Amphenol AssembleTech Automotive Products Introduction · TS-0046 Rev 13 Dec. 29, 2017....

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Amphenol AssembleTech

Automotive Products Introduction

TS-0046 Rev 13 Dec. 29, 2017

AGIS-Amphenol AssembleTech

A Global Leader in Interconnect Technology

% Sales by Market

2016 Sales$6.3 Billion

Defense

Broadband

MobileNetworks

IT & DatacomMobile

Devices

Automotive

IndustrialComm Air


Amphenol Global Interconnect Systems(AGIS) Xiamen, China

Amphenol AssembleTech (AST) Xiamen, Fujian, ChinaUL/CSA, TS16949, ISO 9001, ISO 14001, OHSAS 18001, QC080000 Certificate240,000 sq. ft., more than 3,200 employeesVDA6.3 process audited and passed by Notable Self‐Driving Technology company

Shanghai

Hong Kong

Taipei

One hour flight to : Shanghai, Hong Kong & Taipei ; International Seaport & AirportTop on Best city to live in China.


Amphenol AssembleTech – All About PeopleGeneral Manager

Alan Yang

China XiamenUSA

Texas; Boston

BD Marketing Finance

Production

Customer Service PurchasingOperations

Engineering Quality

HR ITFinance

Warehouse

Logistics

Sales Team Beijing, Shanghai, Shenzhen

PM


Y2011 Y2012 Y2013 Y2014 Y2015 Y2016

Product Mix Development 2011 –Y2017Next Gen VR SolutionAuto Infotainment HSD

HSC//FAKRAType-C to HDMI

Thunderbolt 3/USB3.1/AOC28G/Ultraport SlimSAS LP

OCuLink 8x/USB3.0 AOC Series

Type-C/HDMI redriverInternal USB3.1Lightning Series

Auto Hybrid CableHDMI E

FFC LIF/FPCCooling liquid sever

LVDS/M12/M8 seriesFiber copper hybridSmart solar cableType C/SlimSAS

WP M11/M15OCuLink 4x

HDMI - LVDSWP M14/M19

Retractor/PERCWP M series

Thunderbolt 2/My DPPDMI

SATA 3.1/PCIEFlex Mini-SAS

USB 3.0HD Mini-SAS

Micro-SAS/Micro-SATAMicro HDMI/Mini DP

DisplayPortMicro-USB/Mini HDMI

Mini-SAS/e-SATAHDMI

SATA/SAS/RCAWire Harness

SCSI /Flat Cable

Flex Mini-SAS USB 3.0

HD Mini-SASMicro-SAS/Micro-SATA

Micro HDMI/Mini DPDisplayPort

Micro-USB/Mini HDMIMini-SAS/e-SATA

HDMISATA/SAS/RCA

Wire HarnessSCSI /Flat Cable

PDMISATA 3.1/PCIEFlex Mini-SAS

USB 3.0HD Mini-SAS



Mini-SAS/e-SATAHDMI


SCSI /Flat Cable

WP Mini seriesThunderbolt 2/My DP


USB 3.0HD Mini-SAS



Mini-SAS/e-SATAHDMI


SCSI /Flat Cable

WP M14/M19Retractor/PERC

WP M seriesThunderbolt 2/My DP


USB 3.0HD Mini-SAS



Mini-SAS/e-SATAHDMI


SCSI /Flat Cable







USB 3.0HD Mini-SAS



Mini-SAS/e-SATAHDMI


SCSI /Flat Cable

USB3.0 AOC SeriesType-C/HDMI redriver

Internal USB3.1Lightning Series

Auto Hybrid CableHDMI E

FFC LIF/FPCCooling liquid sever







USB 3.0HD Mini-SAS



Mini-SAS/e-SATAHDMI


SCSI /Flat Cable

Y2017


Sensor data fusionSituational interpretat ionIncreasing computing power

Data processingRadar sensors, LiDAR，front camera, computers, ultrasonic sensor, AerialCommunication withinfrastructure and trafficParticipants, T-box, LTE-V,

5G, DSRC, WLAN

Autonomous driving :

Audio /Video entertainment (front and back seat) ，GPS，blue tooth，charging , all hand free connection with mobile devices like cellphone; Voice instruction

In-Vehicle Infotainment (IVI): ADAS

Radar, Lidar, Ultasonic sensorResolution, range, cost360° view, day & night

Automotive technology and system


ADAS (advanced driver assistant system)

Blind spot detection system

Backup parking aid system

Rear crash collision warning system

Lane departure warning system

Blind spot detection system

Packing aid system

Pre crash system

Adaptive cruise control system

Night vision system

Adaptive front-lighting system

Collision mitigation system

Interconnect system:• FAKRA, HSD and HSC• Optical fiber• Sealiable‐R water proof series• Wire harness


Automotive infotainment control system


Structure of infotainment control system

Front Digital DisplayDigital

Dashboard

DVR

AVM

Camera

Camera

Camera

T‐Box

GPS/Antenna

Infotainment control system

CAN Bus cable

1 1 1

1

13

3

3

2

4 4

AVM: Around View MonitorDVR: Digital Video RecordT‐BOX: Telematics BOX

Camera

3

Rear Seat Display

Separate control system or integrated into infotainment control system directly

Note:HSC/HSD cable: 1, 2 and 3:FAKRA cable: 3 and 4


Automotive Infotainment Solution Provider

11

1

1

1 2

2

2

FPC FFC RF USB LVDS Wire Harness Coaxial cable

HSC HSD FAKRA USB Micro B USB Mini B HDMI Hybrid Cable Optic Fiber Cable

1. Cable Assemblies

2. I/O


Interconnect System Solution• NMEA2000 Micro series• M12 series• M8 series• Sealiable Mini series• Wire harness

Autonomous Driving Application


Cable Type vs SpeedSp

eed

2000 2002 2004 2006 2008 20010 2015 2020 2025Speed

Year

Traditional Crimp & Poke connector system

Unshielded twisted pair (UTP)

Tightly managed unshielded twisted pair (UTP)

Shielded twisted pair (STP)

Optical(Next generation)

Area of growth and development

Level 5

Level 4

Level 3

Level 2

Level 1

Note: More sensors, higher definition video, more accurate orientation and more functions request higher speed and higher quality interconnect system.

Ethernet 10G

Ethernet 1000M

Ethernet 100M

CAN

CAN


Interconnect system FAKRA Cable Assemblies (Mini FAKRA developing) HSD Cable Assemblies HSC Cable Assemblies Optic Fiber Cable Assemblies Hybrid Cable Assemblies Sealiable‐R series

• NMEA2000 Micro series• M12 series• M8 series

Sealiable Mini series Wire harness


Applications Digital Audio Broadcasting(DAB) Satellite Digital Audio Radio System(SDARS) Global Positioning System(GPS Navigation) Bluetooth Telematics Mobile television 360 Camera system

Features and Benefits 14 key codes A‐I, K‐N and Z with different color for different application

or can be defined according to customer requirements Right angle and straight connector for different applications IP67 water proof and mounting holes type are optional Reliable design and performance Operation Temp. ‐40 ˚C to +105 ˚C Excellent EMC shielding

Status: sample available

FAKRA solutions


FAKRA solutions

Cable receptacle (un-sealed) Board plug (un-sealed)

1. FAKRA standard cable receptacle and board plug‐14 key codes A-I, K-N and Z with different colors

2. FAKRA water proof cable receptacle and cable plug‐14 key codes A-I, K-N and Z with different colors

PCB

Water proof cable plug(no sealed ring)

Water proof cable receptacle(sealed ring inside)

Board plug (Contact SMT type)

Single port coding


Waterproof cable receptaclewith mounting holes

(sealed)

Waterproofboard plug

(no sealed ring)

Mounting Holes

Sealed ring

Overmold PCB

3. FAKRA water proof cable receptacle with mounting holes and board plug4. FAKRA dual cable receptacle and board plug (un-sealed)

‐14 key codes A-I, K-N and Z with different colors

Dual cable receptacle Dual board plug

Dual port coding

FAKRA solutions


Mother board FAKRAplug

Mother board FAKRAreceptacle

Waterproof Jumper FAKRA plug

Waterproof Jumper FAKRA receptacle

Camera ApplicationCamera

Screw

Waterproof FAKRA receptacle

Sealed Ring

FAKRA solutions


1. Coaxial cable: RG316, RG174, RG582. Impedance of raw cable: 50Ω3. Plating of terminal 6u’’ Au over 120u’’ Ni4. Ambient temperature ‐40˚C to +105˚C for connector5. Temperature and humidity cycles: 0.5hours @‐40C; 4.5hours @90% relative humidity

at +85C; 2hours @+85C; 1hours@+23C. Total 8hours for 1 cycles, total have 40cycles.6. Frequency DC to 6GHz for connector7. Attenuation Maximum 0.3dB Max. @3GHz for connector8. Return loss≤ 1.4dB @ 0‐2GHz and ≤ 1.5dB @ 2‐3GHz for connector9. SWR 1.20 Max. @70‐200MHz for connector10. Resistance between center contact to outer contact shall be≥100MΩ11. Withstand voltage 800V/s12. Rated current 1A; Rated voltage 300V13. Total 14 key types for different application 14. All mechanical test and environment test compliant to industrial standard

SAE USCAR‐2; SAE USCAR‐17

Specification

Industrial Standards SAE USCAR‐18 SAE USCAR‐17 SAE USCAR‐2

ISO 20860‐1 ISO 20860‐2 IEC 60352‐2

FAKRA solutions


Mini FAKRA solutions• Cable receptacle and board plug

Cable receptacle Board plug

Features and Benefits Compacter size to save installation space and weight Robust design Lower engaging force High data transmission up to 20 Gbps Operation Temp. ‐40 ˚C to +105 ˚C Excellent EMC shielding

Status: developing, ETC 2018 Q1

Mini FAKRA board plug

4 FAKRA board plugs


Applications Display connection system Mobile High-Definition Link(MHD) Controller Area Network(CAN) Rear seat entertainment system USB/LVDS interface connection Camera system

Industrial Standards

Features and Benefits 4pin right angle and straight connector for different application 7 different coding and color for different application or can be defined according

to customer requirements Support high speed data transmission Excellent EMC shielding Operation Temp. -40 ˚C to +105 ˚C RVC waterproof meet IPX8/IPX9K


SAE USCAR‐2 SAE USCAR‐17 SAE USCAR‐30 IEC 60352 IEC 60068‐2‐X

HSD solutions


HSD connector solutions• HSD cable straight and right angle receptacle:

A, B, C, D, E, F and Z code• HSD cable and right angle board plug:

A, B, C, D, E, F and Z code

Cable PlugRight AngleCable Receptacle

Straight Cable receptacle

Right Angle Board Plug

HSD Coding:


HSD connector solutions• RVC cable right angle receptacle: • RVC board plug:

Right Angle Cable Receptacle Board Plug


1. 2P * 26AWG+Foil+Shield or 2P* 22AWG+Foil+Shield2. Jacket can be TPU/PVC3. 26AWG for short distance application, 22AWG for long distance application4. 4pin connector, plating 6u’’ Au over 120u’’ Ni5. Rated current 1A; Rated voltage 100V6. Insulation resistance≥1000Mohm for connector7. Signal contact resistance ≤10mΩ8. Outer contact resistance ≤7.5mΩ9. Impedance: 100Ω10. Frequency: DC ~ 6GHz11. Return loss ≥ 20dB @ 1GHz and ≥ 17dB @2GHz for connector12. Skew(between signal contacts)

Straight connector ≤ 5psR/A connector ≤ 25ps

13. Attenuation ≤ 0.1dB @2GHz for connector14. NEXT ≤ 30dB(1GHz); FEXT ≤ 35dB(1GHz) for connector15 Total 14 key type for different application16. Operation temperature -40 ˚C to +105 ˚C17. All mechanical test and environment test compliant to

the industrial standard SAE USCAR-2 and IEC 60352

SpecificationHSD solutions


Applications by end devices• Display connection system• Mobile High‐Definition Link(MHD)• Controller Area Network(CAN)• Rear seat entertainment system• USB/LVDS interface connection• Camera system

Industrial Standards• SAE USCAR‐2• SAE USCAR‐17• SAE USCAR‐30• IEC 60352• IEC 60068‐2‐X

Application by functions• High Definition Display, LVDS signal transmission.• Digital dashboard, USB signal transmission;• DVR/AVM of High Definition camera with memory function(LVDS for video signal and USB

for data storage);• T‐Box, USB signal transmission, Remote control, 3G network, GPS signal

HSC solutions


HSC Plug 4pin HSC Receptacle 4pin Plug mating with receptacle

Status: samples available

Second Locking

First Locking

A special female terminal interfaceTo provide good contact performance

Two locking mechanism to provide robust connection

HSC Connector cross-section and explosion

HSC solutions


HSC Connector Coding

Cable housing:

Board receptacle:

HSC solutions

A CODE B CODE C CODE D CODEJet Black Cream White Signal Blue Claret Violet


Cable solution• High speed data cable, mainly for display, T‐box, digital dashboard,

DVR, AVM for LVDS and USB signal transmission

• 1000Mbit/s Ethernet cable which defined by OPEN Alliance

Features and Benefits• Smaller size than HSD connector

• Lower cost than HSD connector

• Reliable design and performance for total solution –cable and board connector

• 4 different coding and colors for different application or can be defined according to

customer requirements

• Right angle and straight connector for different application

• Support high speed data transmission

• Excellent EMC shielding

• Operation Temp. ‐40˚C to +105˚C

HSC solutions


1. Typical cable length: 5M/10M.

2. Electrical performance: • NEXT -30dB and FEXT -35dB in the range up to 1.0GHz• Return loss: -20dB at 1.0GHz, -17dB at 2.0GHz• Insertion loss:

<-0.1dB at 1.0GHz for connector; <-7db at 1GHz, <-9.5db at 2GHz with 5m cable; <-14.5db at 1GHz, <-19db at 2GHz with 10m cable.

5. EMC: CSIPR 25

6. Compatible to characteristic impendence: USB signal 90Ω and LVDS signal 100Ω

7. Rated current is 1.5A

Electrical Performance HSC solutions


Mechanical/Environment performance 1. Connector pin: 2pin/4pin/dual connector/4pin+2pin2. Coding Type: 5 type coding Min.3. Mechanical performance: SAE USCAR 2/IEC 60068‐24. Robust mechanical connection with 2 locking mechanism5. Retention force for the cable: 110N min6. Thermal shock : ‐40˚C to + 105˚C ‐DIN 72594‐2; perform with IEC 60068‐2‐147. Salt spray test: temperature 35˚C +/‐2 , concentration of sodium 50 g/l+/‐5g/l,

PH 6.5 to 7.2 ‐‐‐DIN EN ISO 92278. Temperature and humidity: ‐40˚C to +105˚C with 0% to 95% relative humidity;

perform with SAE USCAR 2 section 5.6.2 9. High temperature exposure: 105˚C for 1000hours, perform with IEC 60068‐2‐210. Vibration test: 8hours in each of 3 axial directions with frequency from 10Hz to

1000Hz with acceleration of 26.9 m/s² according to IEC 60068‐2‐6411. Damp heat, steady states: 85ºC and 85%RH for 1008h IEC 60068‐2‐78

HSC solutions


(Vehicle Transceiver at both end)

L*W*H=32*16*12 (mm)

Custom FC connector

Put the PCBA on the BOSA to optimize the cover size

Use screw to fix the fiber

Optical fiber solution


Applications• Automotive Ethernet

Industrial Standards

Features and Benefits• Ethernet high speed up to 10Gbps• Excellent EMI performance• Long distance up to 15m• Size smaller and weight lighter than copper solution

• SAE/USCAR-2

Status: • developing, function samples in Dec. 2017, full test sample in Q1 2018

Optical fiber solution


NMEA2000 Micro series

Specification• The longest length of cable could be 100 meter (per NMEA2000 specification),

• Totally have two type of cable (light and heavy)

• 22AWG and 24 AWG tinned copper conductors, PVC insulation (power pair), FPE insulation (data pair), individually foil shielded (100% coverage, 25% overlap) plus an overall tinned copper braid (65% coverage), oil‐resistant for PVC jacket is compulsory

• Current rating 3Amps, voltage rating 250V/DC

• M12*1 coupling, the waterproof level up to IP67

• 5pin circuits for power pair, signal pair and drain as per ODVA specification ,

• UV resistance, corrosion resistance as per IEC 60945

• Flame rating could be UL 94 V‐0 for plastic material, UL CL2 for raw cable

• The terminals were plated 30u” Au over 120u” Nickel

• The cable OD is 6.80mm per ODVA specification (light cable)

• Operating temperature range ‐20˚C to +85˚C or customized


Applications and benefits

• Maritime and vehicle electrical device (Profibus, GPS, Navigation, sensor, Radar and Detector)

• Industrial automation• The kit of cable assembly can lighten and simplify the profibus efficiently • The back bone cable is extensible, it can have 50 nodes Max • Completely compliant with NMEA2000/ODVA specification

NMEA2000 Micro series


Example For Marine Application

Radar


M12 series

Specification Connector interface per IEC 61076‐2‐101 Waterproof IP67 Turning terminal, assemble connector Terminal plating: Tin over Ni or gold over Ni(optional) Rated Current: 0.5‐4A; Voltage rating: 30‐250VDC Corrosion resistance per IEC60945 Flame rating UL94 V‐0 for connector; FT4/CL2 for cable Operation Temp. range: ‐40 ˚C to +85 ˚C

Benefits: Various pin and code connector are optional Cable and board connector total solution Fully shielding and semi‐shielding connector are optional Excellent EMI performance for fully shielding connector


M12 series Cable Connector Type

M12 2P A code M12 3P A code M12 4P A/D code

M12 5P A/B code M12 6P A code M12 8P A/X code

M12 12P A code


M12 series Board Connector Type

• Customized board connector as per cable connector type including 2P, 3P, 4P, 5P, 6P, 8P and 12P

• Front lock and rear lock


• Vehicle GPS, navigation and radar devices

• Industry automation sensor and detection system.

• Instrument signal control system

Application

Example automation sensor

M12 series


M8 series

• Waterproof IP67(IEC60529)• M8 3pin/4pin A code connector spec (IEC 61076‐2‐104)• Rated Voltage: 30V/DC, Rated Current: 3A • Cable material: PVC/PUR/TPU for different application• Plating for terminal 30u’’ Au/10u’’ Au (Optional)• Operation Temp. range: ‐ 40 ˚C to +85 ˚C • Oil resistance /UV resistance/corrosion resistance for cable assembly

(IEC60945)• Flame resistance for connector and over mold: UL94 V‐0ApplicationAutomation control system, industrial sensor etc

Specification

M8 3P male and female M8 4P male and female

Cable Connector Type


ApplicationUsed in automotive infotainment platform, supply power, video and audio signal, connect to radio, GPS and microphone.

Connect to the cable

Hybrid Cable Assemblies


1. CMC(Can Modular Connector) connector• Hybrid connector, circuit size:48• High vibration• Water tightness:IP6K7,IP6K8• Connect to customer’s platform

2. Banana plug• Supply power, rated voltage:12V, rated current:15A• Assembly type with plastic shell

3. RCA plugs:• Video/Audio connector, yellow plug supply video signal, red

and white supply audio signal• Connect to radio, GPS, camera, microphone, speaker• Solder type with plastic molding

4. D‐Sub connectors:• Wire group: CAN(Controller Area Network) and

UART(Universal Asynchronous Receiver/Transmitter)• Assembly type with plastic cover

Connector Types


• Apply to Radio, Audio, Video, GPS, wireless WIFI, Control system of automotive• Resistance to vibration • Frequency Range: DC ‐6 GHz (optimized for DC ‐4GHz)• Temperature Range: ‐40˚C to +105˚C• Applied in Audio, Video system and Control system(CAN, CVBS, UART) of

automotive• USCAR‐2, USCAR‐17 compliant• AST passed ISO/TS16949: 2009 certificate and special mature production line

Features and Benefits


Hybrid Cable Assemblies


• Waterproof: IP67• Crimp style connector and copper alloy conductor • Wire to Wire, 22AWG to 18AWG (optional)• 2circuits, Pitch: 2.5mm and 8.0mm• Terminal plating: Tin over Ni or customized by customer• Rated Voltage: 125V/AC and 500V/AC; Rated Current: 3A and 5A• Ambient Temp. range: ‐40oC to +105oC• UL 94V‐0 rated• UL and TUV certification

SpecificationSealiable Mini Series


Features and Benefits Positive lock feature, quick connection and dis‐connection Provide plug and receptacle total solution Passive latch provide reliable connection IP67 water proof performance

Applications LED display Industrial waterproof system with power delivery

Pitch 2.5mm male and female

Pitch 8.0mm male and female

Sealiable Mini Series


1. Mini power connector, 4.2Pitch

High current, about 9A Max per circuit

Easy to insert and extract

Positive locking housings

Polarized mating geometry

Features and Benefits

2. Micro power connector, 3.0Pitch

High current, about 5A Max per circuit.

Smaller in size

Easy to insert and extract

Positive locking housings

Polarized mating geometry

Wire Harness for control and power supply


Mini Power circuits and rated current(Max.)1. Normal terminal, wire range:16AWG~24AWG

2. High current terminal, wire range:16AWG~20AWG

Ckt.SizeWire 2&3 4-6 7-10 12-24

AWG #16 8 7 6 5

AWG #18 8 7 6 5AWG #20 6 5 4 4

AWG #22 4 3 3 3

AWG #24 3 2 2 2

Ckt.SizeWire 1-2 4-6 8-10 12-16 18-24

AWG #16 12 11 10 9 8

AWG #18 11 10 9 8 7

AWG #20 9 8 6.5 6 5.5


Mirco Power circuits and rated current(Max.)

1. Normal terminal, wire range:16AWG~30AWG

2. High current terminal, wire range:16AWG~20AWG

Ckt.SizeWire 2&3 4-6 7-10 12-24

AWG #20 7 5.5 5 4.5AWG #22 6 4.5 4 3.5AWG #24 5.5 4.5 3.5 3AWG #26 4.5 4 3.5 2.5AWG #28 4 3 3 2AWG #30 3.5 3 2.5 1

Ckt.SizeWire 1-2 4-6 8-10 12-16 18-24

AWG #16 12.5 10.5 10 8.5 8

AWG #18 10 9 9 7.5 7


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Amphenol AssembleTech Automotive Products Introduction · TS-0046 Rev 13 Dec. 29, 2017....

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Transcript of Amphenol AssembleTech Automotive Products Introduction · TS-0046 Rev 13 Dec. 29, 2017....