPresident

Board of Councilors

Directors

Vice PresidentAuditor

Board of Directors

General Affairs Department

Seven Branch Offices

Compliance Promotion Office

Research & Development Center

Page 11: Annual Report for Fiscal 2014 - KHK

10

Reference: Overvi

Under the commission of METI, KHK records statistics of high pressure gas

accidents, based on the number of reports submitted in accordance with the regulatory

requirements of the High Pressure Gas Safety Act and the

The number o

pressure gas

accidents has been

increasing in recent years,

and 2011 in particular saw a

sharp rise in the number as a

result of the Great East

Japan Earthquake. Although

decreased in comparison to

2013, the number of

accidents in 201

remained relatively high.

Particularly, major accidents

involving explosions at

industrial complexes have

occurred in recent years, an

further strengthening and

revisions of operations are

demanded in our aim of

eliminating high pressure

gas-related

Similarly, the number of

LPG-related accidents has

also remained high in recent

years, at around 200 per

year. Particularly, accidents

involving commercial kitchen

equipment are showing an

increasing trend, and a rise

in the number of accidents

caused by deterioration

to corrosion or CO poisoning

has also been recorded. In

order to prevent such

accidents from occurring, it is

increasingly essential to

provide effective information

to LPG users, facility owners

and possessors.

10

Reference: Overvi

Under the commission of METI, KHK records statistics of high pressure gas

accidents, based on the number of reports submitted in accordance with the regulatory

requirements of the High Pressure Gas Safety Act and the

The number of high

pressure gas-related

accidents has been

increasing in recent years,

and 2011 in particular saw a

sharp rise in the number as a

result of the Great East

Japan Earthquake. Although

decreased in comparison to

, the number of

accidents in 2014 has s

remained relatively high.

Particularly, major accidents

involving explosions at

industrial complexes have

occurred in recent years, an

further strengthening and

revisions of operations are

demanded in our aim of

eliminating high pressure

related accidents.

Similarly, the number of

related accidents has

also remained high in recent

years, at around 200 per

year. Particularly, accidents

involving commercial kitchen

equipment are showing an

increasing trend, and a rise

in the number of accidents

caused by deterioration

to corrosion or CO poisoning

has also been recorded. In

order to prevent such

accidents from occurring, it is

increasingly essential to

provide effective information

LPG users, facility owners

and possessors.

Reference: Overview of Accidents in

Under the commission of METI, KHK records statistics of high pressure gas

accidents, based on the number of reports submitted in accordance with the regulatory

requirements of the High Pressure Gas Safety Act and the

f high

related

increasing in recent years,

and 2011 in particular saw a

sharp rise in the number as a

result of the Great East

Japan Earthquake. Although

decreased in comparison to

, the number of

has still

remained relatively high.

Particularly, major accidents

involving explosions at

industrial complexes have

occurred in recent years, and

further strengthening and

revisions of operations are

demanded in our aim of

eliminating high pressure

accidents.

Similarly, the number of

related accidents has

also remained high in recent

years, at around 200 per

year. Particularly, accidents

involving commercial kitchen

equipment are showing an

increasing trend, and a rise

in the number of accidents

caused by deterioration due

to corrosion or CO poisoning

has also been recorded. In

order to prevent such

accidents from occurring, it is

increasingly essential to

provide effective information

LPG users, facility owners

ccidents in R

Under the commission of METI, KHK records statistics of high pressure gas

accidents, based on the number of reports submitted in accordance with the regulatory

requirements of the High Pressure Gas Safety Act and the

Number of high pressure gas

Copyright© The High Pressure Gas Safety Institute of Japan

Recent Years

Under the commission of METI, KHK records statistics of high pressure gas

accidents, based on the number of reports submitted in accordance with the regulatory

requirements of the High Pressure Gas Safety Act and the

Number of high pressure gas

Number of LPG

Copyright© The High Pressure Gas Safety Institute of Japan

ears

Under the commission of METI, KHK records statistics of high pressure gas

accidents, based on the number of reports submitted in accordance with the regulatory

requirements of the High Pressure Gas Safety Act and the LPG Law

Number of high pressure gas

Number of LPG-related accidents

Copyright© The High Pressure Gas Safety Institute of Japan

Under the commission of METI, KHK records statistics of high pressure gas-

accidents, based on the number of reports submitted in accordance with the regulatory

LPG Law.

Number of high pressure gas-related accidents

related accidents

Copyright© The High Pressure Gas Safety Institute of Japan

- and LPG-related

accidents, based on the number of reports submitted in accordance with the regulatory

related accidents

related accidents

Copyright© The High Pressure Gas Safety Institute of Japan

related

Page 12: Annual Report for Fiscal 2014 - KHK

11 Copyright© The High Pressure Gas Safety Institute of Japan

<Contact for inquiries related to this document>

The High Pressure Gas Safety Institute of Japan (KHK)

Information Services & Research Department

International Affairs Office

4-3-13 Toranomon, Minato-ku, Tokyo 105-8447

TEL: +81-3-3436-2201 FAX: +81-3-3438-4163

Web: http://www.khk.or.jp/english/index.html

MAIL: [email protected]