Aluminium - Shivlal & Sons Refractories€¦ · for the Aluminium Industry ... PLICAST LX 58...

$: Aluminium - Shivlal & Sons Refractories€¦ · for the Aluminium Industry ... PLICAST LX 58 ALKON® cast Classic 202 PHLOCAST M 32 3 BATH INSULATION & SAFETY LINING ALKON® cast$
Monolithic

concept

solutions for

Aluminium

Innovative refractory concepts

for the Aluminium Industry

Our role in the Aluminium Industry is to bring the best value-

in-use to our customers by continuous improvements of our

prod-ucts. Based on this approach, we have started for a long

time ago, research & development programs to improve not

only the performance of our products, but also facilitate their

placement and general properties.

As a consequence, we enjoy successful activity and partnership

with the Aluminium Industry worldwide for more than 50 years.

Our offer includes a full range of commodity and speciality

materials for new lining or maintenance of any equipment on

the Aluminium Industry. Moreover, based on our long term

and multinational experience we can suggest lining concepts

and provide full service including installation.

Our main product ranges:

ALKON® PHLOCAST BASACAST

PLICAST SPRAYCAST BASAGUN

PLIBRICO

Solutions for

Tank Melting and Holding Furnaces

1 BATH LINING melting PLICAST BL 80 B3 furnaces ALKON® cast Optimum 204

SPRAYCAST BL 85 B3 (wall)

holding ALKON® cast Optimum 206 furnaces PLICAST HyMOR 80 AL

high purity ALKON® cast Super 208

aluminium

2 BATH SAFETY

LAYER

PLICAST FM 40 AT

ALKON® cast Classic 202

3 BATH INSULATION &

SAFETY LINING

ALKON® cast iso 122

PLICAST 18 CG

4 ROOF & UPPER WALLS

PLICAST HyMOR 2800

PHLOCAST M 28

SPRAYCAST FL 50 B6

5 INSULATION roof BASACAST iso 09-110

wall BASACAST iso 09-110 PLISTIX isogun 125

6 LINTEL & PILLARS

GIBRAM

PLICAST LX 58

PHLOCAST M 32

7 BURNER BLOCKS

PLIBRICO 85 S

KERPLAST P 85

Solutions for

Scrap Melting Furnaces

1 BATH LINING

ALKON® cast Optimum 204

PLICAST HyMOR 80 AL

ALKON® cast Maximum 209

SPRAYCAST BL 85 B3 (walls)

2 SAFETY LAYER PLICAST FM 40 AT


3 BATH INSULATION &

SAFETY LINING

ALKON® iso 135

PLICAST 18 CG

4 UPPER WALLS

LINING

PLICAST LX 58

PLIBRICO 85 S (plastic)

SPRAYCAST FL 60 B3

ALKON® cast Robust 203

5 UPPER WALL

INSULATION

BASACAST iso 13-135

PLICAST Strong-Lite

Insulating bricks (if plastic)

6 LINTEL & PILLARS

GIBRAM

PLICAST LX 58

PHLOCAST M 32

7 ROOF LINING

PLICAST HyMOR 2800

8 ROOF INSULATION

BASACAST iso 09-110

PLICAST LW Mix 123

9 DOOR LINING

PLICAST FM 40 AT


Solutions for

Barrel Melting Furnaces

1 BATH LINING

PLICAST BL 80 B3



2 SAFETY & INSULATION

ALKON® iso 122 (gun)

PLISTIX isogun 125

3 ROOF LINING

PLIGUN 75 AL

ALKON® gun Maximum 402

4 BURNER BLOCK LINING

PLIBRICO 85 S

KERPLAST P 85

Solutions for

Shaft Melting Furnace with Side Well

1 BATH LINING

PLICAST HyMOR 80 AL 4 ROOF LINING


ALKON® cast Maximum 207 PLIGUN 75 AL

(holding chamber) ALKON® gun Robust 401


2 BATH SAFETY &

5 ROOF INSULATION

INSULATION

ALKON® iso 135 PLISTIX isogun 123

PLICAST 18 CG BASACAST iso 09-110

3 CHARGING SHAFT 6 BURNER BLOCKS

PLICAST FM 50 PHLOCAST M 32 PHLOX 1560

PLIBRICO 85 S PLICAST 039 KK KERPLAST P 85

Solutions for

Bi-Chamber Shaft Melting Furnace

1 BATH LINING PLICAST HyMOR 80 AL


ALKON® cast Maximum 207 (holding chamber)

2 BATH SAFETY &

INSULATION

ALKON® iso 135

PLICAST 18 CG

3 TRANSITION VAULT

PLICAST BL 80 B3


GIBRAM

4 CHARGING SHAFT

PLICAST FM 50

PHLOCAST M 32

5 ROOF LINING

PLIGUN 75 AL

ALKON® gun Robust 401

6 ROOF INSULATION

PLISTIX isogun 123

BASACAST iso 09-110

7 MINERAL FIBRE

8 BURNER BLOCKS

PLIBRICO 85 S

PLICAST 039 KK

Solutions for

Dosing (Holding) Furnace

1 BATH LINING


PLICAST HyMOR 80 AL

SAFETY & INSULATION

2 INSULATING BRICKS

3 DENSE FIBRE BOARD

4 CALCIUM SILICATE 6 ROOF SCREEN

CHARGING ZONE

5 MICROPOROUS PANELS

PLICAST FM 40 AT ALKON® cast Robust 203

Solutions for

Coreless Induction Furnaces

1 CRUCIBLE LINING

ALKON® dry Maximum 505

TV 200

PLIRAM 24 S pre-shaped ALKON® cast Super 208

crucible

2 COIL PROTECTION Coil cement

Mica sheet (M 40)

3 POURING SPOUT

LINING

PLICAST FM 40 AT


4 UPPER RING

LINING

BASACAST iso 13-135

PLICAST Strong-Lite

5 COVER LINING

ALKON® iso 122

PLICAST XL-25

Solutions for

Channel Induction Melting Furnaces

1 BATH LINING

PLICAST BL 80 B3



2 UPPER BATH LINING &

METAL LINE

PLICAST HyMOR SIC 85

4 WALL SAFETY &


INSULATION LINING

PLICAST 18 C/G

3 BOTTOM SAFETY

ALKON® iso 135 (gun)

LINING

PLICAST 18 C/G

5 CALCIUM SILICATE

ALKON® iso 135

Solutions for

Channel Induction Holding Furnaces

1 BATH LINING PLICAST HyMOR 80 AL

ALKON® cast Super 206

4 INDUCTOR LINING

2

SAFETY &


INSULATION LINING

ALKON® ram Optimum 600

ALKON® iso 122 (gun) PLICAST AL 65 B3 (castable)

PLIGUN XL-25

INDUCTOR TOPPING

5

3 CALCIUM SILICATE RODAROX coat 953 PJ

Solutions for

Road Transport Ladles

1 MAIN WORKING

LINING

PLIFLOW AL 65 B3

ALKON® flow Optimum 303

2 SAFETY &

INSULATION

PLIGUN XL-25

ALKON® iso 122

3 INSULATION

Microporous

insulation panels

4 COVER LINING

PLICAST Strong Mix AT


Products

Technical Information Product name

Chemical analysis (%) Material Permanent

Max grain size Main Mixing water linear CCS 800°C

required

(mm) component (l/100kg) change (MPa)

Al2O3 Fe2O3 CaO (t/m3)

800°C (%)

Dense anti-wetting castables

PLICAST BL 80 B3 10 Bauxite 81 1.1 2.2 3.08 4.4 - 4.8 -0.2 150

ALKON® cast Optimum 204 5 Bauxite 79.5 1.1 4.2 2.82 4.5 - 6.0 -0.2 > 140

ALKON® cast Optimum 206 6 Bauxite 81 1.1 3.6 3 7.0 - 7.5 0 60

PLICAST HyMOR 80 AL 6 Corundum 80 0.25 4.6 3.05 5.2 - 6.0 -0.15 130

ALKON® cast Super 208 6 Tabular alumina 90 0.1 3.4 3.1 5.5 - 6.0 0 80

ALKON® cast Maximum 209 5 Corundum 92 0.2 2.2 3.15 4.0 - 5.0 0 140

ALKON® cast Maximum 207 6 Corundum 87 0.2 3.6 3.2 5.5 - 6.0 0 95

ALKON® flow Optimum 303 5 Bauxite 84.5 1 2.7 2.9 5.5 - 6.5 -0.1 120

PLIFLOW AL 65 B3 6 Andalusite 65 0.5 2.4 2.69 6.0 - 6.4 0 95

ALKON® cast Robust 203 6 Mullite 61 0.9 3 2.6 5.5 - 6 0 80

PLICAST FM 40 AT 6 Chamotte 40 2.4 3.1 2.12 8.8 - 9.6 -0.3 60

ALKON® cast Classic 202 5 Chamotte 44.6 1 4.2 2.25 6.0 - 7.5 -0.25 90

PLICAST Strong-Mix AT 6 Chamotte 41 4.9 11 2 12 - 14 -0.1 45

Insulating anti-wetting castables

ALKON® iso 135

8

Light weight

40

3.1

14

1.3

25 - 35

-0.2

6

chamotte

ALKON® iso 122 4 Light weight

40 3.4

11.5 1.2

32 - 38 -0.3

6

chamotte

Dry & Ramming Mixes


6

Corundum

90.5

0.4

5.7

2.9

dry mix,

-0.2

30

heat setting

ALKON® dry Maximum 505 6

Corundum

92.4

0.2

1.1

3

dry mix, -0.1

40

heat setting

TV 200 6

Chamotte 51

0.6 40

2.7 dry mix, -0.15

12

heat setting

ALKON® ram Optimum 600 6

Bauxite

84

0.9

3.02

phosphatic 0

45

(humid)

PLIRAM 24 S 6

Chamotte 48

0.7 7.5

2.3 phosphatic -0.15

60

(humid)

Plastics

PLIBRICO 85 S

6

Bauxite

85

0.9

7.4

2.95

phosphatic,

-0.85

90

ready to use

KERPLAST P 85 6

Bauxite 82

1.3 7.5

3.1 phosphatic, -0.15

70

ready to use

Chemical analysis (%)

Material Mixing

Permanent

Product name Max grain size Main

linear CCS 800°C

required water

(mm) component

change (MPa)

Al2O3

Fe2O3

CaO

(t/m3) (l/100kg)

800°C (%)

Gunning castables

ALKON® gun Maximum 402

6

Corundum

84

0.2

6.5

2.9

added at

-0.2

40

the nozzle

ALKON® gun Robust 401 6

Chamotte 50

1 6.3

2.3 added at -0.1

40

the nozzle

PLIGUN 75 AL 7

Corundum 84

0.2 6.5

2.85 added at -0.1

80

the nozzle

PLIGUN 45 AL 6

Chamotte 48

0.7 7.5

2.3 added at -0.15

60

the nozzle

Low cement dense gunning

ALKON® gun Optimum 404

6

Bauxite

74

1

4.1

2.9

5 - 6% added

-0.2

100

at the nozzle

SPRAYCAST (low cement wet gunning)

SPRAYCAST BL 85 B3 6 Bauxite 85 0.9 1.8 2.93 5.2 - 6.0 -0.1 70

SPRAYCAST FL 60 B3 6 Syntetic mullite 60 0.7 1.9 2.68 5.6 - 6.4 -0.2 80

SPRAYCAST FL 50 B6 6 Chamotte 49 0.85 1.9 2.45 6.4 - 7.6 -0.1 80

Patching & repair mixes (for gunning and trowelling)

ALKON® patch Classic 701 3 Chamotte 44 1.1 4.2 2 16 - 18 -0.3 15

ALKON® patch Maximum 702 3 Corundum 80 0.9 4.7 2.6 11 - 13 -0.1 25

ALKON® coat Super 900

6 Tabular alumina 82 0.1 1.5 ready to use patching paste (heat setting)

Product name

Chemical analysis (%) Material Permanent

Max grain size Main Mixing water linear CCS 800°C

required

(mm) component (l/100kg) change (MPa)

Al2O3 Fe2O3 CaO (t/m3)

800°C (%)

Alternative castables for aluminium furnaces

PLICAST 18 C/G 6 Chamotte 33 2.3 6.2 1.85 14 - 16 -0.1 25

PLICAST HyMOR 2800 6 Chamotte 50 0.75 4.2 2.33 6.4 - 7.6 -0.2 135

PLICAST HyMOR SIC 85 3 Silicon Carbide 9.5 0.2 1.85 2.6 5.6 - 6.4 -0.15 95

PLICAST 039 KK 6 Alumina 69 0.7 1.5 2.51 7.0 - 8.0 -0.04 30

PHLOCAST M 28 5 Chamotte 45.5 1.3 3 2.2 6.0 - 7.5 -0.25 90

PHLOCAST M 32 SR 5

Bauxite 77.7

1 2.65

6.5 - 8.5 -0.3 110

(1200°C)

(1200°C)

PHLOX 1560 5

Andalusite 59

1.1 2.2

2.5 6.0 - 8.0 +0.1 70

(1200°C)

(1200°C)

PLICAST LX 58 6 Andalusite 57 1.1 2.3 2.53 5.6 - 6.0 -0.04 100

GIBRAM 5 Bauxite 82.5 1.5 1.2 2.9 5.0 - 6.0 -0.15 130

Alternative insulating castables

BASACAST iso 13-135 (cast)

5

Light weight

41

3.1

9.6

1.3

25 - 30

-0.1

8

chamotte

Light weight

BASACAST iso 09-110 8 chamotte; 25 9 13 0.9 45 - 60 -0.3 2

Vermiculite

PLICAST Strong-Lite 4

Light weight 40

5.5

13

1.43

22 - 24

-0.15

18

chamotte

PLICAST XL-25 5 Light weight

45 0.9

16 0.63

52 - 56 -0.05

2

aggregates

PLIGUN XL-25 5 Light weight

43 0.9

15.2 0.98 added at

-0.15 5

chamotte

the nozzle

PLICAST LW-mix 123 4 Vermiculite 25 10.5 17.5 1.02 38 - 42 -0.25 4.5

BASACAST iso 13-135 (gun) 5 Light weight

41 3.1

9.6 1.6 added at

-0.2 25

chamotte

the nozzle

Light weight added at

PLISTIX isogun 125 4

chamotte; 36

4 9

1.35 -0.4

5.5

the nozzle

Vermiculite

NOTES: CALDERYS does not warrant the accuracy, fi tness for purpose or update of any information disclosed herein. The recipient shall refer to instructions

and advice provided under any technical documentation. This document and the information contained herein are the exclusive property of CALDERYS.

Reproduction, alteration, copy, release, publication or distribution, in whole or in part, is not allowed. References, trademarks and specifi cations of the products may change according to the geographical area to be supplied. Please check the availability of the

products with the sales area manager.

Aluminium - Shivlal & Sons Refractories€¦ · for the Aluminium Industry ... PLICAST LX 58...

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Transcript of Aluminium - Shivlal & Sons Refractories€¦ · for the Aluminium Industry ... PLICAST LX 58...