ANDNOW THE “GREEN” FLOOR SPECIALISTS -...

WHEN I T COMES TO H IGH S TRENGTH UNDERLAYMENTS , ONE COMPANY WROTE THE BOOK .

Renovation

Commercial

Single-Family

Multifamily

Self-Leveling

Sound Deadening

www.maxxon.com

S E E P A G E 3

S E E P A G E 4

steel Joist/metal decking2 hour fire rating

the only underlayments with greenguard certification

NEW!

green formulations now also available!

THE “GREEN” FLOOR SPECIALISTSTHE “GREEN” FLOOR SPECIALISTSANDNOW

underlayments with greenguard certification

green formulations NEW!

03 54 00/MAXBuyLine 5015

Proven on over 3.5 Billion Square Feet

Better Sound Control l Seal perimeter cracks, reducing

sound leaks

l Stiffen the floor, virtually eliminating squeaky floors and nail pops

l Muffle sound transmission, despite their light weight. (see Underlayment Sound Ratings at Maxxon.com)

Acousti-Mat®— Superior Sound Control Systems l See Sweets Catalog

09 60 00.11/ACO

Efficient Application and Fast Drying Time Keep You on Schedule l 1000 to over 40,000 sq. ft. can be

installed per day (92.9 m2 - 3,716 m2)

l Walk on any Maxxon Underlayment within 90 minutes

Fire Resistant l 100 UL Designs

Smooth, Flat Surface — Ready for Floor Goods Fast

No harmful urea formaldehyde

Won’t delaminate

Won’t shrink crack

Quality Control at Every Stage

Installed on the job site by authorized dealers, each trained and experienced in proper application techniques

Since gypsum first met sand in 1972, Gyp-Crete, now Maxxon® Corporation, has prov ided super ior under lay -ment products for solving virtually any floor problem. Maxxon not only started the industry, but continues to lead it with high quality products, training, research and expert instal-lat ion by a worldwide network of authorized dealers.

Maxxon®

UnderlayMents. Sound SolutionS for a World of floor ChallenGeS.

Type of Application Type of Subfloor

GYP-CRETE®

GYP-CRETE2000®/3.2K*

DURA-CAP®*

THERMA-FLOOR®*

COMMERCIAL TOPPING®*

Multifamily Wood – new R R A A

Wood – renovation A R A A

Concrete – new A R A A

Concrete – renovation A R A A

Steel deck R R

Radiant heating R

Single-family Wood – new R A A

Wood – renovation R A A

Concrete – new R R R

Concrete – renovation R R

Radiant heating R

Commercial Wood – new R A A

Wood – renovation R R R

Concrete – new R R R

Concrete – renovation R R R

Steel deck R R

Radiant heating R

Wood-encapsulating V.A.T. R A A

Concrete-encapsulating V.A.T. R R R

R Recommended product for this application.

A Acceptable alternative product for this application; consult your Maxxon dealer. * “Green” formulation available.

Choosing the Right Floor Underlayment

This chart is only for reference. Consult your Maxxon dealer for detailed product specifications.2

1-800-356-7887 • www.maxxon.com

Lumbermate FR-System 1 NER-392 1 Wood Frame/ Floor truss

Lumbermate FR-System 2 NER-392 2 Wood Frame/ Floor truss

ESR-1153 (7 Assemblies) 1 TJI® Wood I Joist

ESR-1774 (7 Assemblies) 1 TJL® Truss or Open Web Truss

ITS (Warnock Hersey Test #J20050694 Nascor®) 1 Wood I Joist

WH1-694-029 Warnock Hersey 1 Hour Bar Joist 1 Bar Joist

Contact Maxxon Corporation for copies of these tests.

Other fire tests where Maxxon Underlayments have been used:

G524G560G563J917J919J920J924J927J931J957J966J991J994K906L001L003L004L005L006L201

L202L206L208L209L210L211L212L501L502L503L504L505L506L507L508L509L510L511L512L513



L558L559L560L562L563L564L571L573L574L579L581L583L585L588L589L593

Fire Ratings

03 54 00/MAXBuyLine 5015

For sound and fire control in multifamily construction, original Gyp-Crete® is still the best. Standing the test of time since 1972, it has become a standard in apartments, condominiums, townhomes, hotels and motels.

Rapid RadiantRapid Radiant

RESIDENTIAL

COMMERCIAL / SNOWMELTNEW LOW PROFILE

WARM FLOOR KIT

®


RESIDENTIAL


WARM FLOOR KIT

®

To smooth concrete slabs or precast planks, use Dura-Cap.® It’s formulated to cap rough, pitted, cracked and out-of-level concrete. In renovation projects, it can be poured directly over old tile and adhesive residue. Gyp-Crete 2000® and Dura-Cap can also be used over a special encapsulant to abate vinyl asbestos tile. Consult your Maxxon® dealer for more details on this safe and extremely cost-effective method of abatement.

Fast drying Commercial Topping® is poured from a feather-edge to 3" (76 mm), in new construction or renovation projects. With compressive strengths of 4000 psi (27.4 MPa) to 4500 psi (31 MPa), it’s the ideal underlayment to meet ASTM F 710, “Preparing Concrete to Receive Resilient Flooring”. Plus it pours over VAT, VCT, terrazzo or ceramic, with no shotblasting required. For the ultimate strong, smooth finish over con-crete, precast, wood frame, and old, cracked lightweight, specify Commercial Topping.


RESIDENTIAL


WARM FLOOR KIT

®


RESIDENTIAL


WARM FLOOR KIT

®

Underlayment


RESIDENTIAL


WARM FLOOR KIT

®

Floor Underlayment

gyp-crete 2000 / 3.2k “green” formulation now available. see maxxon.comNEW!

NEW!

NEW!

NEW!

dura-cap “green” formulation now available. see maxxon.com

Therma-Floor® is a gypsum underlayment designed to pour over hot water tubes or electric heating cables. It acts as the thermal mass for any radiant floor system. Therma-Floor encases the tubes or cables in crack resistant, non-combustible gypsum. Its special formula resists breakdown to 150 °F (66 °C). And because it’s poured only 11/4" (32 mm) thick, the heating system is more responsive and more comfortable.

therma-floor “green” formulation now available. see maxxon.com

commercial topping “green” formulation now available. see maxxon.com

Engineered to deliver compressive strengths up to 3200 psi (22.1 MPa), Gyp-Crete 2000/3.2K also delivers enhanced resistance to surface abrasions and even faster drying time. It’s ideal for use over wood or concrete subfloors in single-family, light commercial and multifamily construction, as well as renovation projects. And its crack-resistant surface provides a perfect base for practically any floor covering.

GYP-CRETE® GYP-CRETE 2000®/ 3.2K THERMA-FLOOR® DURA-CAP® COMMERCIAL TOPPING®

Uses Multifamily Light Commercial, Radiant Floor Heating Commercial Commercial, Single-Family, Multifamily Institutional, Multifamily meets ASTM F710

Compressive Up to 2,000 psi Up to 3,200 psi Typical range of Typical range of Typical range of Strength (14 MPa) (22 MPa) 2,000 to 3,000 psi 2,500 to 3,800 psi 4,000 to 4,500 psi (14 to 21 MPa) (17 to 26 MPa) (28 to 31 MPa)

‘K’ Factor 4.75Btu/(h•ft2•°F) 5.15Btu/(h•ft2•°F) 4.96Btu/(h•ft2•°F) 4.76Btu/(h•ft2•°F) (.6840W/[m•°C]) (.7416W/[m•°C]) (.7142W/[m•°C]) (.6854W/[m•°C])

Specific Heat .223Btu/(lb•°F) .222Btu/(lb•°F) .224Btu/(lb•°F) .229Btu/(lb•°F) at85°F at85°F at85°F at85°F (.9343kJ[kg•°C] (.9301kJ[kg•°C] (.9385kJ[kg•°C] (.9595kJ[kg•°C] at29.44°C) at29.44°C) at29.44°C) at29.44°C)

Weight At 3/4", less than At 3/4", less than At 1¼", less than At 1/2", less than At 1/2", less than 6.5 lbs./sq. ft. 7.2 lbs./sq.ft. 12 lbs./sq. ft. 4.8 lbs./sq. ft. 5.3 lbs./sq. ft. (At19mm,less (At19mm,less (At32mm,less (At12.7mm,less (At12.7mm,less than31.8kg/m2) than35.2kg/m2) than58.7kg/m2) than23.5kg/m2) than25.9kg/m2)

Dry Density 100 lbs./ft.3 115 lbs./ft.3 115 lbs./ft.3 115 lbs./ft.3 125 lbs./ft.3

(1,600kg/m3) (1,840kg/m3) (1,840kg/m3) (1,840kg/m3) (2,000kg/m3)

Point Loading Minimum loading of Typical loading Typical loading Typical loading Typical loading 550 lbs. on a 1" of up to of up to of up to of up to (250kgona25.4mm) 2,500lbs.ona1" 2,500lbs.ona1" 3,000lbs.ona1" 3,500lbs.ona1" diameterdisc (1,135kgona25.4mm) (1,135kgona25.4mm) (1,362kgona25.4mm) (1,589kgona25.4mm) diameter disc diameter disc diameter disc diameter disc

Surface Burning Flame spread: 0 Flame spread: 0 Flame spread: 0 Flame spread: 0 Flame spread: 0Characteristics Fuel contributed: 0 Fuel contributed: 0 Fuel contributed: 0 Fuel contributed: 0 Fuel contributed: 0 Smokedensity:0 Smokedensity:0 Smokedensity:0 Smokedensity:0 Smokedensity:0

Maxxon Floor Underlayments Technical Data

Maxxon gypsum underlayments retain their strength when re-dried after being immersed in water for 30 days. Gyp-Crete Performance Test, Tetco Report #9-018. 3

For more information:1-800-356-7887

E-mail: [email protected]

Maxxon® Corporation920 Hamel Road l P.O. Box 253Hamel, Minnesota 55340 USA

1-763-478-9600 l FAX: 1-763-478-2431

Gyp-Crete®, Gyp-Crete 2000®, Dura-Cap®, Commercial Topping®, Therma-Floor®, Level-Right®, Acousti-Mat® and associated logos are trademarks of Maxxon® Corporation, Hamel, MN. TJI® joists are manufactured by and are registered trademarks of Trus Joist MacMillan. Thermafiber®, Sheetrock®, Firecode ‘C’ are trademarks of U.S. Gypsum Company. Enkasonic® is a trademark of Colbond, Inc. FR-System 2™ is a registered trademark of Lumbermate, a division of Alpine Engineered Products, Inc. SpaceJoist® is a registered trademark of Truswal Systems Corporation. BuyLine is a trademark of McGraw-Hill, Inc. ©2004 Maxxon® Corporation, all rights reserved. Printed in the U.S.A. Item 60000

For further information, please contact Maxxon Corporation or call the sweet’s

BuyLine®. the four-digit BuyLine code is 5015.

4

Maxxon is registered with the AIA Continuing EducationSystem (AIA/CES).

On the internet atwww.maxxon.com Or in our comprehensive,

ring-bound Maxxon architect Manual

Maxxon® Information optionsIn addition to these Sweet’s catalog print files, Maxxon offers a variety of comprehensive information options. These resources are available through Maxxon Corporation or Maxxon Regional Representatives. Call 1-800-356-7887 for additional product information and specifications...

See other Maxxon Sweet’s catalog09 60 00.11/aCo

The GREENGUARD INDOOR AIR QUALITY CERTIFIED® Mark is a registered certification mark used under license through the GREENGUARD Environmental Institute

InstallInG maxxon® UnDERlaYmEntsGeneral Environmental Conditions Maxxon® underlayments are for interior use only and should not be poured directly over metal forms or over a plastic vapor barrier. Before, during and after installation, building interior shall be enclosed and maintained at a temperature above 50 °F (10 °C).

Subfloor RequirementsThe wood, concrete, or metal subfloor shall be structurally sound, broom clean and contaminant free. The subfloor must be adequate to withstand live and dead loads with a deflection limitation of L/360. Before installation, general contractor shall inspect the wood floor for proper nailing. Any wood weakened or delaminated during construction shall be replaced. Stud wall baseplates in doorways and other openings are to be removed.

Methods of InstallationGyp-Crete® and Gyp-Crete 2000®/3.2KGyp-Crete is to be poured after the drywall is installed. Gyp-Crete 2000 may be poured before or after drywall installation. The minimum thickness varies with the type of floor system:

Subfloor thickness Truss, beam or joist spacing Minimum thicknessof underlayment 19/32”(15mm)[5/8”] 16–19.2”o.c.(406–487mm) 3/4”(19mm)

19/32”(15mm)[5/8”] 19.2–24”o.c.(487–610mm) 1”(25mm)

23/32”(18mm)[3/4”] 16–24”o.c.(406–610mm) 3/4”(19mm)

Product Thickness Over Wood Subfloors

3/4" (19 mm) Wood Subfloor

or OSB

Cables or Tubes

Wood Joist or Truss System

Therma-Floor® (Thickness depends on diameter of tubing)

radiant floor heating

000-TRF-001

Gypsum Board

1/2" (13 mm) or 3/4" (19 mm) Maxxon

®

Underlayment

Grout Key

precast

Precast Concrete

Floor Covering

000-MXU-011

3/4" (19 mm) min. Maxxon® Underlayment

3/4" (19 mm) Tongue and Groove

Plywoodor OSB

Resilient Channel

wood i Joist

2 layers, 1/2" (13 mm) Sheetrock®

Firecode ‘C’ Gypsum Board 000-MXU-003

steel Joist/metal decking

Resilient Channel

Batt Insulation

5/8" (16 mm) Gypsum Board

22 MSG galv corrugated

fluted steel deck 9/16" (15 mm)

deep

1" (25 mm) minimum Maxxon Underlayment

over top of flutings

1”

9 1/4" (231 mm) Steel Joist

000-MXU-008

l Minimum wood frame construction is agency-approved 19/32" (15 mm), 40/20 veneer and non-veneer wood subfloors.

l Preferred wood frame construction is 3/4" (19 mm) of underlayment over 3/4" (19 mm) tongue-and-groove, agency-approved subfloor with truss, joist or beam spacings of 16" to 24" (406 mm - 609 mm) on-center.

l Over concrete, the minimum thickness of Gyp-Crete is 1/2" (13 mm). For Gyp-Crete 2000, the minimum thickness is usually 1/2" (13 mm). The 1.4 mix design can be featheredged.

Dura-Cap® and Commercial Topping®

Over concrete, the minimum thickness is usually 3/8" (10 mm). However, the 1.4 mix design can be featheredged. Over wood frame construction, the minimum thickness is 3/4" (19 mm). It can be poured before or after drywall. Over galvanized corrugated steel deck, poured 1" over the top of the flutings, average pour thickness is 1-9/16".

Therma-Floor®

The thickness of Therma-Floor varies with the type of radiant floor heating system. Therma-Floor is poured to a depth that is 3/4" (19 mm) above the tops of the tubes or cables. It can be poured before or after drywall is installed.

Code listingsMaxxon Floor Underlayment systems are recognized by ICC-ES Legacy Report ER-3433, ICC-ES Legacy Report #90-31, ESR-1153, U.S. Dept. of Housing and Urban Development 951h, City of Los Angeles, City of San Francisco, State of Rhode Island, Metro Dade County, Florida, GREENGUARD Indoor Air Quality Certified®, GREENGUARD Children & SchoolsSM.

For additional detail drawings, see www.Maxxon.com.

Maxxon products with this symbol are LEED-compliant and help to contribute valuable points toward LEED-certified projects.

The Maxxon Green MarkMaxxon products with this symbol are LEED-compliant and help to contribute valuable points toward LEED-certified projects.

ANDNOW THE “GREEN” FLOOR SPECIALISTS -...

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