'Annual Convention. Association of Iron and Steel ... · Association of Iron and Steel Engineers...
Transcript of 'Annual Convention. Association of Iron and Steel ... · Association of Iron and Steel Engineers...
Proceedings
AISE1996 Annual Convention
October 1,1996
Hyatt Regency Chicago
Chicago, Illinois
Contents
Throughwall Repair SessionChairmen: William P. Mentzer, Manager—Process Safety, U.S. Steel Group, USX Corp., Clairton Works
Norbert G. Oligmueller, Engineering Supervisor—Coke Ovens and By-Products, Stelco, Inc., Hilton Works
Throughwall Repair Panel Discussion 793
Ralph D. DiStanislao, LTV Steel Co. Inc., Pittsburgh WorksRichard J. O'Hearn, Acme Steel Co.
Ronald M. Schoen, Sloss Industries Corp.
Alternate Ironmaking SessionChairmen: Walter Nummela, Director—Customer Technical Services,
Cleveland-Cliffs Inc., Ore Sales Department
Joseph J. Poveromo, Director—Technology, International, Quebec Cartier Mining Co.
Stanley Sowa, Superintendent—Direct Reduction Plant, Georgetown Steel Corp.
Forces Marketing Corex® 795
Reginald Wintrell, Geneva Steel
First Results from Cleansmelt Pilot Plant 807
Giansilvio Malgarini, Alessandro De Cesare, Antonello Di Donate, Paolo Granati,
Giuseppe Federico, Centre Sviluppo Material!
Proven Ausmelt Technology—Pig Iron to Add Value
to Coal and Iron Ore in South Australia 817
Neill Arthur, Meekatharra Minerals Pty Ltd.; J. Ken Hamilton, Ausmelt Ltd.
Ladle Session
Chairmen: Alan Baylis, Project Manager, Dynex Engineering Inc., Engineering Dept.
Matthew Nousak, Staff Engineer, Middough Associates Inc., Process Mechanical
Richard Rupnow, Works Civil Engineer, LTV Steel Flat Rolled Co., Indiana Harbor Works
High Intensity Burners in Ladle Operations at Dofasco 851
Larry Anderson, Mike Fenton, Aecometric Corp.
Steel Mill Structural Engineering ModelingJohn F. McDermott, Consultant
859
Caster Upgrades Session
Chairmen: Michael Cygler, Senior Sales Engineer, SMS Concast Inc.
The Future of Capital Investment Decisions an the Steel Industry 881Richard D. McLaughlin, Beddows & Company
Caster Upgrades Panel Discussion 883
Gunther 0. Behrends, Stel-Tek Engineering Co. Ltd.
Leonid Beitelman, J. Mulcahy EnterprisesMichael R. Dalby, Chaparral Steel
Donald P. Lorento, AccuMold
Wade L. Olson, Allen-Bradley Co.
Quality and Inspection SessionChairmen: David L. Chase, Manager—Hot Mill, Nucor Steel-Arkansas
Lou Donkle, Program Engineer, Bethlehem Steel Corp., Burns Harbor Div., Technology Dept.
Full Volume In-Line Detection of Inclusions and Surface Defects 885
B. Main/, J. Lueckers, P. Balthasart, IRM
Intelligent On-Line Surface Inspection on a High-Speed Skinpass Mill 893
Faustino Obeso, Juan A. Gonzalez, CSI Pianos
Martin Levoi, European Electronic Systems;
Sergio Dominguez, Pascual Campoy, Disam-University Politecnica
Javier Mochon, Cenim
Temate® 4000 On-Line Coil Volumetric Defect Detection System 909
Kenneth R. Camplin, Dennis D. Lang, Daniel T. MacLauchlan,Babcock & Wilcox Innerspec Technologies
Computer Applications II SessionChairmen: Jere Hartnett, General Manager—Process Automation, Dofasco Inc.
Robert Johns, Supervisor—Process Control, Bethlehem Steel Corp., Bums Harbor Div.
Finishing Mill Electrical Upgrade for 80-ln. Hot Strip Millat U.S. Steel Mon Valley Works
,. 917Richard M. Baker, Scott M. Dom, Daniel P. Smith, U.S. Steel Group, USX Corp.
New Adaptive Finishing Mill Setup Model and Gauge Control Upgradefor LTV Steel Cleveland Works 80-ln. Hot Strip Mill 925
Adam Randall, Cegelec Projects Ltd.;Julie Farabaugh Kaplan, LTV Steel Co. Inc., Cleveland Works, DHCC 80-ln." HSM;James S. Mislay, LTV Steel Co. Inc., Cleveland Works, Computer Process ControlGregory J. Oprisu, LTV Steel Co. Inc., Cleveland Works;
Application of PC and LAN for an L2 Setup Modelof a Single Stand Reversing Mill 957
Remn-Min Guo, Armco Research and Technology;Charles R. Kendell, Armco Inc., Coshocton Stainless Div.;Dave McGraw, Armco Inc.
Project Management SessionChairmen: R. F. Pascuzzi, Vice President—Project Operations, Kvaemer Davy
John Pavia, Manager—Engineering, U. S. Steel Group, USX Corp., Mon Valley WorksMatt Vizzini, Project Engineer, Voest-Alpine Industries, Inc.
Project Control and Project Management Tools 967
Lawrence R. Barkowski, Allegheny Ludlum Corp., Technical Center
James Kenneth Cravens, Raytheon Engineers and Constructors
Cold Rolling Lubrication SessionChairmen: Bernard J. Bast, Research Engineer, Bethlehem Steel Corp., Homer Research Lab
Norman F. Rodowicz, Senior Energy & Environmental Engineer, U.S. Steel Group, USX Corp.
Cold Rolling Solutions: Current Trends Panel Discussion 969
Tom Burgess, Dofasco Inc.
Harry D. Hatters, LTV Steel Co. Inc., Technology Center
Alan G. Keyser, Quaker Chemical Corp., North American Steel Div.
William Ricks, United Lubricants Corp.Charles E. Varga, D. A. Stuart Co.
Process Safety Management SessionChairmen: William P. Mentzer, Manager—Process Safety, U.S. Steel Group, USX Corp., Clairton Works
Process Safety Management Panel Discussion 971
John E. Havard, Citizens Gas and Coke Utility, Indianapolis Coke
Joseph H. Howard, LTV Steel Co. Inc., Indiana Harbor Works
William P. Mentzer, U.S. Steel Group, USX Corp., Clairton Works
Partnering SessionChairmen: Donald Krtanjek, Senior General Foreman—Maintenance,
Bethlehem Steel Corp., Sparrows Point Div., Ironmaking Dept.Walter Toot, Mechanical Engineer, WCI Steel, Inc.
John Wallace, Staff Process Engineer—Development Engineering, U.S. Steel Group, USX Corp.
Partnering and the WCI Blast Furnace Reline 973Dale W. Musolf, WCI Steel, Inc.
Basic Ingredients for a Successful Partnering Agreement 983
Mark M. Brandon, Hoogovens Technical Services USA, Inc.
Ian F. Carmichael, Davy International
Ian Joseph Cox, ATSI, Inc.
John R. Hewitt, Davy Songer Inc.
Dale W. Musolf, WCI Steel, Inc.
Gerard T. Schreiber, GrayCorLaurence E. Scott, Jr., U.S. Steel Group, USX Corp., Gary WorksGeorge R. Segedi, LTV Steel Co. Inc., Cleveland Works
Oxygen Steelmaking SessionChairmen: Daniel Meinzen, Manager—Technology and Quality, Gulf States Steel, Inc.
Stephen Palmer, Engineering Manager—Steelmaking and Casting, AK Steel Corp., Middletown Works
Total Slag Management Program:An Innovative Performance Partnership 985
Gregory L. Echols, Rouge Steel Co.;
Robert J. Koffron, Jr., Tetron, Inc.
Michael J. Mohan, ESM II Inc.;
Tetron-Based Slag Control at Rouge Steel 995
Robert J. Koffron, Jr., Ross A. Jacobs, Tetron, Inc.
Hot Metal Handling and Treatment Systems Panel Discussion 1003
Robert V. Branion, Jr., U.S. Steel Group, USX Corp., Gary Works
L. Mark Keilman, Inland Steel Company, No. 2 BOF Shop
Raymond Sarson, AK Steel Corp., Middletown Works
Mike Schadle, Bethlehem Steel Corp., Burns Harbor Div.
Richard R. Watkins, LTV Steel Co. Inc., Indiana Harbor Works
New Plants SessionChairmen: Alan Brough, General Supervisor, Algoma Steel Inc.
Donald Gerstner, Chief Development Engineer~Flat Rolling,U. S. Steel Group, USX Corp., Development Engineering
India's Newest and Widest Hot Strip Mill 1005
Roger Brown, SMS Engineering;S. Srinivasan, Essar Steel Co.;
Ted Urban, General Electric Drive Systems;
Endless Hot Strip Rolling at Kawasaki Steel Chiba Works 1025
Takeshi Takano, Kawasaki Steel Corp., Chiba Works, Hot Rolling Dept.;
Keiji Matsuda, Kawasaki Steel Corp., Chiba Works, Equipment Technology Dept.;
Shoichi Moriya, Kawasaki Steel Corp.. Chiba Works, Plant Control Technology Dept.;
Nobuhiro Shibatomi, Yoshiki Mito, Kanji Hayashi, Hiroshima Machinery Works,
Mitsubishi Heavy Industries Ltd., Steel Manufacturing Machinery Designing Dept.;
Technology and Performance of Modern Steckel Mills 1057
Stephan Kramer, SMS Schloemann-Siemag AG, Engineering Research-Plant Engineering;
Gunter Kneppe, SMS Schloemann-Siemag AG;
Dieter Rosenthal, SMS Schloemann-Siemag AG, Hot Rolling Mills Div.
Flexible Thin Slab Rolling: Matching the Requirements
of Major integrated Plants .
1097
Estore A. Donini, Roberto Borsi, Andrea Carboni, Danieli & C. SpA
Production Planning and Scheduling Session
Chairmen: Don Harris, Manager—Process Improvement, The Timken Co., Faircrest Plant
Ray Woodcock, Manager—Process Systems Control, Allegheny Ludlum Corp., Brackenridge Works
Production Planning, Scheduling and Monitoringin a CSP Plant—What Are the Benefits? 1119
Serge Delisle, Steve Winner, Software Professionals Corp.
Execution Strategies for Mill Capacity and Small/UniqueOrder Scheduling for Continuous Production Facilities 1135
James MacAdam, Randy Mlinarcik, Dale Rabeneck, Computer Task Group—Metals Center
Dynamic Scheduling for Continuous Castingin an Integrated Production System 1153
Steven D. Duket, Pritsker Corp.
Asynchronous Teams for Steel Industry Mini-Mills 1163
Pedro Sergio de Souza, IBM Applied Manufacturing Technologies;Jose Roberto Favilla, Jr., IBM Corp.
Electrical Engineering SessionChairmen: Ruben DelValle, Sr., Plant Engineer, U.S. Steel Group, USX Corp., Gary Works
Thomas W. Szkut, Control Systems Specialist, Dofasco Inc., Engineering and Maintenance Technology
Finishing Mill and Coiler Automation Upgrade at Armco, Butler Works...
1169
Donald G. Rugh, David L. Kramer, Armco Advanced Materials Co., Butler Works;Luther J. Holton, Luther Holton Associates;Kenneth J. Panko, Patrick F. McDonough, Davy International
A-C Motor and Drive Technology for Wire Rod
and Bar Mills—North Star Steel 1181
Robert Aust, Siemens Energy & Automation, Inc.;
Michael Roether, Siemens AG Industrial Building and Systems Group
Finishing Mill! Modernization at LTV Steel 80-ln. Hot Strip Mill:
Success of Phased-ln Startup in Minimizing Impact on Production 1191
Patrick F. McDonough, Davy International;Steve R. Kuczek, LTV Steel Co. Inc., Technical Center;
Gregory J. Oprisu, LTV Steel Co. Inc., Cleveland Works;
Julie Farabaugh Kaplan, LTV Steel Co. Inc., Cleveland Works, DHCC 80-ln." HSM
Mill Buildings SessionChairmen: James Rowland, Consultant, Bethlehem Steel Corp.
Jack Spanitz, Engineer, National Steel Corp., Great Lakes Div., Engineering Dept.
Fatigue Life Analyses of Crane Runway Girders 1213
Raymond S. Milman, Middough Associates Inc.
Load and Resistance Factor Design of
Stepped Crane Columns in Industrial Buildings 1219
Robert A. MacCrimmon, Acres International Ltd.;
D. J. Laurie Kennedy, University of Alberta;
Charles Albert, Canadian Institute of Steel Construction
Hydraulic Bumpers For Protecting Buildings,Cranes and Operators from Impact Damage 1243
Paul G. Kit, Gantrex Corp.