ANNEXURE - IV 1.1 ORGANISATION CHART - DLW, Varanasidlwdesign.org/DLW_VA/DOCUMENTS/3255/QAP soft...
Transcript of ANNEXURE - IV 1.1 ORGANISATION CHART - DLW, Varanasidlwdesign.org/DLW_VA/DOCUMENTS/3255/QAP soft...
DOC. NO. TEXSPIN/QAP/2016/3324
Page 1 of 36
ANNEXURE - IV
1.1 ORGANISATION CHART
Organizational Chart, clearly indicating the Quality Control Set-up, role and responsibilities of key personal.
Prepared By: Approved By:
Doc. No. : DOC-HR-01
Rev. No. : 00
Date : 01/04/2015
DOC. NO. TEXSPIN/QAP/2016/3324
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1.2 QUALIFICATION / EXPERIENCE OF QC PERSONNEL
Qualification of other key personnel and the officials deployed in Quality Control Cell:
1.3 Availability of Machinery & plants as per relevant STR
Plant - 1
Sr.
No.
STR
Para
No
Requirement of
M&P/T&P as per
STR
Details of the M&P/T&P available with the firm
Name
of
M&P/
T&P
Range /
Capacity
of
M&P/T
&P
Name of
M&P/T&P Make
Machine
no Proof of Ownership
1 Hydraulic Press T.E.W.,Ranpur HP-01 TEXSPIN BEARING LTD
2 Hydraulic Press Jekson Engg. Works HP-07 TEXSPIN BEARING LTD
3 Hydraulic Press Harison,Rajkot HP-08 TEXSPIN BEARING LTD
4 Hydraulic Press Industrial Hydraulic HP-10 TEXSPIN BEARING LTD
5 Hydraulic Press Yashvant Hydraulic, A'bad HP-11 TEXSPIN BEARING LTD
6 Hydraulic Press Yashvant Hydraulic, A'bad HP-13 TEXSPIN BEARING LTD
7 Hydraulic Press Hari HP-16 TEXSPIN BEARING LTD
8 Hydraulic Press Harison (Hari Eng., Rajkot) HP-18 TEXSPIN BEARING LTD
9 Hydraulic Press Torson HP-21 TEXSPIN BEARING LTD
SN Name Designation Technical Qualification
Experience Brief Scope of Responsibility
1 Dinesh Deshpande Sr.GM-Technology Management & Quality Excellence
BE (Mechanical)
29 Years Overall responsibility of QA
2 Rahangdale Revendrakumar Radhelal
Manager - Quality
H.S.C + DME 15 Years Customer quality & Supplier quality
3 Vinayak Choubey Manager - Quality
S.S.C + Diploma (Mechanical)
15 Years In process Quality
4 Samir Amdubha Parmar
Sr. Engineer Quality
S.S.C + Diploma (Mechanical)
12 Years In process Quality
5 Manoj Varmora Engineer - Quality
S.S.C + Diploma (Mechanical)
07 Years Warranty & Customer support
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10 Hydraulic Press Mask Hydraulic,
Ahmedabad HP-23 TEXSPIN BEARING LTD
11 Hydraulic Press Texspin HP-24 TEXSPIN BEARING LTD
12 Etching Machine Kusum Automation, Baroda ET-02 TEXSPIN BEARING LTD
13 Riveting Machine Stanley M/c Tools, Thane RVT-01 TEXSPIN BEARING LTD
14 Riveting Machine Proboth RVT-02 TEXSPIN BEARING LTD
15 Auto Sorting P & S M/c Equi, Hongkong AUTO-
SORT-01 TEXSPIN BEARING LTD
16 Auto Sorting Texspin R&D Develop AUTO-
SORT-03 TEXSPIN BEARING LTD
17 Auto Sorting S. M. Technology AUTO-
SORT-04 TEXSPIN BEARING LTD
18 Auto Sorting Texspin R&D Develop AUTO-
SORT-05 TEXSPIN BEARING LTD
19 Auto Sorting S. M. Technology AUTO-
SORT-06 TEXSPIN BEARING LTD
20 Plastic Bag Sealing Advance Packing, Bombay PBS-01 TEXSPIN BEARING LTD
21 Plastic Bag Sealing Advance Packing, Bombay PBS-02 TEXSPIN BEARING LTD
22 Grease Filling
Machine Cenlub GF-02 TEXSPIN BEARING LTD
23 Grease Filling
Machine Ambika, Botad GF-06 TEXSPIN BEARING LTD
24 Washing Machine Wuxi,Satsang Engineers
developed W-02 TEXSPIN BEARING LTD
25 Washing Machine Wuxi W-03 TEXSPIN BEARING LTD
26 Washing Machine Satsang Engineers,Rajkot W-06 TEXSPIN BEARING LTD
27 Washing Machine Satsang Engineers,Rajkot W-07 TEXSPIN BEARING LTD
28 Washing Machine Haibo Machinery,china W-08 TEXSPIN BEARING LTD
29 Induction Furnace Botad Electric IF-01 TEXSPIN BEARING LTD
30 Noise Testing Machine T.E.W. NT-01 TEXSPIN BEARING LTD
31 Marking Machine RMP MM-02 TEXSPIN BEARING LTD
32 Marking Machine Burke M/c, Cincinati, USA MM-03 TEXSPIN BEARING LTD
33 Hydro-Pneumatic
Press Mercury, Bombay
HYD-PNU-01
TEXSPIN BEARING LTD
34 Hydro-Pneumatic
Press Britt, Bombay
HYD-PNU-02
TEXSPIN BEARING LTD
35 Automatic Assembly
Machine Texspin R&D Developed
AUTO-ASSY-09
TEXSPIN BEARING LTD
36 Automatic Assembly
Machine Texspin R&D Developed
AUTO-ASSY-10
TEXSPIN BEARING LTD
37 Bearing Cover Sealing RMP BCS-01 TEXSPIN BEARING LTD
38 Bearing Cover Sealing WMW Drill M/c Type
Roller BCS-03 TEXSPIN BEARING LTD
39 Bearing Cover Sealing WMW Drill M/c Type
Roller BCS-04 TEXSPIN BEARING LTD
40 Bearing Cover Sealing Orbital Three (Roller) BCS-06 TEXSPIN BEARING LTD
41 Bearing Cover Sealing Orbital Systems,Bombay BCS-10 TEXSPIN BEARING LTD
42 Bearing Cover Sealing Orbital Systems,Bombay BCS-23 TEXSPIN BEARING LTD
43 Bearing Cover Sealing Orbital Systems,Bombay BCS-24 TEXSPIN BEARING LTD
44 Ball Filling Machine Proboth, Pune Ball-FI-01 TEXSPIN BEARING LTD
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45 Bearing Over Heating
Machine Texspin R & D make BOH-01 TEXSPIN BEARING LTD
46 Pneumatic Press PNU-P-01 TEXSPIN BEARING LTD
47 Crack Detection Texspin bearings developed CD-01 TEXSPIN BEARING LTD
48 Striping Machine Manisha Trading Co.,
Mumbai STP-01 TEXSPIN BEARING LTD
49 Shrink Machine Shrink Machine SHRINK-01 TEXSPIN BEARING LTD
50 Shrink Machine Nido Machineries Pvt. Ltd. SHRINK-03 TEXSPIN BEARING LTD
51 Laser Marking
Machine Sahjanand LAS-03 TEXSPIN BEARING LTD
52 Carton Labelling
Machine Pharmech Engg. CL-01 TEXSPIN BEARING LTD
53 Forging Press Machine Shree Engg. Works, Kalol FPH-06 TEXSPIN BEARING LTD
54 Forging Press Machine T.E.W. FPM-02 TEXSPIN BEARING LTD
55 Internal Plunge
Grinding Cimatic IPG-04 TEXSPIN BEARING LTD
56 Internal Plunge
Grinding GMN IPG-07 TEXSPIN BEARING LTD
57 Internal Plunge
Grinding Heald IPG-09 TEXSPIN BEARING LTD
58 Internal Plunge
Grinding China IPG-11 TEXSPIN BEARING LTD
59 Internal Plunge
Grinding W.M.W. IPG-13 TEXSPIN BEARING LTD
60 Internal Plunge
Grinding Cimatic IPG-14 TEXSPIN BEARING LTD
61 Internal Plunge
Grinding Voumard IPG-17 TEXSPIN BEARING LTD
62 Internal Plunge
Grinding W.M.W. SIW-4 IPG-29 TEXSPIN BEARING LTD
63 Internal Plunge
Grinding W.M.W. SIW-4 IPG-30 TEXSPIN BEARING LTD
64 Internal Plunge
Grinding Amba Engineering IPG-31 TEXSPIN BEARING LTD
65 Internal Grinding Voumard IG-02 TEXSPIN BEARING LTD
66 Internal Grinding W.M.W. IG-05 TEXSPIN BEARING LTD
67 Internal Grinding China IG-07 TEXSPIN BEARING LTD
68 Internal Grinding W.M.W. IG-12 TEXSPIN BEARING LTD
69 Internal Grinding Voumard IG-14 TEXSPIN BEARING LTD
70 Internal Grinding WMW IG-22 TEXSPIN BEARING LTD
71 Internal Grinding W.M.W. SIW-5 IG-28 TEXSPIN BEARING LTD
72 External Plunge
Grinding Famir EPG-03 TEXSPIN BEARING LTD
73 External Plunge
Grinding Amba EPG-07 TEXSPIN BEARING LTD
74 External Plunge
Grinding Wuxi,China EPG-09 TEXSPIN BEARING LTD
75 External Plunge
Grinding Bahmuller,Germany EPG-12 TEXSPIN BEARING LTD
76 External Plunge
Grinding RMP EPG-13 TEXSPIN BEARING LTD
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77 External Plunge
Grinding Famir, Italy EPG-16 TEXSPIN BEARING LTD
78 External Plunge
Grinding WMW (AGL-50) EPG-33 TEXSPIN BEARING LTD
79 External Plunge
Grinding Voumard/Amba
Engineering,surendranagar EPG-34 TEXSPIN BEARING LTD
80 External Plunge
Grinding EPG-35 TEXSPIN BEARING LTD
81 Duplex Grinding Procimo DG-01 TEXSPIN BEARING LTD
82 Duplex Grinding Parivartan DG-06 TEXSPIN BEARING LTD
83 Duplex Grinding Parivartan as Developed DG-07 TEXSPIN BEARING LTD
84 Centreless Grinding S.M. CG-03 TEXSPIN BEARING LTD
85 Centreless Grinding Cincinaty CG-11 TEXSPIN BEARING LTD
86 Centreless Grinding Palmary Machinery,Taiwan CG-13 TEXSPIN BEARING LTD
87 Magnetic Crack
Detector Magnetic Crack Detector MCD-01 TEXSPIN BEARING LTD
88 Super Finishing T.E.W. SF-03 TEXSPIN BEARING LTD
89 Super Finishing GMN SF-06 TEXSPIN BEARING LTD
90 Super Finishing Jay Bhavani/Amba SF-08 TEXSPIN BEARING LTD
91 Super Finishing Wuxi, China SF-12 TEXSPIN BEARING LTD
92 Super Finishing J.P. SF-15 TEXSPIN BEARING LTD
93 Super Finishing RMP SF-20 TEXSPIN BEARING LTD
94 Super Finishing Parivartan SF-23 TEXSPIN BEARING LTD
95 Super Finishing TEW SF-24 TEXSPIN BEARING LTD
96 Super Finishing GMN SF-25 TEXSPIN BEARING LTD
97 Super Finishing SKF SF-27 TEXSPIN BEARING LTD
98 Super Finishing WMW, SIW-4 SF-29 TEXSPIN BEARING LTD
99 Super Finishing Parivartan SF-33 TEXSPIN BEARING LTD
100 Super Finishing Thielenhaus SF-45 TEXSPIN BEARING LTD
101 Super Finishing Sun/Parivartan SF-46 TEXSPIN BEARING LTD
102 Super Finishing Texspin Bearings SF-48 TEXSPIN BEARING LTD
103 Super Finishing Avermark
Automation,Rajkot SF-59 TEXSPIN BEARING LTD
104 Furnace Ele. Pre Heating Furnace F-01 TEXSPIN BEARING LTD
105 Furnace Ele. Mart Quenching
Furnace F-02 TEXSPIN BEARING LTD
106 Furnace Ele. Salt Bath Furnace F-03 TEXSPIN BEARING LTD
107 Furnace P & E-Furnace, Pune Roller HF-
01 TEXSPIN BEARING LTD
108 Furnace Aichlin Unitherm,Pune F-08 TEXSPIN BEARING LTD
109 Tempering Oven M/S Bharti Trade & Eng
Enterpr. TO-02 TEXSPIN BEARING LTD
110 Tempering Oven TEW Ranpur TO-03 TEXSPIN BEARING LTD
111 Shot Blasting Patel Furnace & Forging Pvt
Ltd SB-03 TEXSPIN BEARING LTD
112 Tumbling Machine T.E.W. T-09 TEXSPIN BEARING LTD
113 Hardness Tester Hardness Tester K-01 TEXSPIN BEARING LTD
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114 Oil Quenching Oil Quenching Bath OQ-01 TEXSPIN BEARING LTD
115 Nitrogen Plant Air-Tack Engr., Baroda NIT-01 TEXSPIN BEARING LTD
116 Crane / Chain Pulley
Block Electric - 1 Ton CR-02 TEXSPIN BEARING LTD
117 Crane / Chain Pulley
Block Simply - 1 Ton CR-03 TEXSPIN BEARING LTD
118 Bench Grinding Bench Grinding BG-01 TEXSPIN BEARING LTD
119 Step-Down Transformer
Power Eng.,Baroda TRSF-01 TEXSPIN BEARING LTD
120 Control Panel JJ Industries, A'bad C PANEL-
01 TEXSPIN BEARING LTD
121 Crane / Chain Pulley
Block Power Master - 1 Ton CR-05 TEXSPIN BEARING LTD
122 Crane / Chain Pulley
Block Pneumatic - 2 Ton CR-01 TEXSPIN BEARING LTD
123 Power Press Machine Godrej GPH-01 TEXSPIN BEARING LTD
124 Power Press Machine Shailesh PPL-15 TEXSPIN BEARING LTD
125 Power Press Machine Dilip PPL-20 TEXSPIN BEARING LTD
126 Power Press Machine Mahesh PPM-17 TEXSPIN BEARING LTD
127 Power Press Machine Kawa PPM-19 TEXSPIN BEARING LTD
128 Power Press Machine Mahadev PPM-20 TEXSPIN BEARING LTD
129 Power Press Machine Singal Power Press PPM-22 TEXSPIN BEARING LTD
130 Power Press Machine Durga, Bhavnagar PPM-23 TEXSPIN BEARING LTD
131 Power Press Machine Welder Eng. Rajkot PPM-24 TEXSPIN BEARING LTD
132 Power Press Machine Shree En. Work, Karol PPM-28 TEXSPIN BEARING LTD
133 Power Press Machine DVD, Rajkot PPM-29 TEXSPIN BEARING LTD
134 Power Press Machine Shailesh PSH-02 TEXSPIN BEARING LTD
135 Hydraulic Press TEW HP-15 TEXSPIN BEARING LTD
136 Hydraulic Press Yashvant Hydraulic, A'bad HP-19 TEXSPIN BEARING LTD
137 Load Testing Machine Texspin Bearings LTM-05 TEXSPIN BEARING LTD
138 Load Testing Machine Texspin Bearings LTM-06 TEXSPIN BEARING LTD
139 Bearing Vibration Testing Machine
China BVT-2A TEXSPIN BEARING LTD
140 Tally Surf Plus Taylor Hobson TP-01 TEXSPIN BEARING LTD
141 Profile Projector Star Testing M/c, Mumbai PP-01 TEXSPIN BEARING LTD
142 Profile Projector Mitutoyo,Japan PP-02 TEXSPIN BEARING LTD
143 Universal Testing
Machine Star Testing M/c,Mumbai UT-01 TEXSPIN BEARING LTD
144 Form Tester FMT-01 TEXSPIN BEARING LTD
145 Surface Tester SFT-01 TEXSPIN BEARING LTD
146 Coordinate measuring
machine Mitutoyo,Japan CMM-01 TEXSPIN BEARING LTD
147 Contour measuring
machine CON-01 TEXSPIN BEARING LTD
148 Contour measuring
machine CON-02 TEXSPIN BEARING LTD
149 Lathe Machine Parmar FT-01 TEXSPIN BEARING LTD
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150 Lathe Machine A.F.M. FT-03 TEXSPIN BEARING LTD
151 Lathe Machine National FT-04 TEXSPIN BEARING LTD
152 Lathe Machine Falco FT-07 TEXSPIN BEARING LTD
153 Lathe Machine Shizuoka FT-08 TEXSPIN BEARING LTD
154 Lathe Machine Enterprise FT-09 TEXSPIN BEARING LTD
155 Lathe Machine Nagmati MT-03 TEXSPIN BEARING LTD
156 Lathe Machine Suresh MT-05 TEXSPIN BEARING LTD
157 Lathe Machine Nagmati MT-06 TEXSPIN BEARING LTD
158 Lathe Machine Gujarat MT-07 TEXSPIN BEARING LTD
159 Lathe Machine Nagmati MT-08 TEXSPIN BEARING LTD
160 Drilling Machine Asnina, Japan DM-02 TEXSPIN BEARING LTD
161 Drilling Machine M.M.T. DM-03 TEXSPIN BEARING LTD
162 Drilling Machine SK Industries. A'bad DM-08 TEXSPIN BEARING LTD
163 Drilling Machine Fk Poland & Co. DM-11 TEXSPIN BEARING LTD
164 Drilling Machine Mannjari
Engineering,Rajkot DM-12 TEXSPIN BEARING LTD
165 Slotting Machine Yogesh Engineer, A'bad SM-02 TEXSPIN BEARING LTD
166 Milling Machine Gajjar MC-01 TEXSPIN BEARING LTD
167 Milling Machine Singar MC-02 TEXSPIN BEARING LTD
168 Shaping Machine BUTLI, B.I. SMT-02 TEXSPIN BEARING LTD
169 Cylindrical Grinding Schaudt CY-01 TEXSPIN BEARING LTD
170 Cylindrical Grinding Fortuna (Germany) CY-04 TEXSPIN BEARING LTD
171 Surface Grinding
Machine H.M.T. SGM-01 TEXSPIN BEARING LTD
172 Surface Grinding
Machine Pinacal SGM-03 TEXSPIN BEARING LTD
173 Surface Grinding
Machine Preci-Craft SGM-04 TEXSPIN BEARING LTD
174 Hacksaw Machine ITL, Kasto HK-01 TEXSPIN BEARING LTD
175 Hacksaw Machine Bharat HK-02 TEXSPIN BEARING LTD
176 Crane Crane CR-04 TEXSPIN BEARING LTD
177 VMC Cincinati, Milacrone VMC-01 TEXSPIN BEARING LTD
178 VMC Jayoti VMC-02 TEXSPIN BEARING LTD
179 Sheet Cutting Rajkot SC-01 TEXSPIN BEARING LTD
180 CNC Turning Lathe Haas CNC-02 TEXSPIN BEARING LTD
181 Sheet Bending Press Shiv, Rajkot SBP-01 TEXSPIN BEARING LTD
182 Electronic Discharge
Machining Electronica EDM-01 TEXSPIN BEARING LTD
183 Air Compressor Sarvoday C-02 TEXSPIN BEARING LTD
184 Air Compressor Toyo C-12 TEXSPIN BEARING LTD
185 Screw Compressor Atlas Copco C-14 TEXSPIN BEARING LTD
186 Screw Compressor Kaeser C-20 TEXSPIN BEARING LTD
187 Screw Compressor Kaeser (BSD-72) C-21 TEXSPIN BEARING LTD
188 Diesel Generator Cummins/Sudhir DGE-03 TEXSPIN BEARING LTD
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189 Coolant Filtration
System Universal CCT-07 TEXSPIN BEARING LTD
190 Cooling Tower Varun Engineering,Vatva CT-01 TEXSPIN BEARING LTD
191 R O Plant BT Engineer RO-01 TEXSPIN BEARING LTD
192 Vibrator Ceramed V-04 TEXSPIN BEARING LTD
193 Vibrator SM System V-05 TEXSPIN BEARING LTD
194 Vibrator Gala Precision Engg. V-13 TEXSPIN BEARING LTD
195 Tumbling Machine Tumbling T-10 TEXSPIN BEARING LTD
196 Phosphating Phosphating PH-01 TEXSPIN BEARING LTD
197 Zinc Plating Zinc Plating ZN-01 TEXSPIN BEARING LTD
198 Zinc Plating Zinc Plating ZN-02 TEXSPIN BEARING LTD
199 Tempering Oven Tempering Oven TO-05 TEXSPIN BEARING LTD
200 Centrifugal Drum M/c Gala Precision Engg. CFDM-02 TEXSPIN BEARING LTD
201 Crane / Chain Pulley
Block Hoiest - 1 Ton CR-06 TEXSPIN BEARING LTD
Plant-2
Sr.
No.
STR
Para
No
Requirement of
M&P/T&P as per
STR
Details of the M&P/T&P available with the firm
Name of
M&P/T
&P
Range /
Capacity
of
M&P/T
&P
Name of
M&P/T&P Make
Machine
no Proof of Ownership
1 Crack Detection Texspin bearings
developed CD-02 TEXSPIN BEARING LTD
2 Tempering Oven Thermochem TO-04 TEXSPIN BEARING LTD
3 Internal Plunge
Grinding Shivam IPG-12 TEXSPIN BEARING LTD
4 Internal Plunge
Grinding W.M.W. SIW-3 IPG-19 TEXSPIN BEARING LTD
5 Internal Plunge
Grinding W.M.W. SIW-3 IPG-21 TEXSPIN BEARING LTD
6 Internal Plunge
Grinding W.M.W. SIW-3 IPG-23 TEXSPIN BEARING LTD
7 Internal Grinding Voumard IG-04 TEXSPIN BEARING LTD
8 Internal Grinding Jung IG-11 TEXSPIN BEARING LTD
9 Internal Grinding W.M.W. SIW-3 IG-17 TEXSPIN BEARING LTD
10 Internal Grinding W.M.W. SIW-3 IG-18 TEXSPIN BEARING LTD
11 Internal Grinding Voumard IG-19 TEXSPIN BEARING LTD
12 Internal Grinding Voumard IG-20 TEXSPIN BEARING LTD
13 Internal Grinding W.M.W. SIW-3 IG-21 TEXSPIN BEARING LTD
14 Internal Grinding WMW IG-23 TEXSPIN BEARING LTD
15 Internal Grinding WMW IG-24 TEXSPIN BEARING LTD
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16 Internal Grinding W.M.W. SIW-3 IG-25 TEXSPIN BEARING LTD
17 Internal Grinding W.M.W. SIW-4 IG-26 TEXSPIN BEARING LTD
18 Internal Grinding W.M.W. SIW-5 IG-27 TEXSPIN BEARING LTD
19 Internal Grinding IG-29 TEXSPIN BEARING LTD
20 External Plunge
Grinding W.M.W. EPG-04 TEXSPIN BEARING LTD
21 External Plunge
Grinding W.M.W. EPG-10 TEXSPIN BEARING LTD
22 External Plunge
Grinding W.M.W. EPG-11 TEXSPIN BEARING LTD
23 External Plunge
Grinding Famir, Italy EPG-15 TEXSPIN BEARING LTD
24 External Plunge
Grinding WMW (AGL-50) EPG-19 TEXSPIN BEARING LTD
25 External Plunge
Grinding WMW (AGL-50) EPG-20 TEXSPIN BEARING LTD
26 External Plunge
Grinding Famir, Italy EPG-21 TEXSPIN BEARING LTD
27 External Plunge
Grinding WMW (AGL-50) EPG-26 TEXSPIN BEARING LTD
28 External Plunge
Grinding WMW (AGL-50) EPG-27 TEXSPIN BEARING LTD
29 External Plunge
Grinding WMW (AGL-50) EPG-30 TEXSPIN BEARING LTD
30 External Plunge
Grinding WMW (AGL-50) EPG-31 TEXSPIN BEARING LTD
31 Duplex Grinding Shree Shubh
Indu.,Surendranagar DG-08 TEXSPIN BEARING LTD
32 Centreless Grinding Palmary
Machinery,Taiwan CG-12 TEXSPIN BEARING LTD
33 Super Finishing Wuxi, China SF-13 TEXSPIN BEARING LTD
34 Super Finishing Parivartan SF-22 TEXSPIN BEARING LTD
35 Super Finishing Thielenhaus SF-30 TEXSPIN BEARING LTD
36 Super Finishing Thielenhaus SF-31 TEXSPIN BEARING LTD
37 Super Finishing Thielenhaus SF-32 TEXSPIN BEARING LTD
38 Super Finishing Parivartan SF-34 TEXSPIN BEARING LTD
39 Super Finishing Sun/Parivartan SF-47 TEXSPIN BEARING LTD
40 Super Finishing Parivartan,Surendranagar SF-56 TEXSPIN BEARING LTD
41 Internal Plunge
Grinding YWNC
3MZ 2310R
TEXSPIN BEARING LTD
42 Internal Plunge
Grinding YWNC
3MZ 2310F
TEXSPIN BEARING LTD
43 Internal Plunge
Grinding YWNC
3MZ 2612
TEXSPIN BEARING LTD
44 Internal Grinding YWNC 3MZ 206 TEXSPIN BEARING LTD
45 External Plunge
Grinding YWNC 3MZ 216 TEXSPIN BEARING LTD
46 External Plunge
Grinding YWNC 3MZ 226 TEXSPIN BEARING LTD
47 Super Finishing YWNC 3MZ 336 TEXSPIN BEARING LTD
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48 Super Finishing YWNC 3MZ 3410
TEXSPIN BEARING LTD
49 Lathe Machine Kirloskar FT-02 TEXSPIN BEARING LTD
50 Lathe Machine Runmaster MT-09 TEXSPIN BEARING LTD
51 Milling Machine WEIDA Universal swivel MC-05 TEXSPIN BEARING LTD
52 Shaping Machine WMW SMT-03 TEXSPIN BEARING LTD
53 Surface Grinding
Machine Preci-Craft SGM-05 TEXSPIN BEARING LTD
54 VMC VMC-03 TEXSPIN BEARING LTD
55 CNC Turning Lathe Haas CNC-03 TEXSPIN BEARING LTD
1.4 PROCESS FLOW CHART/DESCRIPTION OF MANUFACTURING PROCESS
Process
Inspection
Raw Material
Incoming Inspection
↓
Forging
Incoming Inspection
↓
Turning
Incoming Inspection
↓
Heat Treatment
Metallurgical Inspection
Dimensionally inspection
↓
Duplex Grinding
First Piece Inspection
In process inspection
↓
Centre less Grinding
First Piece Inspection
In process inspection
↓
Track Grinding
First Piece Inspection
In process inspection
↓
ID Grinding Inner race
First Piece Inspection
In process inspection
↓
Lapping
First Piece Inspection
In process inspection
↓
Visually Inspection
100% Inspection
↓
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Washing
↓
Sorting & matching of
Inner & Outer
100% Inspection
↓
Assembly
Assy line inspection
Final Inspection
↓
Dispatch
Pre-Dispatch Inspection
(PDI)
1.4.1 Process Flow Chart indicating process of manufacture for an individual product, with quality control points.
Customer: Dw g No.:
Part No.: Dw g Rev/Date.:
Part Name: Date:
OperationInspectionTransportStorage
Op. No. 01
Inw ard
Inspection
of Raw
Material
From
Supplier's
End
(All critical
Parameter
as per
draw ing)
all concern
equipments/
machines as
required for
inspection
OD, ID, Width, Ovality &
Metrological
inspections
Protection of
Identif ication and
Traceability, varif ication
of Supplier's test
certif icates
Op. No.
04.02
Inw ard
Inspection
of Final
Turning
OD, ID &
Width
variations
all concern
equipments/
machines as
required for
inspection
OD, ID, Width, Ovality,
Track
Radius,Concentricity
Rust prevention.
Protection, Identif ication
& Traceability
Op. No.
01.02
Inw ard
Inspection
From
Suppliers
end
Vernier caliper,
Profile projector
OD ,ID , Height ,Radius,
P.C.D, other dimension
.
Protection, Identif ication
& its Traceability. Avoid
mix up of TC
.Measurement Method,
Calibration of measuring
Instruments
OUTER & INNER RACE
STEEL CAGE
Descriptio
n
Incoming
Source of
Variation
Symbols Machine(s) /
Equipment(s)
used
Desired Outcome /
Product
characteristics
Process
Characteristics
TEA 348 3S 00-00
-- --
TX - 6209 DEEP GROOVE BALL BEARING --
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Page 12 of 36
Op. No.
01.02
Inw ard
Inspection
From
Suppliers
end
Profile
Projector,Micromete
r
OD, ID , Thk & its
Fitment
Proper Identification &
Tracebility. Avoid mix-
up supplier test
certificate, Measurement
Method, Calibration of
measuring Instruments
Op. No.
01.02
Inw ard
Inspection
From
Suppliers
end
Profile
Projector,Micromete
r
OD ,ID , Height
,Radius,other dimension
.
Proper Identification &
Tracebility. Avoid mix-
up supplier test
certificate, Measurement
Method, Calibration of
measuring Instruments
Op. No.
01.02
Inw ard
Inspection
of Steel
balls
From
Suppliers
end
(
Roughness,
Radius )
Vernier caliper ,
Surface roughness
tester
OD & Roughness
Protection, Identif ication
& its Traceability. Avoid
mix up of TC & materials.
Op. No. 05
Heat
Treatment
Improper
Stamping
size, Rust,
internal
Stresses
and
Geometrical
Variations.
Roller Hearth
Furnace
Hardness &
Microstructure
Pre-heating temp.
Atmosphere control,
Process temp.Soaking
time, Tempering temp. &
Time
Op. No.
07.02
Face
grinding
Burrs,rust,tu
rning
marks&
Geomatrical
Deviations
like ovality,
runout,etc.
Duplex Grinding M/cWidth & Face
parallelism
Grd. Wheel Grade &
Size, Wheel RPM,
Diamond Grade & Size,
Feed rate, Depth of Cut,
Dressing Frequency
Op. No.
07.01
Centerless
Grinding
OD size, OD
Ovality,
OD
Roughness
&
Roundness
Centerless Grinding
M/C
O.D,Ovality,
Roughness, Squareness
Etc.
Grd. Wheel Grade &
Size, Wheel RPM,
Diamond Grade & Size,
Feed rate, Depth of Cut,
Dressing Frequency
Op. No.
07.03
Track
Grinding
Burrs,rust,tu
rning
marks&
Geomatrical
Deviations
like ovality,
runout, Face
Parallelism
track size
variation .
Track Grinding
Machine
(IPG & EPG )
Track Size & Radius
Grd. Wheel Grade &
Size, Wheel RPM,
Diamond Grade & Size,
Feed rate, Depth of Cut,
Dressing Frequency,
TCH
Op. No.
07.04
ID/Bore
Grinding
(Inner
Race)
ID size, ID
Ovality, ID
Roughness
&
Roundness
Internal Grinding
Machine ID,Ovality, roundness
Grd. Wheel Grade &
Size, Wheel RPM,
Diamond Grade & Size,
Feed rate, Depth of Cut,
Dressing Frequency,
Op. No.
07.06
Super
Finishing
Surface
RoughnessSuper f inishing M/c Roughness
Honing Stick & Size,
Work Head RPM,
Honing stick Frequency
RUBBER SEAL
SHIELD
STEEL BALLS
DOC. NO. TEXSPIN/QAP/2016/3324
Page 13 of 36
Op. No.
13.02
Demagnetizi
ng &
Washing
Improper
magnetizing
& Dust
Auto Washing M/c Parts free from Dust
Washing Machine Speed
,Washing Media, Flow of
washing media, Pressure
of flow Etc.
Op. No.
13.01
Visual
Inspection
Burrs, Dent marks, Cracks
Manual Inspection at
Visual room under
f lorescent lighting
rays.
Parts free from Burrs, DentsProper Lightning &
Competent personnel.
O p. No.
13.03
Sorting &
Grouping of
Inner Race
& Outer
Race
Improper
Sorting or
Grouping
Auto Machine used
Radial Clearance may
less or more than the
specification.
Proper Identification &
Traceability.
Op. No.
13.03
Steel Ball
f illing
betw een
races &
Cage
locking
Steel ball
missing,
Improper
riveting
Manual / Semi auto
m/c
Steal Balls properly
fit ted in Cage, No any
Steel ball missing,
Rotation,
Fitment Method &
Competent personnel.
Method
Op. No.
13.02
Washing
Dust
particlesAuto Washing M/c Parts free from Dust Type of Cleaning liquid
Op. No.
13.06
Shield
f itment
Dimension of ShieldAuto Seal f itting
StationProper f itment , No LoosementAir Pressure
Op. No.
13.04
Grease
Filling
Quantity of
Grease
Type Of
Grease
Auto Grease f illing
Station
Variation in Quantity of
Grease
Proper Grease Filling,
Uneven Air Pressure &
filling Nozzle blocked
Op. No.
13.06
Rubber Seal
Filling
Top Seal
Size, Semi Automatic
Proper Fitment of Seal.
(No Loose fitment
from the Outer Groove)
Air Pressure
Op. No.
13.07
Final
Inspection
(Lot
Approval)
Dimensional
& Functional
variation as
per the drg
visually &
Dimensionally
Inspection
All Dimension as per
Final Product Drawing
Calibration of measuring
instruments,
Measurement Method
Op. No.
13.08
Oiling &
Packing
As per packaging PlanSteel Ruler,
Measuring TapeAs per Packaging Plan
FINAL ASSEMBLY
DOC. NO. TEXSPIN/QAP/2016/3324
Page 14 of 36
1.4.2 Brief description of different manufacturing process mentioned in flow chart: Details of the manufacturing & testing process specially mentioned in the specification.
SN Para no of spec.
Requirement of manufacturing/testing process as per spec
Details of the process being installed/ follows
1 1
In-Coming Inspection Raw Material
2 2
In-Coming Inspection Forging
3 3
In-Coming Inspection Turning
4 4 Dimensional & Metallurgical
Inspection Heat treatment
5 5 First Piece Inspection & Lot
Approval Inspection Face Grinding on Duplex Machine
6 6 First Piece Inspection & Lot
Approval Inspection Outside Diameter Grinding at Centerless Machine
7 7 First Piece Inspection & In-
Process Inspection Track Grinding of Inner Race & Outer Race
8 8 First Piece Inspection & In-
Process Inspection Inside diameter grinding of Inner Race
9 9 First Piece Inspection & In-
Process Inspection Lapping of Inner Race & Outer Race Track
10 10 100 % Visual Inspection Visual Inspection for Visual Defects 11 11 Cleanliness requirements Washing by washing machine
12 12 100% online Inspection 100% Grouping process for to achive radial clearance of the
bearing
13 13 First Piece Inspection & In-Process Inspection
For Assembly of the bearing
14 14 Lot Approval Inspection and pre dispatch inspection of the bearing
This inspection is Before Dispatch to the customer
Brief details of the other manufacturing process
SN Name of the manufacturing process
Brief description
1 Inward inspection of Round Bar Round bar manufactured at supplier end 2 Inward inspection of Forging Rings Forging rings manufactured from round bar at
supplier end 3 Inward Inspection of Turned Rings and washers Turning process done at CNC supplier 4 Heat Treatment of Rings and washers For to achieve the bearing steel hardness and proper
microstructure we are doing heat treatment process at our end in four zone. 1) Austenizing 2)Hardening 3) Quinching4)Temper ring
5 Face Grinding operation We are doing face grinding operation on rings and washer to achieve proper size in and better surface
DOC. NO. TEXSPIN/QAP/2016/3324
Page 15 of 36
finish and better parallelism .It’s called as Duplex grinding process
6 Outer Diameter Grinding process We are doing OD grinding operation on rings and washer to achieve proper size in and better surface finish and better ovality.Its called as Center less grinding process
7 Track grinding process We are doing Track grinding operation on rings and washer to achieve proper size in and better surface finish and better ovality and roundness of track. in this operation geometrical parameter are closely controlled for better bearing life
8 Inside diameter grinding process With reference of Track we are doing ID grinding process and achieve ID size as per customer requirement. This operation we closely control because this ID is a critical parameter at customer end because its fits on customer sleeve
9 Track super finishing process For to achieve the Ra value below 0.10 we are doing the super finishing process on ball raceway track .Its calls as super finishing process
10 Component Washing After all the process component goes to washing matching for washing by MTO oil for cleanliness and rust prevention
11 Visual Checking Visual inspection done 100% for all critical operation 12 Grouping and Matching Process After Visual inspection component goes for track
grouping of each 05 micron Inner race match with 05 micron Outer race and make a pair of it after that assembly will done
13 Inward inspection of other component like Rubber Seal, steel ball, Nylon cage,Spring,Bracket,
This all the component are come from supplier end.
14 Assembly All the group are match with each other and bearing assembly will done with all other related component come from supplier end
15 Final inspection After assembly bearing final inspection done as per IS-2500 S4 sampling plan
16 Oiling ,Packing and dispatch After quality approval bearing oiling ,packing and then dispatch to the customer as per requirement.
1.4.3 Brief description of ancillaries & additional units (if any):
I. Whether all the facilities are available at a single location (or) multiple locations – Single locations
II. In case of multiple locations give details in following formats: NA
SN Units Address Whether units is covered
under factory license
Whether unit
is ISO certified
Mfg. Processes details
DOC. NO. TEXSPIN/QAP/2016/3324
Page 16 of 36
1.5 Details of Sub-assemblies / components manufactured in-house
and outsourced.
1.5.1 Details of in-house manufactured (Components/sub-assemblies)
SN ITEM NAME DRAWING NO
1 TX-3 PP Clutch Release Bearing TCA 01 00 00
2 TX-3 PP (Brass Cage) Clutch Release Bearing TCA 09 00 00
3 TX-2 MM Clutch Release Bearing TCA 02 00 00
4 TX-2 MM (Brass Cage) Clutch Release Bearing TCA 08 00 00
5 TX-1 DC Clutch Release Bearing TCA 03 00 00
6 TX-1 DC Clutch Release Bearing TCA 17 00 00
7 TX-1 DC EXP Clutch Release Bearing TCA 10 00 00
8 RB-12 Clutch Release Bearing (TX-1 DC) TCA 15 00 00
9 RB-24 Clutch Release Bearing TCA 16 00 00
10 73300293 Clutch Release Bearing (TX-1 DC) TCA 24 00 00
11 RB-25 Clutch Release Bearing TCA 13 00 00
12 RB-26 Clutch Release Bearing TCA 14 00 00
13 RB-25T Clutch Release Bearing TCA 25 00 00
14 TX-45 TCB Clutch Release Bearing TCA 07 00 00
15 TX-4 TCB Bedford Clutch Release Bearing TCH 05 00 00
16 TX-9 TCB Clutch Release Bearing TCH 06 00 00
17 TX-2 CBH Clutch Release Bearing (Brass Cage) TCH 08 00 00
18 TX-1 ESH Clutch Release Bearing (Brass `C' Ring) TCH 15 00 00
19 TT-1054 HW Clutch Release Bearing TCH 21 00 00
20 TT-1087 HA Clutch Release Bearing TCH 22 00 00
21 TT-1087 HC Clutch Release Bearing TCH 23 00 00
22 TX-21 Clutch Release Bearing TDA 01 00 00
23 TX-21 SIH Clutch Release Bearing TDH 25 00 00
24 TX-21 Clutch Release Bearing TDA 25 00 00
25 TX- 21 Clutch Release Bearing TDA 18 00 00
26 TX-21 Clutch Release Bearing TDA 84 00 00
27 TX-21 MRH Clutch Release Bearing TDH 01 00 00
28 TX-21 MNH With Hub (B.Tempo) Clutch Release Bearing TDH 18 00 00
29 TX-40 4A 118 NE Clutch Release Bearing TDA 02 00 00
30 TX-40 4A 118 NE Clutch Release Bearing TDA 83 00 00
31 TX-41 (16 Ball) Clutch Release Bearing TDA 03 00 00
32 TX-41 MVH (12 Ball) With Hub Clutch Release Bearing TDH 06 00 00
33 TX-41 (12 Ball) Clutch Release Bearing TDA 05 00 00
34 TX-41 (12 Ball) Clutch Release Bearing TDA 06 00 00
35 TX-14 Clutch Release Bearing TDA 23 00 00
DOC. NO. TEXSPIN/QAP/2016/3324
Page 17 of 36
36 TX-14 TFH Clutch Release Bearing TDH 23 00 00
37 TX-14 MMH With Hub (M&M) Clutch Release Bearing TDH 48 00 00
38 TX-14 TMH With Hub (Telco TypeE) Clutch Release Bearing TDH 85 00 00
39 TX-14 NHH With Hub (N.H.L) Clutch Release Bearing TDH 45 00 00
40 TX-14 Clutch Release Bearing TDA 52 00 00
41 TX-14 Clutch Release Bearing TDA 45 00 00
42 TX-14 Clutch Release Bearing TDA 48 00 00
43 TX-27 Clutch Withdrawal Brg. (ALNC) TDA 28 00 00
44 TX-27 Clutch Withdrawal Brg. (ALNC) (Tractor) TDA 31 00 00
45 TX-11 W2 3/4" Clutch Release Bearing TDA 33 00 00
46 TX-11 W2 3/4" Clutch Release Bearing TDA 46 00 00
47 TX-12 W2 3/4 Clutch Release Bearing TDA 53 00 00
48 TX-1310 CT Clutch Release Bearing TEA 02 00 00
49 TX-1310 CT N Clutch Release Bearing TEA 04 00 00
50 TX-1310 CT Clutch Release Bearing TEA 01 00 00
51 TX-1310 CT N Clutch Release Bearing TEA 03 00 00
52 TX-1310 CT N Clutch Release Bearing TEA 05 00 00
53 TX-1310 CT N Clutch Release Bearing TEA 06 00 00
54 TX-3527 Clutch Release Bearing TDA 36 00 00
55 TX-3527 Clutch Release Bearing TDA 68 00 00
56 TX-12 ES Clutch Release Bearing TDA 11 00 00
57 TX-12 MM Clutch Release Bearing TDA 26 00 00
58 TX-12 HMH Clutch Release Bearing TDH 67 00 00
59 TX-12 ESH Clutch Release Bearing TDH 11 00 00
60 TX-12 MMH With Hub Clutch Release Bearing TDH 26 00 00
61 TX-3541 Clutch Release Bearing TDA 63 00 00
62 TX-3514 Clutch Release Bearing TDA 64 00 00
63 TX-7240 Ball Bearing (Centre Bearing) TEA 10 00 00
64 TX-65x96.6x23 Clutch Release Bearing (Small) TDA 65 00 00
65 TX-106-140x25 Clutch Release Bearing (Big) TDA 66 00 00
66 D-1511 (ALACB 103) Clutch Release Bearing TDA 28 00 00
67 TX-27/D-1511 ALACB 103 Clutch Withdrawal Brg. TDA 13 00 00
68 TX-40 4B 118 NE Clutch Release Bearing TDA 02 00 00
69 TX-14 Clutch Release Bearing TDA 89 00 00
70 TX-12 Clutch Release Bearing TDA 20 00 00
71 TX-3844 TDH 241 00 00
72 TX-45 Clutch Release Bearing TDR 07 00 00
73 TX-45 Clutch Release Bearing TDR 69 00 00
74 TX-45 Clutch Release Bearing TDR 16 00 00
75 TX-45 Clutch Release Bearing TDR 81 00 00
76 TX-1035 Clutch Release Bearing TDA 24 00 00
77 TX-1035 CBH Clutch Release Bearing With Hub TDH 24 00 00
DOC. NO. TEXSPIN/QAP/2016/3324
Page 18 of 36
78 TX-40 Clutch Release Bearing TDA 260 00 00
79 TX-40 4C Clutch Release Bearing TDA 275 00 00
80 Self Centering Clutch Release Bearing TDH 17 00 00
81 TX-45 TM Self Centering Clutch Release Bearing TDH 40 00 00
82 TX-42 TM Clutch Release Bearing TDH 50/43 00 00
83 TX-110 DIA. Self Centering Bearing TDH 49 00 00
84 TX-55 TM Self Centering Clutch Release Bearing TDH 51 00 00
85 TX-71 PMC CLUTCH RELEASE Bearing, TDH 54 00 00
86 TX-71 BC CLUTCH RELEASE Bearing, TDH 55 00 00
87 TX-10 MB CLUTCH RELEASE Bearing, TDH 56 00 00
88 TX-55 TM SELF Centering Clutch Release Bearing TDH 74 00 00
89 TX-MDI 71 MC Clutch Release Bearing TDH 82 00 00
90 TX-5537 SC Clutch Release Bearing TDH 86 00 00
91 TX-37 Self Centering Bearing TDH 80 00 00
92 TX-1512 SC Self Centering Bearing TDH 97 00 00
93 TX-45 TF TAFE TDH 59 00 00
94 TX-4534 SC TDH 92 00 00
95 TX-3441 SC (Plastic) TDH 10 00 00
96 TX-5592 SC TDH 96 00 00
97 TX-44 SC TDH 72 00 00
98 DM-102 TDA 90 00 00
99 DM-120 TDA 91 00 00
100 TM-34 SC TDH 95 00 00
101 TX-36 SC TDH 99 00 00
102 TX-2144 TDH 21 00 00
103 TX-6232 SC TDH 98 00 00
104 TX-34 R2 TDH 112 00 00
105 TX-4049 SC 56L OFR 431
106 TX-4049 SC (69-110L) TDH 125 00 00L
107 TX-4049 SC (37L) TDH 100 00 00
108 TX-4049 SC (74-110L) TDH 124 00 00
109 TX-4585 SC TDH 60 00 00-06
110 TX-6544 SC TDH 113 00 00
111 TX-7544 SC (70L) HCV TDH 114 00 00
112 TX-3441 (CASTING) TDH 10 00 00/A
113 TX-2144/30 SC (TX-2145) TDH 117 00 00
114 TX-5540 SC TDH 161 00 00
115 TX-4243 PSC (Ø 228 DIA) TDH 184 00 00
116 TX-4566 (EATON 9 Speed GB) TDH 189 00 00
117 TX-4576 C 2RS TDH 169 00 00
118 TX-3441 (51.6) SC TDH 145 00 00
119 TX-5544 P 2RS Clutch Release Bearing TDH 170 00 00
DOC. NO. TEXSPIN/QAP/2016/3324
Page 19 of 36
120 TX-ME 2710 SC TDH 93 00 00
121 TX-2143 SC TDH 200 00 00
122 TX-4566 SC TDH 189 00 00
123 TX-4546 SC TDH 175 00 00
124 TX-72 TDH 227 00 00
125 TX-5013 SC TDH 181 00 00
126 TX-3441 PSC TDH 256 00 00
127 TX-3441 (51.6) PSC TDH 258 00 00
128 TX-4243 PSC TDH 257 00 00
129 TX-71 B Clutch Release Bearing TDH 08 00 00
130 TX-71 TM Clutch Release Bearing TDA 09 00 00
131 TX-71 ACB Clutch Release Bearing TDH 47 00 00
132 TX-71TM Clutch Release Bearing TDA 79 00 00
133 TX-71 TMH Clutch Release Bearing TDH 79 00 00
134 TX-71 PMC TDH 27 00 00
135 TX-92 CB Clutch Release Bearing TDS 12 00 00
136 TX-92 CBH Clutch Release Bearing TDH 12 00 00
137 TX-92 EB Clutch Release Bearing TDS 30 00 00
138 TX-92 EBH Clutch Release Bearing With Hub TDH 30 00 00
139 TX-92 CB Clutch Release Bearing TDA 57 00 00
140 TX-92 BT Clutch Release Bearing TDH 76 00 00
141 TX-71 TMH Clutch Release Bearing TDH 15 00 00
142 TX-51 Clutch Release Bearing TDA 70 00 00
143 TX-42 Clutch Release Bearing TDH 71 00 00
144 TX-9255 Clutch Release Bearing TDH 75 00 00
145 TX-E 21 Clutch Release Bearing TDH 29 00 00
146 TX-ME 2710 TDH 93 00 00
147 TX-20138 TDA 272 00 00
148 51104 Thrust Bearing THA 03 00 00
149 51206 Thrust Bearing THA 04 00 00
150 51206 Thrust Bearing THA 05 00 00
151 51207 Thrust Bearing THA 06 00 00
152 51207 Thrust Bearing THA 07 00 00
153 51107 Thrust Bearing THA 08 00 00
154 51108 Thrust Bearing THA 09 00 00
155 51109 Thrust Bearing THA 10 00 00
156 51207 Thrust Bearing THA 11 00 00
157 51208 Thrust Bearing THA 12 00 00
158 B-13 Thrust Bearing THA 14 00 00
159 B-9 Thrust Bearing THA 13 00 00
160 B-3/ D-3 Thrust Bearing THA 15 00 00
161 TX-151 TR Kingpin Bearing TKA 01 00 00
DOC. NO. TEXSPIN/QAP/2016/3324
Page 20 of 36
162 TX-138 TR Kingpin Bearing TKA 02 00 00
163 TX-138 TR Kingpin Bearing TKA 03 00 00
164 TX-138 (Market) Kingpin Bearing TKA 04 00 00
165 TX-126 TR Kingpin Bearing TKA 05 00 00
166 TX-101 TR Kingpin Bearing TKA 06 00 00
167 TX-119 TR Kingpin Bearing TKA 07 00 00
168 TX-199 TR Kingpin Bearing TKA 08 00 00
169 TX-138 TR Kingpin Bearing TKA 09 00 00
170 TX-138 TR Kingpin Bearing TKA 11 00 00
171 TX-151 (Market) Kingpin Bearing TKA 13 00 00
172 TX-101 (Market) Kingpin Bearing TKA 14 00 00
173 TX-162 Kingpin Bearing TKA 15 00 00
174 TX-138 TR Kingpin Bearing TKA 16 00 00
175 TX-151 TR Kingpin Bearing TKA 17 00 00
176 TX-101 TR Kingpin Bearing TKA 21 00 00
177 TX-138 TR Kingpin Bearing TKA 23 00 00
178 TX-151 TR Kingpin Bearing TKA 24 00 00
179 TX-101 TR Kingpin Bearing TKA 25 00 00
180 TX-119 TR Kingpin Bearing TKA 26 00 00
181 TX-119 (Market) Kingpin Bearing TKA 27 00 00
182 TX-126 (Market) Kingpin Bearing TKA 28 00 00
183 TX-163 Kingpin Bearing TKA 30 00 00
184 TX-151 TR Kingpin Bearing TKA 31 00 00
185 T 144 TR Kingpin Bearing TKA 34 00 00
186 TX-162 Kingpin Bearing TKA 62 00 00
187 TX-63 TR Kingpin Bearing TKA 35 00 00
188 TX-86 TR Kingpin Bearing TKA 39 00 00
189 TX-126 WA TTCS (`O' Ring) Bearing TKA 38 00 00
190 TX-126 WA TTCS (`O' Ring) Bearing TKA 63 00 00
191 TX-151 TR Kingpin Bearing TKA 31 00 00
192 TX-126 WA TTCS (`O' Ring) Bearing TKA 44 00 00
193 TX-175 TR Kingpin Bearing TKA 45 00 00
194 TX-82 TR (World Track) Kingpin Bearing TKA 42 00 00
195 TX-101 BT TR Kingpin Bearing TKA 20 00 00
196 TX-728509 TR Kingpin Bearing TKA 22 00 00
197 TX-22359 AXIAL Taper Roller Bearing TKA 32 00 00
198 TX-126 WA TTCS Kingpin Bearing TKA 33 00 00
199 TSB-30 TKA 40 00 00
200 TX-126 WA TTCS (HALF COVER) TKA 37 00 00
201 TX-101 TR (HALF COVER, CAGE, ORing) TKD 66 00 00
202 TX-163 STR TKA 72 00 00
203 TX-138 SR Kingpin Bearing TLA 01 00 00
DOC. NO. TEXSPIN/QAP/2016/3324
Page 21 of 36
204 TX-126 SR Kingpin Bearing TLA 02 00 00
205 TX-126 SR Kingpin Bearing TLA 03 00 00
206 TX-77 SR Kingpin Bearing TLA 04 00 00
207 TX-149 SR Kingpin Bearing TLA 06 00 00
208 TX-151 SR Kingpin Bearing TLA 07 00 00
209 TX-77 SR Kingpin Bearing TLA 08 00 00
210 TX-77 SR Kingpin Bearing TLA 12 00 00
211 73300292 SR Kingpin Bearing TLA 13 00 00
212 TX-19X6X4 Axial Thrust Bearing TLA 19 00 00
213 TX-54 B Kingpin Bearing TLA 05 00 00
214 TX-47 SR Kingpin Bearing TLA 10 00 00
215 TX-54 B Kingpin Bearing TLA 11 00 00
216 TX-47 SR Kingpin Bearing TLA 14 00 00
217 TX- 45 SR Kingpin Bearing TLA 23 00 00
218 TX-126 BR Ball Type Bearing TMA 01 00 00
219 TX-122 BR Kingpin Bearing TMA 03 00 00
220 BR 121 Kingpin Bearing TMA 04 00 00
221 TX-199 Kingpin Bearing TMA 05 00 00
222 TX-126 BR Kingpin Bearing TMA 06 00 00
223 TX-126 BR Ball Kingpin Bearing TMA 07 00 00
224 TX-15004 Kingpin Bearing TMA 09 00 00
225 73300294 Kingpin Bearing TMA 11 00 00
226 TX-45 H Thrust Bearing TMA 13 00 00
227 TX-122 BR Kingpin Bearing TMA 14 00 00
228 TX-28.1 EM Kingpin Bearing TMA 08 00 00
229 TX-28.1 EM Kingpin Bearing TMA 10 00 00
230 TX-28.1 MT Kingpin Bearing TMA 16 00 00
231 TX-25 MT Kingpin Bearing TMA 15 00 00
232 TX-30 SM Kingpin Bearing TMA 20 00 00
233 TX-4525 Kingpin Bearing TMA 21 00 00
234 TX-3015 Kingpin Bearing TMA 22 00 00
235 TX-1020 C Thrust Ball Bearing TMA 19 00 00
236 TX-1036 C Thrust Ball Bearing TMA 26 00 00
237 TX- 28 TMA 10 00 00
238 TX-11(LO 64) Cylindrical Roller Bearing TQA 01 00 00
239 TX-12 CFM 10 Cylindrical Roller Bearing TQA 02 00 00
240 TX-14 CR CRL 6 Cylindrical Roller Bearing TQA 03 00 00
241 TX-11 TM NU 2209 Cylindrical Roller Bearing TQA 04 00 00
242 TX-7 NU 307 NNW Cylindrical Roller Bearing TQA 05 00 00
243 TX-10 NU 209 Cylindrical Roller Bearing TQA 06 00 00
244 TX-23 XLRJ 3' 1/4" Cylindrical Roller Bearing TQA 08 00 00
245 NJ 305 Cylindrical Roller Bearing TQA 09 00 00
DOC. NO. TEXSPIN/QAP/2016/3324
Page 22 of 36
246 NJ 309 Cylindrical Roller Bearing TQA 10 00 00
247 NUP 309 Cylindrical Roller Bearing TQA 11 00 00
248 NUP 309 N Cylindrical Roller Bearing TQA 13 00 00
249 NU 309 N Cylindrical Roller Bearing TQA 14 00 00
250 TX-FA 106 Cylindrical Roller Bearing TQA 15 00 00
251 TX-8001 Cylindrical Roller Bearing TQA 16 00 00
252 TX-1909L Cylindrical Roller Bearing TQA 17 00 00
253 NJK 306 A Cylindrical Roller Bearing TQA 18 00 00
254 NJK 305 A Cylindrical Roller Bearing TQA 19 00 00
255 TX-CFM 10 S Cylindrical Roller Bearing TQA 21 00 00
256 TX-8002 Cylindrical Roller Bearing TQA 24 00 00
257 TX-NUP 12097 Cylindrical Roller Bearing TQA 25 00 00
258 TX-NUP 309 EM Cylindrical Roller Bearing TQA 26 00 00
259 TX--8010 Cylindrical Roller Bearing TQA 27 00 00
260 NUP 306 ENTNA TQA 29 00 00
261 NJ 2007 TQA 28 00 00
262 TX-7203 Eccentric Cylindrical Roller Bearing TQA 30 00 00
263 TX-5204 Eccentric Cylindrical Roller Bearing TQA 31 00 00
264 TX-3005 Eccentric Cylindrical Roller Bearing TQA 32 00 00
265 TX-44X80X15 Cylindrical Roller Bearing TQA 51 00 00
266 TX-1008 Cylindrical Roller Bearing TQA 63 00 00
267 TX-3 Steering Bearing TRA 01 00 00
268 TX-35 SK Steering Bearing TRA 04 00 00
269 TX-40 SK Steering Bearing TRA 05 00 00
270 TX-34 Steering Races (Ball Race WAT PY 1.20) TRA 15 00 00
271 TX-70 Steering Race (Upper) TRA 19 00 00
272 TX-79 Steering Race (Upper) TRA 20 00 00
273 TX-82 Steering Race (Lower) TRA 21 00 00
274 TX-95 Steering Race (Lower) TRA 22 00 00
275 TX-2190 R Steering Race TRA 23 00 00
276 TX-1590 R Steering Race TRA 24 00 00
277 TX-WAT 40.5 Steering Race TRA 25 00 00
278 TX-2690 R Steering Race TRA 26 00 00
279 TX-1890 R Steering Race TRA 27 00 00
280 TX-42.5 Steering Race (Upper) TRA 40 00 00
281 TX-54.5 Steering Race (Upper) TRA 41 00 00
282 TX-75.5 Steering Race (Lower) TRA 42 00 00
283 TX-87.5 Steering Race (Lower) TRA 43 00 00
284 TX-42.5 Steering Race (Upper) TRA 48 00 00
285 TX-54.5 Steering Race (Upper) TRA 49 00 00
286 TX-75.5 Steering Race (Lower) TRA 50 00 00
287 TX-87.5 Steering Race (Lower) TRA 51 00 00
DOC. NO. TEXSPIN/QAP/2016/3324
Page 23 of 36
288 TX-70 Steering Race (Upper) TRA 44 00 00
289 TX-79 Steering Race (Upper) TRA 45 00 00
290 TX-82 Steering Race (Lower) TRA 46 00 00
291 TX-95 Steering Race (Lower) TRA 47 00 00
292 TX-1022 (Lower Cap) TRA 52 00 00
293 TX-1003 (Upper) TRA 54 00 00
294 TX-1002 (Lower) TRA 55 00 00
295 TX-1021 (Upper) TRA 56 00 00
296 TX-1 HM Assy (CCS 1) Steering Bearing TRA 02 00 00
297 TX-18 Steering Bearing TRA 03 00 00
298 TX-62 SK Steering Bearing TRA 07 00 00
299 TX-52 R Steering Bearing TRA 09 00 00
300 TX-18 Steering Bearing TRA 10 00 00
301 TX-62 R Steering Bearing TRA 11 00 00
302 TX-72 R Steering Bearing TRA 13 00 00
303 TX-18 Steering Bearing TRA 14 00 00
304 TX-72 TM Steering Bearing TRA 16 00 00
305 TX-62 SK Steering Bearing TRA 17 00 00
306 TX-47 SK Steering Bearing TRA 18 00 00
307 TX- 4022 TRA 95 00 00
308 TX-1 XL Steering Bearing TSA 02 00 00
309 TX- 2 Steering Bearing TSA 01 00 00
310 M 0 Steering Bearing TSA 03 00 00
311 M 0 Big Steering Bearing TSA 04 00 00
312 58175 Ball Bearing TRA 32 00 00
313 TX-4430 4 PC Bearing TRA 35 00 00
314 TX-3622 4 PC Bearing TRA 53 00 00
315 TX-6212 Ball Bearing TEA 15 00 00
316 TX-6903 Deep Groove Ball Bearing TEA 27 00 00
317 TX-6004 Deep Groove Ball Bearing TEA 18 00 00
318 TX-'30302 Taper Roller Bearing TTA 01 00 00
319 TX-'11590 Taper Roller Bearing TTA 02 00 00
320 TX-115116/245 TTA 80 00 00
321 TX-350/354 A TTA 69 00 00
322 TX-33109 TTA 99 00 00
323 TX-33111 TTA 09 00 00
324 TX-25 BT Kingpin Bearing TNA 01 00 00
325 TX-728517 Kingpin Bearing TNA 02 00 00
326 TX-728520 Kingpin Bearing TNA 03 00 00
327 TX-126 Thrust Pad Kingpin Bearing TNA 04 00 00
328 TX-63 Thrust Pad Kingpin Bearing TNA 12 00 00
329 TX-86 Thrust Pad Kingpin Bearing TNA 13 00 00
DOC. NO. TEXSPIN/QAP/2016/3324
Page 24 of 36
330 TX-101 Thrust Pad Kingpin Bearing TNA 11 00 00
331 TX-119 Thrust Pad Kingpin Bearing TNA 10 00 00
332 TX-151 Thrust Pad Kingpin Bearing TNA 09 00 00
333 TX-151 Thrust Pad Kingpin Bearing TNA 14 00 00
334 T 138 Thrust Pad Kingpin Bearing TNA 15 00 00 B
335 MT 25 TNA 16 00 00
336 MT 28.1 TNA 17 00 00
337 TX-25 Bush TUA 01 00 00
338 TX-1160 Bush TUA 02 00 00
339 TX-1316 Bush TUA 03 00 00
340 TX-Spacer TUA 04 00 00
341 Ball Race Detent Pin TUA 07 00 00
342 TX-84 Steering PIN. TUA 11 00 00
343 TX-71234 TRIPOT JOINT TUA 14 02 00
344 TX-59332 TRIPOT JOINT TUA 13 02 00
345 DETENT PLUNGER 0001 TUA 19 00 00
346 DETENT PLUNGER 0003 TUA 20 00 00
347 DETENT PLUNGER 0005 TUA 21 00 00
348 TX-1870 Bush TUA 06 00 00
349 TX-120N Bush TUA 22 00 00
350 TX-360N Bush TUA 39 00 00
351 TX-370N Bush TUA 40 00 00
352 TX-380N Bush TUA 41 00 00
353 TX-390N Bush TUA 29 00 00
354 TX-250N Bush TUA 77 00 00
355 Central Detent (Small Detent Pin) TUA 113 00 00
356 Intermediate Dia 95 TUA 43 00 00
357 Intermediate G 750 TUA 58 00 00
358 Intermediate Ring G 76 TUA 31 00 00
359 TX-1516 Kingpin Shaft TUA 98 00 00
360 TX-850 N Bush TUA 147 00 00
361 TX-860 N Bush TUA 153 00 00
362 TX-1412 Bush TUA 128 00 00
363 TX-1410 Bush TUA 127 00 00
364 TX-5041 Bush TUA 117 00 00
365 TX-4835 Bush TUA 118 00 00
366 TX-7015 Bush TUA 86 00 00
367 TX-4215 Bush TUA 95 00 00
368 TX-4115 Bush TUA 84 00 00
369 TX-96X13 (Wheel Seal Ring) TUA 185 00 00
370 TX-242/46 (Kingpin Shaft) TUA 184 00 00
371 TX-4725 Spherical Bush TUA 130 00 00
DOC. NO. TEXSPIN/QAP/2016/3324
Page 25 of 36
372 TX-4306 (Planetary Shaft) TUA 210 00 00
373 TX-2314 C (Planetary Shaft) TUA 146 00 00
374 TX-4309 (Planetary Shaft) TUA 211 00 00
375 Ø7.9375 (Steel Ball)
376 Ø9.5250 (Steel Ball)
377 Ø12.700 (Steel Ball)
378 TX-2202E 2RS Bearing TIA 01 00 00
379 BRS 21 Bearing TIA 02 00 00
380 BRS 90 Bearing TIA 03 00 00
381 ZU 0323 Bearing TIA 04 00 00
382 TX-C205 Conveyor Bearing TIA 05 00 00
383 TX-288-A Conveyor Bearing TIA 06 00 00
384 TX-1273-A Conveyor Bearing TIA 07 00 00
385 TX-P-504 Conveyor Bearing TIA 08 00 00
386 TX-15911 TIA 09 00 00
387 INT G85 TIA 14 00 00
388 TX-83C 183C TIA 13 00 00
389 TX-17 GE Split Bearing TVA 01 00 00
390 GE-20 TVA 12 00 00
391 GE-25 TVA 13 00 00
392 GE-42 TVA 14 00 00
393 TX-5780SC TDH 154 00 00
394 TX-4534PSC TDH 199 00 00
395 TX-182TR TKA 74 00 00
396 TX-4558SC TDH 225 00 00
397 TX-41B TDA 05 00 00
398 TX-1310CT TDA 04 00 00
399 TX-810NBush TUA 190 00 00
400 TX-163 STR TKA 72 00 00
401 TX-364 TXA 10 00 00
402 TX-393 TXA 15 00 00
403 TX-404C TDH 275 00 00
404 TX-378 TXA 13 00 00
405 INT G85 TUA 247 00 00
406 TX-20138 TDA 272 00 00
407 TX-55TPH TDH 133 00 00
408 TX-41M TDA 279 00 00
409 TX-42X14 TEA 72 00 00
410 TX-82TR TKA 42 00 00
411 TX-1988/TX-1922 TTA 06 00 00
412 TX-K25877/25821 TTA 43 00 00
413 TX-600NBush TUA 600 00 00
DOC. NO. TEXSPIN/QAP/2016/3324
Page 26 of 36
414 TX-4049SC(98-110L) TDH 281 00 00
415 UCF 206 TIA 16 00 00
416 UCF 210 TIA 18 00 00
417 TX-6004ZZ TEA 156 00 00
418 TX-6005ZZ TEA 192 00 00
419 TX-6007 TEA 162 00 00
420 TX-6009ZZ TEA 196 00 00
421 TX-6203ZZ TEA 53 00 00
422 TX-6204ZZ TEA 132 00 00
423 TX-6205ZZ TEA 134 00 00
424 TX-6206ZZ TEA 185 00 00
425 TX-6207 TEA 67 00 00
426 TX-6208 TEA 68 00 00
427 TX-6209NR TEA 136 00 00
428 TX-6210 TEA 127 00 00
429 TX-6006 TEA 28 00 00
430 TX-6001ZZ TEA 191 00 00
431 TX-6201ZZ TEA 186 00 00
432 TX-6007ZZ TEA 87 00 00
433 TX-126 TTCS-M TKA 89 00 00
434 TX-6306 TEA 115 00 00
435 TX-6006 TEA 28 00 00
436 TX-6204 TEA 89 00 00
437 TX-6206 TEA 65 00 00
438 TX-6207 TEA 67 00 00
439 TX-6208 TEA 68 00 00
440 TX-6209 TEA 114 00 00
441 TX-6304ZZ TEA 118 00 00
442 TX-6305 TEA 117 00 00
443 TX-475-03 TXA 18 00 00
444 TX-430-02
445 TX-INT85G TUA 248 00 00
446 TX-619/8ZZ TEA 76 00 00
447 TX-628/8ZZ TEA 77 00 00
448 TX-118B TMA 34 00 00
449 TX-7080 TUA 257 00 00
450 TX-7585 TUA 258 00 00
451 TX-90100 TUA 259 00 00
452 TX-110120 TUS 260 00 00
453 TX-110125 TUA 261 00 00
454 TX-25X30X12.5 TUA 262 00 00
455 TX-36X40X20 TUA 263 00 00
DOC. NO. TEXSPIN/QAP/2016/3324
Page 27 of 36
456 TX-6203 TEA 128 00 00
457 TX-7203B TDA 370 00 00
458 TX-7305 TDA 349 00 00
459 TX-40X10 TEA 307 00 00
460 TX-40X13 TEA 308 00 00
461 TX-6206RS TEA 81 00 00
462 TX-6207 TEA 67 00 00
463 TX-6208 TEA 68 00 00
464 TX-6208NR TEA 211 00 00
465 TX-6209 TEA 114 00 00
466 TX-6209NR TEA 136 00 00
467 TX-6210 TEA 127 00 00
468 TX-6306 TEA 115 00 00
469 TX-32309 TTA 36 00 00
470 TX-3780/20 TTA 116 00 00
471 TX-32211 TTA 17 00 00
472 TX-32212 TTA 18 00 00
473 TX-6203ZZ TEA 53 00 00
474 TX-CK1988/K1922 TTA 06 00 00
475 TX-K25877/25821 TTA 43 00 00
476 TX-FE45 (1310 CT) TDR 07 00 00
477 TX-14-2RS TDA 48 00 00
478 TX-55TPH-VS TDH 133 00 00
479 TX-5592LHS-VS TDH 96 00 00
480 TX-6309 TEA 13 00 00
481 TX-6311 TEA 137 00 00
482 TX-B118SR TLA 28 00 00
483 TX-6004ZZ TEA 156 00 00
484 TX-6207 TEA 67 00 00
485 TX-6208 TEA 68 00 00
486 TX-6211 TEA 25 00 00
487 TX-6305 TEA 117 00 00
488 TX-6306 TEA 115 00 00
489 TX-30205 TTA 13 00 00
490 TX-25577/23 TTA 182 00 00
491 TX-31594/20 TTA 137 00 00
492 TX6406N TEA 198 00 00
493 TX-6308N TEA 79 00 00
494 TX-3855 TDA 296 00 00
495 TX-02872/20 TTA 181 00 00
496 TX-67048/10 TTA 78 00 00
497 TX-8555 TQA 139 00 00
DOC. NO. TEXSPIN/QAP/2016/3324
Page 28 of 36
498 TX-38X35X6 TUA 277 00 00
499 TX-230NBush TUA 23 00 00
500 TX-6907 TEA 184 00 00
501 TX-12303 TTA 176 00 00
502 TX-12435 TTA 177 00 00
503 TX-4155 TDA 317 00 00
504 TX-6004ZZ TEA 156 00 00
505 TX-30206 TTA 115 00 00
506 TX-61800RSZ TEA 110 00 00
507 TX-61800 ZZ TEA 109 00 00
508 TX-681/15ZZ
509 TX-61802ZZ
510 TX-32208 TTA 58 00 00
511 TX-30305 TTA 145 00 00
512 TX-32209 TTA 49 00 00
513 TX-32210 TTA 16 00 00
514 TX-6203 TEA 128 00 00
515 TX-6204 TEA 89 00 00
516 TX-6304ZZ TEA 132 00 00
517 TX-6202 TEA 139 00 00
518 TX-6003 TEA 66 00 00
519 TX-8050 TQA 162 00 00
520 TX-371 TXA 11 00 00
521 TX-471 TXA 17 00 00
522 TX-51207 THA 35 00 00
523 TX-138TR TKA 16 00 00
524 TX-6240 TQA 165 00 00
525 TX-6306 TEA 115 00 00
526 TX-6007 TEA 162 00 00
527 TX-6004 TEA 57 00 00
528 TX-6307 TEA 123 00 00
529 TX-6305 TEA 117 00 00
530 TX-6208 TEA 68 00 00
531 TX-41B TDA 05 00 00
532 TX-4585 TDH 60 00 00
533 SA 206 TBS 01 00 00
534 TX-126 TTCS-M TKA 89 00 00
535 TX-28
536 TX-2314 TUA 195 00 00
537 TX-151THRUSTPAD TNA 14 00 00
538 TX-151TTCS TKA 46 00 00
539 TX-4725Bush TUA 130 00 00
DOC. NO. TEXSPIN/QAP/2016/3324
Page 29 of 36
540 TX-353118TR TKA 78 00 00
541 TX-177TR TKA 92 00 00
542 TX--21 SC TDH 320 00 00
543 TX-51223KP TUA 194 00 00
544 TX-55x237KP TUA 193 00 00
545 TX-B177 TMA 32 00 00
546 TX-4306 TUA 210 00 00
547 TX-45SR TLA 23 00 00
548 TX-33111 TTA 09 00 00
549 TX-33109 TTA 99 00 00
550 TX-54SR TLA 24 00 00
551 TX-21SC TDH 320 00 00
552 Dia -12 TUA 310 00 00
553 dia -08 TUA 309 00 00
554 TX-151 TR WOS TKA 84 00 00
555 TX-175 TR WOS TKA 83 00 00
556 TX-5577SC TDH 211 00 00
557 TX-4578 TDH 168 00 00
558 TX-51207WC THA 07 00 00
559 TX-3527M TDA 273 00 00
560 TX-14(2RS)-PTL TDA 278 00 00
561 TX-40 TDA 260 00 00
562 TX-50TM TDA 142 00 00
563 TX-60TM TDA 141 00 00
564 TX-51208 THA 19 00 00
565 TX-51207
566 TX-1310CT TDA 04 00 00
567 TX-14-2RS TDA 278 00 00
568 TX-65x96.6x23 TDA 65 00 00
569 TX-106x140x25 TDA 66 00 00
570 TX-14-2RS TDA 278 00 00
571 TX-6311ZZ TEA 137 00 00
572 TX-6309ZZ TEA 269 00 00
573 TX-30209 TTA 14 00 00
574 TX-30208 TTA 89 00 00
575 TX-CT1310 TDA 04 00 00
576 TX-306445(TX-14M) TDA 278 00 00
577 TX-144 TKA 34 00 00
578 TX-3622 TRA 53 00 00
579 TX-6302 TEA 56 00 00
580 TX-6303 TEA 58 00 00
581 TX-6201-RS TEA 163 00 00
DOC. NO. TEXSPIN/QAP/2016/3324
Page 30 of 36
582 TX-6003Z TEA 141 00 00
583 TX-6005Z TEA 95 00 00
584 TX-6202Z TEA 139 00 00
585 TX-6205ZZ TEA 134 00 00
586 TX-6305Z TEA 152 00 00
587 TX-6305-RS TEA 12 00 00
588 TX-6302Z TEA 56 00 00
589 TX-6202 TEA 139 00 00
590 TX-6201 TEA 119 00 00
591 TX-6200
592 TX-32207 TTA 15 00 00
593 TX-144TR TKA 34 00 00
594 TX-51120 THA 34 00 00
595 TX-144TR TKA 34 00 00
596 TX-12ES(ECB14) TDA 11 00 00
597 TX-126ES
598 TX-51108 THA 09 00 00
599 TX-134 TUA 347 00 00
600 TX-30X17X8 TRA 188 00 00
601 TX-6200 2RS
602 TX-151TTCS-HC TKA 46 00 00
1.5.2 Details of components / Sub – assemblies purchased from RDSO approved vendors. No
Components
SN
Item Name
Drawing No
Name of the source
1.5.2 Details of items outsourced from other than RDSO approved items. No Components
SN Item Name
Drawing No
Name of the source
Frequency of review of the performance of subject source
DOC. NO. TEXSPIN/QAP/2016/3324
Page 31 of 36
1.6 INCOMING RAW MATERIAL & INPROCESS/FINAL INSPECTION.
1.6.1 Incoming raw materials/parts/sub-assemblies.
SN
Incoming
Product/
Assembly
Sample size &
its frequency
of inspection
Parameters for inspection
Mode of inspection
/equipment used
Accepta
nce
Limit/Cri
teria
Specifie
d value
Rejection
and disposal
Traceability
register no
Reprocessed
/ Scraped
1 Round bar As per IS-2500
S3
Outside Diameter VernierCaliper As per
Design
Specifica
tion
If Out of
Specification
then Reject
the lot
By MIN
Number
with Heat
No
03 Pcs / Lot Metallurgical Property Spectrometer
&Eaching Test
As per
Design
Specifica
tion
If Out of
specification
then reject
the lot
By MIN
Number
with Heat
No
2 Forging
Size Ring
As per IS-2500
S4
OD,ID,Widthetc VernierCalliper,Height
Stand
As per
Design
Specifica
tion
If Out of
Specification
then Reject
the lot
By MIN
Number
with Heat
No
3 Final
Turning
Size
As per IS-2500
S4
OD,ID,width,BracketRadiu
s, CornerRadius,
trackCenterHeight,Round
ness,Ovality,Concentricity
etc
Comp Stand,
RadiusGauge,Contour
ecord,special Fixture
As per
Design
Specifica
tion
If Out of
Specification
then Reject
the lot
By MIN
Number
with Heat
No
4 Rubber
Seal
As per IS-2500
S4 & 03 Pcs/Lot
OD ID,width,LipThickness,
shoreHardness,
Metallurgical Property
Profile Projector,shore
Hardness Tester,Third
Party Inspction and
Supplier TC
verification
As per
Design
Specifica
tion
If Out of
Specification
then Reject
the lot
By MIN
Number
with Heat
No
5 Steel Ball As per IS-2500
S4 & 03 Pcs/Lot
OD
,Shperocity,Metallurgical
Property
Snap
Gauge,Spetroscope&E
aching Test
As per
Design
Specifica
tion
If Out of
Specification
then Reject
the lot
By MIN
Number
with Heat
No
6 Nylon
Cage
As per IS-2500
S4 & 03 Pcs/Lot
OD,ID,width,PCD,CreastH
eight, Metallurgical
Property
Vernier Calliper
,Profile Projector,and
Third Party Inspction
As per
Design
Specifica
tion
If Out of
Specification
then Reject
the lot
By MIN
Number
with Heat
No
7 CRCA
moulded
Plastic
Bracket
As per IS-2500
S4 & 03 Pcs/Lot
OD,ID,width,Parallelism,M
etallurgical Property
Vernier Calliper
,Profile Projector,and
Third Party Inspction
As per
Design
Specifica
tion
If Out of
Specification
then Reject
the lot
By MIN
Number
with Heat
No
DOC. NO. TEXSPIN/QAP/2016/3324
Page 32 of 36
1.6.2 In process inspection (of the product)
8 CRCA
Sheet
As per IS-2500
S4 & 03 Pcs/Lot
Width,Parallelism,Metallu
rgical Property
VernierCalipers
,Micrometer, and
Spectroscope
&Eaching Test
As per
Design
Specifica
tion
If Out of
Specification
then Reject
the lot
By MIN
Number
with Heat
No
9 CRCA
Spring
As per IS-2500
S4 & 03 Pcs/Lot
OD,ID,Width,Angle
Metallurgical Property
VernierCaliper
,Micrometer, and
Spectroscope
&Eaching Test
As per
Design
Specifica
tion
If Out of
Specification
then Reject
the lot
By MIN
Number
with Heat
No
SN
Incoming
Product/
Assembly
Sample size
& its
frequency
of
inspection
Parameters
for
inspection
Mode of
inspection
/equipment
used
Acceptance
Limit/Criteria
Specified
value
Rejection/
disposal
Corrective
&
preventive
action
Traceability
register no
1 Heat
Treatment
of Inner
Race (IR)
And Outer
Race(OR)
10 Pcs/Hour
and Once
per Lot
Hardness &
Microstructu
re
Hardness
Tester and
Spectroscop
e
As per Design
Specification
If Out of
Specification
then Reject
the lot
A)Stop the
Process.
B)100%
Segregation.
C)Reprocess the
defective material
if possible
DReject if Rework
not possible
E)Take action for
future occurrence.
By Work
order
Number
2 IR & OR
Face
Grinding
(Duplex
grinding
Process)
As Per IS-
2500 S3
Width, Face
Parallelism,
Face run out
,Face
Squareness
Height
Comparator
Stand,
Special
Fixture
As per Design
Specification
If Out of
Specification
then Reject
the lot
a)Stop the machine and correct the machine setting b)Sort out defective parts and if possible rework it c>reject the piece if rework is not possible
By Work
order
Number
3 OR Outer
diameter
Grinding(Ce
nter less
grinding
Process)
As Per IS-
2500 S3
Outer
Diameter,OD
roundness,O
D roughness,
OD ovality,
Dia
Comperator
Stand,
Special
Fixture,
Roundness
Tester,Rough
ness Tester
As per Design
Specification
If Out of
Specification
then Reject
the lot
a)Stop the machine and correct the machine setting b)Sort out defective parts and if possible rework it c>reject the piece if rework is not possible
By Work
order
Number
4 IR track
grinding
2 PCs/10 Pcs
& 3
PCs/Setup &
4 Pcs/4 Hour
Track Size,
Track
Radius,
Track
Ovality,
track
Roundness,
Track
Roughness,T
DiaComperat
or Stand,
Special
Fixture,
Roundness
Tester,Rough
ness Tester
As per Design
Specification
If Out of
Specification
then Reject
the lot
a)Stop the machine and correct the machine setting b)Sort out defective parts and if possible rework it c>reject the piece if rework is not possible
By Work
order
Number
DOC. NO. TEXSPIN/QAP/2016/3324
Page 33 of 36
1.6.3 Final internal inspection of the product by the firm.
SN Incoming
Product/
Assembly
Sample size
& its
frequency of
inspection
Parameters for inspection Mode of inspection
/equipment used
Acceptance
Limit/Criteria
Specified
value
Rejection
and disposal
Traceabil
ity
register
no
Reprocessed
/ Scraped
1 Bearing
Assembly
As Per IS-
2500 S4 &
10 PCS at
PDI stage
Bearing
OD,ID,width,Bracket width
,Lug width etc,FreePlay,
RadialClearance, Radial
Shifting force and
Displacement, Torque
VernierCalliper,Heig
ht Comp Stand,
PlugGauge,
SpecialFixture,
Torque Testing
Machine,
As per Design
Specification
If Out of
Specification
then Reject
the lot
By Batch
Number
rackCenter
Height
5 OR track
Grinding
2 PCs/10 Pcs
& 3
PCs/Setup &
4 Pcs/4 Hour
Track Size,
Track
Radius,
Track
Ovality,
track
Roundness,
Track
Roughness,T
rackCenter
Height
Dia
Comperator
Stand,
Special
Fixture,
Roundness
Tester,Rough
ness Tester
As per Design
Specification
If Out of
Specification
then Reject
the lot
a)Stop the machine and correct the machine setting b)Sort out defective parts and if possible rework it c>reject the piece if rework is not possible
By Work
order
Number
6 IR & OR
Track Super
finishing
Process
2 PCs/10 Pcs
& 3
PCs/Setup &
4 Pcs/4 Hour
Track
Roughness &
track Ovality
DiaComperat
or Stand,
Roughness
Tester
As per Design
Specification
If Out of
Specification
then Reject
the lot
a)Stop the machine and correct the machine setting b)Sort out defective parts and if possible rework it c>reject the piece if rework is not possible
By Work
order
Number
7 Visual
Inspection
100 % Free from
Dent Crack,
Burning
mark on
track ,proper
Lapping Etc
Visually As per Design
Specification
If Out of
Specification
then Reject
the lot
A)Sort out defective parts and if possible rework it B)reject the piece if rework is not possible
By Work
order
Number
8 Grouping
and
Matching
100% As per IR &
OR similar
Group
Automatic
Grouping
machine
As per Design
Specification
If Out of
Specification
then Reject
the lot
A)Sort out defective parts and if possible rework it B)reject the piece if rework is not possible
By Work
order
Number
DOC. NO. TEXSPIN/QAP/2016/3324
Page 34 of 36
1.7 CALIBRATION OF TESTING MEASURING EQUIPMENT
1.7.1 In-house testing facilities available for calibration with the firm.
SN
Name of Master
Make
Range
Frequency of
calibration
Traceability to
national standard
1
NA
NA
NA
NA
NA
1.7.2 Personnel trained for in house calibration
SN
Name
Qualification
Experience
1
Mr Dinesh Trivedi
SY.B.com
20 years
2
Mr.Vipul Dabhi
B.E.Mech
3 years
1.7.3 Calibration plan for the items identified for specified calibration in STR/Specification.
SN Measuring
Equipment
Ref. Para of
STR/Spec.
Range/ Accuracy
Frequency
Specified in
STR/Spec
In-house/
Outsourced
Name of
agency if
outsourced
STR/Spec./Para
no.
1 Coordinate
Measuring Machine
x-axis : 500mm
y-axis : 700mm
Z-axis : 400mm
1year outsourced MITUTOYO
2 Roughness Tester
x-axis : 50mm
Z-axis : 200mm 1year
outsourced MITUTOYO
3 Roundness Tester
Diameter :
440mm 1year
outsourced MITUTOYO
4 Contour Tester
x-axis : 100mm
Z-axis : 200mm 1 year
outsourced MITUTOYO
5 Profile Tester
x-axis : 200mm
y-axis : 100mm
Z-axis : 92.5mm 1 Year
outsourced MITUTOYO
DOC. NO. TEXSPIN/QAP/2016/3324
Page 35 of 36
1.7.4 Calibration plan for other measuring equipment
SN
Measuring
Equipment
Range /
Accuracy Frequency
In-house / Out-
sourced
Name of calibration
agency
1.8 System of maintaining the date of Customer Complaints / Warranty Failures: NA
Warranty failures /In-Service failures reported from customers
SN
Date
of re
port
of
com
pla
int
Lett
er
No
Com
pla
int
receiv
ed fro
m
Brief
deta
ils o
f com
pla
int
Classification
of failure W
heth
er
any p
ers
on d
epute
d for
colle
cting
field
sam
ple
Date
of jo
int
inspection
Failu
re a
naly
sis
& c
ause o
f fa
ilure
Date
of com
plia
nce in c
ase o
f w
arr
anty
C &
P a
ction taken
Warranty
failure / In
service
failure / Call
for joint
inspection /
Consignee
end rejection
/ General
complaints
03.03.20
16
16 Tata
Motors
Ltd
Bearing
Width
Found
Undersize
General
Complaints
Quality
Engineer
Attend the
Customer
Complaint
at Tata
Motors
Plant
04.03.
2016
Bearing
width
found
undersize
due to
width
undersize
washer
assemble
in bearing
and it is
NA For defective setup piece unique
color identification and quarantine
area define for same at supplier
end.
1).Instead of sampling inspection
we will carried out 100% width
inspection before PDI.
2).Also at supplier end 100%
inspection will be carried out for
washer width.
3) Visual aid displayed
at concerned area
regarding to mentioned
issue.
4) Awareness training
DOC. NO. TEXSPIN/QAP/2016/3324
Page 36 of 36
1.9 Any additional information firm wish to submit: No
provided to all
concerned person
2 28.01.20
16
13 Tata
Motors
Ltd
Bearing
Jerky
Warranty failure Warranty
Engineer
Attend the
Warranty
Failed Part
at Tata
Motors
Plant
30.01.
2016
Dust
particle
entered
inside the
Bearing
25.0
3.20
16
Seal Introduce on Bearing