Aluminium Finishing Industry: Eco-friendly pretreatment ... · Our Aluminium Finishing Activities...
Transcript of Aluminium Finishing Industry: Eco-friendly pretreatment ... · Our Aluminium Finishing Activities...
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Aluminium Finishing Industry:Eco-friendly pretreatment and anodizing technologies.
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Company Presentation 09.2012
Our Aluminium Finishing Activities
High efficient & eco-friendly technologies for a wide range of applications
© Chemetall
Coating
• Cleaning• Etching• Conversion coatings
Anodizing
• Cleaning• Decorative etching• Anodizing• Sealing
Service Products
• Die cleaning• Paint stripping• Waste water treatment• Cutting fluids
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Expect moreThe World of Chemetall
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Headquarters: Frankfurt a.M. (Germany)Sales*: 537 million Euro (2011)Employees: 1,900 worldwideProduction sites: 22 on all continentsSubsidiaries**: more than 40 worldwide
At a Glance
* Euro in fix exchange rate ** incl. Joint Ventures
A leading global surface treatment company
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Cleaners and etchants
Corrosion protection
Conversion coatings
Thin organic coatings and primers
Lubricants for metal forming
Anodizing
Chemicals for waste water treatment
Paint strippers and paint detackification
Non-destructive testing materials and equipment
Aircraft sealants
Chemetall Company Presentation, September 20125
Broad Portfolio of Technologies
Variety of state-of-the-art and eco-friendly technologies
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Value forcustomers
IDEA! The Concept for Success
IDEA! Concept - Driver of our customers’ and Chemetall’s business success
Productivity accelerator for customers by offering integrated system solutions
Global supplier of choice
Environmentally-sound and game-changing technologies
Most efficient use of our expertise & assets leading to profitable and sustainable growth
6 Chemetall Company Presentation, September 2012 © iStockphoto, Chemetall
Innovation
Assets Environment
Dedication
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Technologies: Innovated by Chemetall (Extract)
Chemetall plays a leading role in surface treatment
1980 1990 2000 2010 2020
Liquid activationGARDOLENE®
GARDO® PROTECTFunctional organic coating
Ni-free zinc-phosphating
GARDOBOND® R
Cr-free Al pretreatment
GARDOBOND® X
Lubricants for metal forming
GARDOMER®
Cr-free can-end stockPERMATREAT®
Dip-phosphating of Al
GARDOBOND® R
Thin organic coatingGARDOBOND® PC
Sealants for Aerospace industry
NAFTOSEAL®
Demulsifying cleaning
GARDOCLEAN®
Chemicals for Aerospace industryARDROX®
Silane-based pretreatmentOXSILAN®
GARDOCOOL®
Cooling and cutting lubricants
Non-Destructive Testing
X-MOR
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Global R&D Centers
One global R&D organization with regional centers of excellence
* Nippon Paint, R&D Cooperation
EuropeFrankfurt,
MönchengladbachAmericaNew Providence
AsiaShanghai,
Tokyo*
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Global R&D Network
Strong R&D network to meet future market needs
CoilIndustry
GeneralIndustry
AerospaceIndustry
ResearchInstitutes
Industryand Trade Associations
EquipmentSuppliers
Universities
ChemicalIndustry
AutomotiveIndustry
AluminumIndustry
ColdFormingIndustry
AmericaNew Providence
EuropeFrankfurt
AsiaShanghai,
Tokyo*
EuropeFrankfurt
Mönchengladbach
9 Chemetall Company Presentation, September 2012 * Nippon Paint, R&D Cooperation
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Markets We Serve
Extensive expertise network gained through operating in various markets
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Health and SafetyIncidents have decreased significantly in the past few years due to regular trainings and investments in safety equipment.
Chemetall continues on this path towards the goal of zero accidents.
EnvironmentChemetall’s performance is consistently above respective official local requirements.
We supply all the necessary technology and training while continuously searching for ways and methods to improve our environmental performance.
Committed to our Responsibility
Chemetall is committed to highest standards of health, safety and environment
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Chemetall is certified according to:
DIN EN ISO 9001 (Overall)
ISO/TS 16949 (Automotive)
EN ISO 9100 (Aerospace)
ISO 14001 (Environment)
Certifications
Qualified for our customers’ success
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TeamA dedicated team of four employees in charge of REACH and international registrations on behalf of Chemetall GmbH, its EC affiliates, ChemetallGes.m.B.H and Rockwood Lithium GmbH
Activities until today
• > 350 substances have been pre-registered
• 36 substances have been registered according to REACH (handed in 62 registration dossiers)
• another 25 substances will be registered by May 31th, 2013 latest (handed in 39 registration dossiers)
• approx. 2,000 Material Safety Data Sheets (MSDS) have been updated, others are subject to ongoing revision.
Chemetall and REACH
Our customers can rely on a trustful, strong and innovative partner
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Strong Global Presence
Chemetall enables customers’ growth in all regions of the world
Locations (incl. Joint Ventures)Headquarters: Frankfurt a. M., Germany
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Comprehensive Technical Services
Expertise and a broad range of technical services for our customers’ success
E-CoatPowder-/Spray Coat
CorrosionTesting
OutdoorExposure
Analytics
CoilCoating Application
TechCenterPretreatment
TechCenterMetal Forming
TechCenterAerospace
America EuropeFrankfurt
Asia-Pacific
Europe
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Successful Trademarks - Worldwide
GARDO® PROTECT
GARDOLENE®
GARDOLUBE®
GARDOSTRIP®
GARDACID®
GARDOCLEAN®
GARDOFLOC®
GARDOCOOL®
ARDROX®GARDOBOND®
OXSILAN®
NAFTOSEAL®
GARDOMER®
PERMATREAT®
OAKITE®
GARDO®
Our global brands have proven to be successful in millions of applications
ANTOX®
BRITEMOR®
CHECKMOR®
GARDOROL®LUMOR®
SUPRAMOR®
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Expect moreArchitectural Aluminium
©istockphoto
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Company Presentation 09.2012
Our Aluminium Finishing Activities
High efficient & eco-friendly technologies for a wide range of applications
© Chemetall
Coating
• Cleaning• Etching• Conversion coating
Anodizing
• Cleaning• Decorative etching• Anodizing• Sealing
Service Products
• Die cleaning• Paint stripping• Waste water treatment• Cutting fluids
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Your Plus:Benefit from a full range of services and process elements including anodizing for the construction industry.
Innovation:Gardobond® X, chrome-free process(Qualicoat and GSB approved)Oxsilan® AL 0510 (Qualicoat and GSB approved)Anodizing processGardo® SealGardo® Etch
Aluminium Finishing
A leading supplier to the Aluminium Finishing Industry
© Chemetall
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Your Plus:Benefit from environmentally-sound cleaners for the aluminium industry. Advantages:• Completely borate-free• Liquid product – easy application• Low salt content – reduced scaling • Low foaming • Excellent cleaning also at low temperatures• Minimized surface attack
Innovation: Gardoclean® T 5281
Aluminium Finishing:Key Technologies
Aluminium cleaning without borate
© Chemetall
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Your Plus:Chrome-free solutions for aluminium conversion prior to paint.Advantages:• Chrome-free, eco-friendly• GSB and Qualicoat approvals• In-line control possible • Spray, dip and cascade applications • Easy-to-handle, low-maintenance process
Innovation:Gardobond® X 4707
Aluminium Finishing:Key Technologies
Chrome-free solutions for aluminium conversion prior to paint
© Chemetall
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Your Plus:Benefit from a new generation of eco-friendly metal pretreatment for aluminium finishing. Advantage:• Chrome-free• Significant cost savings possible • GSB and Qualicoat approvals • Excellent corrosion protection• Suitable for multi-metal applications
Innovation:Oxsilan® AL 0510
Aluminium Finishing:Key Technologies
New generation of metal pretreatment for aluminium finishing
© Chemetall
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Your Plus:Highly efficient chemical powder paint stripping.Advantages:• Alkaline-accelerated, solvent-based product
(based on benzyl alcohol)• Stripping of polyester, polyester-epoxide
and polyurethane powder paints• Does not attack aluminium and zinc surfaces
Innovation:Gardostrip® 5628
Aluminium Finishing:Key Technologies
Highly efficient chemical powder paint stripping
© Chemetall
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Your Plus:New generation of alkaline E 6 Etch additives.Advantages:• Excellent rinsing and draining behavior• Long bath lifetime• Improved matt finish and better etching• Batch optimization, increased productivity• Reduced foaming
Innovation:Gardo® Etch
Aluminium Finishing:Key Technologies
New alkaline E 6 additives
Left: Etching solution with new additiveRight: Etching solution with conventional additive
© Chemetall
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Your Plus:Innovative additives for hot-water sealing of anodized aluminium Advantage:• Free of heavy metals • Specifically designed products for use
• in baths without filtration• in baths with filtration (filter pump)
• Optimized products for longer bath life
Innovation:Gardo® Seal product range
Aluminium Finishing:Key Technologies
Innovative additives for hot-water sealing of anodized aluminium
© Chemetall
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Major Approvals:Oxsilan® AL 0510
GSB and Qualicoat approvals for Oxsilan® AL 0510
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Major Approvals:Gardobond® X 4707
Qualicoat and GSB approvals for Gardobond® X 4707
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Technical Support:Outdoor Exposure at Chemetall
High-level global technical support
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Technical Support:Pilot Plant and Laboratory Service
High-level global technical support
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A leading global surface treatment company
Enables customers’ growth in all regions due to
• global organization
• broad market expertise
• comprehensive technical services
Strong focus on the development of environmentally-sound and game-changing technologies
Committed to highest standards of safety, health and
Leading member in major industrial associations
Complete range of technologies with Qualicoat and GSB approvals
The Chemetall Plus
Chemetall - The only globally dedicated surface treatment company
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31 PowerPoint 2012
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Thank you very much for your attention!
Your contact:Chemetall GmbHTrakehner Straße 360487 Frankfurt am MainGermany
T +49 69 7165 0F +49 69 7165 [email protected]
2012 CHEMETALL GmbHThis document and all information contained herein is the proprietary information of CHEMETALL GMBH. No intellectual property rights are granted by the delivery of this document or the disclosure of its content. This document shall not be reproduced or disclosed to a third party without the express written consent of CHEMETALL GMBH. This document and its content shall not be used for any purpose other than that for which it is supplied. More information can be found at www.chemetall.com