ALTERRA TRVALTERRA TRV - ASP Group Cat ALTERRA 700...This Arctic Cat TRV Operator’s Manual should...

22017017OPERATOR’S MANUALOPERATOR’S MANUAL

ALTERRA TRVALTERRA TRV®

www.arcticcat.com

Do not remove this Operator’s Manual from this ATVaccording to the guidelines and agreement with the U.S.Consumer Product Safety Commission.Read this manual carefully.It contains important safety information.

UNDER

16

! WARNINGOperating this ATV if you are underthe age of 16 increases your chanceof severe injury or death.

NEVER operate this ATV if you areunder 16.

Your 2-Up ATV Can Be Hazardous To Operate.A collision or rollover can occur quickly,even during routine maneuvers such asturning and driving on hills or over obsta-cles, if you fail to take proper precau-tions.

For your safety and the safety of a pas-senger, it is important to understand andfollow all the warnings contained in thisOperator’s Manual and the labels on yourATV prior to riding.

Keep this Operator’s Manual with yourATV at all times.

Labels should be considered as perma-nent parts of the ATV. If a label comes offor becomes hard to read, contact yourArctic Cat dealer for a replacement.

FAILURE TO FOLLOW THE WARN-INGS CONTAINED IN THIS MAN-UAL CAN RESULT IN SERIOUSINJURY OR DEATH.

For your safety, it is important all opera-tors be properly trained to operate anATV. Training is available: U.S. owners,call 800-887-2887; Canadian owners,call 613-739-1535.

Pour votre sécurité, il est importante quetout opérateur est formé correctement pouropérer un VTT. Un cours d’instruction estdisponible: pour les propriétaires cana-diens, composez le 613-739-1535.

Particularly important information is dis-tinguished in this manual by the follow-ing notations:

California Proposition 65

!The Safety Alert Symbol means ATTENTION! BE ALERT! YOUR SAFETY IS INVOLVED.

! WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION CAUTION, without the safety alert symbol, is used to address practices not related to personal injury.

NOTE: A NOTE provides key information to make procedures easier or more clear.

! WARNINGThis product contains or emits chemicals known to the State of California tocause cancer and birth defects or other reproductive harm.

ForewordCongratulations and thank you from Arc-tic Cat Inc. for purchasing an ARCTICCAT® TRV. Built with American engi-neering and manufacturing know-how, itis designed to provide superior ride, com-fort, and utility.

This Operator’s Manual is furnished tomake sure that the operator and passengerare aware of safe operating procedures. Italso includes information about the gen-eral care and maintenance of your ATV.

Carefully read the following pages. If youhave any questions regarding this ATV,contact an authorized Arctic Cat ATVdealer for assistance. Remember, onlyauthorized Arctic Cat ATV dealers havethe knowledge and facilities to provideyou with the best service possible.

This Arctic Cat TRV Operator’s Manualshould be considered a permanent part ofthe ATV and must remain with the ATV atthe time of resale. If the ATV changesownership more than once, contact ArcticCat Inc., Service Department, P.O. Box810, Thief River Falls, MN 56701, forproper registration information.

You have chosen a quality Arctic Cat TRVdesigned and assembled to give depend-able service. Be sure, as the owner/opera-tor of an Arctic Cat TRV, to becomethoroughly familiar with its basic opera-tion, maintenance, and storage proce-dures. Read, understand, and follow theentire Operator’s Manual before operatingthe ATV to ensure safe and proper use ofyour new Arctic Cat ATV. Always operatethe ATV within your level of skill and cur-rent terrain conditions.

• Know all local, state/provincial ridinglaws,

• Respect your ATV, and• Respect the environment

We also advise you to strictly follow therecommended maintenance program asoutlined. This preventive maintenanceprogram is designed to ensure that allcritical components on this ATV are thor-oughly inspected at various intervals.

All information in this manual is basedon the latest product data and specifica-tions available at the time of printing.Arctic Cat Inc. reserves the right to makeproduct changes and improvementswhich may affect illustrations or explana-tions without notice.

2411-122A

Arctic Cat and the ATV Safety Instituterecommend that all ATV operators ride theappropriate-sized ATV according to age.

Protect Your Sport

Parts and Accessories

When in need of replacement parts, oil,or accessories for your Arctic Cat TRV,be sure to use only GENUINE ARCTICCAT PARTS, OIL, AND ACCESSO-RIES. Only genuine Arctic Cat parts,oil, and accessories are engineered tomeet the standards and requirements ofyour Arctic Cat TRV. For a complete listof accessories, refer to the current Arc-tic Cat Accessory Catalog.

To aid in service and maintenance pro-cedures on this ATV, a Service Manualand an Illustrated Parts Manual areavailable through your local Arctic CatATV dealer.

Category Age (Years)

Speed Limitations

(MPH)Notes

Y-12+ 12 or Older

15 - Limited30 - Maximum

Operate Under Adult Supervision

T-14 14 or Older

20 - Limited30 - Limited

38 - Maximum

Operate Under Adult Supervision

G & S 16 or Older

According to Local Regula-

tions—

1

Table of Contents

Foreword.................................................1Parts and Accessories ..........................1

DIVISION I - SAFETY2-Up ATV Safety Alert............................4Rider Training Course ...........................5Hangtags ................................................6Warning Labels & Information...........7-8Warnings ...........................................9-18Prevention .......................................19-22

Safe Riding Clothing and Gear (Operator and Passenger) ................ 19

Pre-Operating Inspection ..................... 20First Aid and Survival ........................... 21

Active Riding........................................23Sound Judgment ............................24-26

Environment ......................................... 24Those Around You................................ 25Equipment ............................................ 25Load Capacity Ratings Chart ............... 26Speedrack II ......................................... 26Personal Choices ................................. 26

Supervision ..........................................28Taking Responsibility............................ 28

Inexperienced Riders ...................... 28Experienced Riders......................... 28

DIVISION II - OPERATION/MAINTENANCETRV Specifications ..............................29Location of Parts and Controls ..........30ATV Operation.................................31-39

Basic Operating Maneuvers................. 31Starting the Engine.......................... 31Starting a Cold Engine .................... 31

Handling the TRV (Active Riding Techniques)....................................... 33

Tips ...................................................... 38General Information........................40-51

Control Locations and Functions.......... 40Power Steering (550/700/1000) ........... 44Speedometer/LCD Gauge........................... 45Oil Level Stick....................................... 47Seat Latch............................................ 48Rear Seat Lock .................................... 48Safety Flag Bracket .............................. 48Rack Loading (Front and Rear)............ 48Trailering and Towing ........................... 49Transporting ......................................... 49Gasoline-Oil-Lubricant ......................... 50Engine Break-In ................................... 51Burnishing Brake Pads......................... 51

General Maintenance..................... 52-66Maintenance Schedule......................... 52Liquid Cooling System ......................... 53Shock Absorbers .................................. 54General Lubrication.............................. 54Hydraulic Hand Brake .......................... 56

Brake Fluid ...................................... 56Brake Lever Lock............................. 56Brake Hoses.................................... 56Brake Pads ...................................... 56

Rear Foot Brake ................................... 57Protective Rubber Boots ...................... 57Battery.................................................. 58Jump-Starting....................................... 59Spark Plug............................................ 61Throttle Cable Adjustment.................... 61Air Filter................................................ 61Air Filter Housing Drain ........................ 63Draining V-Belt Cover ........................... 63Tires ..................................................... 63Wheels ................................................. 64Muffler/Spark Arrester .......................... 64Light Bulb Replacement ....................... 64Checking/Adjusting Headlight Aim ....... 65Fuses ................................................... 66Electrical Output Terminals .................. 66Storage Compartment/Tools ................ 66

Preparation for Storage.......................67Preparation after Storage....................68Limited Warranty..................................69Warranty Procedure/Owner

Responsibility...................................70Arctic Cat ATV Emission Control

Warranty Statement .........................71Arctic Cat Emission Control System

Limited Warranty..............................72U.S. EPA Emission Control Statement/

Warranty Coverage (U.S. Only) .......73Declaration of Conformity ...................74Change of Address, Ownership, or

Warranty Transfer.............................75Maintenance Record...................... 77-78Identification Numbers Record

................................Inside Back Cover

2

DIVISION I - SAFETYA 2-UP ATV Is Not A Toy And Can Be Hazardous To Operate.

• Always go slowly and be extra careful when operating on unfamiliar terrain.Always be alert to changing terrain conditions when operating the ATV.

• Never operate on excessively rough, slippery, or loose terrain.• Always follow proper procedures for turning as described in this manual. Practice

turning at slow speeds before attempting to turn at faster speeds. Do not turn atexcessive speed.

• Always have the ATV checked by an authorized Arctic Cat ATV dealer if it hasbeen involved in an accident.

• Never operate the ATV on hills too steep for the ATV or for your abilities. Practiceon smaller hills before attempting larger hills. Never operate up or down hillssteeper than 25°.

• Always follow proper procedures for climbing hills as described in this manual.Check the terrain carefully before you start up any hill. Never climb hills with slip-pery or loose surfaces. Shift your weight forward. Never open the throttle suddenlyor make sudden gear changes. Never go over the top of any hill at high speed.

• Always follow proper procedures for going down hills and for braking on hills asdescribed in this manual. Check the terrain carefully before you start down anyhill. Shift your weight backward. Never go down a hill at high speed. Avoid goingdown a hill at an angle which would cause the ATV to lean sharply to one side.Go straight down the hill where possible.

• Always follow proper procedures for crossing the side of a hill as described in thismanual. Avoid hills with slippery or loose surfaces. Shift your weight to the uphillside of the ATV. Never attempt to turn the ATV around on any hill until you havemastered the turning techniques described in this manual on level ground. Avoidcrossing the side of a steep hill if possible.

• Always use proper procedures if you stall or roll backward when climbing a hill.To avoid stalling, maintain a steady speed when climbing a hill. If you stall or rollbackwards, follow the special procedure for braking described in this manual.Dismount on the uphill side or to either side if pointed straight uphill. Turn the ATVaround and mount following the procedure described in this manual.

• Always check for obstacles before operating in a new area. Never attempt tooperate over large obstacles, such as large rocks or fallen trees. Always followproper procedures when operating over obstacles as described in this manual.

• Always be careful of skidding or sliding. On slippery surfaces, such as ice, goslowly and be very cautious in order to reduce the chance of skidding or slidingout of control.

• Never operate the ATV in fast flowing water or in water deeper than the footrests.Remember that wet brakes may have reduced stopping capability. Test yourbrakes after leaving water. If necessary, apply them lightly several times to letfriction dry out the pads.

• Always be sure there are no obstacles or people behind you when you operate inreverse. When it is safe to proceed in reverse, go slowly. Avoid turning at sharpangles in reverse.

• Always use the size and type tires specified in this manual. Always maintainproper tire pressure as described in this manual.

• Never improperly install or improperly use accessories on this ATV.• Never install a twist grip throttle on this ATV.• Never exceed the stated load capacity for this ATV. Cargo should be properly dis-

tributed and securely attached. Reduce speed and follow instructions in this man-ual for carrying cargo or pulling a trailer and allow greater distance for braking.

• No one under the age of 16 should operate this ATV. Some operators at the ageof 16 may not be able to operate the ATV safely. Parents should supervise theuse of the ATV at all times. Parents should permit continued use only if theydetermine that the operator has the ability to operate the ATV safely.

3

A 2-Up ATV Is Not A Toy And Can Be Hazardous To Operate.

• Never carry a passenger who can-not place both feet on the footrestsand who cannot securely hold ontothe handholds.

FOR MORE INFORMATIONABOUT TRV SAFETY, contact yourlocal Arctic Cat ATV dealer or 1-613-739-1535 (Canada).

TRV PASSENGER INSTRUCTIONSOperator, tell your passenger to:

• Hold firmly onto the handholds.• Keep both feet on the footrests even

when stopped.• Stay directly behind you leaning as

you lean.

2-Up ATV Safety AlertYou should be aware that A 2-Up ATV ISNOT A TOY AND CAN BE HAZARD-OUS TO OPERATE. A TRV handles dif-ferently from other vehicles, includingmotorcycles and cars. A collision or roll-over can occur quickly, even during rou-tine maneuvers such as turning anddriving on hills and over obstacles, if youfail to take proper precautions.

TO AVOID DEATH OR SEVERE PERSONAL INJURY:

* Always read the Operator’s Manualcarefully and follow the operatingprocedures described. Pay specialattention to the warnings containedin the manual and on all labels.

* Never operate the ATV or ride as apassenger without proper instruc-tion. Take a training course. Begin-ners should complete a trainingcourse.

* Never allow anyone under 16 yearsold to operate an Arctic Cat TRV.

* Never operate the ATV on pave-ment. The ATV is not designed to beused on paved surfaces and may bedifficult to control.

* Never operate the ATV on a publicroad, even a dirt or gravel one,because you may not be able toavoid colliding with another ATV.Also, operating the ATV on a publicroad may be against the law.

* Never operate the ATV or ride as apassenger without an approvedmotorcycle helmet, eye protection,boots, gloves, long pants, and along-sleeved shirt or jacket.

* Never consume alcohol or drugsbefore or while operating the ATVor riding as a passenger.

* Never operate the ATV at excessivespeeds. Go at a speed which isproper for the terrain, visibility con-ditions, and your experience.

* Never attempt to do wheelies,jumps, or other stunts.

* Always be careful when operatingthe ATV, especially when approach-ing hills, turns, and obstacles andwhen operating on unfamiliar orrough terrain.

* Never lend the ATV to anyone whohas not taken a training course.

* Always inspect the ATV each timeyou use it to make sure it is in safeoperating condition. Always followthe inspection and maintenance pro-cedures and schedules described inthis manual.

* Always keep both hands on the han-dlebar grips (operator)/handholds(passenger) and both feet firmlyplanted on the footrests of the ATVduring operation.

4

Rider Training CourseArctic Cat sponsors a free Rider TrainingCourse to teach ATV riding skills or toreinforce current riding skills. First-timepurchasers without any previous ATVriding experience will receive a $100.00coupon from Arctic Cat through theSVIA/ASI after completing the trainingcourse (U.S. owners only, one incentive,and free rider training courses for appro-priate immediate family members perATV purchase). See an authorized ArcticCat ATV dealer for details or call (800)887-2887 for training course information.

In Canada, the Canada Safety Council(CSC) provides an ATV Rider’s Courseto teach safe ATV operating skills. Theyalso provide a special ATV Rider’sCourse for children under 14 years of agewith parental supervision. Call the CSCat 1-613-739-1535 ext. 227 for moredetails. Also available is a bilingual com-puter-based safety training program on aCD-ROM from CATV - call toll-free at1-877-470-2288.

Au canada, le conseil canadien de lasécurité (CSC) offre un cours de conduitede VTT pour enseigner les habiletésd’opération sécuritaires de VTT. Uncours spécial de conduite de VTT estégalement offert aux enfants de moins de14 ans avec la surveillance d’un parent.Communiquez avec le CSC en com-posant le: 1-613-739-1535, poste 227pour de plus amples informations. Unprogramme de formation bilingue infor-matisé sur la sécurité est aussi disponiblesur disque optique compact par CATV;composez sans frais le: 1-877-470-2288.

FOR MORE INFORMATION ABOUT ATV SAFETY, in the U.S., call the Consumer Product Safety Commission at (800) 638-2772 or the ATV Distibutors’ Safety Hotline at (800) 852-5344 or in Canada, call the Canada Safety Council at 1-613-739-1535 ext. 227.Visit the Arctic Cat Inc. website atwww.arcticcat.com for additional prod-uct information.

5

Hangtags This Arctic Cat TRV comes with hang-tags containing important safety informa-tion. Anyone who rides the ATV shouldread and understand this informationbefore riding.

Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant deautorisé VTT Arctic Cat pour le numéro de pièce 2436-519.

2261-376

6

Warning Labels & InformationAn Arctic Cat ATV comes with several labels containing important safety information.Anyone who rides the ATV should read and understand this information before riding.The labels should be considered as permanent parts of the ATV. If a label comes off orbecomes hard to read, contact your Arctic Cat ATV dealer for a replacement.

NOTE: The location and content of labels on the ATV you have pur-chased may differ from those shown on these two pages.

XR228A

7

Warning Labels & Information (cont)

XR229A

8

Warnings

NOTE: The illustrations in this Warnings sub-section apply to an oper-ator and a passenger even though some may show only the operator.

! WARNINGPOTENTIAL HAZARD Operating this ATV without proper instruction.

WHAT CAN HAPPENThe risk of an accident is greatly increased if the operator does not know how tooperate the ATV properly in different situations and on different types of terrain.

HOW TO AVOID THE HAZARDBeginning and inexperienced operators should complete the certified trainingcourse offered. They should then regularly practice the skills learned in thecourse and the operating techniques described in this Operator’s Manual.

! WARNINGPOTENTIAL HAZARDAllowing anyone under age 16 to operate this ATV.

WHAT CAN HAPPENUse of the ATV by children can lead to severe injury or death of the child.Children under the age of 16 may not have the skills, abilities, or judgmentneeded to operate the ATV safely and may be involved in a serious accident.

HOW TO AVOID THE HAZARDA child under 16 should never operate this ATV.

! WARNINGPOTENTIAL HAZARDOperating this ATV on paved surfaces.

WHAT CAN HAPPENThe ATV’s tires are designed for off-road use only,not for use on pavement. Paved surfaces may seri-ously affect handling and control of the ATV and maycause the ATV to go out of control.

HOW TO AVOID THE HAZARDWhenever possible, avoid operating the ATV on any paved surfaces includingsidewalks, driveways, parking lots, and streets. If operating on paved surfaces isunavoidable, travel slowly (less than 10 MPH) and avoid sudden turns and stops.

! WARNINGPOTENTIAL HAZARDOperating this ATV at excessive speeds.

WHAT CAN HAPPENIncreases your chances of losing control of the ATV, which can result in an accident.

HOW TO AVOID THE HAZARDAlways ride at a speed that is proper for the terrain, visibility and operating condi-tions, and your experience.

9! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

NEVER CARRY MORE THAN ONE PASSENGER.

! WARNINGPOTENTIAL HAZARDCarrying a passenger under the age of 12 on thisATV.

WHAT CAN HAPPENCould cause an accident, resulting in injury ordeath to you and/or your passenger.

HOW TO AVOID THE HAZARDNever carry a passenger under the age of 12.The passenger must allow the operator to shiftpositions as needed during operation, mustalways keep feet on the footrests, and mustalways keep hands on handholds.

! WARNINGPOTENTIAL HAZARDOperating this ATV on public streets, roads, or high-ways.

WHAT CAN HAPPENYou can collide with another vehicle.

HOW TO AVOID THE HAZARDNever operate this ATV on any public street, road,or highway, even a dirt or gravel one.In many states it is illegal to operate the ATV on public streets, roads, or highways.

! WARNINGPOTENTIAL HAZARDAttempting wheelies, jumps, and other stunts.

WHAT CAN HAPPENIncreases the chance of an accident including arollover.

HOW TO AVOID THE HAZARDNever attempt stunts, such as wheelies or jumps.Don’t try to show off.

! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.10

! WARNINGPOTENTIAL HAZARDOperating this ATV after or while consuming alcohol or drugs.

WHAT CAN HAPPENCould seriously affect your judgment.Could cause you to react more slowly.Could affect your balance and perception.Could result in an accident.

HOW TO AVOID THE HAZARDNever consume alcohol or drugs before or while driving this ATV.

! WARNINGPOTENTIAL HAZARDOperating or riding as a passenger on this ATV withoutwearing an approved helmet, eye protection, and pro-tective clothing.

WHAT CAN HAPPENOperating or riding as a passenger on this ATV withoutan approved helmet increases your chances of asevere head injury or death in the event of an accident.Operating or riding as a passenger on this ATV withouteye protection can result in an accident and increasesyour chances of a severe injury in the event of an accident.Operating or riding as a passenger on this ATV withoutprotective clothing increases your chances of severeinjury in the event of an accident.

HOW TO AVOID THE HAZARDAlways wear an approved helmet that fits properly.You should also wear: Eye protection (goggles or face shield)

GlovesBootsLong sleeved shirt or jacketLong pants

! WARNINGPOTENTIAL HAZARDTurning improperly.

WHAT CAN HAPPENThe ATV could go out of control, causing a collision or rollover.

HOW TO AVOID THE HAZARDAlways follow proper procedures for turning as described in this Operator’s Manual.Practice turning at slow speeds before attempting to turn at faster speeds.Do not turn at excessive speed.


! WARNINGPOTENTIAL HAZARDFailure to inspect the ATV before operating.Failure to properly maintain the ATV.

WHAT CAN HAPPENIncreases the possibility of an accident or equipment damage.

HOW TO AVOID THE HAZARDAlways inspect your ATV each time you use it to make sure the ATV is in safeoperating condition.Always follow the inspection and maintenance procedures and schedulesdescribed in this Operator’s Manual.

! WARNINGPOTENTIAL HAZARDRemoving hands from handlebar grips (operator)/handholds (passenger) orfeet from the footrests during operation.

WHAT CAN HAPPENRemoving even one hand or foot can reduce your ability to control the ATV orcould cause you to lose your balance and fall off the ATV. If you remove a footfrom the footrest, your foot or leg may come into contact with the wheels, whichcould injure you or cause an accident.

HOW TO AVOID THE HAZARDAlways keep both hands on the handlebar grips (operator)/handholds (passen-ger) and both feet on the footrests of your ATV during operation.

! WARNINGPOTENTIAL HAZARDGoing down a hill improperly.

WHAT CAN HAPPENCould cause loss of control or cause the ATV tooverturn.

HOW TO AVOID THE HAZARDAlways follow proper procedures for going downhills as described in this Operator’s Manual.Always check the terrain carefully before you start down any hill.Shift your weight backward.Never go down a hill at high speed.Avoid going down a hill at an angle that would cause the ATV to lean sharply toone side. Go straight down the hill where possible.


! WARNINGPOTENTIAL HAZARDFailure to use extra care when operating the ATV onunfamiliar terrain.

WHAT CAN HAPPENYou can come upon hidden rocks, bumps, or holeswithout enough time to react.Could result in the ATV overturning or going out of control.

HOW TO AVOID THE HAZARDGo slowly and be extra careful when operating on unfamiliar terrain.Always be alert to changing terrain conditions when operating the ATV.

! WARNINGPOTENTIAL HAZARDFailure to use extra care when operating on rough,slippery, or loose terrain.

WHAT CAN HAPPENCould cause loss of traction or control, which couldresult in an accident including a rollover.

HOW TO AVOID THE HAZARDDo not operate on rough, slippery, or loose terrainuntil you have learned and practiced the skills necessary to control the ATV onsuch terrain.Always be especially cautious on these kinds of terrain.

! WARNINGPOTENTIAL HAZARDImproperly operating in reverse.

WHAT CAN HAPPENYou could hit an obstacle or person behind you, resulting in serious injury.

HOW TO AVOID THE HAZARDBefore you engage reverse gear, make sure there are no obstacles or peoplebehind you. When it is safe to proceed, go slowly.

! WARNINGPOTENTIAL HAZARDOperating the ATV with improperly installed passenger seat.

WHAT CAN HAPPENThe passenger seat could shift or separate from the ATV causing the passen-ger to fall from the vehicle resulting in serious injury or death.

HOW TO AVOID THE HAZARDAlways check the seat latches to make sure they are properly engaged andlocked before operating the ATV.


Never Operate Up Or Down Hills Steeper Than 25°.

! WARNINGPOTENTIAL HAZARDOperating on steep hills.

WHAT CAN HAPPENThe ATV can overturn more easily on steep hills thanon level surfaces or small hills.

HOW TO AVOID THE HAZARDNever operate the ATV on hills too steep for the ATVor for your abilities.Practice on smaller hills before attempting larger hills.

! WARNINGPOTENTIAL HAZARDClimbing hills improperly.

WHAT CAN HAPPENCould cause loss of control or cause the ATV tooverturn.

HOW TO AVOID THE HAZARDAlways follow proper procedures for climbing hills asdescribed in this Operator’s Manual.Always check the terrain carefully before you start up any hill.Never climb hills with slippery or loose surfaces.Shift your weight forward.Never open the throttle suddenly or make sudden gear changes. The ATVcould flip over backwards.Never go over the top of any hill at high speed. An obstacle, a sharp drop, oranother ATV or person could be on the other side of the hill.


! WARNINGPOTENTIAL HAZARDImproperly operating over obstacles.

WHAT CAN HAPPENCould cause loss of control or a collision. Could cause the ATV to overturn.

HOW TO AVOID THE HAZARDBefore operating in a new area, check for obstacles.Never attempt to ride over large obstacles, such as large rocks or fallen trees.When you go over obstacles, always follow proper procedures as described inthis Operator’s Manual.

! WARNINGPOTENTIAL HAZARDSkidding or sliding.

WHAT CAN HAPPENYou may lose control of the ATV.You may also regain traction unexpectedly, which may cause the ATV to overturn.

HOW TO AVOID THE HAZARDLearn to safely control skidding or sliding by practicing at slow speeds and onlevel, smooth terrain.On extremely slippery surfaces, such as ice, go slowly and be very cautious inorder to reduce the chance of skidding or sliding out of control.

! WARNINGPOTENTIAL HAZARDOperating the ATV with improper tires or with improper or uneven tire pressure.

WHAT CAN HAPPENUse of improper tires on the ATV, or operation of the ATV with improper oruneven tire pressure, may cause loss of control increasing your risk of accident.

HOW TO AVOID THE HAZARDAlways use the size and type tires specified in this Operator’s Manual for this ATV.Always maintain proper tire pressure as described in this Operator’s Manual.

! WARNINGPOTENTIAL HAZARDFailure to release the brake lever lock before driving the ATV.

WHAT CAN HAPPENDriving the ATV with the brake lever lock engaged could cause a change inhandling or loss of brakes and cause an accident.

HOW TO AVOID THE HAZARDAlways release the brake lever lock before driving the ATV.


! WARNINGPOTENTIAL HAZARDStalling, rolling backwards, or improperly dismount-ing while climbing a hill.

WHAT CAN HAPPENCould result in the ATV overturning.

HOW TO AVOID THE HAZARDUse proper gear and maintain steady speed whenclimbing a hill.If you lose all forward speed:

Keep weight uphill.Apply the brakes.Engage the brake lever lock after you are stopped.

If you begin rolling backwards:Keep weight uphill.Apply the brakes while rolling backwards.When fully stopped, engage the brake lever lock.Have the passenger dismount on uphill side or to a side if pointed straightuphill; then the operator should dismount on uphill side or to a side ifpointed straight uphill.Turn the ATV around and mount following the procedure described in thisOperator’s Manual.

! WARNINGPOTENTIAL HAZARDOverloading the ATV or carrying or towing improperly.

WHAT CAN HAPPENCould cause changes in handling, which could lead to an accident.

HOW TO AVOID THE HAZARDNever exceed the stated load capacity for the ATV.Cargo should be properly distributed and securely attached.Reduce speed when carrying cargo or pulling a trailer. Allow greater distancefor braking.Always follow the instructions in this Operator’s Manual for carrying cargo orpulling a trailer.


! WARNINGPOTENTIAL HAZARDOperating the ATV through deep or fast flowing water.

WHAT CAN HAPPENTires may float, causing loss of traction and loss of control, which could lead toan accident.

HOW TO AVOID THE HAZARDNever operate the ATV in fast flowing water or in water deeper than the footrests.Remember that wet brakes may have reduced stopping capability.Test your brakes after leaving water. If necessary, apply them several times todry out the pads.

! WARNINGPOTENTIAL HAZARDApplication of excessive throttle.

WHAT CAN HAPPENMay cause wheelies, flip-overs, or loss of controlresulting in serious injury or death.

HOW TO AVOID THE HAZARDDo not accelerate rapidly or in an uncontrolled man-ner on any terrain. Use extra care when going uphill.Slowly apply throttle in a controlled manner. Release throttle lever as necessaryto maintain control.

! WARNINGPOTENTIAL HAZARDImproperly crossing hills or turning on hills.WHAT CAN HAPPENCould cause loss of control or cause the ATV tooverturn.HOW TO AVOID THE HAZARDAvoid crossing the side of a hill or turning on a hillwhenever possible. Never attempt to turn the ATVaround on any hill until you have mastered the turn-ing technique as described in this Operator’s Manual. Practice first on levelground. Be very careful when turning on any hill.If crossing the side of a hill or turning on a hill is unavoidable:Always follow proper procedures as described in this Operator’s Manual.Avoid hills with slippery or loose surfaces.Shift your weight to the uphill side of the ATV.


! WARNINGPOTENTIAL HAZARDOperating the ATV with improper modifications.

WHAT CAN HAPPENImproper installation of accessories or modification of the ATV may causechanges in handling which could lead to an accident.

HOW TO AVOID THE HAZARDNever modify the ATV through improper installation or improper use of acces-sories. All parts and accessories added to this ATV should be genuine ArcticCat components designed for use on the ATV and should be installed and usedaccording to instructions. Never install a twist grip throttle. If you have ques-tions, consult an authorized Arctic Cat ATV dealer.

! WARNINGPOTENTIAL HAZARDOperating the ATV with differential lock engaged.

WHAT CAN HAPPENThe increased steering effort and reduced maneuverability caused by thelocked differential could result in loss of control and an accident.

HOW TO AVOID THE HAZARDNever exceed 10 MPH (16 KPH) with the differential lock engaged. Always dis-engage the differential lock as soon as not needed for additional traction.


PreventionOverviewWhen using this ATV, prevention is thename of the game. “Had you only known”something could go wrong, you wouldhave prevented it. If you don’t notice yourconditions and surroundings before ridingyour ATV, you give up control over the sit-uation. Using ATV prevention techniqueshelps you forecast potential hazards beforethey injure you or damage your ATV.

Following the safety instructions andwarnings in this manual will help you“P.A.S.S.” the safety test. P.A.S.S. standsfor “Prevention,” “Active Riding,”“Sound Judgment,” and “Supervision.”Remembering P.A.S.S. and what it standsfor will help you have a safe, predictableride every time you go out on your ATV.

Always wear clothing suited to the typeof riding you are doing. TRV ridingrequires special protective clothingwhich will make you feel more comfort-able and reduce chances of injury.

ATV-0004

You’ll find it important to dress correctly forriding in order to prevent scraped skin andserious head injuries. It’s easy and could saveyou time in the long run not having to con-tend with an injury. Of course, it also makessense to remember the seasons. Wear a hatunder your helmet and a snowmobile suit inthe winter and lighter, protective clothing inthe summer. Following is the minimum pro-tection you need to wear during every ride:

Helmet

Your helmet is the most important piece ofprotective gear for safe riding. A helmetcan prevent a severe head injury. There areseveral types of helmets on the market, butmake sure you wear a helmet that complieswith the current standards of the U.S.Department of Transportation (DOT), TheSnell Memorial Foundation, or the Ameri-can National Standards Institute (ANSI).Helmets that comply with one or more ofthese agency’s standards have a sticker onthe inside or outside of the helmet.

These helmets should provide full-faceprotection.

If you drop or damage your helmet, get anew one immediately. Your helmet maynot protect your head from injury if it hascracks, fissures, or other damage to itsoutside or core padding.

Remember, your helmet won’t do youany good if the chin strap isn’t fastened.

Gloves

Your hands are targets for flying objects andbranches. Along with providing skin pro-tection, gloves will shield your hands fromharsh weather. Wear gloves that are weatherresistant and have a gripping surface tokeep them from sliding off the handlebars.Off-road style gloves with knuckle pads arethe best for comfort and protection.

Safe Riding Clothing and Gear (Operator and Passenger)

Helmets should have one of these:1. DOT label2. Snell label3. ANSI Z90.1 label


Boots/Ankle Protection

Wear a boot that covers the largest possi-ble area of your leg (preferably up toyour knee) and can handle significantimpact. Choosing boots with low heelsand a good tread will help prevent yourfeet from slipping off the footrests in wetor rugged conditions or getting hurt ifthey get hit by rocks, dirt, or branches.

Eye Protection

Wear eye protection, such as goggles, tocompletely surround your eyes to preventgetting dirt or other items in your eyes.Do not depend on sunglasses for propereye protection. Sunglasses are not recom-mended; they don’t prevent objects fromflying in through the sides.

Long Pants and Long Sleeved Shirt

The goal is to protect your body frombranches, long grass, airborne objects, oranything else that could scrape your skin.The more thick and durable the material,the better protection it’ll provide. Ridingpants with kneepads, a jersey, and shoul-der pads provide the best protection.

The second step in Prevention is check-ing the condition of your ATV. Chancesare good that you’ll be using your ATV insome rough terrain, and there’s no wayyou want your brakes to go out when rid-ing downhill. You need to complete thePre-Operating Inspection and check thefollowing parts on your ATV beforeevery ride.

1. Tires and Wheels

2. Controls and Cable

3. Lights and Electrical

4. Oil and Fuel

5. Chassis and Drive Train

6. Miscellaneous Items

1. TIRES AND WHEELSCorrect tire pressure is crucial. Consultthe General Maintenance section of thisOperator’s Manual for tire pressureguidelines. Incorrect tire pressure cancause poor handling, instability, and aloss of ATV control.

While checking the tire pressure, inspectthe tread and sidewalls of the tires forcracks, cuts, or other damage that couldindicate they need to be replaced.

2. CONTROLS AND CABLEWith the engine running and brakeapplied, check all transmission posi-tions: park, reverse, neutral, high, andlow.

A. BrakesSqueeze your hand brake lever. If it feelssoft or “squishy,” it could be low on fluidor have a leak — refer to the General Main-tenance section of this Operator’s Manualfor instructions. Don’t use the ATV untilthe brakes are operating normally.

Test the brake lever lock and see if it locksthe hand brake lever into position; thendisengage it to release the brake. Be surethe rear foot brake near the footrest isworking; your brakes could fail during aride if they’re not maintained.

Pre-Operating Inspection

Check:1. Tire pressure2. Tire surface (tread and sidewalls)

Check:1. Park2. Reverse3. Neutral4. High5. Low

Check:1. Hand brake lever2. Rear foot brake 3. Brake lever lock


B. ThrottleBefore starting the ATV, push the throttlelever several times. The throttle shouldhave a free, smooth range of motion. If itseems to “stick” at any point, refer to theGeneral Maintenance section of thisOperator’s Manual for instructions. Driv-ing your ATV with a sticking throttle canturn your leisurely ride into an unwel-come accident. Don’t drive your ATV ifthe throttle sticks.

3. LIGHTS AND ELECTRICALTurn the hi-beam and lo-beam on and offto make sure they work. At the sametime, verify the taillight and brakelightwork. Also, check the status/warningindicators (reverse, neutral, and HI-LObeam) on the LCD when you start theATV. Don’t drive the ATV unless all sys-tems are working. Check the ignitionswitch and emergency stop switch.

4. OIL AND FUELStart with a full tank of gas before everyride, and while you’re at it, top off the oil.Don’t forget to check for fluid leaks aroundthe ATV.

5. CHASSIS AND DRIVE TRAINGrass and leaves can gum-up your sus-pension and shocks. Clear and clean thesuspension arms, shock springs, andfenders. Check smoothness by turningthe handlebar full-left and full-right. Ver-ify there is no binding, restrictions, free-play, or looseness in steering compo-nents.

6. MISCELLANEOUS ITEMSInspect your air filter. Look for debris ordamage that may indicate you need toreplace it. A clogged filter can stop anengine. Check your battery terminals forcorrosion. Also, be sure to tighten anyloose parts, nuts, or bolts.

You need to prepare for the unexpected.Emergencies and accidents are traumaticenough, but they’re even worse whenyou’re not prepared for them. At the min-imum during every ATV ride, you shouldhave the following items on board:

• Tools• Water• Identification• First Aid Kit

For rides that are longer in duration anddistance, the following additional itemsare recommended:

• Cellular Phone• Maps/GPS• Emergency Kit with Flashlight and

First Aid Kit

Check:1. Hi-beam2. Lo-beam3. LEDs (if equipped)4. Taillight/brakelight5. Status/warning indicators6. Ignition switch7. Emergency stop switch

Check:1. Gas2. Oil3. Fluid leaks

Check:1. Free, smooth range of motion

Check:1. Suspension arms2. Shock springs3. Fenders4. Steering

Check:1. Air filter2. Battery3. Tighten parts, nuts, and bolts

First Aid and Survival


Tools

Routine maintenance will generally elim-inate the need for emergency repairs.Riding on rough terrain could cause loos-ening of nuts, bolts, and fasteners. Espe-cially on long rides, carrying the righttools can prevent an inconvenience frombecoming a crisis.

Water

Water is so important that you need tocarry it regardless of the duration of yourride. Heat exhaustion and heat stroke cancreep up suddenly and can take you outof commission. If you become dehy-drated, you could find yourself physi-cally unable to safely operate your ATV.

Identification

If something does happen to you, theemergency personnel will want to knowwho you are and whom to contact. It’spossible you may be in no condition togive them that information. Put your I.D.in your pocket before you ride. Withoutit, you’re anonymous.

Cellular Phone

It may be necessary to make an urgentphone call.

Maps/GPS (Global Positioning System)

Maps may be unnecessary when you’refamiliar with the area. But when you’reriding on unfamiliar trails, it’s good toknow where you are, what’s coming up,and how to get back.

Emergency Kit with Flashlight and First Aid Kit

You’ll need several items in your Emer-gency Kit including a flashlight. Thematches will come in handy if you needto start a fire to stay warm. Flares areappropriate for signaling help. A first aidkit is very important if an injury of sometype should happen. A good First Aid Kitshould include bandages, antisepticspray, gauze, tape, etc.

Carry these items on your ATV:1. Bulbs2. Duct tape3. Rope4. Spark plugs5. Spare parts6. Tool Kit

Carry these items:1. Flashlight2. Matches3. Flares4. First Aid Kit5. Money


Active RidingOverview“Active Riding” is the second part of “P.A.S.S.” It involves an understanding of howyour body weight, balance, gravity, and physical forces affect the handling of theATV. Knowing how to shift your weight is necessary to avoid rolling or flipping theATV.

For complete operating instructions, see ATV OPERATION section in this manual.


Sound JudgmentOverviewYou are not invincible. Knowing the first“S” in “P.A.S.S.” stands for “SoundJudgment” means you need to use yours.

The environment you operate an ATV inis often harsh and sometimes dangerousif you don’t take proper precautions.

Weather

You need to consider the weather. It isdangerous to ride your ATV when theweather is bad or potentially bad. Keepabreast with weather forecasts.

Terrain

Always pay close attention to the terrainyou’re on, even if it is familiar to you. Youcan’t assume the landscape you’re used todoesn’t change. Changes to landscape canhappen at nearly any time. Fences can beconstructed and excavations dug in a shortperiod of time. Weather, climate, anddevelopment take their toll.

Night Riding

Riding at night can be very hazardous.Obstacles and other hazards (that are eas-ily identified during daytime) are muchmore difficult to see and avoid. Whennight riding, make sure the lights areproperly adjusted and in good workingorder. Reduce speed; do not over-drivethe headlights. Never travel in an unfa-miliar area or blaze a new trail at night.Always carry a flashlight or flare for sig-naling an emergency.

Paved Surfaces

Avoid whenever possible. The ATV isn’tdesigned for pavement. Its handlingbecomes more difficult on paved sur-faces. If operating on paved surfaces isunavoidable, travel slowly (less than 10MPH) and avoid sudden turns and stops.

Trail Riding

Use sound judgment when trail riding;that means riding on a trail that fits yourability level. If the trail is pretty rugged,standing up on your footrests will make iteasier for you to endure the rough terrain.

Make yourself visible by using head-lights and taillights, and pull completelyoff the trail if you need to stop.

Outsloped trails (trails that slant to allowrain to run off) make trail riding a bitmore challenging.

It also helps to know which trails you canride and who else might be on those sametrails. These are signs currently used in someareas to designate trail types and restrictions.

ATV-0068A

Environment

Trail Signs


People do all kinds of things you can’tpredict or control.

Passenger

Never carry a passenger who cannotplace both feet on the footrests and whocannot securely hold onto the handholds.

You are responsible for the passenger andyou must instruct the passenger on thecorrect procedures for riding.

Riding Companions

Leave a lot of space between you andother riders, especially in dusty and dirtyconditions, because it’ll be difficult to seethe riders in front of you stopping.

Riding with companions on several vehi-cles is not the same as riding one ATVwith a passenger.

Other Vehicles

Depending on where you’re riding, youmight encounter ATV’s, bikes, or motorvehicles on public lands. Respect the pres-ence of cars if you’re crossing roads orriding in public areas and make yourselfbe seen. If you can’t see other vehiclescoming, that means you’re invisible, too.

Hikers

With the renewed interest in hiking,camping, and other outdoor activities,people can show up in remote areaswhere you would never expect them. Fortheir sake, keep your eyes open.

Animals and Nature

Respect the outdoors that you love. Don’tuse your ATV to chase animals or birds.Drive around young trees rather thanover them. Keep clear of streams andditches with standing water.

Tread Lightly and leave it as youfound it.

The last thing you expected was that yourATV would break down in the middle of thefield... it’s usually so reliable that some-times you forget the ATV has its limits.

Maintenance

You have to maintain your ATV. The Gen-eral Maintenance section of this Operator’sManual tells you about taking care of yourATV. If, at any time, abnormal noises,vibrations, or improper functioning of anycomponent of this ATV is detected, DONOT OPERATE THE ATV. Take the ATVto an authorized Arctic Cat ATV dealer forinspection and adjustment or repair.

Cargo Limitations

Limit the ATV to the load capacity ratingsidentified in the Load Capacity Ratingschart. So if you and your passenger com-bined weigh in at over 600 lb (272 kg),leave some of that extra cargo at home.The combined weight limit, including you,your passenger, your rack cargo, and yourtrailer, is a specified amount, so consult thechart and monitor it carefully.

Extra weight on the ATV will also throwyou off balance if it’s not distributedevenly, side-to-side and front-to-rear.

Cargo has such a huge affect on handlingthat you need to pay a lot of attention toyour speed. Even on really level areas,you should keep it under 10 mph (16kph) if you’ve got a trailer attached.Avoid uneven terrain. Also, consider thatyour braking distance is going to increasewith the more weight you carry.

Those Around You Equipment

Think about these when dealing with cargo:

1. Rack weight limit2. Trailer weight limit3. Weight distribution4. Speed


Load Capacity Ratings Chart

Max Load Capacity - Total weight of opera-tor and passenger, accessory weight, tongueweight, and cargo on the front and rear rack.

Tongue Weight - Weight on trailer tongue.

Towing Capacity - Total weight oftrailer and all cargo in the trailer.

Speedrack IIWhen installing Speedrack II accessories,make sure to read and carefully followthe instructions provided in each kitincluding all weight restrictions as notedon placards and decals.

NOTE: Use extra caution when operat-ing this ATV with additional loads suchas passenger, accessories, and/or cargo.Handling of the ATV may be adverselyaffected. Reduce speed when addingadditional loads.

A safe, enjoyable ride is dependent onmany personal choices. An ATV, like allmotorized vehicles, can be dangerous tooperate if you choose to ignore safetyprecautions, take unnecessary chances, orride beyond your ability or your vehicle’scapability. Don’t allow the thrill of free-dom or adventure to affect your ability tomake good, safe choices.

Alcohol and Drug Consumption (Operator and/or Passenger)

Alcohol is related to a high percentage ofall hospital admissions due to accidentsin the U.S. It’s extremely dangerous todrink alcoholic beverages and ride.

Item Specifications(lb) (kg)

Max Load Capacity 600 272Front Rack (Max) 100 45Rear Rack (Max) 200 91Tongue Weight (Max) 35 16Towing Capacity (Max) 1050 477

! WARNINGPOTENTIAL HAZARDOverloading the ATV or carrying or tow-ing cargo improperly.

WHAT CAN HAPPENCould cause changes in handling,which could lead to an accident.

HOW TO AVOID THE HAZARDNever exceed the stated load capacity.Cargo should be properly distributedand securely attached.Reduce speed when carrying cargo orpulling a trailer. Allow greater distancefor braking.Always follow the instructions in thisOperator’s Manual for carrying cargo orpulling a trailer.

Personal Choices

Substances to avoid when riding:1. Alcohol2. Over-the-counter or prescription drugs3. Illegal/mood altering drugs


Be aware of prescription and over-the-counter medications. Drowsiness andimpaired judgment can be caused by awide variety of medications. The same istrue of allergy, cold, flu, and headachemedications. Your physical size andweight can’t protect you... just one anti-histamine tablet can affect your judgment.

If your sense of adventure persuades youto do illegal drugs when you’re ridingyour ATV, this is a reality check. Some-thing to think about—there can be legalconsequences that will take away all thatfreedom you love. Don’t use alcohol ordrugs before or during your ride.

Your Physical Condition

Your physical condition is critical to safeATV operation. Don’t ride when tiredand consider your health when planninglonger rides.

Reckless Riding

If you are involved in an accident whenyou’re speeding, you have a 25% chanceof landing yourself in the hospital. Thefaster you go, the more likely you are todestroy your head and internal organs,and skip the wheelies, jumps, stunts, andany other showboating.

Laws and Regulations

Any police officer will tell you ignoranceof the law is no defense. Your bestdefense is to check out your local, state,or provincial laws before riding. It’ll alsomake sure you can continue to ride inyour favorite areas. The quickest way tohave a land area closed is by riding overthe regulations.

Group Behavior

People occasionally do crazier and riskierthings in a group than they would con-sider doing by themselves. When you’reriding with others and things start to getout of hand, decide whether you’re will-ing to be injured or see your friendsinjured.

THE EFFECTS OF ALCOHOL*

The Number of Drinks that Impair Mental and Physical Abilities

1-2 DRINKS

Mental processes such as restraint,awareness, concentration, and judg-ment affected; reaction time slowed;inability to perform complicated tasks.

3-4 DRINKS

Depth perception, glare recovery, eyemovement, and focus affected;decreased judgment and control.

5+ DRINKS

Coordination deteriorates, loss of crit-ical judgment, and impaired memoryand comprehension.

*According to the ATV Safety Institute.

Don’t ride:1. When you’re tired


SupervisionOverviewYou’re responsible for supervising thosewho ride your ATV. Your wisdom is valu-able... it’ll bring them all back safely—your friends, your family, your relatives,and your ATV. It’s crucial you consideryourself a supervisor for all riders of yourATV. Whether you accept responsibilityor not, the truth is you are responsible forothers riding your ATV.

You’re to the last letter in “PASS”...“Supervision.” You’ve just gone throughthe manual, and you’ve seen what’sinvolved. That puts you in a good posi-tion to be confident about what youknow. So now it’s time to use yourknowledge and supervise others who rideyour ATV.

Inexperienced/Untrained Riders

You can’t let people ride your ATV whodon’t know what they’re doing. Unlessthey’ve had over a year of experiencewith riding an all-terrain ATV or taken atraining course, it’s your responsibility tokeep them off your ATV. It can be dan-gerous (especially for under-aged chil-dren)—all the more reason for you to befirm.

Experienced/Trained Riders

If anyone is going to borrow your ATV,you are responsible for their supervision.Before they ride, have them take thetraining course, have them watch thesafety video, have them read the Opera-tor’s Manual, and train them.

TRVs are a little different from the han-dling to the stability to the controls. Soregardless of how much experience yourfamily members have, they don’t haveexperience with your ATV. Let experi-enced riders get familiar with yourATV—show them the basics before theytake off. You don’t want it on your con-science that someone got hurt becauseyou didn’t tell them how to use yourATV.

Remember that regardless ofexperience, you should never letanyone under the age of 16 oper-ate your ATV.

5411-517A

Taking Responsibility


DIVISION II - OPERATION/MAINTENANCETRV Specifications

*Specifications subject to change without notice.

ENGINE/DRIVEType Four-Cycle/Liquid Cooled Bore x Stroke 89 mm x 71.2 mm (3.56 x 2.80 in.) - 500

92 mm x 82 mm (3.62 x 3.22 in.) - 550102 mm x 85 mm (4.01 x 3.35 in.) - 700

92 mm x 71.5 mm (3.62 x 2.81 in.) - 1000Displacement 443 cc (27.03 cu in.) - 500

545 cc (33.26 cu in.) - 550695 cc (42.41 cu in.) - 700

950.6 cc (58.01 cu in.) - 1000Spark Plug Type CR7E - 500

NGK CPR8E - 550/700/1000Spark Plug Gap 0.8 mm (0.0314 in.) - 500

0.5-0.6 mm (0.019-0.024 in.) - 550/700/1000Brake Types Hydraulic w/Brake Lever Lock and Rear Foot BrakeCHASSISLength (Overall) 231.5 cm (91.1 in.)Height (Overall) 121.5 cm (47.8 in.)Width (Overall) 145.8 cm (57.4 in.)Suspension Travel 25.4 cm (10.0 in.)Tire Size (Front) AT25 x 8-12Tire Size (Rear) AT25 x 10-12Tire Inflation Pressure 68.9 kPa (10 psi)MISCELLANY

Dry Weight (Approx)328.9 kg (725 lb) - 500/550

350.2 kg (772 lb) - 700364.7 kg (804 lb) - 1000

Gas Tank Capacity 20.1 L (5.3 U.S. gal.)Coolant Capacity 1.97 L (2.08 U.S. qt) - 500/550/700

3.02 L (3.19 U.S. qt) - 1000Differential Capacity 269 ml (9.1 fl oz) Rear Drive Capacity 269 ml (9.1 fl oz)Engine Oil Capacity (Approx) 2.4 L (2.53 U.S. qt) - 500

2.2 L (2.32 U.S. qt) - 550/7002.6 L (2.75 U.S. qt) - 1000

Gasoline (Recommended) 87 Octane Regular UnleadedEngine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic)Front Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid

Taillight/Brakelight LEDBrake Fluid DOT 4Headlight 12V/55W/60W - 500

12V/55W/60W w/LED - 550/700/1000Starting System Electric

29

Location of Parts and Controls

XR230A

XR231A

XR232A

1. Battery

2. Headlights

3. Hand Brake Lever

4. DC Outlet

5. Override Switch

6. Seat Lock Lever

7. Front Storage Compartment

8. Rear Foot Brake

9. Taillight/Brakelight

10. Brake Lever Lock

11. Key Switch

12. Shift Lever

13. Throttle Limiter

14. Throttle Lever

15. Operator’s Manual Location

16. Drive Select Switch

17. Speedometer/LCD

18. Headlight HI/LO Switch

19. Starter Button

20. Emergency Stop Switch

21. Rear Storage Compartment

NOTE: The ATV you have pur-chased may differ slightly fromthose shown in the figures of thismanual.

30

ATV Operation

Active riding and basic maneuvers arethe foundation of your ride. Withoutbasic skills, it’s impossible to move tothis level — active riding. These are yourbasic maneuvers:

• Mounting the TRV (Operator)• Mounting the TRV (Passenger)• Starting the Engine• Starting a Cold Engine• Shifting• Braking/Stopping• Parking• Dismounting the TRV

Mounting the TRV (Operator)

1. From the left side, grab the left-sidehandlebar, apply the brake, and putyour left foot on the footrest.

2. Grab the right-side handlebar.

3. Swing your leg over the seat and setyour right foot down on the right-side footrest.

4. Get seated in a comfortable position.

5. Always keep your feet planted onthe footrests.

Mounting the TRV (Passenger)

1. After the operator is seated and hasthe brake firmly applied, with yourleft hand, grasp the left shoulder ofthe operator, and with your righthand grasp the backrest; then swingyour leg over the seat and set yourright foot down on the right-sidefootrest.

2. Get seated in a comfortable positionand keep hands firmly on the hand-holds.

3. Always keep your feet planted onthe footrests.

Starting the Engine

Always start with the ATV on a flat, levelsurface. Carbon monoxide poisoning cankill you, so keep your ATV outside whileit’s running. Follow these steps to start itup:

1. Mount the ATV and sit down.

2. Engage the brake lever lock.

3. Turn on the ignition.

4. Shift into neutral.

5. Move the emergency stop switch toRUN.

6. Press the starter button.

7. Let the engine warm up.

Starting a Cold Engine

NOTE: It is very important not totouch or compress the throttle leverduring the starting procedures.

1. Turn off all electrical accessories(hand warmer, lights, etc.); then withthe transmission in the neutral posi-tion, rotate the ignition switch key tothe first position (ON) leaving theheadlights OFF. Note that the N isindicated on the LCD.

2. Press the starter button.

Basic Operating Maneuvers

CAUTIONDo not run the starter motor for morethan eight seconds per startingattempt. The starter motor may over-heat causing severe starter motordamage. Allow 15 seconds betweenstarting attempts to allow the startermotor to cool.

CAUTIONDo not run the starter motor for morethan eight seconds per startingattempt. The starter motor may over-heat causing severe starter motordamage. Allow 15 seconds betweenstarting attempts to allow the startermotor to cool.

31

NOTE: Do not touch the throttlelever until the engine has run for atleast 3 minutes.

3. If the engine does not start, press thestarter button again for eight seconds.

4. Allow the engine to warm up forapproximately 2-3 minutes or until theATV will accelerate without hesitating.

Shifting

1. To engage any gear position from park,move the shift lever upward to thedesired position: R (reverse), N (neu-tral), H (high range), or L (low range).

XR004A

2. To engage the P (park), come to acomplete stop; then shift the trans-mission into park.

NOTE: The high range is for nor-mal riding with light loads. The lowrange is for carrying heavy loadsor trailer towing. Compared toHIGH range, the LOW range posi-tion provides slower speed andgreater torque to the wheels.

Braking/Stopping

Always allow plenty of room and time tostop safely. Sometimes quick stops areinevitable, so always be prepared.Whether you’re stopping slowly or stop-ping quickly, do this:

1. Squeeze the brake lever on the lefthandlebar to apply both the front andrear brakes.

2. If your wheels lock, release them fora second; then apply them again.

3. Never “ride” the brake. Even main-taining minimal pressure on thebrake lever will cause the brake padsto drag on the disc and may overheatthe brake fluid.

Parking

Parking involves following the previousrules for braking; then:

1. After the ATV stops, shift into neu-tral.

2. Stop the engine using the enginestop switch.

3. Turn off the ignition.

4. If you have to park on a hill, shift theATV into park; otherwise, try topark only on level surfaces.


Dismounting the TRV

After you’ve followed the procedure forparking, it’s time to dismount:

1. The operator should double checkthat the brake lever lock is engaged.

CAUTIONAlways shift into low range when oper-ating on wet or uneven terrain, whentowing or pushing heavy loads, andwhen using a plow. Failure to followthis caution may result in premature V-belt failure or in damage to relateddrive system components.

! WARNINGExcessive repetitive use of thehydraulic brake for high speed stopswill cause overheating of the brakefluid and premature brake pad wearwhich will result in an unexpectedloss of brakes.

! WARNINGUse only Arctic Cat approved brakefluid. Never substitute or mix differ-ent types or grades of brake fluid.Brake loss can result. Check brakefluid level and pad wear before eachuse. Brake loss can result in severeinjury or even death.

32

2. The passenger should grasp the leftshoulder of the operator with the righthand and with the left hand grasp theleft-side handhold; then swing theright leg over the seat and step to theground on the left side of the ATV.

3. The operator should swing the rightleg over to the left side of the seat.

4. The operator should step to theground on the left side of the ATV.

Active riding involves moving yourbody. You and your passenger must learnto lean and shift body weight into turns tomaintain control.

Safe riding techniques include:

• Riding• Leaning, Weight Shift, and Balance• Wide Turns• Sharp Turns• K-Turns• Riding Uphill• Riding Downhill• Sidehilling/Traversing• Swerving• Crossing Obstacles

Riding

Once the engine’s warm, the ATV isready to go.

ATV-0012

1. Keep your feet on the footrests andboth hands on the handlebar.

2. Hold the brake lever, and release thebrake lever lock.

3. Shift into gear.

4. Release the brake slowly and applythe throttle.

Leaning, Weight Shift, and Balance

When you turn, the trick is to move for-ward and slide over to the side of the seatthat’s on the inside of the turn. Supportyour body weight on the outside footrest.At the same time, lean your body and thepassenger body to the inside of the turn.Pay attention to the handling—if you feelthe tires coming off the ground, reducespeed, shift more of your body weightand passenger’s body weight to the sidethat’s lifting, and make the turn wider ifpossible.

ATV-0013

ATV-0024

ATV-0025

Handling the TRV (Active Riding Techniques)

33

Wide Turns

Many accidents happen during turns. Ifyou don’t understand turning techniques,it’s easy for the ATV to get away fromyou by losing traction, plowing, or tip-ping. Use this method for wide turns:

ATV-0046

ATV-0045

ATV-0044

1. Ease off the throttle as you approachthe turn to slow down.

2. Use the principles of leaning, weightshifting, and balancing—shift yourbody weight and passenger’s bodyweight to the inside of the turn.

3. Gradually increase your speed asyou come out of the turn.

Sharp Turns

After mastering wide turns, practice theadvanced skill of sharp turns.

ATV-202

1. Ease off the throttle as you approachthe turn to slow down.

2. Use the principles of leaning, weightshifting, and balancing—shift yourbody weight to the inside of the turn.

3. You might have to lean into the turnmore than you do in a wide turn.

4. If shifting your weight and balancearen’t enough to keep the tires on theground, straighten out the handlebaras much as you can.

5. Gradually increase your speed asyou come out of the turn.

34

K-Turns

Use K-turns if you accidentally stall whileriding uphill; you need to take action beforethe ATV rolls backward down the hill.

ATV-204

1. Stop where you are, apply thebrakes, and shift to neutral.

2. Shut off the engine.

3. Keep your body weight shifted forward.

4. Ask the passenger to dismount.

5. Get off the ATV on the uphill side.

6. If you’re to the left of the ATV, turnthe handlebar all the way left.

7. Partially release the brake, butlightly hold the brake lever.

8. Let the ATV roll to your right sideuntil it faces slightly downhill.

9. Reapply the brakes.

10. Get back on the ATV from the uphillside, have your passenger mount theATV from the uphill side, and keepyour body weight and the passen-ger’s body weight shifted uphillwhen you sit down.

11. Start the engine and follow themethod for riding downhill.

Riding Uphill

Many accidents happen while riding onhills and as a result of the ATV rolling orflipping. So, obviously, use extreme cautionand follow this method for riding uphill.

ATV-207

1. Accelerate before you start climb-ing; then maintain a steady pace.

2. Both the operator and passenger shouldlean as far forward as possible. Forsteeper hills, the operator should comeoff the seat to stand and lean forward.

35

3. If you lose speed, release the throttle(so your front tires don’t lift), OR

4. If that doesn’t work and you stillhave forward motion and the terrainpermits, do a U-turn, go back down,and try climbing again, OR

5. If you have lost all forward motion,follow the K-turn procedure.

Never Operate Up Or Down Hills Steeper Than 25°

Riding Downhill

Success in riding downhill depends onhow well you know your brakes—take iteasy on them, or you could flip over.

1. Shift your body weight and passen-ger’s body weight as far back on theseat as possible.

2. Keep it in a gear; stay out of neutral.

3. Lightly apply the brake and ease upon the throttle.

ATV-208

Sidehilling/Traversing

Sidehilling is considered an advanced skill;it’s really tricky and unpredictable. So,whether your skills are advanced or not, tryto avoid this kind of riding. If you’re in asituation where you absolutely have tosidehill, follow this method:

ATV-0017

ATV-0028

ATV-0029

1. Keep your speed low and consistent.

2. Shift all your body weight and pas-senger’s body weight to the uphillside of the seat; also, support weighton the uphill footrest.

3. Steer like you’re driving into the hill.

4. If the ATV feels like it’s tipping,turn the handlebar downhill. If that’snot possible because of the terrain orother conditions or if it just doesn’twork, stop and get off. Have the pas-senger dismount on the uphill sidefirst; then you should dismount onthe uphill side.

36

Swerving

Swerving is usually an emergency reac-tion to avoid an obstacle.

ATV-0043

ATV-0042

ATV-0041

1. Ease off the throttle as you approachthe obstacle.

2. Turn the handlebar. At the sametime, shift weight and balance asyou swerve. Use the principles ofleaning, weight shifting, and balanc-ing—shift your body weight and thepassenger’s body weight to theinside of the turn.

3. Keep your hand off the brake untilthe emergency is over and you’reback in control.

Crossing Obstacles

Crossing obstacles is risky; avoid it ifpossible. Riding over logs, rocks, andruts means combining all the active rid-ing skills into one big motion. Your ATVwill respond differently for differentobstacles (logs, ruts, etc.), but these aregeneral guidelines for overcoming two-track (both tires contacting the obstacle atthe same time) obstacles:

ATV-0016

ATV-0026

ATV-0027

1. Stop the ATV.

2. Have the passenger dismount.

3. Keep your speed way down; lessthan 5 mph.

4. Approach the obstacle head-on.

5. Come up off the seat.

6. Keep your weight on the footrests.

7. Apply a little throttle when the fronttires make contact with the obstacle.

37

8. Lean forward and release the throttlewhen the front tires clear the obsta-cle.

9. Keep your body loose to absorb anyshock.

10. If the ATV starts tipping, shift yourbody weight to keep it in balance.

To clear a single-track (only one tire con-tacts) obstacle, follow the same rulesexcept:

1. Use the ATV’s momentum to clearthe obstacle.

2. Don’t pull up on the handlebar.

3. Don’t apply the throttle.

Driving an ATV and a car have somesimilarities; however, there are alwaysexceptions to the rules. Here are a fewsituations that require special attention:

• Reversing• Skidding or Sliding• Parking on a Hill• Stalling on a Hill• Crossing Water• Crossing Roads• Stopping the ATV• Stopping the Engine

Reversing

It’s tough to see things behind you.

1. Go slowly. It’s hard to see behindyou.

2. Keep your handlebar straight.

3. Backing down hills is a bad idea; doa U-turn or K-turn instead to turnaround.

Skidding or Sliding

If you lose control after hitting sand, ice,mud, or water:

1. Turn your handlebar into the direc-tion of the slide.

2. Keep your hand off the brakes untilyou’re out of the skid.

3. Shift your weight forward.

Sometimes your ATV may not respondand goes straight ahead instead of lettingyou turn. Here’s how to handle it:

1. Slow down.

2. Move forward on the seat.

3. Lean to inside of turn and have yourpassenger lean to the inside of theturn.

4. Turn handlebar.

Parking on a Hill

This shouldn’t be necessary, but if it is:

1. Keep it in gear.


3. Find something to block the reartires.

Stalling on a Hill

If you use the right method for ridinguphill, this shouldn’t happen. But if youhave a problem, do this:

1. If the ATV hasn’t started rollingbackwards yet, follow the proce-dure for the K-turn, OR

2. If the ATV is already rolling back-ward, both the operator and the pas-senger should lean as far forward aspossible and the operator can bestanding up on the footrests.

3. Nice and easy, apply the hand brakelever.

4. When you come to a stop, follow theprocedure for the K-turn.

Crossing Water

This ATV can only handle water up to itsfootrests. Any more than that and yourisk engine damage and/or personalinjury. Stay away from fast moving riv-ers. Tires can be buoyant, so if the wateris too deep, you might find the ATV sud-denly afloat.

Tips

! WARNINGNever activate the override while thethrottle is open as a loss of controlmay result. Use caution when usingthe override switch as reverse speedcan greatly increase.

38

1. Physically check the depth and cur-rent of the water, especially if youcan’t see the bottom. You’re alsochecking for boulders, logs, or anyother hidden obstacles.

2. Keep ATV speed slow.

3. Make sure you have a way out onthe other side of the water.

4. If you get stuck in the sludge ormud, try rocking the ATV from sideto side.

5. Once you’ve cleared the water,briefly apply the brakes to make surethey work.

Crossing Roads

Crossing roads on your ATV is also a badidea, so avoid it. If you can’t:

1. Stop completely on the shoulder ofthe road.

2. Check both directions for traffic.

3. Crossing near a blind corner or inter-section is dangerous; don’t do it.

4. Drive straight across to the oppositeshoulder.

5. Take into account that your ATVcould stall while crossing; giveyourself and your passenger enoughtime to get off the road.

6. You have to assume that oncomingcars don’t see you, and if they do,they won’t be able to predict youractions.

7. It’s illegal to cross public roads insome places. Know your local laws.

Stopping The ATV

To stop the ATV, first release the throttlelever. Next, apply the brakes.

Stopping The Engine

To stop the engine, turn the ignitionswitch key to the OFF position or set theemergency stop switch to the OFF posi-tion.

NOTE: Leaving the ignitionswitch key in the ON positioncould result in a discharged bat-tery.

! WARNINGDo not operate this vehicle on a fro-zen body of water unless you havefirst verified the ice is sufficientlythick to support the vehicle, cargo,and participants. The vehicle couldbreak through the ice causing seri-ous injury or death.

39

General InformationATV Identification NumbersThe Arctic Cat ATV has two identifica-tion numbers: Vehicle IdentificationNumber (VIN) and Engine Serial Num-ber (ESN).

The VIN is located on the frame supportrail.

XR251A

The ESN is located on the left-side rearof the engine crankcase.

PK048A

XR016B

WC007A

These numbers are required by the dealerto complete warranty claims properly. Nowarranty will be allowed by Arctic Cat ifthe VIN or ESN is removed or mutilatedin any way.

Always provide the ATV name, VehicleIdentification Number, and Engine SerialNumber when contacting an authorized Arc-tic Cat ATV dealer for parts, service, accesso-ries, or warranty. If a complete engine mustbe replaced, ask the dealer to notify ArcticCat for correct registration information.

Ignition Switch KeyTwo keys come with the ATV. Keep thespare key in a safe place. An identifyingnumber is stamped on each key. Use thisnumber when ordering a replacement key.

ATV-0055

Control Locations and FunctionsIgnition SwitchThe ignition switch has three positions.

500

550/700

1000

40

ATV-0056

OFF position — All electrical circuitsexcept the accessory plug are off. Theengine will not start. The key can beremoved in this position.

NOTE: The accessory plug is pow-ered by the battery at all times.

ON position — The ignition circuit iscomplete and the engine can run. The keycannot be removed in this position.

LIGHTS position — The ignition circuit iscomplete and front (if equipped) and rearrunning lights are on. The left control switchcan be moved to illuminate the HI/LO head-lights. The key cannot be removed in thisposition.

Shift Lever

XR004A

This ATV has a dual-range automatictransmission with reverse and park.

Drive Select Switch

XR068B

This switch allows the operator to operatethe ATV in either two-wheel drive (rearwheels) or four-wheel drive (all wheels). Fornormal riding on flat, dry, hard surfaces,two-wheel drive should be sufficient. In sit-uations of aggressive trail conditions, four-wheel drive would be the desired choice.

To either engage or disengage the frontwheels, move the switch to the 4WDposition or to the 2WD position.

The 4WD lock allows the operator tomechanically lock the front differential toapply equal power to both front wheels. Toengage the lock from 4WD, slide theswitch up and move fully to the left. Todisengage the lock, move the switch leverto the right.

CAUTIONLeaving the ignition switch in the ONor LIGHTS position for a long periodof time when the engine is not run-ning may cause the battery to dis-charge. Always leave the ignitionswitch in the OFF position whenengine is not running.

CAUTIONDo not attempt to either engage ordisengage the 4WD lock while theATV is moving.

! WARNINGThe 4WD lock is intended for usewhere minimum traction is available.NEVER EXCEED 10 MPH (16 kph)with the lock engaged. Maneuverabil-ity and handling characteristics willdiffer with the lock engaged.

41

Hand Brake Lever/Brake Lever Lock

CF301A

The hand brake is considered to be thenormal operating (main) brake. It shouldbe applied whenever a braking situationis needed.

Apply the brake by compressing thebrake lever toward the handlebar.

To engage and release the brake leverlock, use the following procedure.

1. Squeeze the hand brake two or threetimes and release it.

2. Depress and hold the brake leverlock.

3. While holding in on the brake leverlock, squeeze the brake lever.

NOTE: It will click as it engagesand the brake lever will not return toits released position.

4. Release the brake lever lock bysqueezing the brake lever. It willreturn to its released position.

Check to make sure the brake lever lockengages properly and that the brake(when engaged) locks the wheels.

1. Pump the brake lever 2 or 3 times.


3. Attempt to push the ATV.

NOTE: The brake lever lock mustlock the wheels. If it doesn’t, take theATV to an authorized Arctic Cat ATVdealer for service.

Headlight Switch

XR064C

500With the ignition switch in the LIGHTSposition, use the headlight switch toselect the high or low headlight beam.

XR071A

550/700/1000With the ignition switch in the LIGHTSposition, use the headlight switch toselect light bar, light bar with low beam,or light bar with high beam.

! WARNINGAlways check to be sure that the brakelever lock has been disengaged beforeoperating the ATV. An accident couldresult if the brake lever lock is leftengaged while the ATV is operated.The brake may relax if left engaged fora long period of time. This couldcause an accident; therefore, do notleave the ATV on a hill depending onthe brake lever lock. Always block thedownhill side of the wheels if leavingthe ATV on a hill or park the ATV in asidehill position.

42

XR070A

Engine Stop SwitchOFF position — The ignition circuit is off.The engine cannot be started or will notrun. If the engine stop switch is used tostop engine without turning off ignitionswitch, the battery may discharge.

RUN position — The ignition circuit ison. The engine can start and run.

Starter Button Pushing in on this button activates thestarter motor. Before starting the engine,make sure the ignition switch is in theON position, the transmission is in neu-tral, and the brake lever lock is engaged.

NOTE: This ATV has safety interlockswitches which prevent the startermotor from activating when the trans-mission is not in neutral. To start theATV while in gear, depress the rear footbrake or compress the brake lever;then depress the starter button.

Override Switch

500/550/700

This ATV is equipped with a speed lim-iter system. When additional RPM isneeded in reverse, depress and hold theoverride switch.

NOTE: The override switch isactive in reverse only.

1000

This ATV is equipped with a speed lim-iter system. To override the system,depress and hold the override switch. Theoverride switch can be activated whilethe vehicle is in reverse, or while hi orlow gear is selected and the drive selectswitch is in the 4WD LOCK position.

Throttle Lever

XR068A

Control engine RPM with the position ofthe throttle lever. Operate this lever withthe thumb. Pushing it forward increasesengine RPM and allowing it to retractdecreases engine RPM.

Throttle Limiter Screw

XR233A

Throttle lever travel may be limited byadjusting the throttle limiter screw. The throt-tle limiter should be adjusted according to theoperator’s skill and experience. To adjust thethrottle limiter, use the following procedure.

1. Loosen the jam nut.

2. Turn the throttle limiter screw clock-wise to decrease engine RPM maxi-mum or counterclockwise to increaseengine RPM maximum.

3. Tighten the jam nut securely.

! WARNINGNever activate the override switchwhile the throttle is open as a loss ofcontrol may result.

43

NOTE: The ATV is equipped withan RPM limiter that retards ignitiontiming when maximum RPM isapproached. When the RPM limiter isactivated, it could be misinterpretedas a high-speed misfire.

Rear Foot Brake Pressing the rear foot brake downwardwill apply the brake to the rear wheels.

Power Steering (550/700/1000)This ATV was produced with an Elec-tronic Power Steering (EPS) system toreduce steering effort and driver fatigueover a broad range of operating condi-tions.

The EPS system engages when the igni-tion switch is turned to the ON positionand disengages after approximately fiveminutes (to conserve battery power) ifthe engine is not running.

This system is entirely maintenance-free:no adjustment or servicing is required.There are no fluids to check or change,and the EPS system is entirely self-con-tained and sealed to protect it from theelements.

The EPS system is battery system pow-ered; therefore, the battery must be ingood condition and fully charged. Powerdelivery and overload protection is pro-vided by an EPS relay and 30-amp fuselocated under the passenger seat in thePower Distribution Module (PDM).

The system is self-monitored and willdisplay a malfunction code on the LCDgauge/speedometer should an EPS sys-tem control circuit problem occur. Do notoperate the vehicle with an EPS malfunc-tion code displayed.

NOTE: Turn the key switch to theOFF position then back to the ONposition to reset the malfunctioncode. If the code continues to be dis-played, take your ATV to an autho-rized Arctic Cat Dealer for EPSsystem servicing before resumingoperation.

In the event of electrical power failure,the EPS system becomes disabled (simi-lar to an automobile with the engine shutoff). Steering effort increases but steeringcontrol can be maintained.

Code Fault DescriptionC1301 Over CurrentC1302 Excessive Current ErrorC1303 Torque Sensor Range FaultC1304 Torque Sensor Linearity FaultC1305 Rotor Position EncoderC1306 System Voltage LowC1307 System Voltage HighC1308 Temperature Above 110° CC1309 Temperature Above 120° C

C1310 Vehicle Speed HighC1311 Vehicle Speed LowC1312 Vehicle Speed FaultyC1313 Engine RPM HighC1314 Engine RPM LowC1315 Engine RPM FaultyC1316 EEPROM ErrorC1317 CAN Bus ErrorC1318 Internal CRC ErrorC1319 Boot Counter ExceededC1320 Incorrect Vehicle Speed-to-RPM

RatioC1321 Vehicle Speed ErraticC1322 Engine RPM LostC1323 "EPS OFF" Gauge DisplayC1324 Loss of CAN communication with

EPS unitC1325 Dual LossC1326 Rotor Position EncoderC1327 Voltage Converter Error (Low)C1328 Voltage Converter Error (High)C1329 Internal Data Error

CAUTIONNever operate this ATV with an EPScode indicated on the LCD gauge/speedometer. This indicates a mal-function in the EPS system controlcircuit and could result in a loss ofpower steering assist.

Code Fault Description

44

Speedometer/LCD Gauge

WT103B

1. Left Button - Shifts top displaythrough speedometer, RPM, andclock.

2. Middle Button - Shifts middle displaythrough speedometer, RPM, clock,odometer, trip 1, trip 2, and enginehours.

3. Right Button - Shifts bottom displaythrough coolant temperature, batteryvoltage, intake air temperature, fuellevel, and tachometer.

4. Speedometer/Tachometer/Clock Dis-play - Indicates approximate vehiclespeed in MPH or KM/H when speed-ometer function is selected, RPM whentachometer function is selected, or timewhen clock is selected. Press the LeftButton to change which parameter isbeing displayed. With speedometerselected, press and hold the Left Buttonto shift between standard (MPH/miles/Fahrenheit) and metric (km/h/kilome-ters/Celsius).

To set the clock, use the following pro-cedure.

A. With the clock mode selected, pressand hold the Middle Button to setthe clock. Press the Left or RightButton to alternate between 12-hour or 24-hour modes.

B. Press the Middle Button to set thehours. Press the Left button todecrease the hours or the RightButton to increase the hours.

C. Press the Middle Button to set theminutes. Press the Left Button todecrease the minutes or the RightButton to increase the minutes.

D. When the proper time has been set,press the Middle Button to return tothe main gauge display.

5. Engine Hour Meter/Odometer/TripMeter/Speedometer/Tachometer/Clock Display - Displays enginehours, odometer, trip meter, speedom-eter, tachometer, or clock. Press theMiddle Button to change whichparameter is being displayed. TheEngine Hour Meter and Odometercannot be reset. To reset the tripmeter, select the Trip Meter; thenpress and hold the Middle Buttonuntil the trip meter display reads 0.

NOTE: The engine hour meter willnot activate until engine speedexceeds 500 RPM.

NOTE: An item can only be dis-played in this position if it is notalready being displayed in the topdisplay. To set the clock when theclock is in this position, press andhold the Middle Button; then use theprocedure found in 4.

6. Coolant Temperature/Battery Volt-age/Intake Air Temperature/FuelLevel Display - Displays coolant tem-perature, battery voltage, intake airtemperature, fuel quantity, andRPM’s. Press the Right Button tochange which parameter is being dis-played. Press and hold the Right But-ton to see the actual values associatedwith the mode selected.

NOTE: High engine RPM, low vehi-cle speed, or heavy load can raiseengine temperature. Decreasingengine RPM, reducing load, andselecting an appropriate transmis-sion gear can lower the temperature.

CAUTIONContinued operation with high enginetemperature may result in enginedamage or premature wear.

45

NOTE: Debris in the engine com-partment (or packed between thecooling fins of the radiator) canreduce cooling capacity. Using a gar-den hose, wash the radiator and theengine to remove any debris pre-venting air flow.

7. Gear Position Indicator - Indicateswhich gear is selected.

8. Differential Lock Indicator - DisplaysLOCK when the differential lock hasbeen engaged.

9. Drive Select Indicator - Displays4WD when selected by the driveselect switch or when the differentiallock is engaged.

10. Seat Belt Reminder Indicator - Eachtime the ignition switch is turned ON,the indicator will illuminate on thespeedometer for 8-10 seconds to remindoccupants to secure their seat belts.

11. EFI Malfunction Indicator - A diag-nostic code (see list below) andengine icon will be displayed on theLCD whenever an EFI error isdetected. The LCD will be normal,but the code and engine icon will con-tinue to be displayed on the LCDuntil the error is corrected.

WT114A

NOTE: Take the vehicle to anauthorized Arctic Cat dealer to havethe error corrected and the systemerror reset as soon as possible.

Diagnostic Trouble Codes

CAUTIONArctic Cat does not recommendusing a pressure washer to clean theradiator core. The pressure may bendor flatten the fins causing restrictedair flow, and electrical componentson the radiator could be damaged.Use only a garden hose with spraynozzle at normal tap pressure.

! WARNINGThe seat belt indicator is only areminder and automatically extin-guishes after 8-10 seconds. It doesnot indicate that seat belts are prop-erly secured. It is the operator’sresponsibility to ensure all vehicleoccupants are properly seated withseat belts secure and doors are prop-erly latched. Serious injury or deathcould occur as a result of falling out-side a moving vehicle.

Display Fault DescriptionC0063 Tilt Sensor Circuit HighC0064 Tilt Sensor Circuit Low/SG/OpenC1263 Backup/Reverse-Light Circuit OpenC1264 Backup/Reverse-Light Circuit HighC1265 Backup/Reverse-Light Circuit Low/

SGC1400 Fuel Level Sender OpenC1418 Memory Power FailureP0030 O2 Heater Intermittent/OpenP0031 O2 Heater Low/SGP0032 O2 Heater High/SPP0107 MAP Sensor Circuit Low/SG/OpenP0108 MAP Sensor Circuit High/SPP0112 Intake Air Temp Sensor Circuit Low/

SGP0113 Intake Air Temp Sensor Circuit High/

OpenP0114 Intake Air Temp Sensor Circuit Inter-

mittentP0116 Engine Coolant Temp Sensor Circuit

Range/PerformanceP0117 Engine Coolant Temp Sensor Circuit

Low/SGP0118 Engine Coolant Temp Sensor Circuit

High/Open/SPP0119 Engine Coolant Temp Sensor Circuit

IntermittentP0121 Throttle Position Sensor Range/Per-

formanceP0122 Throttle Position Sensor Circuit Low/

SGP0123 Throttle Position Sensor Circuit HighP0130 O2 Sensor Intermittent/OpenP0131 O2 Sensor Low/SG or Air-LeakP0132 O2 Sensor High/SP

46

Electric Fuel PumpAn electric fuel pump is incorporated inthe gas tank to deliver gasoline to the fuelinjector. The fuel pump is activated whenthe ignition switch is in the ON position.

NOTE: Both the ignition and fuelpump functions will be interruptedby the Tilt Sensor if the ATV tips overpast 60°-70°. Righting the ATV willreactivate the ignition and fuelpump.

Gas HosesReplace the gas hoses every two years.Damage from aging may not always bevisible.

Oil Level Stick

GZ461A

XR234A

P0171 O2 Feedback Below Minimum Cor-rection

P0172 O2 Feedback Exceeds Maximum Correction

P0219 Engine Over-Speed ConditionP0231 Fuel Pump Relay Circuit Low/SG/

OpenP0232 Fuel Pump Relay Circuit HighP0233 Fuel Pump Relay CircuitP0261 Cylinder #1 Fuel injector Circuit Low/

SGP0262 Cylinder #1 Fuel injector Circuit HighP0263 Cylinder #1 Fuel injector Balance/

OpenP0264 Cylinder #2 Fuel injector Circuit Low/

SGP0265 Cylinder #2 Fuel injector Circuit HighP0266 Cylinder #2 Fuel injector Balance/

OpenP0336 Crankshaft Angle Sensor Synchroni-

zationP0337 Crankshaft Angle Sensor Circuit/SGP0339 Crankshaft Angle Sensor Intermittent/

ErraticP0340 Camshaft Angle Sensor Synchroniza-

tionP0341 Camshaft Angle Sensor Circuit/SGP0342 Camshaft Angle Sensor Intermittent/

ErraticP0480 Fan-Primary/Right Relay Control Cir-

cuitP0481 Fan-Secondary/Left Relay Control

Circuit HighP0482 Fan-Secondary/Left Relay Control

Circuit Low/SG/OpenP0483 Fan-Secondary/Left Relay Control

CircuitP0484 Fan-Primary/Right Relay Control Cir-

cuit HighP0485 Fan-Primary/Right Relay Control Cir-

cuit Low/SG/OpenP0500 Vehicle Speed-SensorP0508 Idle Air Control System Circuit Low/

SGP0509 Idle Air Control System Circuit High/

OpenP0520 Engine Oil Sensor/SwitchP0562 System Voltage LowP0563 System Voltage HighP0601 ECM CAN Communication ShutdownP0615 Starter Relay CircuitP0616 Starter Relay Circuit LowP0617 Starter Relay Circuit HighP0630 VIN Not Programmed or Incompatible

Display Fault DescriptionP0642 Sensor Power Circuit LowP0643 Sensor Power Circuit HighP2300 Ignition Coil #1 Primary Circuit Low/

SG/OpenP2301 Ignition Coil #1 Primary Circuit HighP2303 Ignition Coil #2 Primary Circuit Low/

OpenP2304 Ignition Coil #2 Primary Circuit HighP2531 Ignition Switch Circuit LowP2532 Ignition Switch Circuit HighFUEL OFF

Tilt Sensor Activation Code

Display Fault Description

500

550/700/1000

47

There is an oil level stick for checkingthe engine oil level. To check the oillevel, use the following procedure.

NOTE: The ATV should be on levelground when checking the engine oillevel.

1. Unscrew the oil level stick and wipeit with a clean cloth.

2. Install the oil level stick and threadinto the engine case.

NOTE: The oil level stick should bethreaded in for checking purposes.

3. Remove the oil level stick; the engineoil level should be in the operatingrange.

Seat Latch

XR254

1. To remove the seat, lift up on thelatch release (located at the rear of theseat); then raise the rear of the seatand slide it rearward.

2. To lock the seat into position, slidethe front of the seat into the seatretainers and push down firmly on therear of seat. The seat should automat-ically lock into position.

Rear Seat Lock1. To remove the rear seat, pull the two

latch handles upward.

XR221A

2. Lift the front of the seat up; then pullslightly to the front and lift the seatoff the mountings.

3. To lock the seat into position, engagethe two rear mounting lugs into themounting rack; then push downfirmly on the front of the seat tosecurely lock in place.

Safety Flag BracketA bracket is provided for mounting a flagat the rear of the ATV.

Rack Loading (Front and Rear)The front rack and rear rack are designedto carry specified load capacities. Alwaysrefer to the ATV Load Capacity Ratingschart for proper capacities.

CAUTIONDo not overfill the engine with oil.Always make sure the oil level is inthe indicated operating range.

! WARNINGMake sure the seat is secure beforemounting the ATV. Severe personalinjury may result if the seat is notproperly secured.

! WARNINGMake sure the seat is secure beforemounting the ATV. Severe personalinjury may result if the seat is notproperly secured.

! WARNINGMake sure the loads on the front andrear racks will not interfere with theATV controls or obstruct the view ofthe operator. Also, make sure theloads are evenly distributed, properlysecured, and will not shift while oper-ating the ATV.

48

Trailering and Towing

Arctic Cat ATVs are equipped with aframe-mounted receiver for a standard5.1 cm (2 in.) receiver hitch. The stan-dard receiver hitch must be purchasedseparately.

XR227

When loading a trailer properly, twoitems are critical: Gross Trailer Weight(the weight of the trailer plus cargo) andTrailer Tongue Weight.

Trailer Tongue Weight is the downwardforce exerted on the hitch by the trailercoupler when the trailer is fully loadedand the coupler is at its normal towingheight. Refer to the Load Capacity Rat-ings chart for tongue weight information.

Always maintain a slow speed whentrailering and towing and avoid suddenaccelerations, quick maneuvers, and sud-den stops. Braking distance will beaffected when towing a trailer. Whentowing a trailer, always maintain slowspeed and allow more stopping distancethan when not towing a trailer.

TransportingWhen transporting the ATV, Arctic Catrecommends that the ATV be in its normaloperating position (on all four wheels) andthe following procedure be used.

1. Engage the brake lever lock and placethe transmission in park.

2. Secure the ATV with load rated hold-down straps.

NOTE: Suitable hold-down strapsare available from your Arctic CatATV dealer. Ordinary rope is not rec-ommended because it can stretchunder load.

XR226A

! WARNINGNever use the racks as a towing ortrailering point.

! WARNINGMake sure that the load in the traileris properly secured and will not shiftwhile moving. Also, do not overloadthe trailer.

! WARNINGNever exceed any of the ATV weightrestrictions.

! WARNINGRiding an ATV without extra cautionwhen towing a trailer will be hazard-ous. Trailer towing can affect the han-dling and braking of the ATV. Nevertow a trailer without a rigid tongueand never exceed 10 mph. Avoid sud-den accelerations and stopping ofthe ATV. Do not make quick maneu-vers. Avoid uneven surfaces and donot tow on hills. Never carry passen-gers in a trailer unless the trailer isdesigned for such use. Allow morestopping distance than when not tow-ing a trailer.

CAUTIONFailure to engage the brake lever lockand place the transmission in parkcould result in the ATV rolling off thetrailer in the event of tie-down strapfailure.

49

XR227A

Gasoline-Oil-LubricantRecommended GasolineThe recommended gasoline to use in thisATV is 87 minimum octane regularunleaded. In many areas, oxygenates areadded to the gasoline. Oxygenated gaso-lines containing up to 10% ethanol or 5%methane are acceptable gasolines.

When using ethanol blended gasoline, it isnot necessary to add a gasoline antifreezesince ethanol will prevent the accumula-tion of moisture in the fuel system.

Recommended Engine/Transmission Oil

The recommended oil to use is Arctic CatACX All Weather synthetic engine oil,which has been specifically formulatedfor use in this Arctic Cat engine. AlthoughArctic Cat ACX All Weather syntheticengine oil is the only oil recommended foruse in this engine, use of any API certifiedSM 0W-40 oil is acceptable.

OILCHARTJ

Recommended Front Differential/Rear Drive Lubricant NOTE: Arctic Cat recommends theuse of genuine Arctic Cat lubricants.

The recommended lubricant (front differen-tial and rear drive) is SAE approved 80W-90hypoid. This lubricant meets all of the lubri-cation requirements of the Arctic Cat ATV.

Filling Gas Tank

Since gasoline expands as its temperatureincreases, the gas tank must be filled toits rated capacity only. Expansion roommust be maintained in the tank particu-larly if the tank is filled with cold gaso-line and then moved to a warm area.

Allow the engine to cool before filling thegas tank. Care must be taken not to over-fill the tank. If overfilled, gas may leakonto the engine creating a fire hazard.

CAUTIONIf using additional hold-down strapsin any other areas, care must betaken not to damage the ATV.

CAUTIONDo not use white gas. Only Arctic Catapproved gasoline additives shouldbe used.

CAUTIONAny oil used in place of the recom-mended oil could cause seriousengine damage. Do not use oilswhich contain graphite or molybde-num additives. These oils canadversely affect clutch operation.Also, not recommended are racing,vegetable, non-detergent, and castor-based oils.

CAUTIONAny lubricant used in place of the rec-ommended lubricant could cause seri-ous front differential/rear drive damage.

! WARNINGAlways fill the gas tank in a well-venti-lated area. Never add gasoline to theATV gas tank near any open flames orwith the engine running or hot. DONOT SMOKE while filling the gas tank.

! WARNINGDo not over-flow gasoline when fillingthe gas tank. A fire hazard couldmaterialize. Always allow the engineto cool before filling the gas tank.

! WARNINGDo not overfill the gas tank.

50

Tighten the gas tank cap securely afterfilling the tank.

Engine Break-In After the completion of the break-inperiod, the engine oil and oil filter shouldbe changed. Other maintenance afterbreak-in should include checking of allprescribed adjustments and tightening ofall fasteners. At the discretion andexpense of the owner/operator, the ATVmay be taken to an authorized Arctic CatATV dealer for this initial service.

New ATV’s and renewed ATV enginesrequire a “break-in” period. The firstmonth is most critical to the life of thisATV. Proper operation during this break-inperiod will help assure maximum life andperformance from the ATV.

During the first 10 hours of operation,always use less than ½ throttle. Varyingthe engine RPM during the break-inperiod allows the components to “load”(aiding the engine/transmission compo-nent mating process) and then “unload”(allowing components to cool). Althoughit is essential to place some stress on theengine components during break-in, careshould be taken not to overload the enginetoo often. Do not pull a trailer during thebreak-in period.

When the engine starts, allow it to warm upproperly. Idle the engine several minutesuntil the engine has reached normal operat-ing temperature. Do not idle the engine forexcessively long periods of time.

Burnishing Brake PadsBrake pads must be burnished to achievefull braking effectiveness. Braking distancewill be extended until brake pads are prop-erly burnished.

To properly burnish the brakes, use fol-lowing procedure:

1. Choose an area sufficiently large tosafely accelerate the ATV to 30 mphand to brake to a stop.

2. Accelerate to 30 mph; then releasethe throttle lever and compress thebrake lever to decelerate to 0-5 mph.

3. Repeat procedure twenty times.

! WARNINGFailure to properly burnish the brakepads could lead to premature brakepad wear or brake loss. Brake losscan result in severe injury.

! WARNINGDo not attempt sudden stops or putyourself into a situation where a sud-den stop will be required until thebrake pads are properly burnished.

51

General MaintenanceNOTE: Proper maintenance of theATV is important for optimum perfor-mance. Follow the MaintenanceSchedule and all ensuing maintenanceand care instructions/information.

NOTE: Proper maintenance proce-dures for each item can be found onthe corresponding page indicated.

If, at any time, abnormal noises, vibrations,or improper functioning of any componentof this ATV is detected, DO NOT OPER-ATE THE ATV. Take the ATV to an autho-rized Arctic Cat ATV dealer for inspectionand adjustment or repair.

If the owner/operator does not feel quali-fied to perform any of these maintenanceprocedures or checks, take the ATV to anauthorized Arctic Cat ATV dealer forprofessional service.

I=Inspect and clean, adjust, lubricate, replace as necessary T=Tighten R = Replace C = Clean* Dealer maintenance ** When using Arctic Cat ACX All Weather synthetic oil, oil change interval can be increased to every 1,000 miles or every year.

Maintenance Schedule

Item PageInitial

Service (100 miles)

1 month 3 months 6 months

Battery 58 I I

* Engine nuts and bolts - I I

* Valve clearance - I I

Spark plug 61 I I I

61 Replace every 4000 miles or 18 months

Liquid cooling system 53 I Inspect every time before riding

Throttle cable 54/61 I Inspect every time before riding

Gas hoses 47 I Inspect every time before riding

47 Replace every 2 years

Engine/transmission oil and filter 54 R R**

Air filter 61 I Inspect every time before riding

Air filter housing drain 63 I Inspect every time before riding

Gear lubricant (Front differential - rear drive)

55 R I

55 Replace every 2 years or 2000 miles

V-Belt 63 I I

Spark arrester/muffler 64 C

Tires 63 I Inspect every time before riding

* Brake components 56 I Inspect every time before riding

Brake fluid 56 I *Replace every 2 years

Brake hoses 56 I *Replace every 4 years

* Steering - I Inspect every time before riding

* Suspension (Ball joint boots, drive axle boots front and rear, tie rods, differ-ential and rear drive bellows) - I Inspect every time before riding

* Chassis nuts and bolts - I T

Frame/welds/racks - I I

Electrical connections - I I

Headlight/taillight-brakelight 64 I Inspect every time before riding

Wheel nuts 64 I I

52

Liquid Cooling SystemNOTE: Debris in front of the engineor packed between the cooling fins ofthe radiator can reduce cooling capa-bility. Using a garden hose, wash theradiator to remove any debris pre-venting air flow.

The cooling system capacity can befound in the specifications chart. Thecooling system should be inspected dailyfor leakage and damage. If leakage ordamage is detected, take the ATV to anauthorized Arctic Cat ATV dealer for ser-vice. Also, the coolant level should bechecked periodically.

NOTE: High engine RPM, low vehi-cle speed, or heavy load can raiseengine temperature. Decreasingengine RPM, reducing load, andselecting an appropriate transmis-sion gear can lower the temperature.

When filling the cooling system, use acoolant/water mixture which will satisfythe coldest anticipated weather condi-tions of the area in accordance with thecoolant manufacturer’s recommenda-tions. While the cooling system is beingfilled, air pockets may develop; there-fore, run the engine for five minutes afterthe initial fill, shut the engine off, andthen fill the cooling system to the bottomof the stand pipe in the radiator neck.

Checking/Filling1. Remove the rubber access plug from

the front fender.

XR061

2. Carefully rotate the radiator capcounterclockwise to release pressure;then remove the cap.

XR060

3. Add coolant as necessary; then installthe radiator cap and access plug.

NOTE: Use a good quality, biode-gradable glycol-based, automotive-type antifreeze.

MaintenanceWhen operating in muddy conditions, it isextremely important to clean the radiatorcore frequently. Arctic Cat requiresinspecting and/or flushing the radiatorcore before each use to prevent overheat-ing resulting in severe engine damage.After cleaning, shine a light through theradiator core while observing from theopposite side to determine if all dirt anddebris have been removed.


CAUTIONContinued operation of the ATV withhigh engine temperature may resultin engine damage or premature wear.

! WARNINGNever check the coolant level whenthe engine is hot or the cooling sys-tem is under pressure.

CAUTIONAfter operating the ATV for the initial 5-10 minutes, stop the engine, allow theengine to cool down, and check thecoolant level. Add coolant as necessary.

53

NOTE: It is necessary to removefour machine screws securing theprotective screen to the front of theradiator and move it forward to prop-erly flush the radiator core. Makesure to secure the screen to the radi-ator after cleaning.

Shock AbsorbersEach shock absorber should be visiblychecked weekly for excessive fluid leak-age (some seal leakage may be observedbut it does not indicate the shock is inneed of replacement), cracks or breaks inthe lower case, or a bent shock rod. If anyone of these conditions is detected,replacement is necessary.

NOTE: When the ATV is operatedin extremely cold weather (-23°C/-10°F or colder), a small amount ofleakage may be present. Unless theleakage is excessive, replacement isnot necessary.

The shock absorber has a spring forceadjustment sleeve with five adjustmentpositions to allow the spring to be adjustedfor different riding and loading conditions.If the spring action is too soft or too stiff,adjust it according to the chart.

XR063

NOTE: Before attempting to adjustsuspension, clean dirt and debrisfrom the sleeve and remove loadfrom the suspension; then use thespanner wrench to adjust the sleeveto the desired position.

General LubricationCablesNone of the cables require lubrication;however, it is advisable to lubricate theends of the cables periodically with agood cable lubricant.

Engine/Transmission Oil and FilterNOTE: Refer to the recommendedoil viscosity chart (on page 50) inthis manual for the proper engine oil.

Change the engine oil and oil filter at thescheduled intervals. The engine shouldalways be warm when the oil is changedso the oil will drain easily and completely.

1. Park the ATV on level ground.

2. Loosen the oil level stick. Be carefulnot to allow contaminates to enter theopening.

CAUTIONFailure to remove dirt and debrisfrom the radiator prior to operatingthe ATV may cause overheatingresulting in severe engine damage.


Position Spring Force Setting Load

1

Stronger

Soft

Stiff

Light

Heavy

2

3

4

5

54

XR016A

3. Remove the drain plug from the bot-tom of the engine and drain the oilinto a drain pan.

733-441A

4. Using the oil filter wrench and a ratchethandle (or a socket or box-end wrench),remove the old oil filter and dispose ofproperly. Do not re-use oil filter.

NOTE: Clean up any excess oilafter removing the filter.

5. Apply oil to the new filter O-ring andcheck to make sure it is positionedcorrectly; then install the new oil fil-ter. Tighten securely.

6. Install the engine drain plug andtighten it securely. Remove the oilfiller plug being careful not to let con-taminates enter the opening; thenpour the recommended oil in the fillerhole. Install the level stick.

7. Start the engine (while the ATV isoutside on level ground) and allow itto idle for a few minutes.

8. Turn the engine off and wait approxi-mately one minute. Recheck the oillevel.

9. Inspect the area around the drain plugand oil filter for leaks.

Front Differential and Rear Drive Gear Lubricant (Inspecting/Changing)Inspect and change the gear lubricant ineach according to the MaintenanceSchedule. When changing the lubricant,use approved SAE 80W-90 hypoid oiland use the following procedure.

1. Place the ATV on level ground.

2. Remove each oil filler plug.

3. Drain the oil into a drain pan by remov-ing in turn the drain plug from each.

XR019A

XR017A

4. After all the oil has been drained,install the drain plugs and tightensecurely.

5. Pour recommended oil into each fillerhole.

CAUTIONInspect the oil for any signs of metalfilings or water. If found, take the ATVto an authorized Arctic Cat ATVdealer for servicing.

Front

Rear

55

XR235A

NOTE: Arctic Cat recommends theuse of genuine Arctic Cat lubricants.

6. Install the filler plugs.

Hydraulic Hand Brake

Brake FluidCheck the brake fluid level in the brakefluid reservoir. If the level in the reser-voir is not visible in the sight glass, addDOT 4 brake fluid.

CF295A

NOTE: If the sight glass appearsdark, there is a sufficient amount offluid in the reservoir.

Brake Lever Lock

CF301A

Check to make sure the brake lever lockengages properly and that the brake(when engaged) locks the wheels.

1. Pump the brake lever 2 or 3 times.


3. Attempt to push the ATV.

NOTE: The brake lever lock mustlock the wheels. If it doesn’t, take theATV to an authorized Arctic Cat ATVdealer for service.

Brake HosesCarefully inspect the hydraulic brakehoses for cracks or other damage. Iffound, take the ATV to an authorizedArctic Cat ATV dealer to have the brakehoses replaced.

Brake PadsThe clearance between the brake padsand brake discs is adjusted automaticallyas the brake pads wear. The only mainte-nance that is required is replacement ofthe brake pads when they show excessivewear. Check the thickness of each of thebrake pads as follows:

1. Remove a front wheel.

2. Measure the thickness of each brakepad.

3. If thickness of either brake pad fric-tion material is less than 1.0 mm(0.039 in.), take the ATV to an autho-rized Arctic Cat ATV dealer to havebrake pads replaced.

! WARNINGBe sure to inspect the hydraulicbrake system before each use.Always maintain brakes according tothe Maintenance Schedule.

CAUTIONBe careful not to spill any fluid whenfilling the brake fluid reservoir. Wipeaway spilled fluid immediately.

56

PR376B

4. Install the wheel, using a crisscrosspattern, tighten the wheel nuts in 20ft-lb increments to a final torque of 40ft-lb (steel wheel), 60 ft-lb (aluminumwheel w/black nuts), or 80 ft-lb (alu-minum wheel w/chrome nuts).

Rear Foot BrakeThe rear foot brake must be maintainedto be fully functional.

1. Check the brake fluid level in the res-ervoir. The fluid level must be main-tained between the MAX and MINlevel marks. If the level in the reser-voir is low, add DOT 4 brake fluid.

XR222

NOTE: The brake fluid reservoir islocated under the seat.

2. Press the rear foot brake several timesto check for firmness.

3. If the brake is not firm, the systemmust be bled.

NOTE: Take the ATV to an authorizedArctic Cat ATV dealer for this service.

Protective Rubber BootsThe protective boots should be inspectedperiodically according to the Mainte-nance Schedule.

Ball Joint Boots (Upper and Lower/Right and Left)

XR011B

1. Secure the ATV on a support stand toelevate the front wheels.

2. Remove both front wheels.

3. Inspect the four ball joint boots forcracks, tears, or perforations.

4. Check the ball joint for free-play bygrasping the steering knuckle andturning it from side to side and up anddown.

5. If boot damage is present or ball jointfree-play seems excessive, contact anauthorized Arctic Cat ATV dealer forservice.

Tie Rod Boots (Inner and Outer/Right and Left)

XR057A

1. Secure the ATV on a support stand toelevate the front wheels.

2. Remove both front wheels.

3. Inspect the four tie rod boots forcracks, tears, or perforations.

! WARNINGBe sure to inspect the rear foot brakesystem before each use. Alwaysmaintain brakes according to theMaintenance Schedule.

57

4. Check the tie rod end free-play bygrasping the tie rod near the end andattempting to move it up and down.

5. If boot damage is present or tie rodend free-play seems excessive, con-tact an authorized Arctic Cat ATVdealer for service.

Drive Axle Boots

XR058A

1. Inspect all drive axle boots for cracks,tears, or perforations.

2. If boot damage is present, contact anauthorized Arctic Cat ATV dealer forservice.

BatteryThe battery is located under the seat.

After being in service, batteries requireregular cleaning and recharging in orderto deliver peak performance and maxi-mum service life. The following proce-dures are recommended for cleaning andmaintaining a sealed battery. Always readand follow instructions provided withbattery chargers and battery products.

NOTE: Refer to all warnings andcautions provided with the battery orbattery maintainer/charger.

Loss of battery charge may be caused byambient temperature, ignition OFF currentdraw, corroded terminals, self discharge,frequent start/stops, and short engine runtimes. Frequent winch usage, snowplow-ing, extended low RPM operation, shorttrips, and high amperage accessory usageare also reasons for battery discharge.

Maintenance ChargingNOTE: Arctic Cat recommends theuse of the CTEK Multi US 800 or theCTEK Multi US 3300 for battery main-tenance charging. Maintenancecharging is required on all batteriesnot used for more than two weeks oras required by battery drain.

1. When charging a battery in the vehi-cle, be sure the ignition switch is inthe OFF position.

2. Clean the battery terminals with asolution of baking soda and water.

NOTE: The sealing strip shouldNOT be removed and NO fluidshould be added.

3. Be sure the charger and battery arein a well-ventilated area. Be sure thecharger is unplugged from the 110-volt electrical outlet.

4. Connect the red terminal lead fromthe charger to the positive terminal ofthe battery; then connect the blackterminal lead of the charger to thenegative terminal of the battery.

NOTE: Optional battery chargingadapters are available from yourauthorized Arctic Cat dealer to con-nect directly to your vehicle from therecommended chargers to simplifythe maintenance charging process.Check with your authorized ArcticCat dealer for proper installation ofthese charging adapter connectors.

5. Plug the battery charger into a 110-volt electrical outlet.

6. If using the CTEK Multi US 800,there are no further buttons to push. Ifusing the CTEK Multi US 3300, pressthe Mode button (A) at the left of thecharger until the Maintenance ChargeIcon (B) at the bottom illuminates.The Normal Charge Indicator (C)should illuminate on the upper por-tion of the battery charger.

58

800E

NOTE: The maintainer/chargerwill charge the battery to 95%capacity at which time the Mainte-nance Charge Indicator (D) will illu-minate and the maintainer/chargerwill change to pulse/float mainte-nance. If the battery falls below 12.9DC volts, the charger will automati-cally start again at the first step ofthe charge sequence.

3300A

NOTE: Not using a battery char-ger with the proper float mainte-nance will damage the battery ifconnected over extended periods.

Charging

NOTE: Arctic Cat recommendsthe use of the CTEK Multi US 800 orthe CTEK Multi US 3300 for batterymaintenance charging.

1. Be sure the battery and terminalshave been cleaned with a bakingsoda and water solution.

NOTE: The sealing strip shouldNOT be removed and NO fluidshould be added.

2. Be sure the charger and battery are ina well-ventilated area. Be sure thecharger is unplugged from the 110-volt electrical outlet.

3. Connect the red terminal lead fromthe charger to the positive terminal ofthe battery; then connect the blackterminal lead of the charger to thenegative terminal of the battery.

4. Plug the charger into a 110-volt elec-trical outlet.

5. By pushing the Mode button (A) onthe left side of the charger, select theNormal Charge Icon (E). The NormalCharge Indicator (C) should illumi-nate on the upper left portion of thecharger.

6. The battery will charge to 95% of itscapacity at which time the Mainte-nance Charge Indicator (D) will illu-minate.

NOTE: For optimal charge andperformance, leave the chargerconnected to the battery for a mini-mum 1 hour after the MaintenanceCharge Indicator (D) illuminates. Ifthe battery becomes hot to thetouch, stop charging. Resume afterit has cooled.

7. Once the battery has reached fullcharge, unplug the charger from the110-volt electrical outlet.

NOTE: If, after charging, the bat-tery does not perform to operatorexpectations, bring the battery toan authorized Arctic Cat dealer forfurther troubleshooting.

Jump-StartingNOTE: Arctic Cat does not recom-mend jump-starting a vehicle with adead battery but rather to removethe battery, service it, and correctlycharge it; however, in an emergency,it may be necessary to jump-start avehicle. If so, use the following pro-cedure to carefully and safely com-plete this procedure.

! WARNINGImproper handling or connecting of abattery may result in severe injuryincluding acid burns, electrical burns, orblindness as a result of an explosion.Always remove rings and watches.

59

1. On the vehicle to be jump-started,remove the battery cover and any ter-minal boots.

2. Inspect the battery for any signs ofelectrolyte leaks, loose terminals, orbulging sides. Leaking or bulging bat-tery cases may indicate a frozen orshorted battery.

3. Inspect the vehicle to be used forjump-starting to determine if voltageand ground polarity are compatible.The vehicle must have a 12-volt DC,negative ground electrical system.

4. Move the vehicle to be used for thejump-start close enough to ensure thejumper cables easily reach; then shiftinto neutral, set and lock the brakes,shut off all electrical accessories, andturn the ignition switch OFF.

NOTE: Make sure all switches onthe vehicle to be jump-started areturned OFF.

5. Disconnect all external accessoriessuch as cell phones, GPS units, andradios on both vehicles.

6. Attach one clamp of the positive (red)jumper cable to the positive (+) termi-nal (1) of the dead battery (C) beingcareful not to touch any metal with theother clamp; then attach the otherclamp of the positive (red) jumpercable to the positive (+) terminal (2) ofthe good battery (B).

0744-527

NOTE: Some jumper cables maybe the same color but the clamps orends will be color-coded red andblack.

7. Attach one clamp of the negative(black) jumper cable to the negative (-)terminal (3) of the good battery (B);then attach the other clamp of the nega-tive (black) jumper cable (4) to anunpainted metal surface (A) on theengine or frame well away from thedead battery and fuel system compo-nents.

8. Stand well away from the dead bat-tery and start the vehicle with thegood battery. Allow the vehicle to runfor several minutes applying somecharge to the dead battery.

! WARNINGAny time service is performed on abattery, the following must beobserved: keep sparks, open flame,cigarettes, or any other flame away.Always wear safety glasses. Protectskin and clothing when handling abattery. When servicing battery inenclosed space, keep the area well-ventilated. Make sure battery ventingis not obstructed.

! WARNINGIf any of these conditions exist, DONOT attempt a jump-start, boost, orcharge the battery. An explosioncould occur causing serious injury.

CAUTIONAlways make sure the electrical sys-tems are of the same voltage andground polarity prior to connectingjumper cables. If not, severe electri-cal damage may occur.

CAUTIONFailure to disconnect electronicaccessories during jump-startingmay cause system damage due topower spikes.

! WARNINGNever make the final connection to abattery as a spark could ignite hydro-gen gases causing an explosion ofthe battery resulting in acid burns orblindness.

60

9. Start the vehicle with the dead batteryand allow it to run for several minutesbefore disconnecting the jumper cables.

10. Remove the jumper cables in oppo-site order of hook-up (4, 3, 2, 1). Becareful not to short cables againstbare metal.

NOTE: Have the battery and elec-trical system checked prior to oper-ating the vehicle again.

Spark PlugThe ATV comes equipped with a specifiedspark plug. See the specifications chart forthe correct spark plug. A light brown insu-lator indicates that the plug is correct. Awhite or dark insulator indicates that theengine may need to be serviced. Consultan authorized Arctic Cat ATV dealer if theplug insulator is not a light brown color.To help prevent cold weather fouling,make sure to thoroughly warm up theengine before operating.

To maintain a hot, strong spark, keep theplug free of carbon.

Before removing the spark plug, be sureto clean the area around the spark plug. Ifyou do not, dirt could enter engine whenremoving or installing the spark plug.

ATV-0051

Adjust the gap to specified amount (seeappropriate specifications chart) forproper ignition. Use a feeler gauge tocheck the gap.

ATV0052B

When installing the spark plug, be sure totighten it securely. A new spark plugshould be tightened 1/2 turn once thewasher contacts the cylinder head. Aused spark plug should be tightened 1/8 -1/4 turn once the washer contacts the cyl-inder head.

Throttle Cable AdjustmentTo adjust the throttle cable free-play:

1. Loosen the jam nut from the throttlecable adjuster.

2. Slide the rubber boot away and turn theadjuster until the throttle lever hasproper free-play of 3-6 mm (1/8-1/4 in.).

CF297A

3. Tighten the jam nut against the throt-tle cable adjuster securely; then slidethe rubber boot over the adjuster.

Air FilterThe air filter inside the air filter housingmust be clean to provide good enginepower and gas mileage. If the ATV is usedunder normal conditions, service the filterat the intervals specified in the Mainte-nance Schedule. If operated in dusty, wet,or muddy conditions, inspect and servicethe filter more frequently.

61

1. Remove the seat; then lift the frontstorage box lid. Gently pull out onthe side panel plastics to free thestorage box lid base tabs from theside panel plastics. Repeat for oppo-site side. Remove the storage box lidand base.

XR236A

2. Release the front storage tray bylightly squeezing the left and rightoutside edges inward.

XR237A

3. On the 1000, remove the two wingnuts securing the air box lid to theair box. Remove the air filter fromthe frame. Note the orientation ofthe air box lid, air filter, and framefor assembly purposes.

XR238A

4. On the 550/700, release the fourretaining clips to remove the air boxlid. Remove the air filter frame andair filter. Note the orientation of theair box lid, air filter, and frame forassembly purposes.

XR239A

FI705

5. On the 500, remove the three screwssecuring the air box lid to the airbox. Compress the air filter rearwardto remove.

XR240

CAUTIONFailure to inspect the air filter fre-quently if the ATV is used in dusty,wet, or muddy conditions can dam-age the engine.

62

6. With the filter removed, place thefilter in a pan larger than the elementand spray both sides generously withCleaning Solvent; then let sitapproximately three minutes.

7. In a pan larger than the element,with a mild detergent (dish soap)and water, wash all the dirt and oiloff by squeezing the element, nottwisting it (ringing out or twistingthe filter can cause damage).

8. Rinse off any remaining soap.

9. Remove any excess water from theelement by matting with a towel.

10. Allow the element to dry com-pletely.

11. Spray oil generously onto air filterand work the oil into the element.

12. Squeeze the element to removeexcess oil.

13. Install the air filter and frame backinto the air box; then secure with theair filter lid.

14. Install the storage tray, storage traybase, and lid; then install the seat.

Air Filter Housing DrainInspect the drain beneath the main hous-ing for debris and for proper sealing.

Draining V-Belt CoverNOTE: If the ATV has been driventhrough water, the V-belt cover mustbe drained of any water.

1. Place the ATV on a level surface.

2. Remove the drain bolt from the coverand allow the water to drain out.

XR014A

3. Shift the range lever to the neutralposition; then start the engine.

4. Increase and decrease engine RPMseveral times to “blow out” anywater; then stop the engine.

5. Install the drain bolt and tightensecurely.

NOTE: The V-belt and pulleysshould be inspected every 500 milesand the belt replaced (if necessary).

Tires

Tire Tread ConditionThe use of worn-out tires on an ATV isvery dangerous. A tire is considered to beworn out when the depth of the tread isless than 3 mm (1/8 in.). Be sure toreplace the tires before reaching this min-imum specification.

0732-649

Tire ReplacementThe ATV has low-pressure tubeless tires.Air is sealed by the contact surfaces ofthe inner wheel rim and the tire bead. Ifeither the inner wheel rim or tire bead isdamaged, air may leak. Be extremelycareful not to damage these areas whenreplacing tires.

! WARNINGAlways use the size and type of tiresas specified. Refer to the appropriateSpecifications Chart for proper tireinflation pressure, and always main-tain proper tire inflation pressure.

! WARNINGThe use of worn-out tires can be dan-gerous and can increase the risk ofan accident.

63

It is very important to use the propertools when repairing or replacing tires toprevent damage to the tire bead or wheelrims. If proper tools and related items arenot available, have this maintenance per-formed by an authorized Arctic Cat ATVdealer or a qualified tire repair station.

Tubeless Tire RepairShould a leak or flat tire occur due to apuncture, the tire may be repaired using aplug-type repair. If the damage is from acut or if the puncture cannot be repairedusing a plug, the tire must be replaced.When operating the ATV in areas wheretransportation or service facilities are notreadily available, it is strongly recom-mended to carry a plug-type repair kitand a tire pump along.

Wheels1. Park the ATV on level ground and

engage the brake lever lock.

2. Loosen the lug nuts on the wheel tobe removed.

3. Elevate the ATV.

4. Remove the lug nuts.

5. Remove the wheel.

6. Install the wheel and install the lugnuts.

7. Tighten the wheel nuts using a criss-cross pattern in 20 ft-lb incrementsto a final torque of 40 ft-lb (steelwheel), 60 ft-lb (aluminum wheel w/black nuts), or 80 ft-lb (aluminumwheel w/chrome nuts).

8. Remove the jack.

Muffler/Spark ArresterThe muffler has a spark arrester whichmust be periodically cleaned. At theintervals shown in the MaintenanceSchedule, clean the spark arrester usingthe following procedure.

1. Remove the cap screws securing thespark arrester assembly to the muffler.

XR242A

XR243A

2. Using a suitable brush, clean the car-bon deposits from the screen takingcare not to damage the screen.

NOTE: If the screen or gasket isdamaged in any way, it must bereplaced.

3. Install the spark arrester assemblyand secure with the cap screws.Tighten cap screws to 48 in.-lb.

Light Bulb ReplacementTo replace the headlight bulb, use the fol-lowing procedure.

1. Rotate the back of the headlight bulbcounterclockwise, disconnect the wir-ing harness, and discard the bulb.

CAUTIONWhen breaking the tire bead loosefrom the wheel, be extremely carefulnot to damage the inner wheel sur-face or the tire bead.

! WARNINGUse only Arctic Cat approved tireswhen replacing tires. Failure to do socould result in unstable ATV operation.

! WARNINGWait until the muffler cools to avoidburns.

500/700

550/1000

64

XR065C

2. Connect the new headlight bulb to thewiring harness and insert into head-light assembly. Turn clockwise tosecure the bulb.

To replace the taillight, use the followingprocedure.

NOTE: The taillight is a non-ser-viceable component; it must bereplaced as an assembly.

1. Disconnect the wiring harness andremove the three screws securing theheat shield (left rear only) and tail-light; then discard the taillight.

XR241A

2. Insert the taillight and heat shield (leftrear only) into position and securewith existing screws. Tighten thescrews securely; then connect thewiring harness.

Checking/Adjusting Headlight AimThe headlights can be adjusted vertically.The geometric center of the HIGH beamlight zone is to be used for aiming.

1. Position the ATV on a level floor sothe headlights are approximately 6.1m (20 ft) from an aiming surface(wall or similar aiming surface).

0748-548

NOTE: There should be an averageoperating load on the ATV whenadjusting the headlight aim.

2. Measure the distance from the floor tothe mid-point of each headlight.

3. Using the measurements obtained instep 2, make horizontal marks on theaiming surface.

4. Make vertical marks which intersectthe horizontal marks on the aiming sur-face directly in front of the headlights.

5. Switch on the lights. Make sure theHIGH beam is on. DO NOT USELOW BEAM.

6. Observe each headlight beam aim.Proper aim is when the most intensebeam is centered on the vertical mark 5cm (2 in.) below the horizontal markon the aiming surface.

7. To adjust the headlights, loosen theadjustment knob. After proper adjust-ment is achieved, tighten the knobsecurely.

XR065B

65

FusesThe fuses are located under the driver’sseat. Remove both seats to access thefuses. If there is any type of electricalsystem failure, always check the fusesfirst.

XR244

NOTE: To remove the fuse, com-press the locking tabs on either sideof the fuse cover and lift out.

4411-131

Electrical Output TerminalsOne output terminal for electrical acces-sories is located on the front wiring har-ness, one output terminal is located underthe driver’s seat, and one output terminalis located on the rear wiring harness. Theaccessory plug is located on the instru-ment pod.

Storage Compartment/ToolsA basic tool kit is provided with the ATV.Maintain the tool kit with the ATV at alltimes.

XR244

One storage compartment is above theengine in front of the seat. A second stor-age compartment is located on the rearend of the vehicle.

XR245

CAUTIONAlways replace a blown fuse with afuse of the same type and rating. Ifthe new fuse blows after a shortperiod of use, consult an authorizedArctic Cat ATV dealer immediately.

CAUTIONAlways use electrical accessoriesless than 180W.

66

Preparation for Storage

Arctic Cat recommends the followingprocedure to prepare the ATV for storage.An authorized Arctic Cat ATV dealershould perform this service; however, theowner/operator may perform this serviceif desired.

1. Clean the seat cushion (cover and base)with a damp cloth and allow to dry.

2. Clean the ATV thoroughly by washingdirt, oil, grass, and other foreign matterfrom the entire ATV. Allow the ATV todry thoroughly. DO NOT get water intoany part of the engine or air intake.

3. Either drain the gas tank or add a fuelstabilizer to the gas in the gas tank.Remove the air filter housing coverand air filter. Start the engine andallow it to idle; then using Arctic CatEngine Preserver, rapidly inject thepreserver into the air filter openingfor a period of 10 to 20 seconds.Install the air filter and housing cover.

4. Plug the hole in the exhaust systemwith a clean cloth.

5. Apply light oil to the upper steeringpost bushing and plungers of theshock absorbers.

6. Tighten all nuts, bolts, cap screws,and screws. Make sure rivets holdingcomponents together are tight.Replace all loose rivets. Care must betaken that all calibrated nuts, capscrews, and bolts are tightened tospecifications.

7. Fill the cooling system to the bottomof the stand pipe in the radiator neckwith properly mixed coolant.

8. Disconnect the battery cables (nega-tive cable first); then remove the bat-tery, clean the battery posts andcables, and store in a clean, dry area.

NOTE: For storage, use a batterymaintainer or make sure the batteryis fully charged (see Battery sectionin this manual).

9. Store the ATV indoors in a level posi-tion.

CAUTIONPrior to storing the ATV, it must beproperly serviced to prevent rustingand component deterioration.

CAUTIONIf the interior of the air filter housingis dirty, clean the area before startingthe engine.

CAUTIONAvoid storing outside in direct sun-light and avoid using a plastic coveras moisture will collect on the ATVcausing rusting.

67

Preparation after StorageTaking the ATV out of storage and cor-rectly preparing it will assure many milesand hours of trouble-free riding. ArcticCat recommends the following procedureto prepare the ATV.

1. Clean the ATV thoroughly.

2. Clean the engine. Remove the clothfrom the exhaust system.

3. Check all control wires and cables forsigns of wear or fraying. Replace ifnecessary.

4. Change the engine/transmission oiland filter.

5. Check the coolant level and add prop-erly mixed coolant as necessary.

6. Charge the battery; then install. Con-nect the battery cables making sure toconnect the positive cable first.

7. Check the entire brake systems (fluidlevel, pads, etc.), all controls, head-lights, taillight, brakelight, and head-light aim; adjust or replace if necessary.

8. Check the tire pressure. Inflate to rec-ommended pressure as necessary.

9. Tighten all nuts, bolts, cap screws,and screws making sure all calibratednuts, cap screws, and bolts are tight-ened to specifications.

10. Make sure the steering moves freelyand does not bind.

11. Check the spark plug. Clean orreplace as necessary.

12. Follow the recommendations foundin the pre-start inspection.

CAUTIONBefore installing the battery, makesure the ignition switch is in the OFFposition.

68

Limited WarrantyArctic Cat Inc. (hereinafter referred to as Arctic Cat) extends a limited warranty as described below oneach new Arctic Cat ATV it assembles and on each genuine Arctic Cat ATV part and accessoryassembled and sold by an authorized Arctic Cat ATV dealer. The limited warranty on an Arctic Cat ATVis extended to the original retail purchaser for the time periods described below; however, the balanceof the remaining warranty may be transferred to another party unless the purchase is for commercialuse (see below). Warranty coverage is only available in the country in which the original retail purchaseoccurs to the original retail purchaser resident in that country or to a transferee resident in that countryof the balance of the remaining warranty.

Arctic Cat warrants only the products it assembles and/or sells and does not warrant that otherproducts will function properly when used with an Arctic Cat ATV or will not damage the ATV. Arctic Catdoes not assume any liability for incidental or consequential damages.

Arctic Cat will repair or replace, at its option, free of charge (including any related labor charges), anyparts that are found to be warrantable in material or workmanship. This repair work MUST be done byan authorized Arctic Cat ATV dealer. No transportation charges, rental charges, or inconvenience costswill be paid by Arctic Cat. The warranty is validated upon examination of said parts by Arctic Cat or anauthorized Arctic Cat ATV dealer. Arctic Cat reserves the right to inspect such parts at its factory forfinal determination if warranty should apply.

The warranty periods are as follows:

1. Six months from the date of sale — for an Arctic Cat ATV used for recreational purposes.

2. Ninety days from date of invoice — for an Arctic Cat ATV used for commercial purposes, includingrental operations (non-transferable).

3. Thirty days from date of sale of ATV on Arctic Cat supplied batteries.

Exclusions to this warranty include normal wear, abuse, or corrosion and the following parts anditems:

Tires CV Boots Torn or Punctured UpholsteryOil Filter Drive Belt Cracks or Gouges in Body PanelsAir Filter Brake Pads Drive/Driven Clutch Wear PartsLight Bulbs Spark Plug(s) Windshield

The following will VOID Arctic Cat’s warranty:

1. Failure to perform the proper break-in procedure and all related maintenance, storage procedures(if stored for extended periods), and/or service as recommended in the Operator’s Manual.

2. Repairs and/or adjustments by anyone other than an authorized Arctic Cat ATV dealer.

3. Use of improper carburetor jets.

4. Use of improper gasoline, lubricating oils, or spark plug(s).

5. An accident or subjecting the ATV to misuse, abuse, or negligent operation.

6. Any modification, addition, or removal of parts unless instructed to do so by Arctic Cat.

7. Use of the ATV in any way for racing purposes.

8. Removal of the engine for use in another vehicle.

9. Removal or mutilation of the Vehicle Identification Number or Engine Serial Number.

10. Use of parts not sold or approved by Arctic Cat.

11. Damage due to improper transportation.

Arctic Cat shall not be responsible for and this limited warranty excludes recovery of economic,punitive, consequential and incidental damages, lost profits, and loss of use. Some states orprovinces do not allow the exclusion or limitation of incidental or consequential damages, sothe above limitation may not apply to you. Arctic Cat’s aggregate liability may not exceed theprice of the product. The law of the State of Minnesota shall apply to all claims or disputes,exclusive of its conflicts of law provisions.IMPLIED WARRANTY EXCLUSION AND DISCLAIMERTo the fullest extent permitted by law, Arctic Cat excludes and disclaims all implied warrantiesof merchantability and fitness for a particular purpose.If you are not satisfied with warranty service or repairs, you should contact Arctic Cat at (U.S.)1-218-681-9851 or (Canada) 1-204-982-1656.

69

Warranty Procedure/Owner ResponsibilityAt the time of sale, a TRV Owner Registration form is to be completed by the selling dealerand consumer. The receipt of the form by Arctic Cat is a condition precedent to warrantycoverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copiesof the form to the appropriate place(s) to initiate warranty coverage.

The dealer will furnish to the consumer a signed copy of the form which must be pre-sented to the dealer when requesting warranty service. The registration form is the con-sumer’s proof of ownership and warranty eligibility. The form is used by the dealer tovalidate the warranty claim. Retain your copy of the form and keep it in a safe place.

When warranty repair is suspected, the TRV should be taken to the selling dealer, whohas the primary responsibility to perform warranty repairs. Subject to the limitations set forthin the Limited Warranty, in the event the selling dealer has ceased to do business, you havemoved, or you are in a location away from your selling dealer, warranty may be performedby any authorized Arctic Cat ATV dealer.

The authorized Arctic Cat ATV dealer will examine the TRV or part to determine if, in hisopinion, a warrantable condition exists. If a warrantable condition appears to exist, thedealer will repair or replace, at Arctic Cat’s option, free of charge, including any relatedlabor costs, all parts that are found to be warrantable and any other parts which the war-rantable part caused to be damaged. You, the owner, will then be asked to sign a warrantyform to ensure Arctic Cat that the warranty work was actually performed.

It is the owner’s responsibility to maintain and service the TRV in accordance with ArcticCat’s recommendations in the Operator’s Manual. To protect yourself and your TRV, followall safety and service tips. Arctic Cat will NOT warrant repairs required as a result ofnot performing standard operator maintenance, storage procedures, and service asoutlined in the Operator’s Manual.Should you have any questions concerning the warranty, contact an authorized Arctic CatATV dealer.

70

Arctic Cat ATV Emission Control Warranty Statement

Warranty Rights and ObligationsArctic Cat Inc. (hereinafter referred to as Arctic Cat) and the California Air ResourcesBoard are pleased to explain the emission control system warranty for each new ArcticCat ATV sold in the state of California. In California, a new ATV must be designed, built,and equipped to meet the state’s stringent anti-smog standards.

Arctic Cat warrants the emission control system on the Arctic Cat ATV for the periodslisted below provided there has been no abuse, neglect, or improper maintenance of theATV.

The emission control system may include components such as the carburetor, ignitionsystem, and crankcase ventilation system. Also included may be hoses, belts, connectors,and other emission-related assemblies.

When a warrantable condition exists, Arctic Cat will repair the ATV at no cost to the owner,including diagnosis, parts, and labor.

Emission Control Warranty CoverageA new Arctic Cat ATV manufactured after January 1, 1997 has a two (2) year warranty onits emissions control components.

If an emission-related component on the ATV is defective, the component will be repairedor replaced by any authorized Arctic Cat ATV dealer.

Owner’s Emission Control Warranty Responsibilities

It is the owner’s responsibility to perform the required maintenance listed in the Operator’sManual. Arctic Cat recommends the retention of all receipts covering maintenance per-formed on the ATV, but Arctic Cat cannot deny warranty solely for the lack of receipts or forfailure to ensure the performance of all scheduled maintenance on the emission controlsystem.

It is the owner’s responsibility to present the ATV to an authorized Arctic Cat ATV dealeras soon as a problem exists. The undisputed warranty repairs should be completed withina reasonable period of time, not to exceed thirty days.

The ATV owner should be aware that Arctic Cat may deny warranty coverage if either theATV or a component has failed due to abuse, neglect, improper maintenance, or anyunapproved modifications.

If you have any questions regarding your warranty rights and responsibilities, contacteither Arctic Cat Inc, P.O. Box 810, Thief River Falls, MN 56701, (218) 681-4999 or theCalifornia Air Resources Board, 9528 Telstar Avenue, El Monte, CA 91731, (818) 575-6800.

71

Arctic Cat Emission Control System Limited Warranty

Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic Cat) war-rants that this new Arctic Cat ATV manufactured on or after January 1st, 1997:

A. Is designed, built, and equipped so as to conform at the time of initial purchase with all applicableregulations of the California Air Resources Board and

B. Is free from defects in material and workmanship which could cause such ATV to fail to conformwith applicable regulations of the California Air Resources Board for a period of use of two (2)years from the date of initial retail delivery.

CoverageWarranty defects shall be remedied during customary business hours at any authorized Arctic Cat ATVdealer located within the state of California in compliance with applicable regulations of the CaliforniaAir Resources Board. Any component or components replaced under this warranty shall become theproperty of Arctic Cat.In California, emission related warranted components are specifically defined by the state’s EmissionWarranty Parts List. These warranted components are carburetor and internal components, intake man-ifold, fuel injection system, spark advance mechanism, crankcase breather, air cutoff valve, fuel/vaporseparator, canister, igniters, breaker governors, ignition coils, ignition wires, ignition points, condensersand spark plugs if failure occurs prior to the first scheduled replacement, and hoses, clamps, and fittingsused directly in these parts. Since emission related components may vary from model to model, certainmodels may not contain all of these components, and certain models may contain functionally equiva-lent components.In California, emission control system emergency repairs, as provided for in the California Administra-tive Code, may also be performed by other than an authorized Arctic Cat ATV dealer. An emergency sit-uation occurs when an authorized Arctic Cat ATV dealer is not reasonably available, a component is notavailable within thirty (30) days, or a repair is not complete within thirty (30) days. Any replacementcomponent can be used in an emergency repair. Arctic Cat will reimburse the owner for the expenses,including diagnosis, not to exceed suggested retail price as set forth by Arctic Cat for all warranted com-ponents replaced and labor charges based on the recommended time allowance set forth by Arctic Catfor the warranty repair and the geographically appropriate hourly labor rate. The owner may be requiredto keep receipts and failed components in order to receive compensation.

LimitationsThis Emission Control System Warranty shall not cover any of the following:

A. Repair or replacement required as a result of(1) accident,(2) misuse,(3) lack of required maintenance,(4) repairs improperly performed or replacements improperly installed,(5) use of replacement components or accessories not conforming to Arctic Cat specifications

which adversely affect performance, and/or(6) use in competitive racing or related events.

B. Inspections, replacement of components, and other services or adjustments necessary forrequired maintenance.

Limited LiabilityThe liability of Arctic Cat under this Emission Control System Warranty is limited solely to the remedyingof defects in material and workmanship by an authorized Arctic Cat ATV dealer at its place of businessduring customary business hours. This warranty does not cover inconvenience or loss of use of the ATVor transportation of the ATV to or from the Arctic Cat ATV dealer.ARCTIC CAT SHALL NOT BE LIABLE FOR ANY OTHER EXPENSES, LOSS, OR DAMAGE,WHETHER DIRECT, INCIDENTAL, CONSEQUENTIAL, OR EXEMPLARY, ARISING IN CONNECTIONWITH THE SALE OR USE OF, OR INABILITY TO USE THE ARCTIC CAT ATV FOR ANY PURPOSE.SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF ANY INCIDENTAL OR CON-SEQUENTIAL DAMAGES, SO THE ABOVE MAY NOT APPLY TO YOU.NO EXPRESS EMISSION CONTROL SYSTEM WARRANTY IS GIVEN BY ARCTIC CAT EXCEPT ASSPECIFICALLY SET FORTH HEREIN. ANY EMISSION CONTROL SYSTEM WARRANTY IMPLIEDBY LAW, INCLUDING ANY WARRANTY OF MERCHANT-ABILITY OR FITNESS FOR A PARTICULARPURPOSE, IS LIMITED TO THE EXPRESS EMISSION CONTROL SYSTEM WARRANTY TERMSSTATED IN THIS WARRANTY. THE FOREGOING STATEMENTS OF WARRANTY ARE EXCLUSIVEAND IN LIEU OF ALL OTHER REMEDIES.No dealer is authorized to modify this Arctic Cat Inc. Limited Emission Control System Warranty.

Legal RightsTHIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHERRIGHTS WHICH VARY FROM STATE TO STATE.THIS WARRANTY IS IN ADDITION TO THE ARCTIC CAT INC. LIMITED ATV WARRANTY.

Additional InformationAny replacement component that is equivalent in performance and durability may be used in the perfor-mance of any maintenance or repairs. However, Arctic Cat is not liable for these components. Theowner is responsible for the performance of all required maintenance. Such maintenance may be per-formed at a service establishment or by any individual. The warranty period begins on the date the ATVis delivered to the owner.

72

U.S. EPA Emission Control Statement/Warranty Coverage (U.S. Only)

STATEMENT/WARRANTYArctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA-certified Arctic Cat ATV’s are designed, built, and equipped to conform to all U.S. EPA Emission ControlRegulations. Please read the following information completely.

Your authorized Arctic Cat ATV dealer will repair or replace any defective emission-related componentat no cost to you during the warranty period. You may have non-warranty service performed by anyrepair establishment that uses equivalent components. The regulations provide significant civilpenalties for tampering that causes your ATV to no longer meet U.S. EPA emission standards.

Arctic Cat further warrants that the engine and its emission-related components are free from defects inmaterials or workmanship that could cause the engine to fail to comply with applicable regulationsduring the warranty period.

If you have any questions about this information, or the emission warranty coverage statement, contactyour local authorized Arctic Cat ATV dealer.

WARRANTY PERIODThe emission warranty period for this ATV begins on the same date as the standard warranty coverageand continues for 30 months or 3100 miles, whichever comes first.

COMPONENTS COVEREDThe emissions warranty covers major emissions control components and emission-related componentslisted as follows:

Engine Management and Sensors Fuel/Air SystemBarometric Pressure Sensor Fuel InjectorsCamshaft Position Sensor Fuel Pressure RegulatorEngine Control Module (ECM) Fuel PumpEngine Coolant Temperature Sensor Carburetor(s)Intake Air Temperature Sensor Turbocharger AssemblyManifold Absolute Pressure Sensor Air Bypass ValveOxygen Sensor Turbo Waste Gate Control ValveThrottle Position Sensor Crankcase Ventilation SystemCrankshaft Position Sensor ISC ValveExhaust Temperature SensorIgnition System Miscellaneous Items Used in Ignition Coil Aforementioned SystemsKnock Sensor System ConnectorsSpark Plugs SwitchesCapacitive Discharge Ignition (CDI) Module GrommetsMagneto Pick-Up Clamps

HosesTiesGasketsWiring

OWNER’S RESPONSIBILITIESThe owner of any ATV warranted under this Arctic Cat Emission Control Statement is responsible forthe proper maintenance and use of the ATV as stated in the Operator's Manual. Proper maintenancegenerally includes replacement and service, at the owner's choosing, such items as air filter, oil and oilfilter, or any other part, item, or device related to emissions control as specified in the Operator'sManual. It is the owner's responsibility to ensure that the ATV is used in a manner for which it wasdesigned.

73

Declaration of Conformity

I, the undersigned, hereby declare that the equipment specified above conforms to thedirective(s) and standard(s) as specified.

Brad DarlingVice President/General Manager

Application of council directives: EMC Directive 97/24/ECDate of Issue: June, 1997EC Machinery Directive 2006/42/ECDate of Issue: May, 2006

Issued by European Commission.

Type of Equipment: All-Terrain Vehicles

Brand Name: Arctic Cat

Model: Alterra TRV 500

Alterra TRV 550 XT

Alterra TRV 700 XT

Alterra TRV 1000 XTStandards to which conformity is declared: EN 61000-6-2:2005

EN 55012:2007Manufacturer (if not issuing agent): Arctic Cat Inc.

601 Brooks Ave S.Thief River Falls, MN56701 USA

74

Change of Address, Ownership, or Warranty Transfer

Arctic Cat Inc. keeps on file the current name and address of the ownerof this vehicle. This allows Arctic Cat to reach the current owner withany important safety information which may be necessary to protectcustomers from personal injury or property damage. Please make surea copy of this form is completed and returned to Arctic Cat Inc. if youmove or if the vehicle is sold to another party.

This form may also be used to transfer the unused portion of theoriginal warranty to a second party. In order to transfer warranty, fill outthis form completely; then return a copy of this form to Arctic Cat Inc.Arctic Cat will then process the application and issue warranty for thebalance of the time remaining of the original warranty. Warrantycoverage is only available in the country in which the original retailpurchase occurs to the original retail purchaser resident in that countryor to a transferee resident in that country of the balance of theremaining warranty.

Address Change

Ownership Change

Warranty Transfer

CHANGE OF ADDRESS/OWNERSHIP/WARRANTY TRANSFER TO:

Name _________________________________________

Address _______________________________________

City/State (Province)/Zip Code (Postal Code)___________

Phone # ( ) ___________________________________

Email __________________________________________

Year and Model _________________________________

Vehicle Identification Number (VIN) __________________Before operating, you should take an ATV Rider Course to learn ATV riding skills or rein-force your current good riding skills. In U.S.A., call 1-800-887-2887 to enroll in the half-dayATV Rider Course nearest you or ask your dealer for assistance. The course instructor willcharge a small fee for each person taking the course. In Canada, call (613) 739-1535.

75

Fold Back- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

CHANGE OF ADDRESS/OWNERSHIP

ARCTIC CAT INC.PRODUCT SERVICE AND

WARRANTY DEPT.P.O. BOX 810

THIEF RIVER FALLS, MN 56701

PlaceStampHere

Maintenance Record DATE MILEAGE SERVICE PERFORMED/NOTES

77

Maintenance Record DATE MILEAGE SERVICE PERFORMED/NOTES

78

NOTES

79

NOTES

80

Identification Numbers RecordThis ATV has two identification numbers: Vehicle Identification Number (VIN) andEngine Serial Number (ESN). These numbers are required by the dealer to completewarranty claims properly. Record the key identification number, VIN, and ESN in thespaces provided to assist you in ordering parts from your authorized Arctic Cat ATVdealer or for reference in case the ATV is stolen.

Always provide the model, VIN, and ESN when contacting an authorized Arctic CatATV dealer for parts, service, accessories, or warranty. No warranty will be allowedby Arctic Cat if the VIN or ESN is removed or mutilated in any way. If a completeengine must be replaced, ask the dealer to notify Arctic Cat for correct registrationinformation.

1. KEY IDENTIFICATION NUMBER:

The key identification number is stampedon the key as shown in the illustration.

2. VEHICLE IDENTIFICATION NUMBER:

The VIN is located on the frame supportrail.

3. ENGINE SERIAL NUMBER:

The ESN is located on the left-side of the engine crankcase.

XR251A

PR053A

XR252

XR253

550/700

500

1000

p/n 2260-785©2016 Arctic Cat Inc. ™ ®Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701

(218) 681-9851 - U.S. (204) 982-1772 - Canada

ALTERRA TRVALTERRA TRV - ASP Group Cat ALTERRA 700...This Arctic Cat TRV Operator’s Manual should...

Documents

Transcript of ALTERRA TRVALTERRA TRV - ASP Group Cat ALTERRA 700...This Arctic Cat TRV Operator’s Manual should...