Andreiadis Design of a Rectification Unit
Transcript of Andreiadis Design of a Rectification Unit
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UnitOpe
rationsProject
Politehnica University of BucharestFaculty of Engineering in Foreign LanguagesChemical Engineering Division
Design of a
Rectification Unit
Eugen S. AndreiadisGroup 1244 E
Year 2003 - 2004
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Foreword
The objective of this project is the calculation of two rectification towers, oneemploying short-cut methods and the second using rigorous methods.
The project begins with a brief presentation of the method of separation
employed (i.e. rectification), its advantages over distillation and the problemswhich may arise in multi-component rectification.
Following, the first column calculation is done, starting with mass balances andthe determination of the temperature profile, and continuing with the minimumreflux ratio (by the Underwood method) and the total reflux ratio (employingthe Fenske equation). An optimal reflux ratio and the corresponding theoreticalnumber of trays are obtained by the Galliland method, after which all thepreviously computed values are verified against a Hysys simulation, thusfinalizing the first column calculation.
The second column is assumed to be fed with a binary mixture, simplifying inthis way the computations. This more rigorous analysis also includes ahydrodynamic calculus and the determination of the mass transfer coefficientsand the real number of trays. Knowing this specific details, it is possible to drawa scaled representation of the second column.
The project ends with several Appendixes containing raw data extracted fromHysys concerning the first and also the second column simulations.
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Project Outline
Project Brief 4Signification of Symbols 5
1. Justification 62. First Column Calculation 9
2.1. Mass Balances 9 2.2. Temperature Profile 11 2.3. Minimum Reflux Ratio 14 2.4. Total Reflux Ratio 15 2.5. Optimum Reflux Ratio 16 2.6. Hysys Simulation 17
3. Second Column Calculation 193.1. Theoretical Number of Trays 19
3.2. Hydrodynamic Calculus 22 References 33 Appendixes 34
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Signification of Symbols
F feed stream or feed flowD distillate stream or distillate flowW waste stream or waste flowyi vapour composition of component ixi liquid composition of component iij relative volatility of i to jsi degrees of recoveryLKC light key componentHKC heavy key componentKD,i distribution coefficient of component iPr reduced pressure
Pc critical pressurePv vapour pressureTr reduced temperatureq thermal state of feedLmin minimum reflux ratio (infinite number of trays)Nmin minimum number of theoretical trays (infinite reflux ratio)NT theoretical number of trays (optimum reflux ratio)QV, QL vapour or liquid flow density
dynamic viscosity
surface tensionw vapour or liquid velocity
Di diameter of the columnSr free area of the tray (hole area)S transversal section areaSd downcomer areaSa active areaz number of valveshz weir heightH tray spacingt valve spacingld weir lengthde equivalent diameterdS valve tray diameterd
0
valve hole diameterhS maximum valve heighte liquid entrainmentG1 valve mass
S tray thickness
DV, DL diffusion coefficientskx, ky partial mass transfer coefficientsK total mass transfer coefficientRe Reynolds criterionSc Schmidt criterionSh Sherwood criterion
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1. Justification
Separation of individual substances in a homogeneous liquid mixture or completefractionation of such mixtures into their components is an important step in manyproduction processes. Different separation procedures can be used for this purpose,but distillation is the most important industrial method.
Distillation utilizes a very simple separation principle based on the development ofintimate contact between the homogeneous mixture and a second phase, whichthereby allows mass transfer to occur between phases. The thermodynamic conditionsare chosen so that only the component to be separated enters the second phase. Thephases are subsequently separated; one of them contains the desired substance, and
the other consists of a mixture that is largely free of this substance.
Three steps are always involved in industrial implementation of this separation principle:
Creation of a two-phase system Mass transfer between phases Separation of the phases
A large number of separation techniques utilize this very effective principle ormodifications thereof. Absorption, desorption, evaporation, condensation, and
distillation involve a gaseous and a liquid phase; solvent extraction uses two liquidphases. Separating techniques that utilize a fluid phase and a solid phase areadsorption, crystallization, drying, and leaching. In most of these separations, thenecessary two-phase system is created by adding an auxiliary phase to the mixture;the diluted substances to be separated collect with the auxiliary agent. However, indistillation, the second phase is produced by partial vaporization of the mixture.Hence, the use of an auxiliary substance, which usually requires laborious recovery,can be avoided, and the components to be separated can be recovered as puresubstances. Indeed, distillation requires energy only in the form of heat, which cansubsequently be removed from the system.
The vapour and liquid are brought into intimate contact by countercurrent flow andmass exchange occurs because the two phases are not in thermodynamic equilibrium.The phases produced during rectification are formed by evaporation andcondensation of the initial mixture. The separation of a liquid mixture into its purecomponents can be controlled solely via the heat supply.
The basis of this unit operation is the volatility difference between the properties ofthe liquid and the vapour phase, respectively, on the vapour-liquid equilibrium of thesystem.
Among the main methods used in distillation practice (differential, flash, batch,azeotropic, extractive distillation, a.s.o.), we are interested here solely in rectification.
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Figure 2.Multiple distillation of a binary mixture a-bFlow diagram with (A) condensation or without (B) condensation
Figure 1. Continuous distillation ofa binary mixture a-b
A) Flow diagram showing symbols for totalmolar streams or flow rates (F, L, etc.) and
mole fractions of the more volatile component
a (xF, xD, etc.); B) A y-x diagram showingequilibrium and operating lines
In differential or flash distillation, the vapour leaving the still at any time is inequilibrium with the remaining liquid, and there will normally be only a small increasein the concentration of the more volatile component. The essential merit ofrectification is that it enables the vapour to be obtained to be substantially richer
than the liquid left in still. This is achieved by an arrangement known as fractionatingcolumn which enables successive vaporisation and condensation to be accomplishedin one unit.
Figure 1 and 2 illustrate the differences between
continuous distillation and multiple distillation,i.e. rectification.
The fractionating column consists of a cylindricalstructure divided into sections by a series ofperforated trays which permit the upward flowof vapour. The liquid reflux flows across eachtrays over a weir and downcomer to the traybelow. The vapour rising from the top traypasses to a condenser and then to some form
of reflux divider where part is withdraw as aproduct D and the remainder is returned to thetop tray as reflux. The reflux stream isfrequently passed from the condenser througha reflux drum and then pumped to the column at a rate determined by a suitablecontrol device. The liquid in the base of the column is heated, either by condensingsteam or by a hot oil steam, and the vapour rises through the perforations to thebottom tray.
A more commonly used arrangement consists of an external reboiler. Here theliquid from the still passes into a reboiler where it flows over the tubes and leaves as
the bottom product; the more volatile material returns as vapour to the still.
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Vapour of composition ywenters the bottom tray (say n) where it ispartially condensed and then revaporised to give vapour ofcomposition yn. This operation of partial condensation and partialvaporisation of the reflux liquid id repeated on each tray.
The feed stream is introduced on some intermediate tray wherethe liquid has approximately the same composition as the feed.The part of the column above the feed point is known as therectifying section, while the lower part is known as the strippingsection.
Figure 3. Flow of vapour and liquidthrough a rectification column
Multi-component mixture rectification is a more frequently operation in industrialchemistry and refineries compared with a binary one, and this project implies the
existence of such a mixture, having 3 components. One of the main problems such anapproach exhibits is the optimal selection and sub-sequencing of separationoperations and adequate equipment in order to meet the specified processrequirements.
For example, let us consider such a mixture of 3 components A, B and C (given inorder of decreasing volatility) which should be separated until a given purity bycontinuous rectification. Three schemes can be imagined, as follows from Figure 4.
Scheme 1 Scheme 2 Scheme 3
Figure 4.Sequencing of rectification towers
Scheme 1 uses the first column for obtaining A like distillate. This fraction still containssome quantities of B and C (only traces, and if the relative volatility of A is big enough,these quantities can be neglected). The waste fraction (a binary mixture of B and C,
contaminated with small quantities of A) is separated in the second column.
A+B+C
A+B+C
(A+)B(+C)A+B+C
1
2
1
2
1
2
A(+B)
(A+)B+C
(A+)B
(B+)C
A+B(+C)
(B+)C
A(+B)
B(+C)
A(+B)
(B+)C
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Scheme 2 uses the first column for obtaining C like waste (in the bottom). Thedistillate, also containing a small quantity of C, is separated further in the secondcolumn in order to obtain two fractions corresponding of A and B. According to therelative volatility, the component C cannot be found in the distillate of the secondcolumn.
The third scheme is much more complicated, because of the side streams in bothcolumns, but is also more economic.
In practice, choosing one of the schemes is a matter of costs. The first scheme is moreeconomic than the first because it boils only one component, A (assuming A is liquid).On the other hand, when the third component C is corrosive or toxic, it is better toeliminate it first. Anyway, one column can reasonably isolate only one component, sofor ncomponents we have n-1columns.
The sequencing scheme imposed for our project is the second, so we are to separatecomponent C in the first column and then isolate A and B in the second one.
2. First Column Calculation
The feed introduced in the first column contains three components. An importantapproximation that has to be made concerns the so called key components. Thevolatile components are called light and the less volatile ones are called heavy. Thelight key component (LKC) will be considered to be that light component which is
found as an important fraction of the waste flow (all the lighter ones could beneglected). If all light components are significant fractions of the waste, the lightestone will be called the light key component. The heavy key component (HKC) is thatheavy component which could be found as an important amount in the distillate (orthe heaviest one, if all key components are present in the distillate).
LKC: component 2 (propane)HKC: component 3 (butane)external: component 1 (ethane)
In our case (scheme 2), the LKC is considered to be component 2, while the HKC is
considered to be component 3. Assuming that the keys were chosen properly (whichwill be verified later using the Shiras, Hanson and Gibson equation), the calculusevolves, with some modifications, like for a binary mixture composed of these keycomponents.
2.1. Mass Balances
A simple representation of the flows and the composition of the flows in the case ofthe first column is given below in Figure 5.
The separation degrees are as follows
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2F
2Dv
xF
xDs
(1)
3F
3Wh
xF
xWs
(2)
and the key component approximation actually implies
0x 1W (3)
The mass balances are
WDF (4)
1W1D1F xWxDxF (5)
2W2D2F xWxDxF (6)
The system above contains only six equations but should
calculate eight unknowns. We also have to add the stoichiometric restrictions
1xDj (7)
1xWj (8)The computations were done first by hand and then were verified in an Excel sheet.The results obtained after solving the system are presented below
Similarly we can compute the mass balance for the second column, taking intoaccount the differences between the equations of the system and the fact that thedistillate from the first column becomes the feed for the second.
1F
1Dv
xF
xDs
(1)
2F
2Wh
xF
xWs
(2)
0x 3D (3)
WDF (4 )
2W2D2F xWxDxF (5)
3W3D3F xWxDxF (6)
F L D
V
L
V
W
Figure 5. First Column
Data for the mass balance: F, xFj, sv, sh sv (%) = 99 sh(%) = 98
Calculus hypothesis: xW1= 0
Flows (kmol/h): Concentrations 1 2 3 Verification:
F= 950 xF= 0.2 0.3 0.5 1
D= 481.65 xD= 0.3945 0.5858 0.0197 1
W= 468.35 xW= 0.0000 0.0061 0.9939 1
Total balance: 0 Partial balances 0 2E-14 0
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1xDj (7 )
1xWj (8 )We get the values
We see that in both cases the mass balances close, although for some columns theremay be obtained instead of zero very small values, because of the truncation errors.
2.2. Temperature Profile
The temperature in the column is needed in order to verify the componentsdistribution. The temperatures of the distillate, the feed and the waste are dependent
upon the type of condenser and reboiler used and also upon the thermal state of feed q.
Top and Bottom Temperatures
The temperature at the top of the column is dependent upon the type of condenseremployed. Thus, for the case of a total condenser, it means that the vapour fractionon the first theoretical stage has a known composition yDi = xDi. The pressure beinggiven, a Dew T calculus with this composition gives the desired temperature.
The temperature at the bottom of the column depends on the type of reboiler used.If the reboiler works at equilibrium (it is considered a theoretical plate), the reboiling
ratio W/V is needed to estimate the temperature (see Figure 5). The real temperatureis between the boiling point of the liquid fraction W and the temperature of thevapour which enters the N+1 stage. In order to simplify the calculus, the dew point ofW is considered to be the searched temperature.
The calculations are done employing a Pascal program which tries severaltemperatures until the needed conditions are fulfilled (verification is done using theRiedel Plank Miller relationship, see below). We found the values
TD= 29.21 C (for the top of the column)
TW= 95.85
C (for the bottom of the column)
Data for the mass balance: F, xFj, sv, sh sv(%) = 95 sh(%) = 97
Calculus hypothesis: xD3= 0
Flows (kmol/h): Concentrations: 1 2 3 Verification:
F= 481.65 xF= 0.3945 0.5858 0.0197 1
D= 188.975 xD= 0.95521 0.044792 0 1
W= 292.675 xW= 0.03246 0.935119 0.03242 1
Total balance: 0 Partial balances: 0 0 0
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Verification of Computed Values
The two values obtained have been verified using the De Priester diagram and alsothe Riedel-Plank-Miller relationship. In the case of the Dew T calculus, the mole
fractions in the vapour phase (yi) are known, we need to verify if indeed the estimatedvalues for Kdiverify the relation
1K
yx
Di
ii (9)
For the case of the Bubble T calculus, the relation to be used is
1Kxy Diii (10)The Riedel-Plank-Miller relationship states that
3
i,ri
2
i,r
i,r
ivi,r T1gT1T
G
Plog (11)
where Pr,vi is the reduced vapour pressure of component I, T r,I is the reducedtemperature and Gi and gi are two constants specific for each component. Therelation allows the estimation of Pvsimilarly to the Antoine equation, only that it offersmuch more confidence at higher pressures because of the presence of reduced(involving critical) parameters.
The computations were done using Mathcad, an example of the results obtained inthe case of n-Butane being presented below
G 1.50014 g 1.81934 temp redusa = temp / temp criticapres redusa = pres / pres critica
Tcr 425.12 Pcr 37.34 Tr302.36
Tcr etan Tcr = 32.3 C = 305.45 K
Pcr = 48.2 atm
propan Tcr = 96.68 C = 369.83 K
Pcr = 41.92 atm
n-butan Tcr = 151.97 C = 425.12 K
Pcr = 37.34 atm
lgG
Tr
1 Tr2 g 1 Tr ( )3
lg 1.135
Parametrii Miller (G si g)
C2H6 1.38881 1.55945 etan
C3H8 1.44933 1.69639 propan
nC4H10 1.50014 1.81934 n-butan
Pvap 10lg
Pcr
Pvap 2.739
KdPvap
13.82
from Lange's Handbook of
Chemistry, 15th Ed, John A. DeanKd 0.198
The results are systematised in Table 1. We see that the temperatures are very well
verified, as it was to be expected since the Pascal program computed them on thebasis of the same equation.
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Table 1. Riedel Plank Miller validation
T (C) Comp K Di xDi Dix1 3.268 0.12072 0.751 0.780029.21
3 0.198 0.0995
1.0023
1 12.213 0.00002 2.988 0.018295.853 0.996 0.9899
1.0081
The results obtained using the De Priester diagram are also given in Table 2. Thevalues obtained are also in good agreement with the expected ones.
Table 2. De Priester validation
T (C) Comp K Di xDi
Dix
1 2.55 0.15472 0.82 0.714429.213 0.26 0.0758
0.9449
1 5.15 0.00002 2.4 0.014695.853 1.0 0.9939
1.0085
Feed Temperature
The temperature of the feed stream is a function of its thermal state q. This parameteris defined as the ratio between the liquid part of the feed and the total feed,
F
Fq L (12)
The calculus is done using the same algorithm as before and the same Pascalprogram, the condition to be fulfilled in this case being
1)q1(Kqx
xi,D
i,F*
i,F (13)
where*
,iFx denotes the composition of the liquid part of the feed. We have obtained
TF= 60.21 C
and the following phase composition
*
1,Fx = 0.0523*
1,Fy = 0.3208*
2,Fx = 0.2347*
2,Fy = 0.3534*
3,Fx = 0.7129*
3,Fy = 0.3251
The average temperature in the column is computed as an arithmetic mean betweenthe top and the bottom temperature, giving
Tm= 62.53 C
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2.3. Minimum Reflux Ratio
The minimum reflux ratio requires an infinite number of theoretical plates in order toseparate the key components as required, so it is a value that cannot be practicallyachieved, and any reflux ratio has to be grater than this quantity.
Relative Volatilities
Employing the same Riedel-Plank-Miller relation, this time for the mean temperaturein the column, we can obtain the distribution coefficients KD,i and from here therelative volatilities (given in respect to the HKC) according to
HKC,D
i,D
iK
K (14)
The results are presented in Table 3.
Table 3. Relative volatilities
T (C) Comp K Di i1 1.579 13.2752 6.412 3.26962.533 0.483 1
Shiras, Hanson and Gibson Validation
The calculus done using the minimal reflux hypothesis allows us to validate theassumptions made regarding the key components: all internal components should bepresent in significant amounts in both effluents and could be considered asdistributed ones. Shiras, Hanson and Gibson have shown that, for a minimal reflux, anapproximate relation is generally valid,
Fx
Dx
1Fx
Dx
1
1
Fx
Dx
HKC,F
HKC,D
LKC
iLKC
LKC,F
LKC,D
LKC
i
i,F
i,D
(16)
where the relative volatilities i are calculated as above. If
Fx
Dx
i,F
i,D
< -0.01 or Fx
Dx
i,F
i,D
> 1.01,
then the component i is probably not distributed, but if
99.0,01.0Fx
Dx
i,F
i,D
,
then i is distributed for sure (is not external). In our case the above formula is appliedonly once in order to verify if the first component is really external. We obtain
Fx
Dx
i,F
i,D
= 5.268 > 1.01
and so indeed component 1 is not distributed.
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Underwood Method
The value of the minimum reflux ratio Lminis only needed to verify the real reflux ratioand thus a very accurate method is not required. We chose the algorithm proposed
by Underwood, which considers constant the relative volatilities i and the ratio L/Vand assures a reasonable value after a moderate effort. The following system has tobe solved.
1LDxD
q1FxF
min
i
i,Di
i
i,Fi
(17-18)
Equation (17) should be written for all components i from the feed and should be
solved with respect to . Each solution obtained (between 1 and LKC ) gives a variantof equation (17), which is also written for all components i from the distillate.
The system was solved employing a Pascal program. The correct value for waslocated using the bisection method. We obtained = 2.037 and thus
Lmin= 1.0012
2.4. Total Reflux Ratio
An infinite reflux ratio implies that there is no distillate, all the top product beingreturned in the column. Since the products distribution changes with the reflux ratio,the calculus at total reflux could give precious information regarding the finalcompositions. In order to find the minimum number of trays corresponding to theinfinite reflux, we use an extended form of Fenske equation, written for keycomponents,
LKC,W
HKC,W
HKC,D
LKC,D
LKC
minxW
xW
xD
xDlog
log
11N (19)
where Nmin denotes the minimum number of plates. If the condenser and/or thereboiler work at equilibrium, they are included in Nmin. The average relative density iscomputed as a geometrical mean
WD T
LKC
T
LKCLKC (20)
We find, employing the same Riedel-Plank-Miller relation, DTLKC = 3.793,WT
LKC = 3.000
and thus LKC = 3.373, following that
Nmin= 6
Equation (19) can also be used to calculate the distribution of other components thatthe key ones in the case of total reflux.
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HKC,W
HKC,D1N
LKC
i,W
i,D
xW
xD
xW
xDmin
(21)
In this case, only the external 1 components distribution could be calculated. This willgive a correction of the mass balance, allowing for more accurate compositions and
flows. For this, the previous assumption xW,1 = 0 will be replaced by the valueobtained according to (21). The calculations are done using the following Excel sheet.The value denoted with alfa is the right side of equation (21). Of course, it is stillpossible to obtain non-zero values for some mass balance verifications.
2.5 Optimum Reflux Ratio
This parameter is to be estimated using the method proposed by Gilliland, which
gives confident results for different thermal states q and a large range of relativevolatilities. The following correlation has been made,
1X002743.0X591422.0545827.0Y (22)
where2N
NNY
T
minT
and1L
LLX min
.
For several values of the reflux ratio L (L >Lmin), X is calculated with the above formulaand Y from equation (22). From this, agraphical dependence of the type NT= f(L)
can be obtained. The optimal reflux ratio isconsidered to be that value where thecurve tends to remain constant (obtainedby drawing two tangents to the curve andlocating their interception point). Thecomputations were done using an Excelsheet and the results obtained are plottedin Figure 6. A part of the data streamemployed is given in the sheet aside.
It follows that Lopt= 3 andNTT = 9.
L X Y N
1.02 0.009307 0.835049 46.50
1.50 0.199520 0.441574 12.33
2.00 0.332933 0.357162 10.44
2.50 0.428229 0.298969 9.413.00 0.499700 0.255783 8.75
3.50 0.555289 0.222357 8.29
4.00 0.599760 0.195689 7.95
4.50 0.636145 0.173908 7.68
5.00 0.666467 0.155780 7.48
5.50 0.692123 0.140453 7.31
6.00 0.714114 0.127325 7.17
Data for the mass balance: F, xFj, sv, sh sv (%) = 99 sh(%) = 98
Calculus hypothesis: D*xD1=alfa*W*xW1 a1 = 3.373 Nmin= 6
alfa = 101.37
Flows (kmol/h): Concentrations 1 2 3 Verification:F= 950 xF= 0.2 0.3 0.5 1
D= 479.79 xD= 0.3921 0.58806 0.0198 1
W= 470.21 xW= 0.0039 0.00606 0.98999 1
Total balance: 0 Partial balance -7E-15 2E-14 0
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5.80
6.80
7.80
8.80
9.80
0.00 5.00 10.00 15.00 20.00 25.00 30.00 35.00 40.00 45.00 50.00 55.00
L
N
t
Figure 6. The Gilliland method for obtainingthe optimum reflux ratio
2.6 Hysys Simulation
Following the determination of the optimum reflux ratio, we chose to verify all theabove calculations using a recent version (3.0.1) of the powerful software packageHysys, the most famous process simulator. The chosen method was the so-calledshort-cut distillation, providing initial estimates for a much rigorous later calculus.
This method is based on the Fenske-Underwood equations, and it gives Nminand Lmintogether with the number of ideal trays, the optimal feed location and other variousproperties for the components in the mixture.
Procedure
The procedure goes as follows: firstly, from the list of available components arechosen the ones to be separated. For each a set of physical and thermodynamicalproperties can be consulted. For reference, the properties found for our componentsare listed in the Appendix. The next step requires the selection of one Fluid Package
to be used, and we have selected the PRSV package (based on the Peng-Robinsonequation of state).
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Now the access to the simulation manager is granted. This visual environment allowsus to select and connect the equipments that are going to be used. Thus, we haveintroduced the two columns and joined them through a valve (since there exists apressure difference between the two). We were required to name each flow rate andto specify the pressure at the top and the bottom of the column (the same in the case
of the first column and in the first approximation for the second one). We could haveintroduced the previously determined temperatures at the two ends, but we havechosen not to do so and let the simulator compute them. The reflux ratio L as well asthe liquid rate can also be specified in advance. Instead, we have introduced theimposed recovery rate svand sh. More information are needed to fully characterise thefeed stream F, for example the composition of the stream xFi, the pressure, thethermal state q and of course the molar flow rate. At this moment the simulator cancalculate all the other characteristics of the streams and the column that we areinterested in.
Data inputs and outputs
F = 950 kmole/hxF1= 0.2xF2= 0.3P = 1400 kPaq = 0.45 (q = 0.55)
Having introduced the above inputs, we were able to try next several values for thenumber of plates until the value for the reflux ratio approached the Lopt computedwith the Galliland method. However, for the NTT = 9 determined at paragraph 2.5.,
the column didnt converge. The convergence was assured only for values of NTTgreater than 11. Moreover, the Lopt= 3 was reached only at much higher number oftrays, as can be seen from the Table 4.
Table 4. First column
Note that since the reboiler works at equilibrium, it isconsidered a theoretical tray also.
The location of the feed point was chosen as to correspond tothe same composition of the vapour-liquid system inside thecolumn as in the feed stream. For this, the compositions of the
liquid key components on each tray were extracted and thendivided. Knowing the thermal state of the feed
i,F
L
i,F
x
xq (23)
the compositions of the liquid key components in the feed can be obtained and theirratio calculated. This ratio is compared then with the ratio on each tray and theclosest resemblance belongs to the feed tray.
After several trial-and-error attempts, we have chosen a NTT = 17 corresponding to a
reflux ratio L = 2.84. All the important values obtained after running the simulation inthis conditions are presented in the Appendix.
NT Nfeed L11 5 21.412 5 8.0813 6 5.4314 6 4.1815 6 3.5216 6 3.12
17 6 2.8418 7 2.6219 7 2.4620 7 2.34
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The same was applied for the second column, as we tried to find the ideal number oftrays and the location of the feed point that would minimize the reflux ratio, in thesame time keeping a smooth temperature profile in the column. The optimum resultsobtained by such trial-and-error method for the both columns are resumed in the
table below.
Table 5. Hysys simulation. Trial-and-error method
Column NT Nfeed L1 17 6 2.842 9 4 1.43
3. Second Column Calculation
If the first column was fed with a ternary mixture, this one is considered to be a binarycolumn, in order to simplify the calculations. For this, the component 3 wasdistributed so that the compositions of the first two would total 1. Also, a new columnwas simulated in Hysys according to the conditions above. Employing the simulator,various physical and thermo-dynamical properties for the selected components (1 and2) were found in order to be used later in the hydrodynamic calculus.
3.1. Theoretical Number Of Trays
The column calculation was done with the help of an Excel sheet, in which severalfields needed to be introduced in order to obtain the mass balance, Lmin, Nmin andNTT, as detailed in the case of the first column. The results are presented below.
After obtaining the mass balance, the liquid-vapour diagram is to be plotted. Forseveral values of temperature T in the range of boiling points of the two components,a special form of the Antoine equation (having 6 parameters for more accuratepredictions at higher pressures) was employed to give the vapour pressures for thetwo components. (Note: for the calculation of the ternary column, we have used
instead the Riedel-Plank-Miller relation.) The equation is as follows
Components Molar Masses Antoine Constants
A B C D E F
C2H6 etan 30 kg / kmol 44.0103 -2568.82 0 -4.97635 1.46E-05 2
C3H8 propan 44 kg / kmol 52.3785 -3490.55 0 -6.10875 1.12E-05 2
Technological Imputs Mass balance Boiling Points
x1 x2
F = 481.67 kmol / h F = 481.67 0.402441 0.597559 1 -39.23
xF = 0.402441 kmol 1/ kmol am D = 192.7791 0.955253 0.0447466 1 18.1xD = 0.955253 kmol 1/ kmol am W = 288.8909 0.033545 0.9664548 1
xW = 0.033545 kmol 1/ kmol am 0 -4.09E-14 0
p = 800 kPa
q = 0.857
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f
V TeTlndcT
baPln
(24)
where the pressure is obtained in kPa, the temperature is introduced in K and theparameters a to f have to be obtained from tables (or the simulator).
Knowing the vapour pressures, it is easy to calculate the corresponding molarfractions x and y with the formulas
2,V1,V
2,V
1PP
Ppx
(25)
p
Pxy 111 (26)
where p is the total pressure, and PV,i are the vapour pressures of components icalculated with the Antoine equation. Having computed these, it is easy now to get
the values of the relative volatility with
2,V
1,V
2,1P
P (27)
and to mediate them, obtaining finally an average relative viscosity. Also, theequilibrium curve can be plotted as y = f(x) (see below).
Next the minimum reflux ratio is computed as
F
*
F
*
FDmin
xy
yxL
(28)
where yF*represents the equilibrium concentration corresponding to xF.
The optimal reflux is computed with the Woinaroschy equation
Liquid-Vapour Equilibrium
n T pV1 pV2 x y alfa12
0 -39.23 799.6177 115.0705 1.000558 1.00008 6.9489361 -36.3635 876.7525 129.9149 0.89723 0.983311 6.748666
2 -33.497 959.2057 146.1995 0.804177 0.964213 6.560936
3 -30.6305 1047.196 164.0144 0.720107 0.942617 6.384781
4 -27.764 1140.946 183.4517 0.643918 0.918345 6.219327
5 -24.8975 1240.683 204.6055 0.574662 0.891217 6.063783
6 -22.031 1346.638 227.5715 0.511523 0.861046 5.917429
7 -19.1645 1459.046 252.4472 0.453798 0.827641 5.779609
8 -16.298 1578.149 279.3319 0.400879 0.790808 5.649728
9 -13.4315 1704.192 308.3261 0.352236 0.750347 5.527239
10 -10.565 1837.427 339.5322 0.30741 0.706054 5.411645
11 -7.6985 1978.114 373.0538 0.266 0.657723 5.302489
12 -4.832 2126.515 408.9961 0.227656 0.605143 5.199353
13 -1.9655 2282.905 447.4658 0.192071 0.548099 5.101854
14 0.901 2447.562 488.5708 0.158974 0.486374 5.009637
15 3.7675 2620.775 532.4204 0.128129 0.419748 4.92238
16 6.634 2802.841 579.1256 0.099327 0.347996 4.839781
17 9.5005 2994.066 628.7986 0.072381 0.270893 4.76156618 12.367 3194.766 681.5532 0.04713 0.18821 4.687479
19 15.2335 3405.269 737.5046 0.023426 0.099715 4.617285
20 18.1 3625.912 796.7699 0.001142 0.005175 4.550764
5.533556
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
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min
min
min
opt
L
N192.01
L
L (29)
while the minimum (Nmin) and the theoretical number of trays (NTT) are determined bythe graphical McCabe-Thiele method. The equation for the rectification line is
DD xx1L
Lxy
(30)
and for the stripping line
WW xx1L
FLxy
(31)
while the Fenske equation is
y1y
x
(32)
Minimum reflux ratio
yf* = 0.788436 kmol 1 / kmol am
Lmin = 0.432174
Minimum number of trays
n x y
0 0.955253 0.955253
1 0.794151 0.794151
2 0.41079 0.41079
3 0.111895 0.1118954 0.022262 0.022262
Nmin = 4
Optimum reflux
Lopt = 0.684615
QL = 131.9794 kmol / h
QV = 324.7585 kmol / h
QL ' = 544.7706 kmol / h
QV ' = 255.8797 kmol / h
xq = 0.351162 kmol 1 / kmol am
Theoretical number of trays
n x y
cond 0.955253 0.955253
1 0.794151 0.955253
2 0.593316 0.889783
3 0.432244 0.808165
alim 4 0.342821 0.742706
5 0.288771 0.691997
6 0.19771 0.576924
7 0.100884 0.383053
8 0.03739 0.176911
9 0.007808 0.04173
NTT = 9
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
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After knowing the NTT and the location of the feed point, it is possible to run thesimulator and obtain various physical and thermo-dynamical data for each tray (seeTable 6). The values will be further used in the hydrodynamic calculus.
Table 6. Physical properties for the second column
3.2. Hydrodynamic Calculus
General Considerations
The process of distillation can carried out in many types of columns, the mostcommon being the plate and the packed columns. Our project was imposed to have arectification tower with plate trays, more specifically valve trays. Here the separation iscarried out in a stage-wise manner, whereas with packed columns the process ofmass transfer is continuous.
The number of theoretical stages required to effect the desired separation and thecorresponding rates for the liquid and vapour phases was determined by theprocedures described earlier, but to translate these quantities into an actual design,the following factors have to be considered
the type of tray (in our case valve tray) the vapour velocity (the major factor in determining column diameter) the plate spacing (the major factor fixing the height of the column when the
real number of stages is known)
The main requirement for a tray is that it should provide intimate mixing between theliquid and the vapour streams, as well as being suitable of handling the desired rates
without excessive entrainment or flooding, being stable in operation and being easyto erect and maintain.
Stage Surface Tension Mole Weight (Vap) Density (Vap) Viscosity (Vap)
Condenser 8.480 dyne/cm 30.19 14.38 kg/m3 7.732e-003 cP
1__Main TS 8.769 dyne/cm 30.7 14.24 kg/m3 7.855e-003 cP
2__Main TS 9.001 dyne/cm 31.88 14.18 kg/m3 8.052e-003 cP
3__Main TS 8.978 dyne/cm 33.47 14.35 kg/m3 8.214e-003 cP
4__Main TS 8.874 dyne/cm 34.68 14.58 kg/m3 8.293e-003 cP
5__Main TS 8.753 dyne/cm 35.78 14.82 kg/m3 8.342e-003 cP
6__Main TS 8.556 dyne/cm 37.41 15.24 kg/m3 8.387e-003 cP
7__Main TS 8.310 dyne/cm 39.36 15.79 kg/m3 8.408e-003 cP
8__Main TS 8.075 dyne/cm 41.22 16.35 kg/m3 8.405e-003 cP
Reboiler 7.895 dyne/cm 42.66 16.81 kg/m3 8.390e-003 cP
Stage Surface Tension Mole Weight (Lt Liq) Density (Lt Liq) Viscosity (Lt Liq)
Condenser 8.480 dyne/cm 30.7 480.6 kg/m3 9.783e-002 cP
1__Main TS 8.769 dyne/cm 32.78 492.6 kg/m3 0.1044 cP2__Main TS 9.001 dyne/cm 35.78 504.9 kg/m3 0.1110 cP
3__Main TS 8.978 dyne/cm 38.15 510.3 kg/m3 0.1143 cP
4__Main TS 8.874 dyne/cm 39.38 511.4 kg/m3 0.1146 cP
5__Main TS 8.753 dyne/cm 40.27 511.4 kg/m3 0.1142 cP
6__Main TS 8.556 dyne/cm 41.32 510.5 kg/m3 0.1130 cP
7__Main TS 8.310 dyne/cm 42.32 508.7 kg/m3 0.1113 cP
8__Main TS 8.075 dyne/cm 43.1 506.6 kg/m3 0.1095 cP
Reboiler 7.895 dyne/cm 43.63 504.9 kg/m3 0.1081 cP
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The most important types of trays are as follows
bubble cap trays sieve trays
valve trays
The latter type, which may be regarded as intermediate between the bubble cap andthe sieve cap, offers advantages over both. The feature of the tray is that liftable capsact as variable orifices. A diagrammatic representation of a valve is given in Figure 7.
The valves (1) are metal disks or metalstripes of up to 38 mm in diameter whichare raised above the openings (3) in thetray deck (2) as vapour passes through thetray. The caps are restrained by legs orspiders which limit the vertical movementup or down. Some types are capable offorming a total liquid seal when the vapourflow is insufficient to lift the cap.
A cutaway section of a plate column is given in Figure 8, while a schematicrepresentation of the most important parameters characterising a tray is representedin Figure 9.
Data Inputs
The computations below will be made separately (when it is necessary) for therectifying and the stripping region of the column, at the values corresponding to themedian trays. Some important data used in the calculus are gathered in the Table 7for quick reference.
Table 7. Data inputs for the hydrodynamic calculus
Parameter Symbol Rectification Stripping
Median tray - 2 7
Vapour flow QV 324.76 kmole/h729.00 m3/h 255.88 kmole/h629.42 m3/hLiquid flow QL 131.98 kmole/h
9.33 m3/h544.77 kmole/h44.26 m3/h
Temperature t -24.2 C 1.2 C
Vapour mole weight MV 31.88 kg/kmole 37.66 kg/kmole
Liquid mole weight ML 35.68 kg/kmole 41.46 kg/kmole
Vapour densityV 14.18 kg/m
3 15.31 kg/m3
Liquid densityL 504.6 kg/m
3 510.3 kg/m3
Vapour dynamic viscosityV 8.05 E-3 cP 0.1108 cP
Liquid dynamic viscosity L 8.392 E-3 cP 0.1128 cP
1
5
2
3
Figure 7.A valve
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Figure 8.Section through a plate columna) Downcomer; b) Tray support; c) Sieve trays; d)Manway; e) Outlet weir; f) Inlet weir; g) Side wallof downcomer; h) Liquid seal
Figure 9.Schematic of a plate column showing important parameters
A) Vertical section: a) Bubble-cap plate; b) Valve plate; c) Sieve platedcap
= cap diameter;
dv= valve diameter; d
h= hole diameter; h
cl= height of skirt clearance of downcomer; h
w= weir height; H =
plate (tray) spacing; VL= volumetric flow rate of liquid
B) Cross section:d) Small holes with narrow spacing; e) Large holes with wide spacing;
Ad
= cross-sectional area of downcomer; Aac
= active cross-sectional area; Dc
= column diameter; lcl
= skirt
clearance length of downcomer; l = length of liquid path; l = weir length
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We have chosen the following characteristics for our type of tray:
Table 8.Chosen parameters
Parameter Symbol ValueValve tray diameter dS 75 mmValve hole diameter d0 65 mmValve weight G1 80 gMaximum valve height hS 12 mmValve material - CuValve material density
Cu 8900 kg/m3
Tray spacing H 0.3 mTray thickness
S 5 mm
Hole area Sr 0.15 S
Vapour velocity
The vapour velocity in a valve column can be determined from a graphicaldependence Y = f(X) corresponding to the optimum operating conditions. Here
125.0
V
L
25.0
V
L
Q
QX
(33)
16.0
V
L
L
V
2
re
2
0
S
S
dg
wY
(34)
and so by calculating X we can obtain Y from the diagram and further derivate thevelocity as
16.0
L
V
V
Le
r0 dgY
S
Sw
(35)
In the above expressions, w0is obtained in m/s, g is the gravitational acceleration (g =9.81 m/s), deis the equivalent diameter of the tray hole covered by the valve (de= 2hS)and Q is introduced in m3/h.
We have obtained the following results which belong to the stable operating domainfor this type of trays.
Parameter Rectification StrippingX 0.525 0.8Y 1.1 0.4w0(m/s) 0.37 0.22
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Column Diameter
Since the vapour flow equals
0
2
iV w
4
DQ
(36)
we can calculate the column diameter as
0
Vi
w
Q4D
(37)
We obtain in the two cases the following values
rectifying section: Di= 0.83 m
stripping section: Di= 1.01 m
and so we take the same value for the same column (in order to ease the design),namely
column diameter: Di= 1.0 m
Tray design
Knowing the column diameter, we can easily obtain the total area
S = 0.785 m2
Since the hole area was imposed to be 15% of the total area, this gives
Sr= 0.118 m2
Part of the total area is occupied by two down comers, each having an area of
Ssin1802
1Sd
(38)
Sd= 0.071 m2
and so the active area of the tray is
Sa= S 2 Sd= 0.643 m2
The number of valves on each tray results from the formula
4
d
Sz
2
0
r
(39)
which gives z = 35.5 valves/tray, which is approximated to
z = 35 valves/tray
The disposition of the valves on the tray is done according to a network of equilateraltriangles. We chose
the distance of the marginal valves to the column wall1
= 50 mm
the distance of the marginal valves to the weir plate 2 = 75 mm weir plate height hz= 40 mm
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A scale graphical representation of the tray design is given in the Appendix.
Liquid Entrainment
The tray spacing is taken to be 0.3 m (considering the low velocities), which is the
minimum accepted. We must calculate the liquid entrainment at this specific length inorder to assure it doesnt exceed a certain threshold.We use the relation
n
m
0
H
wKCe (40)
where C is a coefficient which for our case has the value C = 3.6 10-3and K, m and ndepend on the shape of the valve. For disc-like valves, the values are: K = 6.9, m = 2.7and n = 3. With this, the value of the entrainment becomes
e = 0.18 %
for the rectifying region and
e = 0.05 %
for the stripping region, which is very low and thus the tray spacing is safely chose.
Pressure Drop per Tray
For the vapour flow to pass through the valves and the liquid layer above, it isnecessary for the pressure p1underneath the tray to be greater than the pressure p2above the tray. The resistance that opposes to the vapour pass equals with
21 ppp (41)
and is composed from the resistance of the dried tray and the resistance of the liquidalone, thus
LU ppp (42)
The liquid component may be approximated with the relation
5.0hhgp dzLL (43)
where hzis the height of the weir, hdis the height of the liquid above the weir and
is the level difference. In its turn, hdmay be deduced from the semi-empirical relation3/2
d
L21d
l
QKKh
(44)
where QL is introduced in m3/h and Ki are two constants (depending on the
characteristics of the down comer). K2 = 2.84 for a plane down comer, while K1 isobtained as a graphical dependence between QL, ldand Di.
The dry component can be calculated from the formula
V
2
1U
2
w
p (45)
where w1is the local velocity of the vapours inside the valve,
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r
V1
S3600
Qw
(46)
and is the hydraulic resistance coefficient of the valve, = 3.6.
After performing the computations, we get the following results.
Parameter Rectification StrippingK1 1.02 1.125K2 2.84 2.84ld(m) 0.707 0.707hd(mm) 16.2 50.4hz(mm) 40 40w1(m/s) 1.72 1.48
Lp ( N/m2) 288 462.5
Up ( N/m2) 75 60.5
p ( N/m2) 363 523
Later, these values are to be multiplied with the real number of trays in order toobtain the total pressure drop through the column.
We plan now to calculate the real number of trays based on the kinetics of the masstransfer. For this we need to calculate the diffusion coefficients, the partial masstransfer coefficients, the total mass transfer coefficient, and using this to draw thekinetic curve, (i.e. the real equilibrium curve) and to apply the McCabe-Thiele methodfor it, yielding the real number of trays.
Diffusion Coefficients
The values of the diffusion coefficients for the vapour and the liquid phase aredependent upon the properties of the diffusing compound and the diffusion medium.They can be calculated using several empirical relations.
For the vapour phase we have chosen the Maxwell relation modified by Galliland
2123/123/11
2/37
VM
1
M
1
VVp
T103.4D
(47)
where V are the molar volumes of the two components at their boiling points(computed as a sum of the molar volumes for each of the compounding elements), Mare the molar masses and the pressure p and the temperature T are introduced in atmand Kelvin, respectively.
For the liquid phase we have used the Wilke and Chang relationship
6.0
0
5.0
14
LV
TM104.7D
(48)
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in which denotes a parameter for association (in our case, the mixture containingonly hydrocarbons, = 0), is the dynamic viscosity in P, M is the average molecularmass while V0is a parameter related to the solvent (in our case V0= 22.8).
We have obtained the following results.
Parameter Rectification StrippingM1(kg/kmole) 30 30M2(kg/kmole) 44 44M (kg/kmole) 35.7 35.7V1(cm
3/mole) 51.8 51.8V2(cm
3/mole) 74.0 74.0P (atm) 7.89 7.89
L (P) 1.10810-3 1.12810-3
T (K) 248.95 274.35DV(m
2/s) 8.0710-7 9.3310-7
DL(m
2
/s) 1.5210
-8
1.7810
-8
Partial Mass Transfer Coefficients
The equation for the mass transfer inside a phase is
ckN (49)
where N is the transported mass flow (kmole/h), k is the partial mass transfercoefficient (kmole/m2h c) and c is the concentration difference. Thus, thedimensions of the coefficient k are dependent upon the dimensions in which the
concentration is expressed. For c = y (molar vapour fractions), k =m/h.
The coefficients k are computed from criteria relations. For the vapour filmcoefficients, we have used the equation
5.05.04 ScRe108Sh (50)
where Sh is the Sherwood criterion, Re is the Reynolds criterion, Sc is the Schmidtcriterion and is a specific criterion for the hydraulic resistance of the system.Replacing the respective criteria with their expressions, we get
l
h
Dlw108Sh z
V
4
(51)
in which denotes the fraction of holes in the suspension (we took = 0.5) and lrepresents the specific dimension which we considered l = 1.
Knowing the Sh criterion, it is easy to calculate the partial mass transfer coefficientssince
V
V
D
l'kSh
(52)
The value we obtained for k is however related to the hole area S r and it must beconnected to the total area, thus
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S
S'k'kk rVVV (53)
Finally a conversion from the unit m/s to kmole/m2h y must be performed, and for this
T
15.273
41.22
1kk
Vy
(54)
The same equation (50) is used to calculate the partial coefficients for the liquid film,only that here
1
lwRe (55)
and kLis already related to the total tray area, so no (53) conversion should be used.The values obtained after performing the calculations are gathered in a table below.
Parameter Rectification Stripping
w (m/s) 0.37 0.22
V (kg/m3) 14.18 15.31
L (kg/m3) 504.6 510.3
V (P) 8.0510-5 8.3910-5
L (P) 1.10810-3 1.12810-3
ReV 130 350 80 272ReL 336 764 199 053ScV 7.035 5.875ScL 144.46 124.53DV(m
2/s) 8.0710-7 9.3310-7
DL(m
2
/s) 1.5210
-8
1.7810
-8
ShV 3.064106 2.198106
ShL 2.232107 1.593107
kV(m/h) 8.901103 7.381103
kV(m/h) 1335 1107kL(m/h) 1221.35 1018.07
ky(kmole/m2h y) 65.3 49.1
kx(kmole/m2h x) 17 272.78 12 530.66
Kinetic Curve
We can now obtain, for several values of x between xD
and xW
, the values of the totalmass transfer coefficient as
xy k
m
k
1
1K
(56)
where m is the slope of the equilibrium line in each of these points, computed fromFenske equation like
2x11m
(57)
Now using the relation
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V
a
n
*
n
1n
*
n
Q
SK
BC
ABln
yy
yylnN
(58)
we can obtain the coordinates of the points ynbelonging to the kinetic curve. The restof the y terms denote: yn* the equilibrium curve and yn+1 the operating lines. The
computations were done in the Excel sheet presented below.
The kinetic curve obtained is presented in Figure 10. Applying again the McCabe-Thiele method, this time between the operating lines and the newly drawn kineticcurve, we can obtain the real number of trays. We found
NRT = 10
feed tray 5
Thus the total pressure drop in the column is obtained as the sum between thepressure drop per tray and the real number of trays in the specified section of the
column (rectifying or stripping). We obtainp = 1815 Pa (for rectifying section)
p = 2615 Pa (for stripping section)
p = 4.43 kPa (for the total column)
This concludes our hydrodynamic calculus for the binary column. Further, we arerequired to calculate the height of the column and to draw a scale representationof it.
stripping feed rectifying
x n 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45
ky (kmol/m2*h*Dy) 49.1 49.1 49.1 49.1 49.1 49.1 49.1 49.1 65.3 65.3
kx (kmol/m2*h*Dx) 12530.66 12530.66 12530.66 12530.66 12530.66 12530.66 12530.66 12530.66 17272.78 17272.78
m 4.84 3.406378 2.526813 1.948646 1.548392 1.2598917 1.045107 0.880907 0.658751 0.560624
Ky (kmol/m2*h*Dy) 48.18615 48.45327 48.61863 48.72794 48.8039 48.858797 48.89975 48.9311 65.13778 65.16189
V (kmol/h) 255.8797 255.8797 255.8797 255.8797 255.8797 255.87966 255.8797 255.8797 324.7585 324.7585
Nv 0.121087 0.121758 0.122174 0.122448 0.122639 0.1227773 0.12288 0.122959 0.128968 0.129016
BC/AB 0.885957 0.885362 0.884995 0.884752 0.884583 0.8844606 0.88437 0.8843 0.879002 0.87896
y*n 0 0.22555 0.380743 0.494058 0.580429 0.6484467 0.703398 0.748719 0.786737 0.819085
y n+1 -0.037873 0.068578 0.175028 0.281479 0.387929 0.4943798 0.60083 0.707281 0.729603 0.749922
AB 0.037873 0.156973 0.205715 0.212579 0.1925 0.1540668 0.102568 0.041438 0.057134 0.069163
BC 0.033554 0.138978 0.182057 0.18808 0.170282 0.1362661 0.090708 0.036644 0.050221 0.060791
AC 0.004319 0.017995 0.023658 0.024499 0.022218 0.0178008 0.01186 0.004794 0.006913 0.008371
y n -0.004319 0.207556 0.357085 0.469558 0.558212 0.6306459 0.691538 0.743925 0.779823 0.810713
x n 0.5 0.55 0.6 0.65 0.7 0.75 0.8 0.85 0.9 0.95 1
ky (kmol/m2*h*Dy) 65.3 65.3 65.3 65.3 65.3 65.3 65.3 65.3 65.3 65.3 65.3
kx (kmol/m2*h*Dx) 17272.78 17272.78 17272.78 17272.78 17272.78 17272.78 17272.78 17272.78 17272.78 17272.78 17272.78
m 0.482894 0.420276 0.369093 0.326721 0.291247 0.2612526 0.235664 0.213658 0.194597 0.177977 0.163399
Ky (kmol/m2*h*Dy) 65.18101 65.19641 65.20901 65.21944 65.22818 65.235569 65.24187 65.2473 65.252 65.25609 65.25969
V (kmol/h) 324.7585 324.7585 324.7585 324.7585 324.7585 324.75847 324.7585 324.7585 324.7585 324.7585 324.7585
Nv 0.129054 0.129085 0.129109 0.12913 0.129147 0.1291621 0.129175 0.129185 0.129195 0.129203 0.12921
BC/AB 0.878926 0.8789 0.878878 0.87886 0.878844 0.8788315 0.878821 0.878811 0.878803 0.878796 0.87879
y*n 0.846944 0.871188 0.892477 0.911321 0.928118 0.943184 0.956774 0.969095 0.980316 0.990578 1
y n+1 0.770242 0.790561 0.810881 0.831201 0.85152 0.87184 0.89216 0.912479 0.932799 0.953118 0.973438
AB 0.076702 0.080626 0.081596 0.08012 0.076597 0.071344 0.064614 0.056615 0.047517 0.03746 0.026562
BC 0.067416 0.070862 0.071713 0.070414 0.067317 0.0626994 0.056784 0.049754 0.041758 0.03292 0.023342
AC 0.009287 0.009764 0.009883 0.009706 0.00928 0.0086446 0.00783 0.006861 0.005759 0.00454 0.00322
y n 0.837657 0.861424 0.882594 0.901615 0.918837 0.9345393 0.948944 0.962233 0.974557 0.986038 0.99678
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Unit Operations Project Design of a rectification unit
32
The height of the column
The total height of the column is computed by the approximate formula
Ht Ha+ HV+ HB+ HS (59)
where HVis the distance from the first tray to the top of the column, HBis the distancefrom the last tray to the bottom of the column, HSis the distance from the bottom ofthe column to the ground, and Hais the height of the active section of the column
Ha= (NRT-1)H + NRT S (60)
in which H is the distance between the trays and S is the tray thickness. Note that
since the reboiler works at equilibrium, the trays to be actually considered in equation
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
x
y
Figure 10. The kinetic curve and the real number of trays
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Unit Operations Project Design of a rectification unit
33
(60) are one less (the reboiler acts as a tray but is not computed in the total height ofthe column).
We have considered
H = 0.3 m
S = 5 mm
HV= 2H = 0.6 m
HB= 3H = 0.9 m
HS= 1.5 m
and thus the total height of the column reaches the value
Ht= 5.5 m
With this the binary column calculations are completed.
References
1. A. Bologa, T. Danciu Unit Operations Project Guide, Politehnica University ofBucharest, 2004.
2. A. Woinaroschy Unit Operations in Chemical Engineering, PolitehnicaUniversity Press, Bucharest, 1994.
3. O. Floarea, G. Jinescu, C. Balaban, P. Vasilescu, R. Dima Operatii si Utilaje inIndustria Chimica. Probleme pentru subingineri, Editura Didactica siPedagogica, Bucuresti, 1980.
4. * * * Ingineria Proceselor Fizice si Chimice. Ghid de proiect, PolitehnicaUniversity Press, Bucharest.
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Appendixes
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Case Name: E:\MYX\SCHOOL\OU PROIECT\WORK\SIMULARE.HSC
Unit Set: SI
Date/Time: Thu Jun 03 19:29:47 2004
Pure Component: Ethane
Identification
Family / Class Chemical Formula ID Number Group Name CAS Number
Hydrocarbon C2H6 2 ---
UNIFAC Structure
(CH3)2
User ID Tags
Tag Number Tag Text
Critical/Base Properties
Base Properties Critical Properties
Molecular Weight
Normal Boiling Pt (C)
Std Liq Density (kg/m3)
30.07
-88.60
355.7
Temperature (C)
Pressure (kPa)
Volume (m3/kgmole)
Acentricity
32.28
4884
0.1480
9.860e-002
Temperature Dependent Properties
Vapour Enthalpy Vapour Pressure Gibbs Free Energy
Minimum Temperature (C) -270.0 -140.1 25.00
Maximum Temperature (C) 5000 32.25 426.9
Coefficient Name
a
b
cd
e
f
g
h
i
j
IdealH Coefficient
-1.768
1.143
-3.236e-0044.243e-006
-3.393e-009
8.821e-013
1.000
0.0000
0.0000
0.0000
Antoine Coefficient
44.01
-2569
0.0000-4.976
1.464e-005
2.000
0.0000
0.0000
0.0000
0.0000
Gibbs Free Coefficient
-8.579e+004
168.6
2.685e-0020.0000
0.0000
---
---
---
---
---
Additional Point Properties
Thermodynamic and Physical Properties Property Package Molecular Properties
Dipole Moment
Radius of Gyration
COSTALD (SRK) Acentricity
COSTALD Volume (m3/kgmole)
Viscosity Coefficient A
Viscosity Coefficient B
Cavett Heat of Vap Coeff A
Cavett Heat of Vap Coeff B
Heat of Formation (25C) (kJ/kgmole)
Heat of Combustion (25C) (kJ/kgmole)
Enthalpy Basis Offset (kJ/kgmole)
0.0000
1.826
9.830e-002
0.1458
7.231e-002
4.698e-002
0.2833
---
-8.474e+004
-1.429e+006
-9.670e+004
PRSV - Kappa
KD Group Parameter
ZJ EOS Parameter
GS/CS - Solubility Parameter
GS/CS - Molar Volume (m3/kgmole)
GS/CS - Acentricity
UNIQUAC - R
UNIQUAC - Q
Wilson Molar Volume (m3/kgmole)
CN Solubility
CN Molar Volume (m3/kgmole)
1.343e-002
2.198
0.0000
6.050
6.700e-002
0.1064
1.802
1.696
8.454e-002
4.287
9.798e-003
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Unit Set: SI
Date/Time: Thu Jun 03 19:28:57 2004
Pure Component: Propane
Identification
Family / Class Chemical Formula ID Number Group Name CAS Number
Hydrocarbon C3H8 3 ---
UNIFAC Structure
(CH3)2 CH2
User ID Tags
Tag Number Tag Text
Critical/Base Properties
Base Properties Critical Properties
Molecular Weight
Normal Boiling Pt (C)
Std Liq Density (kg/m3)
44.10
-42.10
506.7
Temperature (C)
Pressure (kPa)
Volume (m3/kgmole)
Acentricity
96.75
4257
0.2000
0.1524
Temperature Dependent Properties
Vapour Enthalpy Vapour Pressure Gibbs Free Energy
Minimum Temperature (C) -270.0 -128.1 25.00
Maximum Temperature (C) 5000 96.65 426.9
Coefficient Name
a
b
cd
e
f
g
h
i
j
IdealH Coefficient
39.49
0.3950
2.114e-0033.965e-007
-6.672e-010
1.679e-013
1.000
0.0000
0.0000
0.0000
Antoine Coefficient
52.38
-3491
0.0000-6.109
1.119e-005
2.000
0.0000
0.0000
0.0000
0.0000
Gibbs Free Coefficient
-1.055e+005
264.8
3.250e-0020.0000
0.0000
---
---
---
---
---
Additional Point Properties
Thermodynamic and Physical Properties Property Package Molecular Properties
Dipole Moment
Radius of Gyration
COSTALD (SRK) Acentricity
COSTALD Volume (m3/kgmole)
Viscosity Coefficient A
Viscosity Coefficient B
Cavett Heat of Vap Coeff A
Cavett Heat of Vap Coeff B
Heat of Formation (25C) (kJ/kgmole)
Heat of Combustion (25C) (kJ/kgmole)
Enthalpy Basis Offset (kJ/kgmole)
0.0000
2.431
0.1532
0.2001
7.112e-002
-6.538e-002
0.2783
---
-1.039e+005
-2.045e+006
-1.194e+005
PRSV - Kappa
KD Group Parameter
ZJ EOS Parameter
GS/CS - Solubility Parameter
GS/CS - Molar Volume (m3/kgmole)
GS/CS - Acentricity
UNIQUAC - R
UNIQUAC - Q
Wilson Molar Volume (m3/kgmole)
CN Solubility
CN Molar Volume (m3/kgmole)
3.163e-002
3.007
0.0000
6.400
8.400e-002
0.1538
2.477
2.236
8.703e-002
5.999
1.072e-002
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Unit Set: SI
Date/Time: Thu Jun 03 19:30:08 2004
Pure Component: n-Butane
Identification
Family / Class Chemical Formula ID Number Group Name CAS Number
Hydrocarbon C4H10 5 ---
UNIFAC Structure
(CH3)2 (CH2)2
User ID Tags
Tag Number Tag Text
Critical/Base Properties
Base Properties Critical Properties
Molecular Weight
Normal Boiling Pt (C)
Std Liq Density (kg/m3)
58.12
-0.5020
583.2
Temperature (C)
Pressure (kPa)
Volume (m3/kgmole)
Acentricity
152.0
3797
0.2550
0.2010
Temperature Dependent Properties
Vapour Enthalpy Vapour Pressure Gibbs Free Energy
Minimum Temperature (C) -270.0 -103.1 25.00
Maximum Temperature (C) 5000 152.0 426.9
Coefficient Name
a
b
cd
e
f
g
h
i
j
IdealH Coefficient
67.72
8.541e-003
3.277e-003-1.110e-006
1.766e-010
-6.399e-015
1.000
0.0000
0.0000
0.0000
Antoine Coefficient
66.94
-4604
0.0000-8.255
1.157e-005
2.000
0.0000
0.0000
0.0000
0.0000
Gibbs Free Coefficient
-1.284e+005
360.5
3.826e-0020.0000
0.0000
---
---
---
---
---
Additional Point Properties
Thermodynamic and Physical Properties Property Package Molecular Properties
Dipole Moment
Radius of Gyration
COSTALD (SRK) Acentricity
COSTALD Volume (m3/kgmole)
Viscosity Coefficient A
Viscosity Coefficient B
Cavett Heat of Vap Coeff A
Cavett Heat of Vap Coeff B
Heat of Formation (25C) (kJ/kgmole)
Heat of Combustion (25C) (kJ/kgmole)
Enthalpy Basis Offset (kJ/kgmole)
0.0000
2.886
0.2008
0.2544
0.1001
-5.969e-002
0.2747
---
-1.262e+005
-2.660e+006
-1.456e+005
PRSV - Kappa
KD Group Parameter
ZJ EOS Parameter
GS/CS - Solubility Parameter
GS/CS - Molar Volume (m3/kgmole)
GS/CS - Acentricity
UNIQUAC - R
UNIQUAC - Q
Wilson Molar Volume (m3/kgmole)
CN Solubility
CN Molar Volume (m3/kgmole)
3.951e-002
4.027
0.0000
6.730
0.1014
0.1953
3.151
2.776
9.966e-002
6.713
1.277e-002
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Unit Set: SI
Date/Time: Wed Jun 02 20:26:56 2004
Distillation: First Column @Main
CONNECTIONS
Inlet Stream
STREAM NAME Sta e FROM UNIT OPERATION
Qreb1
F1
Reboiler
6__Main TS
Outlet Stream
STREAM NAME Sta e TO UNIT OPERATION
Qcond1
D1
W1
Condenser
Condenser
Reboiler
VLV-100Valve
MONITOR
Specifications Summary
Specified Value Current Value Wt. Error Wt. Tol. Abs. Tol. Active Estimate Used
CompRecov 2 Light 0.9900 0.9899 -3.301e-005 1.000e-002 1.000e-003 On On On
CompRecov 3 Heavy 0.9800 0.9799 -3.221e-005 1.000e-002 1.000e-003 On On On
Distillate Rate 479.8 kgmole/h 481.7 kgmole/h 3.901e-003 1.000e-002 1.000 kgmole/h Off On Off
Reflux Ratio 6.000 2.841 -0.5265 1.000e-002 1.000e-002 Off On Off
PROPERTIES
Properties : F1
Overall Vapour Phase Liquid Phase
Vapour/Phase Fraction
Temperature: (C)
Pressure: (kPa)
Molar Flow (kgmole/h)
Mass Flow (kg/h)
Std Ideal Liq Vol Flow (m3/h)
Molar Enthalpy (kJ/kgmole)
Mass Enthalpy (kJ/kg)
Molar Entropy (kJ/kgmole-C)
Mass Entropy (kJ/kg-C)
Heat Flow (kJ/h)
Molar Density (kgmole/m3)
Mass Density (kg/m3)
Std Ideal Liq Mass Density (kg/m3)
Liq Mass Density @Std Cond (kg/m3)
Molar Heat Capacity (kJ/kgmole-C)
Mass Heat Capacity (kJ/kg-C)
Thermal C onductivity (W/m-K)
Viscosity (cP)
Surface Tension (dyne/cm)
Molecular Weight
Z Factor
0.5500
59.67
1400
950.0
4.589e+004
88.21
-1.171e+005
-2423
123.3
2.553
-1.112e+008
1.093
52.81
520.3
537.4
122.4
2.534
---
---
---
48.31
---
0.5500
59.67
1400
522.5
2.359e+004
47.52
-1.053e+005
-2333
152.0
3.367
-5.503e+007
0.6341
28.62
496.4
517.9
95.08
2.106
2.302e-002
9.945e-003
---
45.14
0.7979
0.4500
59.67
1400
427.5
2.230e+004
40.69
-1.314e+005
-2519
88.33
1.693
-5.619e+007
9.500
495.7
548.2
557.9
155.8
2.986
7.792e-002
0.1012
6.136
52.17
5.326e-002
Properties : D1
Overall Vapour Phase Liquid Phase
Vapour/Phase Fraction 0.0000 0.0000 1.0000
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Distillation: First Column @Main (continued)
COLUMN PROFILES
Reflux Ratio: 2.841 Reboil Ratio: 2.705 The Flows Option is Selected Flow Basis: Molar
Column Profiles Flows
Condenser
1__Main TS
2__Main TS
3__Main TS
4__Main TS
5__Main TS
6__Main TS7__Main TS
8__Main TS
9__Main TS
10__Main TS
11__Main TS
12__Main TS
13__Main TS
14__Main TS
15__Main TS
16__Main TS
Reboiler
Temperature (C)
9.259
26.84
37.52
45.61
53.29
60.15
65.3472.92
78.29
82.47
85.83
88.47
90.48
91.96
93.02
93.76
94.27
94.61
Pressure (kPa)
1400
1400
1400
1400
1400
1400
14001400
1400
1400
1400
1400
1400
1400
1400
1400
1400
1400
Net Liq (kgmole/h)
1368
1329
1289
1234
1188
1163
15991636
1659
1675
1690
1702
1713
1721
1727
1732
1735
---
Net Vap (kgmole/h)
---
1850
1811
1770
1716
1670
16451130
1168
1191
1207
1221
1234
1244
1253
1259
1263
1267
Net Feed (kgmole/h)
---
---
---
---
---
---
950.0---
---
---
---
---
---
---
---
---
---
---
Net Draws (kgmole/h)
481.7
---
---
---
---
---
------
---
---
---
---
---
---
---
---
---
468.3
Column Profiles Energy
Condenser
1__Main TS
2__Main TS
3__Main TS
4__Main TS
5__Main TS
6__Main TS
7__Main TS
8__Main TS
9__Main TS
10__Main TS
11__Main TS
12__Main TS
13__Main TS
14__Main TS
15__Main TS
16__Main TS
Reboiler
Temperature (C)
9.259
26.84
37.52
45.61
53.29
60.15
65.34
72.92
78.29
82.47
85.83
88.47
90.48
91.96
93.02
93.76
94.27
94.61
Liquid Enthalpy (kJ/kgmole)
-1.125e+005
-1.174e+005
-1.207e+005
-1.239e+005
-1.271e+005
-1.296e+005
-1.313e+005
-1.324e+005
-1.334e+005
-1.342e+005
-1.349e+005
-1.354e+005
-1.358e+005
-1.360e+005
-1.362e+005
-1.363e+005
-1.364e+005
-1.365e+005
Vapour Enthalpy (kJ/kgmole)
-9.317e+004
-9.813e+004
-1.014e+005
-1.034e+005
-1.052e+005
-1.069e+005
-1.084e+005
-1.117e+005
-1.139e+005
-1.156e+005
-1.170e+005
-1.181e+005
-1.189e+005
-1.196e+005
-1.201e+005
-1.204e+005
-1.206e+005
-1.208e+005
Heat Loss (kJ/h)
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
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Date/Time: Wed Jun 02 20:17:26 2004
0 2 4 6 8 10 12 14 16 180.000
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0
90.0
100
Tempera
ture(C)
Temperature vs. Tray Number
HYSYS Column Profiles Specsheet:Column Temperature Profile
Column Temperature Profile
Column Stage
Condenser
1__Main TS
2__Main TS
3__Main TS
4__Main TS
5__Main TS
6__Main TS
7__Main TS
8__Main TS
9__Main TS
10__Main TS
11__Main TS
12__Main TS
13__Main TS
14__Main TS
15__Main TS
16__Main TS
Reboiler
Temperature
(C)
9.259
26.84
37.52
45.61
53.29
60.15
65.34
72.92
78.29
82.47
85.83
88.47
90.48
91.96
93.02
93.76
94.27
94.61
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Date/Time: Wed Jun 02 20:21:21 2004
HYSYS Column Profiles Specsheet:
Column Properties Profile
Options Selected
Mass basis is selected
Stage
Condenser
1__Main TS
2__Main TS
3__Main TS
4__Main TS
5__Main TS
6__Main TS
7__Main TS
8__Main TS
9__Main TS
10__Main TS
11__Main TS
12__Main TS
13__Main TS
14__Main TS
15__Main TS
16__Main TS
Reboiler
Surface Tension
6.250 dyne/cm
5.921 dyne/cm
5.777 dyne/cm
5.760 dyne/cm
5.757 dyne/cm
5.713 dyne/cm
5.646 dyne/cm
5.271 dyne/cm
5.054 dyne/cm
4.910 dyne/cm
4.801 dyne/cm
4.715 dyne/cm
4.649 dyne/cm
4.598 dyne/cm
4.561 dyne/cm
4.534 dyne/cm
4.515 dyne/cm
4.503 dyne/cm
Mole Weight (Vap)
34.60
38.84
41.60
43.38
44.95
46.44
47.69
50.39
52.24
53.65
54.79
55.71
56.43
56.96
57.35
57.63
57.82
57.95
Density (Vap)
25.75 kg/m3
27.53 kg/m3
28.72 kg/m3
29.22 kg/m3
29.53 kg/m3
29.90 kg/m3
30.28 kg/m3
31.76 kg/m3
32.72 kg/m3
33.44 kg/m3
34.03 kg/m3
34.50 kg/m3
34.88 kg/m3
35.17 kg/m3
35.39 kg/m3
35.54 kg/m3
35.65 kg/m3
35.72 kg/m3
Viscosity (Vap)
9.188e-003 cP
9.407e-003 cP
9.514e-003 cP
9.622e-003 cP
9.737e-003 cP
9.836e-003 cP
9.902e-003 cP
9.915e-003 cP
9.933e-003 cP
9.951e-003 cP
9.966e-003 cP
9.977e-003 cP
9.985e-003 cP
9.989e-003 cP
9.992e-003 cP
9.994e-003 cP
9.996e-003 cP
9.996e-003 cP
Therm Cond (Vap)
2.020e-002 W/m-K
2.094e-002 W/m-K
2.140e-002 W/m-K
2.185e-002 W/m-K
2.234e-002 W/m-K
2.277e-002 W/m-K
2.308e-002 W/m-K
2.335e-002 W/m-K
2.358e-002 W/m-K
2.377e-002 W/m-K
2.392e-002 W/m-K
2.405e-002 W/m-K
2.414e-002 W/m-K
2.421e-002 W/m-K
2.425e-002 W/m-K
2.429e-002 W/m-K
2.431e-002 W/m-K
2.432e-002 W/m-K
Heat Cap (Vap)
1.969 kJ/kg-C
2.016 kJ/kg-C
2.051 kJ/kg-C
2.075 kJ/kg-C
2.099 kJ/kg-C
2.122 kJ/kg-C
2.142 kJ/kg-C
2.184 kJ/kg-C
2.213 kJ/kg-C
2.236 kJ/kg-C
2.255 kJ/kg-C
2.271 kJ/kg-C
2.283 kJ/kg-C
2.292 kJ/kg-C
2.299 kJ/kg-C
2.303 kJ/kg-C
2.307 kJ/kg-C
2.309 kJ/kg-C
Mole Weight (Lt Liq)
38.84
42.60
45.08
47.33
49.52
51.35
52.63
53.90
54.89
55.70
56.36
56.87
57.26
57.54
57.74
57.88
57.97
58.04
Stage
Condenser
1__Main TS
2__Main TS
3__Main TS
4__Main TS
5__Main TS
6__Main TS
7__Main TS
8__Main TS
9__Main TS
10__Main TS
11__Main TS
12__Main TS
13__Main TS
14__Main TS
15__Main TS
16__Main TS
Reboiler
Surface Tension
6.250 dyne/cm
5.921 dyne/cm
5.777 dyne/cm
5.760 dyne/cm
5.757 dyne/cm
5.713 dyne/cm
5.646 dyne/cm
5.271 dyne/cm
5.054 dyne/cm
4.910 dyne/cm
4.801 dyne/cm
4.715 dyne/cm
4.649 dyne/cm
4.598 dyne/cm
4.561 dyne/cm
4.534 dyne/cm
4.515 dyne/cm
4.503 dyne/cm
Density (Lt Liq)
478.1 kg/m3
479.3 kg/m3
480.6 kg/m3
484.2 kg/m3
487.5 kg/m3
489.0 kg/m3
489.2 kg/m3
485.0 kg/m3
482.6 kg/m3
481.0 kg/m3
479.6 kg/m3
478.5 kg/m3
477.6 kg/m3
476.9 kg/m3
476.4 kg/m3
476.1 kg/m3
475.8 kg/m3
475.7 kg/m3
Viscosity (Lt Liq)
9.235e-002 cP
9.180e-002 cP
9.165e-002 cP
9.389e-002 cP
9.592e-002 cP
9.717e-002 cP
9.723e-002 cP
9.479e-002 cP
9.349e-002 cP
9.267e-002 cP
9.207e-002 cP
9.160e-002 cP
9.126e-002 cP
9.101e-002 cP
9.083e-002 cP
9.072e-002 cP
9.064e-002 cP
9.060e-002 cP
Therm Cond (Lt Liq)
9.416e-002 W/m-K
8.837e-002 W/m-K
8.523e-002 W/m-K
8.251e-002 W/m-K
7.982e-002 W/m-K
7.759e-002 W/m-K
7.602e-002 W/m-K
7.345e-002 W/m-K
7.168e-002 W/m-K
7.039e-002 W/m-K
6.939e-002 W/m-K
6.862e-002 W/m-K
6.805e-002 W/m-K
6.763e-002 W/m-K
6.732e-002 W/m-K
6.711e-002 W/m-K
6.697e-002 W/m-K
6.687e-002 W/m-K
Heat Cap (Lt Liq)
2.983 kJ/kg-C
3.020 kJ/kg-C
3.039 kJ/kg-C
3.033 kJ/kg-C
3.029 kJ/kg-C
3.039 kJ/kg-C
3.054 kJ/kg-C
3.114 kJ/kg-C
3.153 kJ/kg-C
3.183 kJ/kg-C
3.207 kJ/kg-C
3.227 kJ/kg-C
3.243 kJ/kg-C
3.255 kJ/kg-C
3.264 kJ/kg-C
3.271 kJ/kg-C
3.275 kJ/kg-C
3.278 kJ/kg-C
Hyprotech Ltd. HYSYS v3.0.1 (Build 4602) Page 1 of 1
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Unit Set: SI
Date/Time: Wed Jun 02 20:20:09 2004
0 2 4 6 8 10 12 14 16 180.000
1.00e-001
0.200
0.300
0.400
0.500
0.600
0.700
0.800
0.900
1.00
MoleFraction
Ethane (Vap)
Propane (Vap)
n-Butane (Vap)
Ethane (Light)
Propane (Light)
n-Butane (Light)
Composition vs. Tray NumberHYSYS Column Profiles Specsheet:
Column Composition Profile
Options Selected
Fraction is selected as the composition basis Net is selected as flow basis
Molar basis is selected
Stage
Condenser
1__Main TS
2__Main TS
3__Main TS
4__Main TS
5__Main TS
6__Main TS
7__Main TS
8__Main TS
9__Main TS
10__Main TS
11__Main TS
12__Main TS
13__Main TS
14__Main TS
15__Main TS
16__Main TS
Reboiler
Ethane (Vap)
0.6808
0.3945
0.2355
0.1747
0.1552
0.1494
0.1471
0.0589
0.0221
0.0079
0.0027
0.0009
0.0003
0.0001
0.0000
0.0000
0.0000
0.0000
Propane (Vap)
0.3158
0.5857
0.7068
0.7018
0.6291
0.5340
0.4499
0.4336
0.3756
0.3032
0.2320
0.1701
0.1203
0.0825
0.0549
0.0353
0.0218
0.0124
n-Butane (Vap)
0.0034
0.0198
0.0577
0.1236
0.2157
0.3166
0.4031
0.5075
0.6023
0.6889
0.7653
0.8290
0.8794
0.9174
0.9451
0.9646
0.9782
0.9876
Ethane (Light Liq)
0.3945
0.1779
0.0925
0.0619
0.0500
0.0446
0.0417
0.0158
0.0057
0.0020
0.0007
0.0002
0.0001
0.0000
0.0000
0.0000
0.0000
0.0000
Propane (Light Liq)
0.5857
0.7506
0.7451
0.6460
0.5131
0.3936
0.3084
0.2699
0.2193
0.1689
0.1246
0.0889
0.0616
0.0416
0.0274
0.0175
0.0107
0.0061
n-Butane (Light Liq)
0.0198
0.0715
0.1623
0.2922
0.4369
0.5618
0.6500
0.7144
0.7750
0.8292
0.8747
0.9109
0.9383
0.9584
0.9726
0.9825
0.9893
0.9939
Hyprotech Ltd. HYSYS v3.0.1 (Build 4602) Page 1 of 1
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Case Name: E:\MYX\SCHOOL\OU PROIECT\WORK\SIMULARE.HSC
Unit Set: SI
Date/Time: Wed Jun 02 20:46:02 2004
Distillation: Second Column (binary) @Main
CONNECTIONS
Inlet Stream
STREAM NAME Sta e FROM UNIT OPERATION
Qcond22
F22
Reboiler
4__Main TS
Outlet Stream
STREAM NAME Sta e TO UNIT OPERATION
Qreb22
D22
W22
Condenser
Condenser
Reboiler
MONITOR
Specifications Summary
Specified Value Current Value Wt. Error Wt. Tol. Abs. Tol. Active Estimate Used
Reflux Ratio 0.6846 1.432 1.092 1.000e-002 1.000e-002 Off On Off
Distillate Rate --- 192.8 kgmole/h --- 1.000e-002 1.000 kgmole/h Off On Off
Reflux Rate --- 276.1 kgmole/h --- 1.000e-002 1.000 kgmole/h Off On Off
Btms Prod Rate --- 288.9 kgmole/h --- 1.000e-002 1.000 kgmole/h Off On Off
CompRecov 1 0.9500 0.9499 -5.749e-005 1.000e-002 1.000e-003 On On On
CompRecov 2 0.9700 0.9700 -4.125e-006 1.000e-002 1.000e-003 On On On
PROPERTIES
Properties : F22
Overall Vapour Phase Liquid Phase
Vapour/Phase Fraction
Temperature: (C)
Pressure: (kPa)
Molar Flow (kgmole/h)
Mass Flow (kg/h)
Std Ideal Liq Vol Flow (m3/h)
Molar Enthalpy (kJ/kgmole)
Mass Enthalpy (kJ/kg)
Molar Entropy (kJ/kgmole-C)
Mass Entropy (kJ/kg-C)
Heat Flow (kJ/h)
Molar Density (kgmole/m3)
Mass Density (kg/m3)
Std Ideal Liq Mass Density (kg/m3)
Liq Mass Density @Std Cond (kg/m3)
Molar Heat Capacity (kJ/kgmole-C)
Mass Heat Capacity (kJ/kg-C)
Thermal C onductivity (W/m-K)
Viscosity (cP)
Surface Tension (dyne/cm)
Molecular Weight
Z Factor
0.1433
-10.76
800.0
481.7
1.852e+004
41.44
-1.121e+005
-2915
106.4
2.767
-5.399e+007
2.469
94.93
447.0
464.7
98.59
2.564
---
---
---
38.45
---
0.1433
-10.76
800.0
69.02
2374
5.888
-9.348e+004
-2717
163.7
4.760
-6.451e+006
0.4221
14.52
403.3
423.2
60.26
1.752
1.741e-002
8.277e-003
---
34.40
0.8688
0.8567
-10.76
800.0
412.7
1.615e+004
35.55
-1.152e+005
-2944
96.82
2.474
-4.754e+007
13.07
511.3
454.2
470.6
105.0
2.683
0.1086
0.1146
8.901
39.13
2.806e-002
Hyprotech Ltd. HYSYS v3.0.1 (Build 4602) Page 1 of 3
Licensed to: TEAM LND
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8/12/2019 Andreiadis Design of a Rectification Unit
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Calgary, Alberta
CANADA
Case Name: E:\MYX\SCHOOL\OU PROIECT\WORK\SIMULARE.HSC
Unit Set: SI
Date/Time: Wed Jun 02 20:46:02 2004
Distillation: