ALLTEC Exothermic Welding Catalog

8/10/2019 ALLTEC Exothermic Welding Catalog

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SOLUTION PROVIDERS FOR AN ENERGIZED WORLD

Exothermic Welding Equipment Catalog


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Exothermic Welding Equipment Catalog

SOLUTION PROVIDERS FOR AN ENERGIZED WORLD

Grounding / Earthing & Bonding Solutions | Surge Protection | Lightning Protection

ALLTEC Exothermic Welding Equipment Catalog All Rights Reserved. No part of this publication may be reproduced, stored in a retrieval system,or transmitted in any form by any means (electronic, mechanical, recording, or otherwise), without the express written permission of ALLTEC.

ALLTEC is constantly seeking to improve our products, speci cations are subject to change at anytime. Please note that every effort was taken tomaintain accuracy in this publication; however, ALLTEC assumes no responsibility for any errors that may occur.


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EXOTHERMIC WELDING EQUIPMENT CATALOG

www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | [email protected]

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About ALLTEC ALLTEC is a global leader in the design,manufacture and development of products andservices for grounding & bonding solutions, surgeprotection, and lightning protection.

As Solution Providers for an EnergizedWorld, we offer a comprehensive facilityprotection approach to solving the worldsmost difficult grounding, power quality, andlightning problems.-Christopher Bean, President/CEO

Grounding / Earthing & Bonding Solutions As equipment becomes more sophisticatedand electrically susceptible, the need for anexceptionally low-resistance/low-impedancegrounding system becomes more crucial. Whenimplemented effectively, harmful electrical currentsare safely redirected to earth and away fromimportant equipment and facilities.

Surge ProtectionWhile lightning is the most notorious surgegenerator, approximately 80% of all transientsurge activity originates from internally generatedsources. Properly installed surge protectiondevices on all circuit conductors maximizes totalsite protection.

Lightning ProtectionLightning is an awesome and unpredictable actof nature that causes more deaths and propertydamage than any other weather related event.

A properly installed lightning protection systemis over 98% effective in preventing catastrophiclightning damage.

Consulting, Engineering & Design,Project Management and Inspection/ Preventative Maintenance Services

ALLTECs greatest strength is our completeSystems Engineering and Products SolutionsProgram. Our experienced and accreditedEngineering and Project Management teams applythe three-tiered ALLTEC Protection Pyramidapproach while working with leading internationalclient companies to develop the best solutions for

each and every situation. While ALLTEC offers afull multi-phase solution for clients in need of allof our services, we can also provide a selectionof individualized services which best fit a clientsunique protection needs.

Assessing the Problems, Providing Answers,Project Oversight & Continued Protection Consulting (Phase I) - TerraEval SM Advanced

Solution Assessment

Engineering & Design (Phase II) - Customized

Solution Development Project Management (Phase III) Strong and

Cost Effective Project Management Support

Inspection/Preventative Maintenance (Phase IV) System Performance and Condition Evaluation

You can learn more about our services andcapabilities at www.alltecglobal.com/services

Introduction


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The ALLTEC Protection Pyramid provides a three-tier comprehensive facility approach for grounding/ earthing & bonding, surge suppression, and lightning protection solutions. The Pyramid comes as closeas humanly possible to protect both man and machine from lightning and non-lightning induced transientvoltage damage.

The ALLTEC Protection Pyramid

Why the Pyramid? Each level of the ALLTEC Protection Pyramid represents a method utilized to protect facilities fromdamages caused by harmful electrical events. Rather than treating these tiers as independent, ALLTECregards each layer as an interlocking component. When all three tiers are designed, installed, andmaintained as a total system, comprehensive facility protection can be achieved.Safeguard valuable assets, defend critical electronics, and protect businesses using the ALLTECProtection Pyramid. The ALLTEC Protection Pyramid uses ALLTECs proven products and servicesfor grounding, surge suppression, and lightning protection to provide full infrastructure protection.

You can learn more at www.alltecglobal.com/pyramid

ALLTEC is an ISO 9001 registered company. We are committed to our customers satisfaction and followstrict quality guidelines to ensure that we meet or exceed our customers needs. When dealing with the risksassociated with lightning and power quality issues, it is imperative that every effort is taken to use the highestquality products and adhere to the highest standards for protection services.


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7/192www.alltecglobal.com | +1 800.203.2658 or +1 828.646.9290 | [email protected]


Ability to Serve ALLTEC has the capability to design, manufacture,and install any lightning protection or groundingsystem you may require. Our complete engineeringfacilities are prepared to assist you with any specialor unusual requirements.

Claims & ShortagesPlease be aware that ALLTEC assumes noliability for any damage to goods in shipment.

All materials must be inspected upon receiptBEFORE signing for acceptance of shipment.Once you have signed the bill of lading acceptingshipment, you are acknowledging that you havereceived the shipment in full and with no damage.

Any damages or shortages need to be noted onthe bill of lading before signing and immediatelyfile a claim with the delivering transportationcompany. It is our policy that any claims forshortages or errors must be made within 24 hoursafter receipt of goods. Any error on our part willbe taken care of promptly and at no cost to you,the customer. Any shortages found and reportedmore than 24 hours after shipment acceptancewill not be replaced free of charge.

International CustomersOur exporting policy is available upon request.This policy may vary slightly, depending upon thereceiving country and its Customs procedures.

ALLTEC offers all of our engineering and designservices worldwide.

Documentation & Wire Transfer Fees ALLTEC charges standard customary fees forobtaining and processing documents for overseas

shipments. Any wire transfer or bank fees are theresponsibility of the customer and will be includedin the price quotation supplied before the shipmentleaves our warehouse.

General Information


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Table of ContentsSection 1: Exothermic Welding Page #

TerraWeld Exothermic Welding System ..................................................................................... 1-1Requirements of Electrical Connections ..................................................................................... 1-2Tech Tip: Minimizing Materials and Costs ................................................................................... 1-3

Section 2: Weld Metal, Molds & AccessoriesTerraWeld Weld Metal ................................................................................................................ 2-1Weld Mold .................................................................................................................................... 2-2Tools And Accessories ................................................................................................................ 2-3Part Numbering System .............................................................................................................. 2-6

Section 3: Connection SelectionMaster Series Index ................................................................................................................... I - VIW Series - Wire To Wire Connections ......................................................................................... 3-1

WE/WES Mini Mold ........................................................................................................ 3-2 , 3-3WT Mold ......................................................................................................................... 3-4 , 3-5WTS Mold ...................................................................................................................... 3-6 , 3-7WX/WXS Mini Mold ........................................................................................................ 3-8 , 3-9WP Mold .................................................................................................................... 3-10 , 3-11WF Mold ..................................................................................................................... 3-12 , 3-13WL Mold ..................................................................................................................... 3-14 , 3-15WXL Mold ................................................................................................................... 3-16 , 3-17

G Series - Ground Rod To Wire Connections ............................................................................ 3-19GEE Mold ................................................................................................................... 3-20 , 3-21GET Mold ................................................................................................................... 3-22 , 3-23GST Mold ................................................................................................................... 3-24 , 3-25GEY Mold ................................................................................................................... 3-26 , 3-27GEP Mold ................................................................................................................... 3-28 , 3-29GES Mold ................................................................................................................... 3-30 , 3-31GTS Mold ................................................................................................................... 3-32 , 3-33

G Series - Ground Rod ConnectionsGVE Mold ................................................................................................................... 3-34 , 3-35

G Series - Bus Bar To Ground Rod ConnectionsGBN Mold ........................................................................................................................... 3-36GBT Mold ............................................................................................................................ 3-37




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S Series - Connections To Plates and Pipes ............................................................................. 3-39SHEA Mold ................................................................................................................. 3-40 , 3-41

SHEB Mold ................................................................................................................ 3-42 , 3-43SHTA Mold ................................................................................................................. 3-44 , 3-45SHTB Mold ................................................................................................................. 3-46 , 3-47SVES Mold ................................................................................................................. 3-48 , 3-49SVED Mold ................................................................................................................. 3-50 , 3-51SVEU Mold ................................................................................................................. 3-52 , 3-53SVTV Mold ................................................................................................................. 3-54 , 3-55SVTHA Mold ............................................................................................................... 3-56 , 3-57SVTHB Mold .............................................................................................................. 3-58 , 3-59SVEH Mold ................................................................................................................. 3-60 , 3-61

R Series - Connection To Rebars .............................................................................................. 3-63RHEH Mold ................................................................................................................ 3-64 , 3-65RHXH Mold ................................................................................................................ 3-66 , 3-67RVXH Mold ................................................................................................................. 3-68 , 3-69RVCT Mold ................................................................................................................. 3-70 , 3-71

P Series - Connections To Bus Bars And Terminal Lugs .......................................................... 3-73PK Mold ..................................................................................................................... 3-74 , 3-75PL Mold ...................................................................................................................... 3-76 , 3-77PV Mold ...................................................................................................................... 3-78 , 3-79PY Mold ..................................................................................................................... 3-80 , 3-81PT Mold ...................................................................................................................... 3-82 , 3-83

B Series - Bus Bar Connections/Steel To Strap Connections................................................... 3-85BE Mold ..................................................................................................................... 3-86 , 3-87BEH Mold ................................................................................................................... 3-88 , 3-89BTV Mold ................................................................................................................... 3-90 , 3-91BT Mold ...................................................................................................................... 3-92 , 3-93BX Mold ..................................................................................................................... 3-94 , 3-95BS Mold ..................................................................................................................... 3-96 , 3-97BVSE Mold ................................................................................................................. 3-98 , 3-99

E Series - Rail Bond Connections ........................................................................................... 3-101ERW Mold .............................................................................................................. 3-102 , 3-103ERB Mold ............................................................................................................... 3-104 , 3-105ERT Mold ............................................................................................................... 3-106 , 3-107

HD-W Series - Heavy Duty Connections ................................................................................. 3-109HD-G Series - Heavy Duty Connections ................................................................................. 3-125HD-S Series - Heavy Duty Connections .................................................................................. 3-133Reference Information ............................................................................................................. 3-151TroubleshootingPart Number Index



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Section 1


Exothermic Welding


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Section 1.1



Exothermic Welding SystemTerraWeld The TerraWeld Exothermic Welding System provides the superior solution in permanent molecular bonding.The process of exothermic welding, in which no external source of heat or power is required, is the universallypreferred method of making electrical connections of copper-to-copper or copper-to-steel. Lightning protectionand grounding systems require connections that maintain current carrying capacity exceeding that of theconductors used in the system. TerraWeld connections provide higher fusing capacity than the conductors towhich they are bonded. System resistance, impedance, and ampacity relate directly to functionality, safety, andregulatory compliance. TerraWeld meets these challenges and delivers optimal longevity, especially in below-grade applications.

TerraWeld connections provide performance superior to all existing surface-to-surface mechanical retention

connectors. Pressure type connections are susceptible to variation, aging, corrosion, and failure - not TerraWeld

.One click of the starter forges a visually inspectable, uniformly conductive, corrosion resistant, continuous solidmetal bonding at the molecular level resulting in the only connection which will not loosen or increase in resistanceover the lifetime of the installation.

ALLTECs hermetically sealed metallized pouch design is unique in the industry. Containing pre-measuredgranular metallic particles with a separate sealed tube of starting powder, the materials are not in contact andmay be safely handled, stored, and transported. Users may con dently and comfortably drop a few packages intheir pocket before heading to a site, and rely on its capability even after prolonged exposure to the elements.TerraWeld works when others wont.

The TerraWeld Exothermic Welding System uses a light-weight, clamp-on graphite mold to safely position andcontain any weld required. The exothermic reaction creates an intense miniature furnace with temperatures

exceeding 2,500F, instantly producing molten metal which ows into the weld cavity, lling any available space.Moments later the mold may be removed in preparation for the next weld.

Starter Material

Mold cover

WeldCrucible

Metal Disk Mold

Tap HoleConductor A

Weld Cavity Conductor B

Metal


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Section 1.2



1-2

Requirements of Electrical ConnectionsPoor connections (joints) between conductors are often the cause of electrical failures. An ideal connection shouldpossess the following qualities:

1. Maintains contact integrity and electrical continuity.

2. When conducting electrical current, connector temperature should remain lower than that of the conductor.

3. Able to withstand overload conditions without melting, burning or failing.

4. Long service life. Will not deteriorate, loosen or corrode when subjected to weather.

Of all the varieties of electrical connectors that are available today, only exothermic welded connectors can meetthe above criteria. Throughout the world, exothermic welding has been shown to be the best choice where safety,reliability, current carrying capacity and longevity are critical.


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Section 1.3



Tech Tip - Minimizing Materials and CostsGrid Wire to Ground Rod Connections

250 mcm orLarger

250 mcm orLarger

GET Mold Type

WT Mold Type

1/0 AWG

GEE Mold Type

Ground rodGround rod

Often in grounding grids it is common to see main grounding conductors sized at 250 mcm or larger. When wiresizes are at this level or larger, it may become dif cult and expensive to make proper connections to ground rods(GET Mold Type). Since a single 3/4-inch or 5/8-inch ground rod would not be able to withstand several thousandamperes, a fault current must be distributed across an entire ground grid. Therefore an alternative to weldinglarge gauge wires to ground rods would be to use an intermediary wire between the main grounding conductorsand the ground rods. Typically 1/0 AWG wire can be used because this size wire has over 5 times the equivalentcross section of a 3/4-inch ground rod. This method not only simpli es the welding procedure, but also offersconsiderable savings of wire and weld metal.

Left Diagram: Right Diagram:

Part Number Weld Metal Part Number Weld MetalGET-18-250A #200 GEE-18-250A #90

WT-250A-1/0A #90

Tech Tip - Equivalent Connections to Ground RodsSeveral options for achieving a connection as speci ed in the engineering drawings are available. All the examplesbelow show electrically equivalent connections as those speci ed in the engineering drawing represented by thecross and circle symbol.

WXWP WT

GETGET

GEP

(1) 2 molds 2 welds

Specified connection

Note: (1) is the most common method

(2) 2 molds 2 welds (3) 2 molds 2 welds

(4) 1 mold 1 weld (5) 2 molds 2 welds (6) 1 mold 2 welds

GET

GETGST

GST GST

WT


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Section 2


Weld Metal, Molds & Accessories


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Section 2.2

W

WE L D ME T A L MOL D S



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Weld MoldPrecision engineered for optimum results. Each weld mold is designed to give preciseand reliable results. Only the nest materials are utilized so that these molds canwithstand continuous heat-cooling cycles. All models are categorized into elevendifferent price codes according to their connection type. These molds have a minimumservice life of approximately 65 connections. However, it is not uncommon to achieve80-100 connections when proper care is taken during usage.

Mold Options

-S Split Crucible OptionWT and WX type mold may be ordered, as an option, with a split crucible. A splitcrucible allows the user to quickly and easily access the interior of the weld crucibleand tap hole for cleaning and slag removal.

To specify the split crucible option, please add the suf x S to the end of the mold partnumber.

-G Wear OptionThe mold will become chipped and worn through rough handling or through normal use. The optional wear platewill prolong the service life of a mold by protecting the mold openings with metal plates. Wear plates are availablefor the following mold types: WE, WT, GEE, GST and SVES. For other types, please call ALLTEC.

To order the wear plate option, please add the suf x G after the mold part number.

HD- Heavy Duty ConnectionsHeavy duty connections are recommended for installing connections onto aged conductors that have been buriedor weathered.

To order the Heavy Duty Connection option, add Pre x HD to the beginning of the mold part number.

NOTEFor further information on Heavy Duty Connection: for HD-W Series ( pg. 3-109 ), for HD-G Series ( pg. 3-125 ), for HD-S Series ( pg. 3-133 ).

Option ExamplesPart Number: WT- 2AS-2AS

WT- 2AS-2AS-S Split Crucible Option

WT- 2AS-2AS-G Wear Plate Option

HD-WT- 2AS-2AS Heavy Duty Connection


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Section 2.3



Tools And Accessories

CL-2, CL-3, CL-4, CLR-1, CLR-3Mold Handle ClampsCL-2 Small Handle, for #2-1, #2-2, and #2-3 Price Code Molds.CL-3 Regular Handle, for #3, #5, and #7 Price Code Molds.CL-4 Large Handle, for #4, #6, and #8 Price Code Molds.CLR-1 Rail Bonding Handle Clamp, Single Mold.CLR-3 Rail Bonding Handle Clamp, Large Span.

CL-3CV, CL-3CH, CL-4CV, CL-4CHChain Handle ClampsChain handle clamps are available for making connections to vertical standing orhorizontal pipes and beams.

CL-3B, CL-4BBanana Handle ClampsBanana handles are designed speci cally for welding operations in narrow trenches.The angled handles allow safe and convenient operation without the need forexcavating the corner of the trench for clearance. A tremendous labor and timesaver.

CL-2M, CL-3M, CL-4MMagnetic Handle ClampsStandard handle clamps tted with powerful, rare earth magnets to allow weldingonto vertical at steel surfaces.

CCLAMP3, CCLAMP4C-Clamp AttachmentThese attachments will t CL-3 and CL-4 handles to enable them to be attachedto the edge of a at vertical surface (i.e. I-beams, steel doors etc.), allowing theoperator to have both hands free during welding. The attachment af xes to thecenter post of a handle clamp with a cotter pin.

CBLCWire ClampRelieves tension from wires being welded to prevent the wires from pulling out ofthe mold during welding.


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Section 2.3




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S-2, S-3Slag Removal ToolsThese tools have been designed to assist in the removal of slag from the moldcrucible and tap hole. Type S-2 cleaning tools are for use with #1 and #2 Price CodeMolds. All other molds use type S-3 cleaning tool.

GNRDCGround Rod Splice ClampHolds two ground rods in the vertical position required when splicing together withGVE type molds. Ensures proper spacing of required gap between the upper andlower rod.

DX-3Mold Metal Sealer, PuttyHigh heat resistant putty allows small leaks and gaps in the mold to be temporarilystopped. Comes in convenient 1 pound (0.45 kg) packs.

DX-4Mold Metal Sealer, Ceramic Fiber BattingHigh heat resistant ceramic ber batting. Used where larger voids need to be lledto ensure proper and complete weld. Generally used with rebar welds.

SLV-WRAPWrap ShimsThin, exible copper shim strips. Can be wrapped around wires and cables to adaptthem to t a larger mold opening.

BLANKETFlame Resistant BlanketHeavy Alumina-Silica ber-woven ame-resistant blankets. Can be used to protectsurrounding areas from sparks and heat. 36 x 36 (91.4 cm x 91.4 cm)

IGNITORFlint IgnitorCompact and Convenient: These are mechanical int ignitors with long servicecycles. They produce a large cascade of sparks for ease of igniting the starting

material. Worn ints can be replaced.

IG-EXIgnitor Extension30 (76.2 cm) extension arm for int ignitors. Allows operator to have additional reach.


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Section 2.3



CUTTER1Ratcheting Cable CutterThis compact cable cutter measures only 10 (25.4 cm) long and is able to cutcopper or aluminum cable up to 750 mcm. Precision ratcheting mechanism andhigh carbon steel blades ensure long service life and clean cable cuts every time.

TORCHHTrigger Start Torch Head

A very convenient ame torch for pre-heating of mold and conductors. This torchuses cartridge type gas canisters. The torch simply screws onto the gas cartridgeand the ame can be adjusted via the thumb wheel on the torch head.

MCB-1Mold Cleaning BrushThis heavy duty brush makes mold cleaning quick and easy. Hefty wooden handlesstand up to repeated use. Stiff natural bristles ensure rapid mold cleaning withoutharming the soft graphite molds.

CCB-1Card Cloth BrushShort stiff wire bristles enable ef cient cleaning of metal surfaces and wires inpreparation for welding. Quality construction on wooden handles ensure longservice life.

DISK-S, DISK-M, DISK-LMetal DisksMetal Disk designed to contain the exothermic reaction to the upper crucible of amold until the reaction is complete and ready to weld. Weld metals #65 and smalleruse Disk-S, #90 & #115 use Disk-M and #150 and larger use Disk-L. Comes in packsof 10.

TOOLKITWelding Tool Kit

A complete kit for exothermic welding operations. This metal tool kit contains everything required for the safeand ef cient operation of exothermic welds. Each kit contains: gloves, safety goggles, torch head, igniter, pliers,gripping pliers, screw driver, hammer, cleaning tool, soft brush, wire brush, and a metal le.


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Section 2.4




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Part Numbering System

WE - 4/0A - 4A

Wire A 4/0 AWG

WE Connection

Wire B #4 AWG

Mold Type(WE Connection)

Conductor A (4/0 AWG)

Conductor B(#4 AWG)

AWG

WT - 95 / 35

Wire A 95mm 2 WT Connection

Wire B 35mm 2

Mold Type(WT Connection)

Conductor A (95mm 2 )

Conductor B(35mm 2 )

IEC - Metric

NOTE See Mold Options for the suf xes. ( pg. 2-2 ).


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Section 3


Connection Selection


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Master Series Index

W Series - Wire To Wire Connections

WE ( pg. 3-2 , 3-3 ) WT ( pg. 3-4 , 3-5 ) WX ( pg. 3-8 , 3-9 ) WP ( pg. 3-10 , 3-11 )

WF ( pg. 3-12 , 3-13 ) WL ( pg. 3-14 , 3-15 ) WXL ( pg. 3-16 , 3-17 )

WHY* WLE* WPT* WPD* WGT* WVY* WCE* WCT** Items marked with an astarisk are by special order only. Please

inquire for details.

See Section 3.8 , pg. 3-109 for commonly used W-Series Heavy DutyConnections.WCVT* WVCT* WECV*

W Series - Mini Wire Connections

WES ( pg. 3-2 , 3-3 ) WTS ( pg. 3-6 , 3-7 ) WXS ( pg. 3-8 , 3-9 )

Section 3.0




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G Series - Ground Rod To Wire Connections

GEE ( pg. 3-20 , 3-21 ) GET ( pg. 3-22 , 3-23 ) GST ( pg. 3-24 , 3-25 ) GEY ( pg. 3-26 , 3-27 )

GEP ( pg. 3-28 , 3-29 ) GES ( pg. 3-30 , 3-31 ) GTS ( pg. 3-32 , 3-33 )

GHY* GWY*

G Series - Ground Rod To Ground Rod Connection

* Items marked with an astarisk are by special order only. Please inquire for details.See Section 3.9 , pg. 3-125 for commonly used G-Series Heavy Duty Connections.

GVE ( pg. 3-34 , 3-35 )

G Series - Bus Bar to Ground Rod Connection

GPW* GBVE* GBVN* GBVS*

GBVB* GBHT* GTE* GEU*GBN ( pg. 3-36 ) GBT ( pg. 3-37 )

Section 3.0



II


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S Series - Connections To Steel Sheets and Pipes

SHEA ( pg. 3-40 , 3-41 ) SHEB ( pg. 3-42 , 3-43 ) SHTA ( pg. 3-44 , 3-45 ) SHTB ( pg. 3-46 , 3-47 )

SVES ( pg. 3-48 , 3-49 ) SVED ( pg. 3-50 , 3-51 ) SVEU ( pg. 3-52 , 3-53 ) SVTV ( pg. 3-54 , 3-55 )

See Section 3.10 , pg.3-133 for commonlyused S-Series HeavyDuty Connections.

SVTHA ( pg. 3-56 , 3-57 ) SVTHB ( pg. 3-58 , 3-59 ) SVEH ( pg. 3-60 , 3-61 )

R Series - Connections To Rebars

RHEH ( pg. 3-64 , 3-65 ) RHXH ( pg. 3-66 , 3-67 ) RVXH ( pg. 3-68 , 3-69 ) RVCT ( pg. 3-70 , 3-71 )

* Items marked with an astarisk are by special orderonly. Please inquire for details.

RVE* RHP* RVP* RHT*

Section 3.0




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P Series - Connections To Bus Bars And Terminal Lugs

PK ( pg. 3-74 , 3-75 ) PL ( pg. 3-76 , 3-77 ) PV ( pg. 3-78 , 3-79 ) PY ( pg. 3-80 , 3-81 )

PT ( pg. 3-82 , 3-83 )

PVD* PHD* PVHT* PVET* PTHU* PVL*

P Series - Steel Plate To Terminal Lug* Items marked with an astarisk are by special order only. Please inquire for details.

PSVD* PSVR*

Section 3.0



IV


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B Series - Bus Bar Connections

BE ( pg. 3-86 , 3-87 ) BEH ( pg. 3-88 , 3-89 ) BTV ( pg. 3-90 , 3-91 ) BT ( pg. 3-92 , 3-93 )

BX ( pg. 3-94 , 3-95 )

* Items marked with an astarisk are by special order only. Pleaseinquire for details.

BBU* BBVL* BBVE*

B Series - Steel To Strap Connections

BS ( pg. 3-96 , 3-97 ) BVSE ( pg. 3-98 , 3-99 )

* Items marked with an astarisk are by special order only. Please inquire for details.

BSVE*

Section 3.0




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E Series - Rail Bond Connections

ERW ( pg. 3-102 , 3-103 ) ERB ( pg. 3-104 , 3-105 ) ERT ( pg. 3-106 , 3-107 )

C Series - Cathodic Protection

CSHEA* CSHTA* CSVES* CWL* CWE* CJP*

* Items marked with an astarisk are by special order only. Please inquire for details.



VI

Section 3.0


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Section 3.1

W



3-2

W

WE Mold

A B Part Number PriceCode HandleClamp

WeldMetalSize

6 6 WE-6A-6A 3 CL-3 256 SOL 6 SOL WE-6AS-6AS 3 CL-3 25

4 4 WE-4A-4A 3 CL-3 254 SOL 4 SOL WE-4AS-4AS 3 CL-3 25

3 3 WE-3A-3A 3 CL-3 322 2 WE-2A-2A 3 CL-3 32

2 SOL 2 SOL WE-2AS-2AS 3 CL-3 321 1 WE-1A-1A 3 CL-3 32

1 SOL 1 SOL WE-1AS-1AS 3 CL-3 321/0 1/0 WE-1/0A-1/0A 3 CL-3 452/0 2/0 WE-2/0A-2/0A 3 CL-3 653/0 3/0 WE-3/0A-3/0A 3 CL-3 904/0 4/0 WE-4/0A-4/0A 3 CL-3 90250 250 WE-250A-250A 3 CL-3 115300 300 WE-300A-300A 3 CL-3 115350 350 WE-350A-350A 3 CL-3 150500 500 WE-500A-500A 3 CL-3 200750 750 WE-750A-750A 4 CL-4 2 X 150

1000 1000 WE-1000A-1000A 4 CL-4 2 X 200

WES Mini Mold

A B Part Number PriceCodeHandleClamp

WeldMetalSize

6 SOL 6 SOL WES-6AS-6AS 2-1 CL-2 254 4 WES-4A-4A 2-1 CL-2 25

4 SOL 4 SOL WES-4AS-4AS 2-1 CL-2 253 3 WES-3A-3A 2-1 CL-2 322 2 WES-2A-2A 2-1 CL-2 32

2 SOL 2 SOL WES-2AS-2AS 2-1 CL-2 321 1 WES-1A-1A 2-1 CL-2 32

1 SOL 1 SOL WES-1AS-1AS 2-1 CL-2 32

A B

Wire To Wire Connections

NOTE If the number of connections to be made

are small, WES Type may be used in lieuof WE Type for wire sizes #1 solid andsmaller. WES Type molds offer smaller sizeand weight advantages.

Please contact your representative foradditional sizes.

For more information on required tools andaccessories, see Section 2.3 .


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Section 3.1



WE Mold

A (mm2 ) B(mm2 ) Part Number PriceCode HandleClamp

WeldMetalSize

10 10 WE-10/10 3 CL-3 3216 16 WE-16/16 3 CL-3 3225 25 WE-25/25 3 CL-3 3230 30 WE-30/30 3 CL-3 3235 35 WE-35/35 3 CL-3 3250 50 WE-50/50 3 CL-3 4570 70 WE-70/70 3 CL-3 6595 95 WE-95/95 3 CL-3 90

120 120 WE-120/120 3 CL-3 115150 150 WE-150/150 3 CL-3 115185 185 WE-185/185 3 CL-3 150240 240 WE-240/240 3 CL-3 200300 300 WE-300/300 3 CL-3 250400 400 WE-400/400 4 CL-4 2 X 150500 500 WE-500/500 4 CL-4 2 X 200

WES Mini Mold

A (mm2 )

B(mm2 ) Part Number

PriceCode

HandleClamp

WeldMetalSize

10 10 WES-10/10 2-1 CL-2 3216 16 WES-16/16 2-1 CL-2 3225 25 WES-25/25 2-1 CL-2 3230 30 WES-30/30 2-1 CL-2 3235 35 WES-35/35 2-1 CL-2 3250 50 WES-50/50 2-1 CL-2 45

A B



are small, WES Type may be used in lieuof WE Type for wire sizes #1 solid andsmaller. WES Type molds offer smaller sizeand weight advantages.




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Section 3.1

W



3-4

W

WT Mold


WeldMetalSize

4 4 WT-4A-4A 3 CL-3 323 3 WT-3A-3A 3 CL-3 32

2 SOL 2 SOL WT-2AS-2AS 3 CL-3 452 2 WT-2A-2A 3 CL-3 452 4 WT-2A-4A 3 CL-3 451 1 WT-1A-1A 3 CL-3 451 2 WT-1A-2A 3 CL-3 451 4 WT-1A-4A 3 CL-3 45

1/0 1/0 WT-1/0A-1/0A 3 CL-3 901/0 1 WT-1/0A-1A 3 CL-3 451/0 2 WT-1/0A-2A 3 CL-3 451/0 4 WT-1/0A-4A 3 CL-3 452/0 2/0 WT-2/0A-2/0A 3 CL-3 902/0 1/0 WT-2/0A-1/0A 3 CL-3 902/0 1 WT-2/0A-1A 3 CL-3 452/0 2 WT-2/0A-2A 3 CL-3 452/0 4 WT-2/0A-4A 3 CL-3 453/0 3/0 WT-3/0A-3/0A 3 CL-3 1153/0 2/0 WT-3/0A-2/0A 3 CL-3 903/0 1/0 WT-3/0A-1/0A 3 CL-3 903/0 1 WT-3/0A-1A 3 CL-3 453/0 2 WT-3/0A-2A 3 CL-3 453/0 4 WT-3/0A-4A 3 CL-3 454/0 4/0 WT-4/0A-4/0A 3 CL-3 1504/0 3/0 WT-4/0A-3/0A 3 CL-3 1154/0 2/0 WT-4/0A-2/0A 3 CL-3 904/0 1/0 WT-4/0A-1/0A 3 CL-3 904/0 1 WT-4/0A-1A 3 CL-3 904/0 2 WT-4/0A-2A 3 CL-3 904/0 4 WT-4/0A-4A 3 CL-3 90250 250 WT-250A-250A 3 CL-3 150250 4/0 WT-250A-4/0A 3 CL-3 150250 3/0 WT-250A-3/0A 3 CL-3 150250 2/0 WT-250A-2/0A 3 CL-3 90250 1/0 WT-250A-1/0A 3 CL-3 90250 1 WT-250A-1A 3 CL-3 90250 2 WT-250A-2A 3 CL-3 90250 4 WT-250A-4A 3 CL-3 90

A

B



are small, WTS Type may be used in lieu ofWT Type for wire sizes #1 solid and smaller.WTS Type molds offer smaller size andweight advantages.




37/192

Section 3.1



WT Mold


WeldMetalSize

10 10 WT-10/10 3 CL-3 3216 16 WT-16/16 3 CL-3 4525 25 WT-25/25 3 CL-3 4525 16 WT-25/16 3 CL-3 4530 30 WT-30/30 3 CL-3 4530 25 WT-30/25 3 CL-3 4530 16 WT-30/16 3 CL-3 4535 35 WT-35/35 3 CL-3 4535 30 WT-35/30 3 CL-3 4535 25 WT-35/25 3 CL-3 4535 16 WT-35/16 3 CL-3 4550 50 WT-50/50 3 CL-3 9050 35 WT-50/35 3 CL-3 4550 30 WT-50/30 3 CL-3 4550 25 WT-50/25 3 CL-3 4550 16 WT-50/16 3 CL-3 4570 70 WT-70/70 3 CL-3 9070 50 WT-70/50 3 CL-3 9070 35 WT-70/35 3 CL-3 6570 30 WT-70/30 3 CL-3 6570 25 WT-70/25 3 CL-3 6570 16 WT-70/16 3 CL-3 6595 95 WT-95/95 3 CL-3 11595 70 WT-95/70 3 CL-3 9095 50 WT-95/50 3 CL-3 9095 35 WT-95/35 3 CL-3 9095 30 WT-95/30 3 CL-3 9095 25 WT-95/25 3 CL-3 6595 16 WT-95/16 3 CL-3 65

120 120 WT-120/120 3 CL-3 150120 95 WT-120/95 3 CL-3 150120 70 WT-120/70 3 CL-3 90120 50 WT-120/50 3 CL-3 90120 35 WT-120/35 3 CL-3 90150 150 WT-150/150 3 CL-3 200150 120 WT-150/120 3 CL-3 150150 95 WT-150/95 3 CL-3 150150 70 WT-150/70 3 CL-3 90150 50 WT-150/50 3 CL-3 90150 35 WT-150/35 3 CL-3 90150 30 WT-150/30 3 CL-3 90150 25 WT-150/25 3 CL-3 90185 185 WT-185/185 3 CL-3 200185 150 WT-185/150 3 CL-3 200185 120 WT-185/120 3 CL-3 200185 95 WT-185/95 3 CL-3 150240 240 WT-240/240 4 CL-4 2 X 150240 185 WT-240/185 3 CL-3 200240 150 WT-240/150 3 CL-3 200240 120 WT-240/120 3 CL-3 200240 95 WT-240/95 3 CL-3 200300 300 WT-300/300 4 CL-4 2 X 200300 240 WT-300/240 4 CL-4 2 X 200300 185 WT-300/185 3 CL-3 250300 150 WT-300/150 3 CL-3 200

A

B



are small, WTS Type may be used in lieuof WT Type. WTS Type molds offer smallersize and weight advantages.




38/192

Section 3.1

W



3-6

W

WTS Mold


WeldMetalSize

4 4 WTS-4A-4A 2-1 CL-2 323 3 WTS-3A-3A 2-1 CL-2 32

2 SOL 2 SOL WTS-2AS-2AS 2-2 CL-2 452 2 WTS-2A-2A 2-2 CL-2 452 4 WTS-2A-4A 2-2 CL-2 451 1 WTS-1A-1A 2-2 CL-2 451 2 WTS-1A-2A 2-2 CL-2 451 4 WTS-1A-4A 2-2 CL-2 45

1/0 1/0 WTS-1/0A-1/0A 2-2 CL-2 901/0 1 WTS-1/0A-1A 2-2 CL-2 451/0 2 WTS-1/0A-2A 2-2 CL-2 451/0 4 WTS-1/0A-4A 2-2 CL-2 45

A

B


NOTE Please contact your representative for

additional sizes. For more information on required tools and

accessories, see Section 2.3 .


39/192

Section 3.1



WTS Mold


WeldMetalSize

10 10 WTS-10/10 2-3 CL-2 4516 16 WTS-16/16 2-3 CL-2 4525 25 WTS-25/25 2-3 CL-2 4525 16 WTS-25/16 2-3 CL-2 4530 30 WTS-30/30 2-3 CL-2 4530 25 WTS-30/25 2-3 CL-2 4530 16 WTS-30/16 2-3 CL-2 4535 35 WTS-35/35 2-3 CL-2 4535 30 WTS-35/30 2-3 CL-2 4535 25 WTS-35/25 2-3 CL-2 4535 16 WTS-35/16 2-3 CL-2 4550 50 WTS-50/50 2-3 CL-2 9050 35 WTS-50/35 2-3 CL-2 6550 30 WTS-50/30 2-3 CL-2 6550 25 WTS-50/25 2-3 CL-2 4550 16 WTS-50/16 2-3 CL-2 45

A

B






40/192

Section 3.1

W



3-8

W

WX Mold


WeldMetalSize

4 4 WX-4A-4A 3 CL-3 453 3 WX-3A-3A 3 CL-3 45

2 SOL 2 SOL WX-2AS-2AS 3 CL-3 652 2 WX-2A-2A 3 CL-3 652 4 WX-2A-4A 3 CL-3 651 1 WX-1A-1A 3 CL-3 651 2 WX-1A-2A 3 CL-3 651 4 WX-1A-4A 3 CL-3 65

1/0 1/0 WX-1/0A-1/0A 3 CL-3 901/0 1 WX-1/0A-1A 3 CL-3 901/0 2 WX-1/0A-2A 3 CL-3 901/0 4 WX-1/0A-4A 3 CL-3 902/0 2/0 WX-2/0A-2/0A 3 CL-3 1152/0 1/0 WX-2/0A-1/0A 3 CL-3 1152/0 1 WX-2/0A-1A 3 CL-3 1152/0 2 WX-2/0A-2A 3 CL-3 1153/0 3/0 WX-3/0A-3/0A 3 CL-3 1503/0 2/0 WX-3/0A-2/0A 3 CL-3 1503/0 1/0 WX-3/0A-1/0A 3 CL-3 1153/0 1 WX-3/0A-1A 3 CL-3 1153/0 2 WX-3/0A-2A 3 CL-3 1154/0 4/0 WX-4/0A-4/0A 3 CL-3 2004/0 3/0 WX-4/0A-3/0A 3 CL-3 2004/0 2/0 WX-4/0A-2/0A 3 CL-3 1504/0 1/0 WX-4/0A-1/0A 3 CL-3 1504/0 1 WX-4/0A-1A 3 CL-3 1154/0 2 WX-4/0A-2A 3 CL-3 115250 250 WX-250A-250A 3 CL-3 200250 4/0 WX-250A-4/0A 3 CL-3 200250 3/0 WX-250A-3/0A 3 CL-3 200250 2/0 WX-250A-2/0A 3 CL-3 150250 1/0 WX-250A-1/0A 3 CL-3 150250 1 WX-250A-1A 3 CL-3 115250 2 WX-250A-2A 3 CL-3 115

WXS Mini Mold


WeldMetalSize

4 4 WXS-4A-4A 2-2 CL-2 453 3 WXS-3A-3A 2-2 CL-2 45

2 SOL 2 SOL WXS-2AS-2AS 2-3 CL-2 652 2 WXS-2A-2A 2-3 CL-2 652 4 WXS-2A-4A 2-3 CL-2 651 1 WXS-1A-1A 2-3 CL-2 651 2 WXS-1A-2A 2-3 CL-2 651 4 WXS-1A-4A 2-3 CL-2 65

1/0 1/0 WXS-1/0A-1/0A 2-3 CL-2 901/0 1 WXS-1/0A-1A 2-3 CL-2 901/0 2 WXS-1/0A-2A 2-3 CL-2 901/0 4 WXS-1/0A-4A 2-3 CL-2 90

A

B






41/192

Section 3.1



WX Mold


WeldMetalSize

10 10 WX-10/10 3 CL-3 3216 16 WX-16/16 3 CL-3 4525 25 WX-25/25 3 CL-3 4530 30 WX-30/30 3 CL-3 6535 35 WX-35/35 3 CL-3 6535 25 WX-35/25 3 CL-3 6550 50 WX-50/50 3 CL-3 9050 35 WX-50/35 3 CL-3 9050 25 WX-50/25 3 CL-3 9070 70 WX-70/70 3 CL-3 11570 50 WX-70/50 3 CL-3 11570 35 WX-70/35 3 CL-3 11570 25 WX-70/25 3 CL-3 11595 95 WX-95/95 3 CL-3 15095 70 WX-95/70 3 CL-3 15095 50 WX-95/50 3 CL-3 11595 35 WX-95/35 3 CL-3 115

120 120 WX-120/120 3 CL-3 200120 95 WX-120/95 3 CL-3 200120 70 WX-120/70 3 CL-3 150120 50 WX-120/50 3 CL-3 150120 35 WX-120/35 3 CL-3 150120 25 WX-120/25 3 CL-3 150150 150 WX-150/150 3 CL-3 250150 120 WX-150/120 3 CL-3 250150 95 WX-150/95 3 CL-3 200150 70 WX-150/70 3 CL-3 150150 50 WX-150/50 3 CL-3 150185 185 WX-185/185 4 CL-4 2 X 150185 150 WX-185/150 3 CL-3 250185 120 WX-185/120 3 CL-3 250185 95 WX-185/95 3 CL-3 200185 70 WX-185/70 3 CL-3 200240 240 WX-240/240 4 CL-4 2 X 250240 185 WX-240/185 4 CL-4 2 X 200240 150 WX-240/150 4 CL-4 2 X 200240 120 WX-240/120 4 CL-4 2 X 150

WXS Mini Mold

A (mm2 )

B(mm2 ) Part Number

PriceCode

HandleClamp

WeldMetalSize

10 10 WXS-10/10 2-3 CL-2 4516 16 WXS-16/16 2-3 CL-2 4525 25 WXS-25/25 2-3 CL-2 4530 30 WXS-30/30 2-3 CL-2 4535 35 WXS-35/35 2-3 CL-2 6535 25 WXS-35/25 2-3 CL-2 6550 50 WXS-50/50 2-3 CL-2 9050 35 WXS-50/35 2-3 CL-2 9050 25 WXS-50/25 2-3 CL-2 90

A

B






42/192

Section 3.1

W



-10

W

WP Mold


WeldMetalSize

4 4 WP-4A-4A 3 CL-3 323 3 WP-3A-3A 3 CL-3 45

2 SOL 2 SOL WP-2AS-2AS 3 CL-3 652 2 WP-2A-2A 3 CL-3 652 4 WP-2A-4A 3 CL-3 651 1 WP-1A-1A 3 CL-3 651 2 WP-1A-2A 3 CL-3 651 4 WP-1A-4A 3 CL-3 65

1/0 1/0 WP-1/0A-1/0A 3 CL-3 901/0 1 WP-1/0A-1A 3 CL-3 651/0 2 WP-1/0A-2A 3 CL-3 651/0 4 WP-1/0A-4A 3 CL-3 652/0 2/0 WP-2/0A-2/0A 3 CL-3 1152/0 1/0 WP-2/0A-1/0A 3 CL-3 1152/0 1 WP-2/0A-1A 3 CL-3 902/0 2 WP-2/0A-2A 3 CL-3 902/0 4 WP-2/0A-4A 3 CL-3 903/0 3/0 WP-3/0A-3/0A 3 CL-3 1503/0 2/0 WP-3/0A-2/0A 3 CL-3 1503/0 1/0 WP-3/0A-1/0A 3 CL-3 1153/0 1 WP-3/0A-1A 3 CL-3 1153/0 2 WP-3/0A-2A 3 CL-3 1153/0 4 WP-3/0A-4A 3 CL-3 1154/0 4/0 WP-4/0A-4/0A 3 CL-3 2004/0 3/0 WP-4/0A-3/0A 3 CL-3 2004/0 2/0 WP-4/0A-2/0A 3 CL-3 1504/0 1/0 WP-4/0A-1/0A 3 CL-3 1504/0 1 WP-4/0A-1A 3 CL-3 1504/0 2 WP-4/0A-2A 3 CL-3 1504/0 4 WP-4/0A-4A 3 CL-3 150250 250 WP-250A-250A 3 CL-3 250250 4/0 WP-250A-4/0A 3 CL-3 200250 3/0 WP-250A-3/0A 3 CL-3 200250 2/0 WP-250A-2/0A 3 CL-3 150250 1/0 WP-250A-1/0A 3 CL-3 150250 1 WP-250A-1A 3 CL-3 150250 2 WP-250A-2A 3 CL-3 150300 300 WP-300A-300A 4 CL-4 2 X 150300 250 WP-300A-250A 3 CL-3 250300 4/0 WP-300A-4/0A 3 CL-3 200300 3/0 WP-300A-3/0A 3 CL-3 200300 2/0 WP-300A-2/0A 3 CL-3 150300 1/0 WP-300A-1/0A 3 CL-3 150300 1 WP-300A-1A 3 CL-3 150300 2 WP-300A-2A 3 CL-3 150

A

B


NOTE Vertical Connections Please contact your representative for




43/192

Section 3.1



WP Mold


WeldMetalSize

10 10 WP-10/10 3 CL-3 4516 16 WP-16/16 3 CL-3 4525 25 WP-25/25 3 CL-3 4530 30 WP-30/30 3 CL-3 4535 35 WP-35/35 3 CL-3 6535 30 WP-35/30 3 CL-3 6550 50 WP-50/50 3 CL-3 9050 35 WP-50/35 3 CL-3 9050 25 WP-50/25 3 CL-3 6570 70 WP-70/70 3 CL-3 11570 50 WP-70/50 3 CL-3 11570 35 WP-70/35 3 CL-3 9070 30 WP-70/30 3 CL-3 9095 95 WP-95/95 3 CL-3 15095 70 WP-95/70 3 CL-3 15095 50 WP-95/50 3 CL-3 11595 35 WP-95/35 3 CL-3 115

120 120 WP-120/120 3 CL-3 200120 95 WP-120/95 3 CL-3 200120 70 WP-120/70 3 CL-3 150120 50 WP-120/50 3 CL-3 150150 150 WP-150/150 4 CL-4 2 X 150150 120 WP-150/120 3 CL-3 250150 95 WP-150/95 3 CL-3 200150 70 WP-150/70 3 CL-3 150185 185 WP-185/185 4 CL-4 2 X 150185 150 WP-185/150 4 CL-4 2 X 150185 120 WP-185/120 3 CL-3 250185 95 WP-185/95 3 CL-3 200240 240 WP-240/240 4 CL-4 2 X 200240 185 WP-240/185 4 CL-4 2 X 150240 150 WP-240/150 4 CL-4 2 X 150240 120 WP-240/120 3 CL-3 250300 300 WP-300/300 4 CL-4 2 X 250300 240 WP-300/240 4 CL-4 2 X 250300 185 WP-300/185 4 CL-4 2 X 200300 150 WP-300/150 4 CL-4 2 X 150

A

B


NOTE Vertical Connections Please contact your representative for




44/192

Section 3.1

W



-12

W

WF Mold


WeldMetalSize

8 8 WF-8A-8A 3 CL-3 456 6 WF-6A-6A 3 CL-3 454 4 WF-4A-4A 3 CL-3 453 3 WF-3A-3A 3 CL-3 652 2 WF-2A-2A 3 CL-3 65

2 SOL 2 SOL WF-2AS-2AS 3 CL-3 651/0 1/0 WF-1/0A-1/0A 3 CL-3 901/0 1 WF-1/0A-1A 3 CL-3 901/0 2 WF-1/0A-2A 3 CL-3 901/0 4 WF-1/0A-4A 3 CL-3 902/0 2/0 WF-2/0A-2/0A 3 CL-3 1152/0 1/0 WF-2/0A-1/0A 3 CL-3 1152/0 1 WF-2/0A-1A 3 CL-3 902/0 2 WF-2/0A-2A 3 CL-3 902/0 4 WF-2/0A-4A 3 CL-3 904/0 4/0 WF-4/0A-4/0A 3 CL-3 1504/0 3/0 WF-4/0A-3/0A 3 CL-3 1504/0 2/0 WF-4/0A-2/0A 3 CL-3 1504/0 1/0 WF-4/0A-1/0A 3 CL-3 1504/0 1 WF-4/0A-1A 3 CL-3 1154/0 2 WF-4/0A-2A 3 CL-3 115250 250 WF-250A-250A 3 CL-3 200250 4/0 WF-250A-4/0A 3 CL-3 200250 3/0 WF-250A-3/0A 3 CL-3 200250 2/0 WF-250A-2/0A 3 CL-3 200250 1/0 WF-250A-1/0A 3 CL-3 150

A

B


NOTE Horizontal Connections Please contact your representative for




45/192

Section 3.1



WF Mold


WeldMetalSize

10 10 WF-10/10 3 CL-3 4516 16 WF-16/16 3 CL-3 4525 25 WF-25/25 3 CL-3 4530 30 WF-30/30 3 CL-3 6535 35 WF-35/35 3 CL-3 6535 25 WF-35/25 3 CL-3 6550 50 WF-50/50 3 CL-3 9050 35 WF-50/35 3 CL-3 9050 25 WF-50/25 3 CL-3 9070 70 WF-70/70 3 CL-3 11570 50 WF-70/50 3 CL-3 11570 35 WF-70/35 3 CL-3 9070 25 WF-70/25 3 CL-3 9095 95 WF-95/95 3 CL-3 15095 70 WF-95/70 3 CL-3 15095 50 WF-95/50 3 CL-3 15095 35 WF-95/35 3 CL-3 115

120 120 WF-120/120 3 CL-3 200120 95 WF-120/95 3 CL-3 200120 70 WF-120/70 3 CL-3 200120 50 WF-120/50 3 CL-3 150

A

B


NOTE Horizontal Connections Please contact your representative for




46/192

Section 3.1

W



-14

W

WL Mold


WeldMetalSize

6 SOL 6 SOL WL-6AS-6AS 3 CL-3 256 6 WL-6A-6A 3 CL-3 256 4 WL-6A-4A 3 CL-3 324 6 WL-4A-6A 3 CL-3 324 6 SOL WL-4A-6AS 3 CL-3 324 8 SOL WL-4A-8AS 3 CL-3 32

2 SOL 6 SOL WL-2AS-6AS 3 CL-3 652 SOL 6 WL-2AS-6A 3 CL-3 652 SOL 2 SOL WL-2AS-2AS 3 CL-3 652 SOL 2 WL-2AS-2A 3 CL-3 65

2 6 SOL WL-2A-6AS 3 CL-3 322 6 WL-2A-6A 3 CL-3 322 4 WL-2A-4A 3 CL-3 452 2 WL-2A-2A 3 CL-3 65

1/0 6 SOL WL-1/0A-6AS 3 CL-3 451/0 2 SOL WL-1/0A-2AS 3 CL-3 651/0 2 WL-1/0A-2A 3 CL-3 651/0 1/0 WL-1/0A-1/0A 3 CL-3 902/0 6 SOL WL-2/0A-6AS 3 CL-3 652/0 2 SOL WL-2/0A-2AS 3 CL-3 652/0 2 WL-2/0A-2A 3 CL-3 652/0 1/0 WL-2/0A-1/0A 3 CL-3 902/0 2/0 WL-2/0A-2/0A 3 CL-3 90

A

B






47/192

Section 3.1



WL Mold


WeldMetalSize

10 10 WL-10/10 3 CL-3 4516 16 WL-16/16 3 CL-3 4525 25 WL-25/25 3 CL-3 4530 30 WL-30/30 3 CL-3 6535 35 WL-35/35 3 CL-3 6535 25 WL-35/25 3 CL-3 6550 50 WL-50/50 3 CL-3 9050 35 WL-50/35 3 CL-3 6550 25 WL-50/25 3 CL-3 6570 70 WL-70/70 3 CL-3 11570 50 WL-70/50 3 CL-3 11570 35 WL-70/35 3 CL-3 9070 25 WL-70/25 3 CL-3 9095 95 WL-95/95 3 CL-3 15095 70 WL-95/70 3 CL-3 11595 50 WL-95/50 3 CL-3 11595 35 WL-95/35 3 CL-3 115

120 120 WL-120/120 3 CL-3 200120 95 WL-120/95 3 CL-3 200120 70 WL-120/70 3 CL-3 150120 50 WL-120/50 3 CL-3 115

A

B






48/192

Section 3.1

W



-16

W

WXL Mold


WeldMetal

Size4 4 WXL-4A-4A 5 CL-3 653 3 WXL-3A-3A 5 CL-3 65

2 SOL 2 SOL WXL-2AS-2AS 5 CL-3 902 2 WXL-2A-2A 5 CL-3 902 4 WXL-2A-4A 5 CL-3 651 1 WXL-1A-1A 5 CL-3 1151 2 WXL-1A-2A 5 CL-3 901 4 WXL-1A-4A 5 CL-3 90

1/0 1/0 WXL-1/0A-1/0A 5 CL-3 1501/0 1 WXL-1/0A-1A 5 CL-3 901/0 2 WXL-1/0A-2A 5 CL-3 901/0 4 WXL-1/0A-4A 5 CL-3 902/0 2/0 WXL-2/0A-2/0A 5 CL-3 2002/0 1/0 WXL-2/0A-1/0A 5 CL-3 200

2/0 1 WXL-2/0A-1A 5 CL-3 1502/0 2 WXL-2/0A-2A 5 CL-3 1503/0 3/0 WXL-3/0A-3/0A 5 CL-3 2503/0 2/0 WXL-3/0A-2/0A 5 CL-3 2003/0 1/0 WXL-3/0A-1/0A 5 CL-3 2003/0 1 WXL-3/0A-1A 5 CL-3 1503/0 2 WXL-3/0A-2A 5 CL-3 1504/0 4/0 WXL-4/0A-4/0A 5 CL-3 2504/0 3/0 WXL-4/0A-3/0A 5 CL-3 2504/0 2/0 WXL-4/0A-2/0A 5 CL-3 2004/0 1/0 WXL-4/0A-1/0A 5 CL-3 2004/0 1 WXL-4/0A-1A 5 CL-3 1504/0 2 WXL-4/0A-2A 5 CL-3 150250 250 WXL-250A-250A 6 CL-4 2 X 150250 4/0 WXL-250A-4/0A 6 CL-4 2 X 150250 3/0 WXL-250A-3/0A 6 CL-4 2 X 150250 2/0 WXL-250A-2/0A 5 CL-3 250250 1/0 WXL-250A-1/0A 5 CL-3 250250 1 WXL-250A-1A 5 CL-3 200250 2 WXL-250A-2A 5 CL-3 150300 300 WXL-300A-300A 6 CL-4 2 X 200300 250 WXL-300A-250A 6 CL-4 2 X 200300 4/0 WXL-300A-4/0A 6 CL-4 2 X 150300 3/0 WXL-300A-3/0A 6 CL-4 2 X 150300 2/0 WXL-300A-2/0A 5 CL-3 250300 1/0 WXL-300A-1/0A 5 CL-3 250300 1 WXL-300A-1A 5 CL-3 200300 2 WXL-300A-2A 5 CL-3 150

A

B


NOTE

Please contact your representative foradditional sizes. For more information on required tools and



49/192


50/192



-18

Section 3.1


51/192

Section 3.2



G Series

Ground Rod To Wire Connections

GEE [ pg. 3-20 - AWG]

GEE [ pg. 3-21 - IEC]

GET [ pg. 3-22 - AWG]

GET [ pg. 3-23 - IEC]

GST [ pg. 3-24 - AWG]

GST [ pg. 3-25 - IEC]

GEY [ pg. 3-26 - AWG]GEY [ pg. 3-27 - IEC]

GEP [ pg. 3-28 - AWG]GEP [ pg. 3-29 - IEC]

GES [ pg. 3-30 - AWG]GES [ pg. 3-31 - IEC]

Ground Rod To Ground Rod Connections

GTS [ pg. 3-32 - AWG]GTS [ pg. 3-33 - IEC]

GVE [ pg. 3-34 - AWG]GVE [ pg. 3-35 - IEC]

Bus Bar To Ground Rod Connections - *ONLY For IEC - Metric

See Section 3.9 ( pg. 3-125 ) forcommonly used G-Series HeavyDuty Connections.

GBN [ pg. 3-36 - IEC] GBT [ pg. 3-37 - IEC]


52/192

Section 3.2



-20

W

GEE Mold


WeldMetalSize

1/2diameter

4 GEE-12-4A 3 CL-3 652 SOL GEE-12-2AS 3 CL-3 65

2 GEE-12-2A 3 CL-3 651 GEE-12-1A 3 CL-3 65

1/0 GEE-12-1/0A 3 CL-3 902/0 GEE-12-2/0A 3 CL-3 903/0 GEE-12-3/0A 3 CL-3 904/0 GEE-12-4/0A 3 CL-3 90250 GEE-12-250A 3 CL-3 90300 GEE-12-300A 3 CL-3 90

5/8diameter


2 GEE-15-2A 3 CL-3 651 GEE-15-1A 3 CL-3 65

1/0 GEE-15-1/0A 3 CL-3 902/0 GEE-15-2/0A 3 CL-3 903/0 GEE-15-3/0A 3 CL-3 904/0 GEE-15-4/0A 3 CL-3 90250 GEE-15-250A 3 CL-3 90300 GEE-15-300A 3 CL-3 115350 GEE-15-350A 3 CL-3 115500 GEE-15-500A 3 CL-3 150

3/4diameter


2 GEE-18-2A 3 CL-3 901 GEE-18-1A 3 CL-3 90

1/0 GEE-18-1/0A 3 CL-3 902/0 GEE-18-2/0A 3 CL-3 903/0 GEE-18-3/0A 3 CL-3 904/0 GEE-18-4/0A 3 CL-3 90250 GEE-18-250A 3 CL-3 90300 GEE-18-300A 3 CL-3 115350 GEE-18-350A 3 CL-3 115500 GEE-18-500A 3 CL-3 150750 GEE-18-750A 3 CL-3 250

1diameter


2 GEE-25-2A 3 CL-3 1501 GEE-25-1A 3 CL-3 150

1/0 GEE-25-1/0A 3 CL-3 1502/0 GEE-25-2/0A 3 CL-3 1503/0 GEE-25-3/0A 3 CL-3 1504/0 GEE-25-4/0A 3 CL-3 150250 GEE-25-250A 3 CL-3 150300 GEE-25-300A 3 CL-3 200350 GEE-25-350A 3 CL-3 200500 GEE-25-500A 3 CL-3 200750 GEE-25-750A 3 CL-3 250

1000 GEE-25-1000A 4 CL-4 2 X150

A

B


NOTE Ground rod diameter is NOMINAL and

in inches. Other dimensions availableon request. Please provide wire and roddimensions as well as material type whenordering custom speci cations.




53/192

Section 3.2



GEE Mold

A (mm) B(mm2 ) Part Number PriceCode HandleClamp

WeldMetalSize

12 [1/2]diameter

16 GEE-12/16 3 CL-3 4525 GEE-12/25 3 CL-3 6530 GEE-12/30 3 CL-3 6535 GEE-12/35 3 CL-3 6550 GEE-12/50 3 CL-3 9070 GEE-12/70 3 CL-3 9095 GEE-12/95 3 CL-3 90

120 GEE-12/120 3 CL-3 90

14.3[5/8]

diameter

16 GEE-15/16 3 CL-3 6525 GEE-15/25 3 CL-3 6530 GEE-15/30 3 CL-3 6535 GEE-15/35 3 CL-3 6550 GEE-15/50 3 CL-3 9070 GEE-15/70 3 CL-3 9095 GEE-15/95 3 CL-3 90

120 GEE-15/120 3 CL-3 90150 GEE-15/150 3 CL-3 115185 GEE-15/185 3 CL-3 150240 GEE-15/240 3 CL-3 150

17.3[3/4]

diameter

25 GEE-18/25 3 CL-3 9030 GEE-18/30 3 CL-3 9035 GEE-18/35 3 CL-3 9050 GEE-18/50 3 CL-3 9070 GEE-18/70 3 CL-3 9095 GEE-18/95 3 CL-3 90

120 GEE-18/120 3 CL-3 90150 GEE-18/150 3 CL-3 115185 GEE-18/185 3 CL-3 150240 GEE-18/240 3 CL-3 200

22.4 [1]diameter

25 GEE-24/25 3 CL-3 15030 GEE-24/30 3 CL-3 15035 GEE-24/35 3 CL-3 15050 GEE-24/50 3 CL-3 15070 GEE-24/70 3 CL-3 15095 GEE-24/95 3 CL-3 150

120 GEE-24/120 3 CL-3 150150 GEE-24/150 3 CL-3 200185 GEE-24/185 3 CL-3 200240 GEE-24/240 3 CL-3 200300 GEE-24/300 3 CL-3 250

A

B


NOTE Ground rod diameter is NOMINAL and in

mm [inches]. Other dimensions availableon request. Please provide wire and roddimensions as well as material type whenordering custom speci cations.




54/192

Section 3.2



-22

W

GET Mold


WeldMetalSize

1/2diameter

4 GET-12-4A 3 CL-3 902 SOL GET-12-2AS 3 CL-3 90

2 GET-12-2A 3 CL-3 901 GET-12-1A 3 CL-3 90

1/0 GET-12-1/0A 3 CL-3 902/0 GET-12-2/0A 3 CL-3 903/0 GET-12-3/0A 3 CL-3 1154/0 GET-12-4/0A 3 CL-3 115250 GET-12-250A 3 CL-3 150300 GET-12-300A 3 CL-3 200

5/8diameter


2 GET-15-2A 3 CL-3 901 GET-15-1A 3 CL-3 90

1/0 GET-15-1/0A 3 CL-3 902/0 GET-15-2/0A 3 CL-3 1153/0 GET-15-3/0A 3 CL-3 1154/0 GET-15-4/0A 3 CL-3 115250 GET-15-250A 3 CL-3 200300 GET-15-300A 3 CL-3 200350 GET-15-350A 3 CL-3 250500 GET-15-500A 3 CL-3 250

3/4diameter


2 GET-18-2A 3 CL-3 901 GET-18-1A 3 CL-3 90

1/0 GET-18-1/0A 3 CL-3 1152/0 GET-18-2/0A 3 CL-3 1153/0 GET-18-3/0A 3 CL-3 1154/0 GET-18-4/0A 3 CL-3 115250 GET-18-250A 3 CL-3 150300 GET-18-300A 3 CL-3 200350 GET-18-350A 3 CL-3 200500 GET-18-500A 3 CL-3 250750 GET-18-750A 4 CL-3 2 X 200

1diameter


2 GET-25-2A 3 CL-3 1501 GET-25-1A 3 CL-3 150

1/0 GET-25-1/0A 3 CL-3 1502/0 GET-25-2/0A 3 CL-3 1503/0 GET-25-3/0A 3 CL-3 1504/0 GET-25-4/0A 3 CL-3 150250 GET-25-250A 3 CL-3 200300 GET-25-300A 3 CL-3 200350 GET-25-350A 3 CL-3 200500 GET-25-500A 3 CL-3 250750 GET-25-750A 4 CL-4 2 X 200

1000 GET-25-1000A 4 CL-4 2 X 250

A

B







55/192

Section 3.2



GET Mold


WeldMetalSize

12 [1/2]diameter

16 GET-12/16 3 CL-3 9025 GET-12/25 3 CL-3 9030 GET-12/30 3 CL-3 9035 GET-12/35 3 CL-3 9050 GET-12/50 3 CL-3 9070 GET-12/70 3 CL-3 11595 GET-12/95 3 CL-3 115

120 GET-12/120 3 CL-3 150

14.3[5/8]

diameter

16 GET-15/16 3 CL-3 9025 GET-15/25 3 CL-3 9030 GET-15/30 3 CL-3 9035 GET-15/35 3 CL-3 9050 GET-15/50 3 CL-3 9070 GET-15/70 3 CL-3 11595 GET-15/95 3 CL-3 115

120 GET-15/120 3 CL-3 150150 GET-15/150 3 CL-3 200185 GET-15/185 3 CL-3 250240 GET-15/240 3 CL-3 250

17.3[3/4]

diameter

25 GET-18/25 3 CL-3 9030 GET-18/30 3 CL-3 9035 GET-18/35 3 CL-3 9050 GET-18/50 3 CL-3 11570 GET-18/70 3 CL-3 11595 GET-18/95 3 CL-3 115

120 GET-18/120 3 CL-3 150150 GET-18/150 3 CL-3 200185 GET-18/185 3 CL-3 250240 GET-18/240 3 CL-3 250

22.4 [1]diameter

25 GET-24/25 3 CL-3 15030 GET-24/30 3 CL-3 15035 GET-24/35 3 CL-3 15050 GET-24/50 3 CL-3 15070 GET-24/70 3 CL-3 15095 GET-24/95 3 CL-3 150

120 GET-24/120 3 CL-3 200150 GET-24/150 3 CL-3 200185 GET-24/185 3 CL-3 250240 GET-24/240 3 CL-3 250300 GET-24/300 4 CL-4 2 X 150

A

B







56/192

Section 3.2



-24

W

GST Mold


WeldMetalSize

1/2diameter

4 GST-12-4A 7 CL-3 652 SOL GST-12-2AS 7 CL-3 65

2 GST-12-2A 7 CL-3 651 GST-12-1A 7 CL-3 65

1/0 GST-12-1/0A 7 CL-3 1152/0 GST-12-2/0A 7 CL-3 1153/0 GST-12-3/0A 7 CL-3 1504/0 GST-12-4/0A 7 CL-3 150250 GST-12-250A 7 CL-3 150300 GST-12-300A 7 CL-3 200

5/8diameter


2 GST-15-2A 7 CL-3 651 GST-15-1A 7 CL-3 65

1/0 GST-15-1/0A 7 CL-3 1152/0 GST-15-2/0A 7 CL-3 1153/0 GST-15-3/0A 7 CL-3 1504/0 GST-15-4/0A 7 CL-3 150250 GST-15-250A 7 CL-3 150300 GST-15-300A 7 CL-3 200350 GST-15-350A 7 CL-3 250500 GST-15-500A 8 CL-4 2 X 200

3/4diameter


2 GST-18-2A 7 CL-3 651 GST-18-1A 7 CL-3 65

1/0 GST-18-1/0A 7 CL-3 1152/0 GST-18-2/0A 7 CL-3 1153/0 GST-18-3/0A 7 CL-3 1504/0 GST-18-4/0A 7 CL-3 150250 GST-18-250A 7 CL-3 200300 GST-18-300A 7 CL-3 250350 GST-18-350A 8 CL-4 2 X 150500 GST-18-500A 8 CL-4 2 X 250750 GST-18-750A 8 CL-4 3 X 200

1diameter


2 GST-25-2A 7 CL-3 901 GST-25-1A 7 CL-3 115

1/0 GST-25-1/0A 7 CL-3 1152/0 GST-25-2/0A 7 CL-3 1503/0 GST-25-3/0A 7 CL-3 1504/0 GST-25-4/0A 7 CL-3 150250 GST-25-250A 7 CL-3 200300 GST-25-300A 8 CL-4 2 X 150350 GST-25-350A 8 CL-4 2 X 200500 GST-25-500A 8 CL-4 3 X 200750 GST-25-750A 8 CL-4 3 X 250

A

B







57/192

Section 3.2



GST Mold


WeldMetalSize

12 [1/2]diameter

16 GST-12/16 7 CL-3 9025 GST-12/25 7 CL-3 9030 GST-12/30 7 CL-3 9035 GST-12/35 7 CL-3 9050 GST-12/50 7 CL-3 11570 GST-12/70 7 CL-3 11595 GST-12/95 7 CL-3 150

120 GST-12/120 7 CL-3 150

14.3[5/8]

diameter

16 GST-15/16 7 CL-3 9025 GST-15/25 7 CL-3 9030 GST-15/30 7 CL-3 9035 GST-15/35 7 CL-3 9050 GST-15/50 7 CL-3 11570 GST-15/70 7 CL-3 11595 GST-15/95 7 CL-3 150

120 GST-15/120 7 CL-3 150150 GST-15/150 7 CL-3 200185 GST-15/185 7 CL-3 250240 GST-15/240 8 CL-4 2 X 200

17.3[3/4]

diameter

25 GST-18/25 7 CL-3 9030 GST-18/30 7 CL-3 9035 GST-18/35 7 CL-3 9050 GST-18/50 7 CL-3 11570 GST-18/70 7 CL-3 15095 GST-18/95 7 CL-3 150

120 GST-18/120 7 CL-3 200150 GST-18/150 7 CL-3 200185 GST-18/185 8 CL-4 2 X 200240 GST-18/240 8 CL-4 2 X 250

22.4 [1]diameter

25 GST-24/25 7 CL-3 9030 GST-24/30 7 CL-3 9035 GST-24/35 7 CL-3 9050 GST-24/50 7 CL-3 11570 GST-24/70 7 CL-3 15095 GST-24/95 7 CL-3 150

120 GST-24/120 7 CL-3 200150 GST-24/150 7 CL-3 250185 GST-24/185 8 CL-4 2 X 200240 GST-24/240 8 CL-4 2 X 250300 GST-24/300 8 CL-4 3 X 200

A

B







58/192

Section 3.2



-26

W

GEY Mold


WeldMetalSize

1/2diameter

4 GEY-12-4A 5 CL-3 902 SOL GEY-12-2AS 5 CL-3 115

2 GEY-12-2A 5 CL-3 1151 GEY-12-1A 5 CL-3 115

1/0 GEY-12-1/0A 5 CL-3 1152/0 GEY-12-2/0A 5 CL-3 1503/0 GEY-12-3/0A 5 CL-3 2004/0 GEY-12-4/0A 5 CL-3 200250 GEY-12-250A 6 CL-4 2 X 150300 GEY-12-300A 6 CL-4 2 X 200

5/8diameter


2 GEY-15-2A 5 CL-3 1151 GEY-15-1A 5 CL-3 115

1/0 GEY-15-1/0A 5 CL-3 1502/0 GEY-15-2/0A 5 CL-3 2003/0 GEY-15-3/0A 5 CL-3 2504/0 GEY-15-4/0A 5 CL-3 250250 GEY-15-250A 6 CL-4 2 X 150300 GEY-15-300A 6 CL-4 2 X 200350 GEY-15-350A 6 CL-4 2 X 250500 GEY-15-500A 6 CL-4 3 X 200

3/4diameter


2 GEY-18-2A 5 CL-3 1151 GEY-18-1A 5 CL-3 115

1/0 GEY-18-1/0A 5 CL-3 1502/0 GEY-18-2/0A 5 CL-3 2003/0 GEY-18-3/0A 5 CL-3 2504/0 GEY-18-4/0A 5 CL-3 250250 GEY-18-250A 6 CL-4 2 X 150300 GEY-18-300A 6 CL-4 2 X 200350 GEY-18-350A 6 CL-4 2 X 200500 GEY-18-500A 6 CL-4 3 X 200750 GEY-18-750A 6 CL-4 3 X 250

1diameter


2 GEY-25-2A 5 CL-3 1501 GEY-25-1A 5 CL-3 150

1/0 GEY-25-1/0A 5 CL-3 2002/0 GEY-25-2/0A 5 CL-3 2503/0 GEY-25-3/0A 6 CL-4 2 X 1504/0 GEY-25-4/0A 6 CL-4 2 X 150250 GEY-25-250A 6 CL-4 2 X 200300 GEY-25-300A 6 CL-4 2 X 250350 GEY-25-350A 6 CL-4 2 X 250500 GEY-25-500A 6 CL-4 3 X 250750 GEY-25-750A 6 CL-4 2 X 200

1000 GEY-25-1000A 6 CL-4 2 X 250

A

B







59/192

Section 3.2



GEY Mold


WeldMetalSize

12 [1/2]diameter

16 GEY-12/16 5 CL-3 9025 GEY-12/25 5 CL-3 9030 GEY-12/30 5 CL-3 9035 GEY-12/35 5 CL-3 11550 GEY-12/50 5 CL-3 11570 GEY-12/70 5 CL-3 15095 GEY-12/95 5 CL-3 200

14.3[5/8]

diameter

16 GEY-15/16 5 CL-3 9025 GEY-15/25 5 CL-3 9030 GEY-15/30 5 CL-3 11535 GEY-15/35 5 CL-3 11550 GEY-15/50 5 CL-3 15070 GEY-15/70 5 CL-3 20095 GEY-15/95 5 CL-3 250

120 GEY-15/120 6 CL-4 2 X 150150 GEY-15/150 6 CL-4 2 X 200185 GEY-15/185 6 CL-4 2 X 150240 GEY-15/240 6 CL-4 3 X 200

17.3[3/4]

diameter

25 GEY-18/25 5 CL-3 11530 GEY-18/30 5 CL-3 11535 GEY-18/35 5 CL-3 15050 GEY-18/50 5 CL-3 15070 GEY-18/70 5 CL-3 20095 GEY-18/95 5 CL-3 250


22.4 [1]diameter

25 GEY-24/25 5 CL-3 11530 GEY-24/30 5 CL-3 15035 GEY-24/35 5 CL-3 15050 GEY-24/50 5 CL-3 20070 GEY-24/70 5 CL-3 25095 GEY-24/95 6 CL-4 2 X 150


A

B







60/192

Section 3.2



-28

W

GEP Mold


WeldMetalSize

1/2diameter

4 GEP-12-4A 5 CL-3 1152 SOL GEP-12-2AS 5 CL-3 115

2 GEP-12-2A 5 CL-3 1151 GEP-12-1A 5 CL-3 115

1/0 GEP-12-1/0A 5 CL-3 1502/0 GEP-12-2/0A 5 CL-3 2003/0 GEP-12-3/0A 5 CL-3 2504/0 GEP-12-4/0A 5 CL-3 250250 GEP-12-250A 6 CL-4 2 X 150300 GEP-12-300A 6 CL-4 2 X 200

5/8diameter


2 GEP-15-2A 5 CL-3 1501 GEP-15-1A 5 CL-3 150

1/0 GEP-15-1/0A 5 CL-3 2002/0 GEP-15-2/0A 5 CL-3 2503/0 GEP-15-3/0A 6 CL-4 2 X 1504/0 GEP-15-4/0A 6 CL-4 2 X 150250 GEP-15-250A 6 CL-4 2 X 200300 GEP-15-300A 6 CL-4 2 X 250350 GEP-15-350A 6 CL-4 2 X 250500 GEP-15-500A 6 CL-4 3 X 250

3/4diameter


2 GEP-18-2A 5 CL-3 1501 GEP-18-1A 5 CL-3 150

1/0 GEP-18-1/0A 5 CL-3 2002/0 GEP-18-2/0A 5 CL-3 2503/0 GEP-18-3/0A 6 CL-4 2 X 1504/0 GEP-18-4/0A 6 CL-4 2 X 150250 GEP-18-250A 6 CL-4 2 X 200300 GEP-18-300A 6 CL-4 2 X 250350 GEP-18-350A 6 CL-4 2 X 250500 GEP-18-500A 6 CL-4 3 X 250750 GEP-18-750A 6 CL-4 4 X 200

1diameter


2 GEP-25-2A 5 CL-3 2001 GEP-25-1A 5 CL-3 200

1/0 GEP-25-1/0A 5 CL-3 2502/0 GEP-25-2/0A 6 CL-4 2 X 1503/0 GEP-25-3/0A 6 CL-4 2 X 2004/0 GEP-25-4/0A 6 CL-4 2 X 200250 GEP-25-250A 6 CL-4 2 X 250300 GEP-25-300A 6 CL-4 3 X 200350 GEP-25-350A 6 CL-4 3 X 200500 GEP-25-500A 6 CL-4 3 X 250750 GEP-25-750A 6 CL-4 2 X 200

1000 GEP-25-1000A 6 CL-4 2 X 250

A

B







61/192

Section 3.2



GEP Mold


WeldMetalSize

12 [1/2 ]diameter

16 GEP-12/16 5 CL-3 9025 GEP-12/25 5 CL-3 11530 GEP-12/30 5 CL-3 11535 GEP-12/35 5 CL-3 11550 GEP-12/50 5 CL-3 15070 GEP-12/70 5 CL-3 20095 GEP-12/95 5 CL-3 250

14.3[5/8]

diameter

16 GEP-15/16 5 CL-3 9025 GEP-15/25 5 CL-3 11530 GEP-15/30 5 CL-3 15035 GEP-15/35 5 CL-3 15050 GEP-15/50 5 CL-3 20070 GEP-15/70 5 CL-3 25095 GEP-15/95 6 CL-4 2 X 150

120 GEP-15/120 6 CL-4 2 X 200150 GEP-15/150 6 CL-4 3 X 150185 GEP-15/185 6 CL-4 2 X 250240 GEP-15/240 6 CL-4 3 X 250

17.3[3/4]

diameter

25 GEP-18/25 5 CL-3 11530 GEP-18/30 5 CL-3 15035 GEP-18/35 5 CL-3 15050 GEP-18/50 5 CL-3 20070 GEP-18/70 5 CL-3 25095 GEP-18/95 6 CL-4 2 X 150


22.4 [1 ]diameter

25 GEP-24/25 5 CL-3 15030 GEP-24/30 5 CL-3 20035 GEP-24/35 5 CL-3 20050 GEP-24/50 5 CL-3 25070 GEP-24/70 6 CL-4 2 X 15095 GEP-24/95 6 CL-4 2 X 200


A

B







62/192

Section 3.2



-30

W

GES Mold


WeldMetalSize

1/2diameter

4 GES-12-4A 2-3 CL-2 652 SOL GES-12-2AS 2-3 CL-2 65

2 GES-12-2A 2-3 CL-2 651 GES-12-1A 2-3 CL-2 65

1/0 GES-12-1/0A 2-3 CL-2 902/0 GES-12-2/0A 2-3 CL-2 90

5/8diameter


2 GES-15-2A 2-3 CL-2 651 GES-15-1A 2-3 CL-2 65

1/0 GES-15-1/0A 2-3 CL-2 902/0 GES-15-2/0A 2-3 CL-2 90

3/4diameter


2 GES-18-2A 2-3 CL-2 901 GES-18-1A 2-3 CL-2 90

1/0 GES-18-1/0A 2-3 CL-2 902/0 GES-18-2/0A 2-3 CL-2 90

A

B







63/192

Section 3.2



GES Mold


WeldMetalSize

12 [1/2]diameter

10 GES-12/10 2-2 CL-2 4516 GES-12/16 2-2 CL-2 4525 GES-12/25 2-2 CL-2 6530 GES-12/30 2-2 CL-2 6535 GES-12/35 2-2 CL-2 65

14.3[5/8]

diameter


17.3[3/4]

diameter


A

B







64/192

Section 3.2



-32

W

GTS Mold


WeldMetalSize

1/2diameter

4 GTS-12-4A 2-3 CL-2 902 SOL GTS-12-2AS 2-3 CL-2 90

2 GTS-12-2A 2-3 CL-2 901 GTS-12-1A 2-3 CL-2 90

1/0 GTS-12-1/0A 2-3 CL-2 902/0 GTS-12-2/0A 2-3 CL-2 90

5/8diameter


2 GTS-15-2A 2-3 CL-2 901 GTS-15-1A 2-3 CL-2 90

1/0 GTS-15-1/0A 2-3 CL-2 90

3/4diameter


2 GTS-18-2A 2-3 CL-2 901 GTS-18-1A 2-3 CL-2 90

A

B







65/192

Section 3.2



GTS Mold


WeldMetalSize

12 [1/2]diameter

10 GTS-12/10 2-3 CL-2 4516 GTS-12/16 2-3 CL-2 6525 GTS-12/25 2-3 CL-2 6530 GTS-12/30 2-3 CL-2 9035 GTS-12/35 2-3 CL-2 90

14.3[5/8]

diameter


17.3[3/4]

diameter


A

B







66/192

Section 3.2



-34

W

GVE Mold

A Part Number PriceCode HandleClamp

WeldMetalSize

1/2diameter GVE-12 3 CL-3 250

5/8diameter GVE-15 4 CL-4 2 X 150

3/4diameter GVE-18 4 CL-4 2 X 200

1diameter GVE-25 4 CL-4 2 X 250 A





TIP Use a ground rod splice clamp, part number

GNRDC ( pg. 2-4 ), to simplify and assist inmaking ground rod splices with GVE molds.


67/192

Section 3.2



GVE Mold

A (mm) Part Number PriceCode HandleClamp

WeldMetalSize

12[1/2]

diameterGVE-12 3 CL-3 150

14.3[5/8]


17.3[3/4]


A





TIP Use a ground rod splice clamp, part number

GNRDC ( pg. 2-4 ), to simplify and assist inmaking ground rod splices with GVE molds.


68/192



-36

Section 3.2

GBN Mold


WeldMetalSize

12 [1/2]diameter

2 X 20 GBN-12/0220 3 CL-3 652 X 25 GBN-12/0225 3 CL-3 652 X 30 GBN-12/0230 3 CL-3 903 X 20 GBN-12/0320 3 CL-3 903 X 25 GBN-12/0325 3 CL-3 903 X 30 GBN-12/0330 3 CL-3 903 X 40 GBN-12/0340 3 CL-3 903 X 50 GBN-12/0350 3 CL-3 1154 X 20 GBN-12/0420 3 CL-3 904 X 25 GBN-12/0425 3 CL-3 90

14.3[5/8]

diameter

2 X 30 GBN-15/0230 3 CL-3 1153 X 20 GBN-15/0320 3 CL-3 903 X 25 GBN-15/0325 3 CL-3 903 X 30 GBN-15/0330 3 CL-3 1153 X 40 GBN-15/0340 3 CL-3 1153 X 50 GBN-15/0350 3 CL-3 1504 X 20 GBN-15/0420 3 CL-3 904 X 25 GBN-15/0425 3 CL-3 1155 X 25 GBN-15/0525 3 CL-3 1155 X 30 GBN-15/0530 3 CL-3 1505 X 40 GBN-15/0540 3 CL-3 1505 X 50 GBN-15/0550 3 CL-3 2006 X 25 GBN-15/0625 3 CL-3 1506 X 30 GBN-15/0630 3 CL-3 1506 X 40 GBN-15/0640 3 CL-3 2006 X 50 GBN-15/0650 3 CL-3 200

17.3[3/4]

diameter

2 X 30 GBN-18/0230 3 CL-3 1503 X 20 GBN-18/0320 3 CL-3 1153 X 25 GBN-18/0325 3 CL-3 1503 X 30 GBN-18/0330 3 CL-3 1503 X 40 GBN-18/0340 3 CL-3 2003 X 50 GBN-18/0350 4 CL-4 2 X 1504 X 20 GBN-18/0420 3 CL-3 1504 X 25 GBN-18/0425 3 CL-3 1505 X 25 GBN-18/0525 3 CL-3 1505 X 30 GBN-18/0530 3 CL-3 2005 X 40 GBN-18/0540 3 CL-3 2005 X 50 GBN-18/0550 4 CL-4 2 X 1506 X 25 GBN-18/0625 3 CL-3 2006 X 30 GBN-18/0630 3 CL-3 2506 X 40 GBN-18/0640 4 CL-4 2 X 2006 X 50 GBN-18/0650 4 CL-4 2 X 200

A

Bus Bar and Ground Rod Connections

NOTE ONLY for IEC - Metric. Ground rod diameter is NOMINAL and in




69/192

Section 3.2



GBT Mold


WeldMetalSize

12 [1/2]diameter

2 X 20 GBT-12/0220 3 CL-3 652 X 25 GBT-12/0225 3 CL-3 652 X 30 GBT-12/0230 3 CL-3 903 X 20 GBT-12/0320 3 CL-3 903 X 25 GBT-12/0325 3 CL-3 903 X 30 GBT-12/0330 3 CL-3 903 X 40 GBT-12/0340 3 CL-3 903 X 50 GBT-12/0350 3 CL-3 1154 X 20 GBT-12/0420 3 CL-3 904 X 25 GBT-12/0425 3 CL-3 90

14.3[5/8]

diameter

2 X 30 GBT-15/0230 3 CL-3 903 X 20 GBT-15/0320 3 CL-3 903 X 25 GBT-15/0325 3 CL-3 903 X 30 GBT-15/0330 3 CL-3 1153 X 40 GBT-15/0340 3 CL-3 1153 X 50 GBT-15/0350 3 CL-3 2004 X 20 GBT-15/0420 3 CL-3 904 X 25 GBT-15/0425 3 CL-3 1155 X 25 GBT-15/0525 3 CL-3 1155 X 30 GBT-15/0530 3 CL-3 1505 X 40 GBT-15/0540 3 CL-3 1505 X 50 GBT-15/0550 3 CL-3 2006 X 25 GBT-15/0625 3 CL-3 1506

ALLTEC Exothermic Welding Catalog

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Transcript of ALLTEC Exothermic Welding Catalog