ALL-ELECTRIC VERTICAL INJECTION MOLDING … SR-D series SRZ All-electric driven vertical-rotary...

ALL-ELECTRIC VERTICAL INJECTION MOLDING MACHINE

ALL-ELECTRIC VERTICAL INJECTION MOLDING MACHINE

seriesSR-D

Vertical SRZ/SRH/SVM

Exploiting New Application AreasExploiting New Application Areas

Exploiting New Application Areas

seriesSR-D

SRZ

seriesSR-D

SVMseriesSR-D

SRH

All-electric driven vertical-rotary table-type molding machine

All electric vertical molding machine with vertical clamping system

All-electric vertical rotary injection molding machine with horizontal injection

4

seriesSR-D

SRZ All-electric driven vertical-rotary table-type molding machine

The machine comes standard with a large table that accommodates molds of one class higher and affords the operator plenty of daylight.

Large rotary table with high speed mold rotation

Stress-free platenWith a stress-free structure for the upper platen, the surface pressure placed on molds is kept constant during mold opening and closing. Like the Center Press platen proven on horizontal machines, clamping force can be decreased, giving all the more reason to expect molds to last longer.

Full open doorA full open door facilitates access to the mold during setup, so mold mounting work is easy.

Low hight rotary table for enhanced safetyBy positioning the rotary table at waist height (lowest in the industry), operators have more foot room. Operators do not need a stepladder to operate the machine, which means greater work efficiency and safety.

With door slid open (Access to mold from removal side)

With door slid open and folded (Access to mold from molding side)

Box frame A highly rigid almost cube-like frame has been adopted to reduce vibrations that have plagued vertical machines during mold opening and closing.

950mm

Rotation time: 1.2 sec/180° (When mold is not mounted)Repeated stopping accuracy: 10 μm or less

Injection Module Clamp force Plasticizing unit Injection Speed Screw Diameter(mm)

C140 270mm/s 25, 28

C250 200mm/s 28, 32, (36)SR75Z（730kN）

System as a standard featureSL Screw System as a standard feature

Space-saving footprintWith a smaller footprint (smallest class in the industry), the SR-Z series minimizes the installation space needed for the main machine and peripheral equipment.

SR75D SR75Z

2850

mm

2299

mm

1560mm

4.4m2 3.2m2

1544mm

▲30%

＊

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Patentpending

Compact, all electric vertical machine of high working efficiency

This all electric vertical machine with rotary table is compact and provides high working efficiency, which inherits the superior performances of the horizontal machines. It comes standard with the Zero-molding System and the SL Screw System (new plasticizing system that operates on a new melting theory). It delivers precision compounded molding via improved safety, reliability and cost-performance.

＊Minimum Clamping Force Detect and Clamping Force Monitor are option.Zero-molding, is a registered trademark of Sumitomo Heavy Industries, Ltd. in Japan.

5

High precision filling by FFC with the Zero-molding SystemThe SR-Z series comes standard with the Zero-molding System that earned a solid reputation on the SE-DUZ series. This mush-desired stress-free filling is a prerequisite of stable quality. FFC (Flow Front Control) uses Flash Control to optimize the front end of the resin flow and ensure cavities are evenly filled. It eliminates short shots and helps stabilize quality with multiple-cavity molds. Moreover, because molding can be done at low injection pressures, less clamping force is needed, which enables gas to escape more freely during molding.

Smooth, stress-free plasticization using the SL Screw System■Gas preventionBecause resin is molded in a molten state that prevents shearing, less gas, which potentially can deposit on molds, is generated, so mold maintenance intervals can be spread further out. This system is highly effective with engineering plastics that readily release gases. ■Wear preventionResin supply that relies on gravity can lead to pellet clogs around the hopper mouth. But because resin is steadily supplied in just the required amount, the screw and cylinder undergo less wear caused by hard pellets such as fiberglass resin.■Improved recoloringThe amount of resin that requires purging has been greatly reduced even when frequently needing to change colors as is the case of flexible production of a wide variety of products in small lots.

Stable accuracyPlasticization on a new melting theory

5 independent machine status signals are available for output. The signals are selectable from 25 items.●12.1-inch touch-panel adopted●Interface : Signal output for machine condition,

USB port, serial port and parallel port is equipped as standard.

●FA : Convenient connection to iii-system with Ethernet I/F.

●Three kind of languages are available with one-touch to switching.

　(Japanese, English and Chinese as standard.)

N9 controller

■Comparison of amount of purged resin

100908070605040302010

0

Shot

SL screwGeneral screw

90 shot1880g

50 shot1017g

−56％

■Weight stability (2-sided molding, A and B) 16.516.416.316.216.116.015.915.815.715.615.5

1 5 10 15 20 25 30

A side　　B side

Mat

eria

l vol

ume （

g ）

Shot No.

■Not using FFC(Unevenly filled)

■FFC(Evenly filled)

Loader

Cylinder

GS Valve

Screw

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6

seriesSR-D

SRH All electric horizontal injection rotary molding machine with vertical clamping system

Injection Module Clamp force Plasticizing unit Injection Speed Screw Diameter(mm)

C250 300mm/s 28, 32, 36SR100H（980kN）

N9 controller

Direct drive system

5 independent machine status signals are available for output. The signals are selectable from 25 items.●12.1-inch touch-panel adopted●Interface : Signal output for machine condition,

USB port, serial port and parallel port is equipped as standard.


●Three kind of languages are available with one-touch to switching.(Japanese, English and Chinese as standard.)

Improved operabilityA full open door ensures a wide work area and enables efficient operation. Moreover, the low bed (lowest table height of same class machines) enhances the safety of setup tasks.

Transparent cover for nozzle touch confirmationA horizontal rotary machine with vertical clamping system absolutely needs this transparent cover. Operators can visually confirm nozzle touching while molding.

A dedicated servo system has been incorporated into a direct drive motor of low inertia and high response, to make molding precision more stable. A direct drive system is adopted for injection, dosing and ejecting.

Higher level of mold protection

Improved clamping accuracy

Mold protection has been taken to a higher level with excellent control performance and a highly accurate clamping system . This enhances product quality and reduces mold damage even with insert molding for metal parts.

The table rotation mechanism works from a mechanical origin that ensures a 10 µm repeated stopping accuracy in table turning. It prevents wear in the mold guide pins and displacement when coupling to an insert feeder. Moreover, the table is rotated in a fast 1.2 sec, which helps to shorten production cycles.

Original form With high sensitivity mold protection

Without mold protection

Comparison of high sensitivity mold protection

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Algorism SoftwareServo-control system

Servo-drive mechanism

Ball screwHigh performance Screw assembly

DD motor

Sensor

Sensor

ISC (Intelligence Servo Control) provides ultimate molding stability.

A vertical mold clamping system has been incorporated into an all electric horizontal injection molding machine without sacrificing the intrinsic basic performance of high precision, high cycling and high injection performance of the base frame, to ensure users stable insert molding.

7

Improved control unit The SV-M series adopts the N9 controller of the SE-DUZ series.5 independent machine status signals are available for output. The signals are selectable from 25 items.

●12.1-inch touch-panel adopted

●Interface : Signal output for machine condition, USB port, serial port and parallel port is equipped as standard.


●Three kind of languages are available with one-touch to switching.(Japanese, English and Chinese as standard.)

Improved injection performance

By incorporating a direct drive injection system and ISC (Intelligent Servo Control), two technologies that have already been proven with horizontal machines, the SV-M series has improved repeat stability, response, and position and pressure follow. Molding is performed to a higher degree of precision.

●Injection speedThe maximum injection speed has been greatly increased over earlier machines. And, response has been improved, therefore this machine provides everything needed to mold small and micro products.

Improved safety and operability

The opening has been enlarged and outfitted with a resin cover. Besides improving workability and visibility, it is easy to build into production lines.

Injection characteristics of the SV50M-C110 / C110HP

900

800

700

600

500

400

300

200

100

0

Inje

ctio

n sp

eed

(mm

/s)

Injection ModuleA wider variation of screw diameters are available than with earlier machines, making it possible to handle molded products of large shot volume.

Clamp force Plasticizing unit Injection Speed Screw Diameter(mm)

C30 500mm/s 14, 16, 18, 20

C32 500mm/s 18, 20, 22

C110 500mm/s 22, 25, 28

C110-HP 800mm/s 22, 25

SV18M（170kN）

SV50M（490kN）

●Direct drive system

SV50M-C110HP (800mm/s)

21ms

22.5msSV50M-C110 (500mm/s)

64ms

Conventional machine(300mm/s)

The dual saw blade-like mechanical stoppers (no adjustment required) are both safe and easy-to-use. (SV50M only）

StandardEquipment

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seriesSR-D

SVMThis machine adds good operability and space-saving design to the intrinsic basic performance of a fully electric horizontal machine via high precision, high cycling and high injection performance. Its authority is demonstrated well in compounded molding of hoops and other products, and molding of lenses.


8

seriesSR-D

Vertical SRZ/SRH/SVMSV18M SV50M

Double toggle (Lower platen fixed) Double toggle (Lower platen fixed)Belt drive Belt drive170 {18} 490 {50}

260× 260 360× 360400× 560 505× 690

450 550200 250150 200250 300φ 60 φ 100

Electric (1 point) Electric (3 point)7.8 {0.8} 21 {2.2}

40 40Belt drive Belt drive

C30 C32 C110 C110-HPDirect drive Direct drive

S S S14 16 18 20 18 20 22 22 25 28 22 25

223 266 210 170 225 182 150 274 212 174 274 241{2280} {2713} {2144} {1736} {2294} {1855} {1529} {2800} {2170} {1780} {2800} {2458}

223 212 168 136 180 146 120 219 170 139 219 192{2280} {2170} {1715} {1388} {1835} {1488} {1223} {2240} {1736} {1424} {2240} {1966}

6.2 11 14 17 14 17 21 40 51 64 40 515.9 11 13 17 13 17 20 38 49 61 38 490.2 0.4 0.5 0.6 0.5 0.6 0.7 1.3 1.7 2.2 1.3 1.75.1 9.5 13 16 9 13 18 18 26 37 18 26

〔460〕〔430〕〔430〕〔430〕〔400〕〔400〕〔400〕〔400〕〔400〕〔400〕〔400〕〔400〕77 101 127 157 127 157 190 190 245 308 304 39340 55 55 55 55 104 104

500 500 500 800460 430 400 400 400

4 4 5 5 52.1 2.5 2.5 2.9 3.2 3.5 3.9 3.9 4.3 4.8 3.9 4.3

3.9 {0.4} 7.8 {0.8} 7.8 {0.8}

1117× 1231 1210× 1812 1210× 18123019 3393 38591.7 2.6 2.8

Items Unit SR75Z SR100H●Clamp unitClamp force Double toggle (Lower platen fixed) Double toggle (Lower platen fixed)Clamp driving system Belt drive Belt driveClamp platens max. kN{tf} 730 {75} 980 {100}Mold size (Clearance between tie-bars) mm 420×420 435×435Table dimension (Lower platen dimensions) mm φ1220 φ1300Daylight mm 570 600Mold opening stroke mm 250 250Mold installation height min. mm 220 250 max. mm 320 350Locating ring diameter mm φ100Ejector type Electric (1 point) Electric (3 point)Ejector force kN{tf} 26 {2.7} 26 {2.7}Ejector stroke mm 60 60Ejector driving system Belt drive Direct drive●Injection unitPlasticizing unit C140 C250 C250Injection driving system Belt drive Direct driveScrew diameter S M M

mm 25 28 28 32 (36) 28 32 36Injection pressure max.【Note1, Note2】 MPa 274 218 284 217 171 284 217 171

{kgf/cm2} {2800} {2230} {2900} {2220} {1750} {2900} {2220] {1750}Hold pressure max.【Note1, Note2】 MPa 219 175 227 174 137 227 174 137

{kgf/cm2} {2240} {1784} {2320} {1776} {1400} {2320] {2776} {1400}Theoretical injection capacity cm3 51 64 86 113 143 86 113 143Max. injected mass〔GPPS〕 g 49 61 83 108 137 83 108 137

OZ 1.7 2.2 2.9 3.8 4.8 2.9 3.8 4.8Plasticizing rate max.〔GPPS〕【Note3】 kg/h 13 19 19 27 38 37 53 76

rpm 〔400〕〔400〕〔400〕〔400〕〔400〕〔400〕〔400〕〔400〕Injection rate max. cm3/s 133 166 123 161 204 185 241 305Screw stroke mm 104 140 140Injection speed max. mm/s 270 200 300Screw speed max. rpm 400 400Number of temperature control zone 4 5 5Heater capacity【Note4】 kW 3.4 3.7 4.3 5.3 6.2 6.6 7.6 8.5Nozzle contact force kN{tf} 11 {1.2} 11 {1.2}●Machine dimension & massMachine dimension (L×W) mm 1544×2299 1544×2299 1540×4283Machine height (H)【Note4】 mm 3213 3268 3295 3385 3475 2003Machine mass t 3.9 4.0 5.3

Main specifications

Note1. The maximum injection pressure and hold pressure are calculated values, which are the outputs of the machine, but not the resin pressures.Note2. The maximum injection pressure and hold pressure are no pressures that can be generated continuously.Note3. The injection capacity is a value with the SD screw installed. (SRZ is a value with the SL screw installed.)Note4. Data in the list are base on machine with open exclusive screw assembly.Note5. The value in { } is given for reference.Note6. Specifications subject to change without notice for performance improvement.Note7. Screw in bracket ( ) refers to optional selection.Note8. The dimensions are Japanese specification.

◇ This series originally comply to safety standards of Japan, the US, in addition, also China GB22530 and KC mark.

9

SV18M SV50M

Double toggle (Lower platen fixed) Double toggle (Lower platen fixed)Belt drive Belt drive170 {18} 490 {50}

260× 260 360× 360400× 560 505× 690

450 550200 250150 200250 300φ 60 φ 100

Electric (1 point) Electric (3 point)7.8 {0.8} 21 {2.2}

40 40Belt drive Belt drive

C30 C32 C110 C110-HPDirect drive Direct drive

S S S14 16 18 20 18 20 22 22 25 28 22 25

223 266 210 170 225 182 150 274 212 174 274 241{2280} {2713} {2144} {1736} {2294} {1855} {1529} {2800} {2170} {1780} {2800} {2458}

223 212 168 136 180 146 120 219 170 139 219 192{2280} {2170} {1715} {1388} {1835} {1488} {1223} {2240} {1736} {1424} {2240} {1966}

6.2 11 14 17 14 17 21 40 51 64 40 515.9 11 13 17 13 17 20 38 49 61 38 490.2 0.4 0.5 0.6 0.5 0.6 0.7 1.3 1.7 2.2 1.3 1.75.1 9.5 13 16 9 13 18 18 26 37 18 26

〔460〕〔430〕〔430〕〔430〕〔400〕〔400〕〔400〕〔400〕〔400〕〔400〕〔400〕〔400〕77 101 127 157 127 157 190 190 245 308 304 39340 55 55 55 55 104 104

500 500 500 800460 430 400 400 400

4 4 5 5 52.1 2.5 2.5 2.9 3.2 3.5 3.9 3.9 4.3 4.8 3.9 4.3

3.9 {0.4} 7.8 {0.8} 7.8 {0.8}

1117× 1231 1210× 1812 1210× 18123019 3393 38591.7 2.6 2.8

Items Unit SR75Z SR100H●Clamp unitClamp force Double toggle (Lower platen fixed) Double toggle (Lower platen fixed)Clamp driving system Belt drive Belt driveClamp platens max. kN{tf} 730 {75} 980 {100}Mold size (Clearance between tie-bars) mm 420×420 435×435Table dimension (Lower platen dimensions) mm φ1220 φ1300Daylight mm 570 600Mold opening stroke mm 250 250Mold installation height min. mm 220 250 max. mm 320 350Locating ring diameter mm φ100Ejector type Electric (1 point) Electric (3 point)Ejector force kN{tf} 26 {2.7} 26 {2.7}Ejector stroke mm 60 60Ejector driving system Belt drive Direct drive●Injection unitPlasticizing unit C140 C250 C250Injection driving system Belt drive Direct driveScrew diameter S M M

mm 25 28 28 32 (36) 28 32 36Injection pressure max.【Note1, Note2】 MPa 274 218 284 217 171 284 217 171

{kgf/cm2} {2800} {2230} {2900} {2220} {1750} {2900} {2220] {1750}Hold pressure max.【Note1, Note2】 MPa 219 175 227 174 137 227 174 137

{kgf/cm2} {2240} {1784} {2320} {1776} {1400} {2320] {2776} {1400}Theoretical injection capacity cm3 51 64 86 113 143 86 113 143Max. injected mass〔GPPS〕 g 49 61 83 108 137 83 108 137

OZ 1.7 2.2 2.9 3.8 4.8 2.9 3.8 4.8Plasticizing rate max.〔GPPS〕【Note3】 kg/h 13 19 19 27 38 37 53 76

rpm 〔400〕〔400〕〔400〕〔400〕〔400〕〔400〕〔400〕〔400〕Injection rate max. cm3/s 133 166 123 161 204 185 241 305Screw stroke mm 104 140 140Injection speed max. mm/s 270 200 300Screw speed max. rpm 400 400Number of temperature control zone 4 5 5Heater capacity【Note4】 kW 3.4 3.7 4.3 5.3 6.2 6.6 7.6 8.5Nozzle contact force kN{tf} 11 {1.2} 11 {1.2}●Machine dimension & massMachine dimension (L×W) mm 1544×2299 1544×2299 1540×4283Machine height (H)【Note4】 mm 3213 3268 3295 3385 3475 2003Machine mass t 3.9 4.0 5.3

10

seriesSR-D

Vertical SRZ/SRH/SVMStandard EquipmentsPlasticizing & injection unit SRZ SRH SVM Clamp unit SRZ SRH SVM1 Screw assembly (open nozzle, Hard chromium plating) Note.1 ○ ○ 1 Programmed control of mold opening/closing speed (5-step/3-step) ○ ○ ○2 Programming control of injection ○ ○ ○ 2 Mold protection ○ ○ ○3 Programming control hold pressure ○ ○ ○ 3 Low pressure mold clamp ○ ○ ○4 Screw pull back (after holding pressure/after screw rotating) ○ ○ ○ 4 Temporary stop of mold opening/closing ○ ○ ○5 Screw position digital indicator (0.01mm) ○ ○ ○ 5 Remote control of clamp force ○ ○ ○6 Injection start delay timer ○ ○ ○ 6 Remote control of mold space ○ ○ ○7 V-P switchover controller (pressure, position) ○ ○ ○ 7 Ejector (with selective multi-functions & return check) ○ ○ ○8 Injection start delay timer ○ ○ ○ 8 Ejector protrusion delay timer ○ ○ ○

9 Automatic purging program　Interlock attaching(Select between nozzle touch and plasticizing unit withdraw limit) ○ ○ ○

9 Ejector remote control (speed, stroke and pressure) ○ ○ ○10 Ejector 2-speed control ○ ○ ○

10 PID temperature control ○ ○ ○ 11 Ejector protrusion holding device ○ ○ ○11 Zone 1 high capacity heater ☆ ○ ○ 12 Interlock for ejector (In manual operation, only the mold open limit is available) — — ○12 2-modes temperature control (production/standby) ○ ○ ○ 13 Ejector protrusion during mold opening — — ○13 Cold screw startup protection (Interlock variable timer attaching) ○ ○ ○ 14 Ejector protrusion during mold closing — — ○14 Injection unit retraction delay selector (with delay timer) ○ ○ ○ 15 Ejector plate retun signal (Input signal for molding machine) Connecting by metal concent ☆ ☆ ○15 Sprue break stroke remote setting (Detection of nozzle touch, Moving time) ○ ○ ○ 16 Mold close and mold opening signals (Spear control signal) No-voltage dry contact ○ ○ ○16 Screw speed digital indicator ○ ○ ○ 17 Valve gate drive circuit (control circuit only) ○ ○ ○17 Remaining cooling timer indicator ○ ○ ○ 18 Standby mode for mold mounting (low mold closing/opening speed) ○ ○ ○18 Plasticizing start delay timer ○ ○ ○ 19 Safety doors with clear PMMA windows Note.2 Note.2 ○19 Injection/Holding response 10-mode ○ ○ ○ 20 Emergency stop switch (on both sides) ○ ○ ○20 Hole pressure speed setting ○ ○ ○ 21 Safety doors (interlocked electrically/mechanically) Note.2 Note.2 ○21 Pull back delay control ○ ○ ○ 22 Mold op/cl selection low vibration or high speed mode ○ ○ ○22 Flash Speed Mode — ○ ○ 23 Multi-toggles ○ ○ ○23 Flash control ○ — — Monitor unit SRZ SRH SVM24 Synchro-plast control ○ ○ ○ 1 Actual operating values indicator ○ ○ ○25 SK-control ○ ○ ○ 2 Heater band burnout monitor ○ ○ ○26 Temperature controlier for nozzle ○ ○ ○ 3 Auxiliary facility monitor (1ch) ○ ○ ○27 Stepped heat-up operation ○ ○ ○ 4 Alarm monitor (6 items) ○ ○ ○28 Water cooling jacket temperature control device ○ ○ ○ 5 Automatic setting of monitor high/low value ○ ○ ○29 Mold open operation during plasticizing (needle nozzle drive control) ○ ○ ○ 6 Abnormal history (item and time) ○ ○ ○30 Multi-step filling pressure control ○ ○ ○ 7 Product quality monitor ○ ○ ○31 Resin staying protection ○ ○ ○ 8 Statistics product quality control (Actual value control, Quality transition graph) ○ ○ ○32 Manual one-touch plasticizing ○ ○ ○ 9 Production control ○ ○ ○33 Purged resin tray and protective mechanism ☆ ○ ○ 10 Automatic starting system (heater + external output signal) ○ ○ ○Control unit SRZ SRH SVM 11 Cylinder heater temperature monitor (all zones) ○ ○ ○1 12.1 inch TFT Color LCD screen ○ ○ ○ 12 Self-diagnosis ○ ○ ○2 Input setting device : Sheet-key and touch panel ○ ○ ○ 13 Audible alarm ○ ○ ○3 Internal memory of mold conditions (200 conditions) ○ ○ ○ 14 Shot counter ○ ○ ○4 Operation guide for beginners ○ ○ ○ 15 Molding cycle time monitor (attended/unattended selection) ○ ○ ○5 Production guide for beginners ○ ○ ○ 16 Total production control circuit ○ ○ ○6 Molding profiles display functions (mold profiles storage, cursor, display and so on) ○ ○ ○ 17 All-in-one setting screen ○ ○ ○7 Screen hard copy ○ ○ ○ 18 Monitor setting fail protection ○ ○ ○8 Printer connection circuit ○ ○ ○ Miscellaneous SRZ SRH SVM9 Take-out robot connection circuit ○ ○ ○ 1 Automatic centralized greasing device＊ ○ ○ ○10 Three languages screen changeover (Japanese/English/Chinese) ○ ○ ○ 2 2-Lines closed circuit cooling water piping connection (with flow detector, stop valve) ○ ○ ○11 Operation guide for maintenannce ○ ○ ○ 3 Standard spare parts (touchup paint, fuse) ○ ○ ○12 Automatic starting system (heater warming, heater start, machine stop) ○ ○ ○13 Molding process indication ○ ○ ○ ＊There are manual greasing points also.14 SSR control circuit for heater bands ○ ○ ○

Note 1 The wear and corrosion resistant SL Screw is a standard specification of the SR-Z series.

Note 2 The SR-Z and SR-H series are equipped with a safety light curtain for the clamping system on the operating side.

15 Input expressed in industrial units of velocity, position, pressure & screw revolution ○ ○ ○16 Signal output for machine condition (5ch) ○ ○ ○17 USB connection circuit (printer, memory) ○ ○ ○18 PC connection circuit (RS232C) ○ ○ ○19 Molding condition protection ○ ○ ○ ○：Standard Equipments　☆：Optional Equipments　—：Cannot be selected20 Alarm sequence selection ○ ○ ○21 Initial rejection + short stop rejection ○ ○ ○

11

Optional EquipmentsPlasticizing selection SRZ SRH SVM Control & monitor unit SRZ SRH SVM1 Hard chromium plating screw assembly (unavailable for C32) — ☆ ☆ 1 Monitor (leak circuit breaker : up to 425V) ☆ ☆ ☆2 Wear & corrosion resistant screw assemblyⅡ &Ⅲ (C30:onlyⅡ ) — ☆ ☆ 2 Monitor (mold temperature) ☆ ☆ ☆3 High-temperature screw assembly (Max. temp. 450℃ ) — ☆ ☆ 3 Auxiliary facility monitor (STD.+2ch) ☆ ☆ ☆4 SF screw assembly — ☆ ☆ 4 Analog circuit output for molding profile ☆ ☆ ☆5 Needle valve nozzle (pneumatic nozzle actuating cylinder) ☆ ☆ ☆ 5 Production control ☆ ☆ ☆6 FTCⅠnozzle (C30), FTCⅡnozzle (unavailable for C32) ☆ ☆ ☆ 6 Mold temp. controller ☆ ☆ ☆7 High capacity heater ☆ ☆ ☆ 7 Automatic starting system (heater,water supply, external output signal) ☆ ☆ ☆Injection selection SRZ SRH SVM 8 Automatic starting system (heater,water supply, auxiliary equipment, external output signal) ☆ ☆ ☆1 Resin temperature finder (Only for needle type with thermocouple) ☆ ☆ ☆ 9 evolving alarm lamp ☆ ☆ ☆2 Standard type hopper ☆ ☆ ☆ 10 Multi fanction 3 colors LED alarm lamp ☆ ☆ ☆3 V/P switchover by mold cavity pressure ☆ ☆ ☆ 11 Electric power supply socket ☆ ☆ ☆4 Needle valve nozzle drive circuit (pneumatic cylinder) ☆ ☆ ☆ 12 Electric power supply socket for tools (with transformer) ☆ ☆ ☆5 FTC nozzle electric control circuit ☆ ☆ ☆ 13 Lock-up key-switch for data input ☆ ☆ ☆6 High temperature heater control circuit (Max. temp. 499℃ ) — ☆ ☆ 14 iii-System Standard Edition ☆ ☆ ☆7 Hopper shutter device ☆ ☆ ☆ 15 Cooling water line stop valve and filter ☆ ☆ ☆Clamp Unit SRZ SRH SVM 16 Flow detector & stop valve (for 2-lines closed circuit cooling water piping connection) ☆ ☆ ☆1 Upper ejector (air driven) ☆ — Note.1 17 Motion ☆ ☆ ☆2 Upper ejector (HST) Only for SV50M — — ☆ Spare parts & accessories SRZ SRH SVM3 SV18M mold exchanging table / SV50M mold exchanging preroller — — ☆ 1 Mechanical spare parts A (lubrication parts) ☆ ☆ ☆4 Heat insulating plate ☆ ☆ ☆ 2 Electric spare parts A (thermocouples) ☆ ☆ ☆5 Hoop feeder connection circuit — — ☆ 3 Spare parts for export. (Encorder,Limit switch, and Inducjive proximity sensors) ☆ ☆ ☆6 Insert device connection circuit ☆ ☆ ☆ 4 Leveling pads (for one machine) ☆ ☆ ☆

5 Anchor bolts (for one machine) ☆ ☆ ☆

Note 1 The upper-side (pneumatic) ejector of the SV-M series is equipped only with the SV18M.

6 JIG for machine lifting ☆ ☆ ☆7 Tools A ☆ ☆ ☆8 Grease cartridge (Luber 700cc×6pcs/set) ☆ ☆ ☆

＊ The specifications may be subject to change for performance improvement without notice.＊ The export or carrying to overseas of this product shall be subject to the governmental

authorization by the Government of Japan under the Foreign Exchange and Foreign Trade Control Law.

Platens (Clamp Dimension)

Dimension ＆ Foundation Plan

Operation side

2005

810

140

1300

772 772

715715738

Frame upper surface

F.L.

Level pad

MAX

.A

840 61575

Day

light：

570

39

Control box upper surface

MIN

.B

950

Prot

rusi

on :4

5

MIN

. Mol

d sp

ace:

220

615 84075

MAX

. Mol

d sp

ace:

320

Table upper surface

2299

1055890 1078

667

360182

2155100

35850255360

388

388

550

300

Ope

ning

sp

ace:

500

Ope

ning

sp

ace:

375

300

315

6044

060

4-M10 Screw, depth12

2×4-M16Screw, depth20

Light curtain

Switch ＢＯＸ

Switch ＢＯＸ

Control ＢＯＸ unit

Control box upper surfaceNozzle Table

Frame upper surfaceEjector

Left side

MIN

.306

0

φ74

DrainRc1/2 FL. + *289 Power supply

FL.+*115IV cable:MIN.38mm2

Rc1/4 FL. + *199

1700

1855200 (200)

200

45

696.

5

840 615

44.5

1300

602

555 562

110

Cooling water jacket

Compressed air supply

Rc1/2 FL. + *347Supply

C250 45

C140 30

OA2528

2832

36

NR

2528

28

32

A

321332683323337832953385343534753525

B

260826632718277326902780283028702920

CInjection

unitScrew diameter/type

SL

B

A

C

φ100H7

320

220

Mol

d op

enni

ng s

troke：2

5022

0 3

20

Day

lighe：5

7014

0

Moving platen

Turn table

Mol

d sp

ace：

~

A～

B～

420

420

360360350250

150

450

400

350

300

250

200

200

1220

2×36-M16 Screw, depth27


1240

Maintenance cover

Mol

d si

ze

Mold size

D～

250

300

350

400

450

150200250350

182360

300

776


4-M8 Screw, depth14

M12 Screw, depth22

Detail of lower ejector (Standard equipment)60

The standard specification of the lower ejector is to eject in 1 point at the center. (Ejection in 3 points is available as an option.)

(2 places)Ejector (upper):Opetional equipmentEj

ecto

r st

artin

g po

int：1

41St

roke：4

2

2×2-φ12H7Depth20

D

φ25

φ20

℄ ℄

C～(Mold Mounting Diagrams comply with JIS B 6701.)

The following drawing’s dimensions are Japanese specification.

SR75Z

seriesSR-D

SRZ

12

All-electric driven vertical-rotary table-type molding machine

Platens (Clamp Dimension)

Dimension ＆ Foundation Plan

C250

SR100H Hopper mounting surface

Injection stroke

42

1404

115

1245

1865

14501570100 8804119

1045

Day

light：

600

2000

2003

1060 1465A

1477

1563B

1038

400143

Mol

d si

ze

Mol

d op

enni

ng s

troke

Mol

d sp

ace：

250～

350

250

350250200

450

350

250

150 4260

φ20

250

350

450

200250350

150

450

550

∅85

Day

light：

600

25035

0

380380

150

435

∅13

00

435

150200

150

200

150

145

200

200±003φ25 f725

MIN120

Mechanical stopper

880

702

1404

38

770

770

38

880

640

100 1570 145018

5

14501570

910

120

147 45155

250

254

Turn plate：φ56

4-M8 Screw, depth16

4-M8 Screw, depth16




2×2-φ12H7 Depth20

80

80

DrainRc1/2FL.+※287

Air supplyRc3/8FL.+※790

SupplyRc1/2FL.+※287Cooling water jacket

Cooling water jacket：φ49

A

B

A

A

B～

B

　　　　　 Screw / Type A B Max. over all length OA OR NR 28 744 595 28 794 645 32 834 685 C250 32 28 884 735 4283 36 924 775 36 32 974 825 36 1064 915 4312OA : Open exclusive typeOR : Open type(Open and Needle valve changeable type)NR : Needle valve changeable type (Open and Needle valve changeable type)

B

A


Plasticizingunit

Power supplyIV cable 60mm2 or more

Moving platen

Turn table

3 ejector rods are attached

Mold center

Standard ejection point is 3 points.

Detail of lower ejector (Standard equipment)

Mold size

(Mold Mounting Diagrams comply with JIS B 6701.)

SR100H

seriesSR-D

SRH

13

All electric horizontal injection rotary molding machine with vertical clamping system

Platens (Clamp Dimension) Operation side260

Stro

ke：4

0

350

300

100

250

150200

300

150

Day

light：

450

φ44255

175 150

350

100

350

250

200

560

150

260

400

150

391 φ

44

MAX

. 250

MIN

. 150

200

3140045

100

150

200

350

250

300

40

16

30 φ60H7

205

200

100150200250300350



4-M6 Screw, depth12

6-φ10H7 Reamer depth15

B～

B

A～

A

M8 Screw, depth17

Machine Dimensions

Installation Diagrams

SV18M

330

900

200

1300

4007202001120

57

52.597.5

48.5

460

40

4009 430 600 180

1231

39

320

870

1130

183 358.5370 625435 620

1062

2375

3019

3990

0D

aylig

ht：45

0C

B

(534)

442 787

625

436

1061

MAX

:250

358.5 183570 330

1117

Noz

zle

proj

ectio

n：30

Noz

zle

proj

ectio

n：30

B

MIN

:150

900

39A

Power supplyFL.+※118IV cable MIN.14mm2

30

MAX

.300

MIN

.200

373

φ25φ46H7

φ100H7

200

200

200275 275

200

360

φ53

505

250

690

360 φ53

150

250

350

450

150250350450550

252.

525

9

300135130 252.5 247.5

150

250

350

450

150250350450

Stro

ke：4

0

Mol

d op

enin

g st

roke

:250

Day

light：

550


4-φ12H7Reamer depth20

Operation side

B～

B

A～

A

Mol

d sp

ace

M16 Screw, depth32



注1.

(Mold Mounting Diagrams comply with JIS B 6701.)Platens (Clamp Dimension)(Mold Mounting Diagrams comply with JIS B 6701.)

C32

C110

C110HP

OA1820222225282225

OR

1820

2225

NR

18

22

A

570625680680735790680735

B

26482703275831143169322431143169

C

32833338339337493804385937493804

Injection unitScrew/Type

1139

567395

412

Disc

harg

e ar

ea：5

00

950

181211021237575

Day

light

:550

1090

465 637

968

Safe

ty d

oor:1

035

2500

MMC unit

520 1050550 450 550

1625

3950

063

9

Discharge area:643525

120°

6855521210

587

1056

Safety door opening position:657

Safe

ty d

oor

open

ing

posi

tion:

640

SV50M

Installation Diagram

38

66039845

447(450)

596

584

550

415

1002

200

1402

962

5501000200

2000

DrainRc1/2FL.+※284SupplyRc1/2FL.+※226

Cooling water jacket Compressor air supply


φ10FL.+※1280

Discharge area:235 Discharge area:335

Back

ward

limit:

C

161210

415587

583.5

412

Dis

char

ge a

rea ：

500

3207

39

Noz

zle

proj

ectio

n:30

Inje

ctio

n di

spla

cem

ent s

troke

:285

AM

old

spac

e M

IN:2

00 M

AX:3

0010

90

465637921102


Forw

ard

limit:

B

SV18M SV50M

Nozzle type Screw dia. (mm) A B C

φ18 Needle type φ16 2480 621 200

φ14 2393 534 287 φ20 2470 611 210 Open type φ18 φ16 2420 561 260

φ14 2365 506 315 φ20 2509 650 210 FTC Nozzle φ18 φ16 2459 600 260

φ14 2404 545 315

Mol

d sp

ace


SupplyRc1/2FL.+※242

Cooling water jacket M

old

spac

eM

old

open

ing

stro

ke

Ejector

Moving platen

Stationary platenExtension rod (option)

Mechanical stopper

Operation side

Second mechanical stopper

Note : Standard ejection point is center only.(3 or 5 points ejection is optional equipment)


Machine DimensionsThe following drawing’s dimensions are Japanese specification.

The figure marked with an asterisk (*) shows the case of using no leveling pad. The figure marked with an asterisk (*) shows the case of using no leveling pad.

OA：Open exclusive typeOR：Open typeNR：Needle valve changeable type

Control box unit

Stationary platen surface

Ejector

Moving platen

Stationary platen

Mechanical stopper

Mechanical stopper

Note1. Three ejector rods equiped. Note2. Upper side ejector (option) position.

Operation side

Note2.

seriesSR-D

SVM

14


Platens (Clamp Dimension) Operation side260

Stro

ke：4

0

350

300

100

250

150200

300

150

Day

light ：

450

φ44255

175 150

350

100

350

250

200

560

150

260

400

150

391 φ

44

MAX

. 250

MIN

. 150

200

3140045

100

150

200

350

250

300

40

16

30 φ60H7

205

200

100150200250300350



4-M6 Screw, depth12


B～

B

A～

A

M8 Screw, depth17

Machine Dimensions

Installation Diagrams

SV18M

330

900

200

1300

4007202001120

57

52.597.5

48.5

460

40

4009 430 600 180

1231

39

320

870

1130

183 358.5370 625435 620

1062

2375

3019

3990

0D

aylig

ht：45

0C

B

(534)

442 787

625

436

1061

MAX

:250

358.5 183570 330

1117

Noz

zle

proj

ectio

n：30

Noz

zle

proj

ectio

n：30

B

MIN

:150

900

39A


30

MAX

.300

MIN

.200

373

φ25φ46H7

φ100H7

200

200

200275 275

200

360

φ53

505

250

690

360 φ53

150

250

350

450

150250350450550

252.

525

9

300135130 252.5 247.5

150

250

350

450

150250350450

Stro

ke：4

0

Mol

d op

enin

g st

roke

:250

Day

light：

550


4-φ12H7Reamer depth20

Operation side

B～

B

A～

A

Mol

d sp

ace

M16 Screw, depth32



注1.

(Mold Mounting Diagrams comply with JIS B 6701.)Platens (Clamp Dimension)(Mold Mounting Diagrams comply with JIS B 6701.)

C32

C110

C110HP

OA1820222225282225

OR

1820

2225

NR

18

22

A

570625680680735790680735

B

26482703275831143169322431143169

C

32833338339337493804385937493804

Injection unitScrew/Type

1139

567395

412

Disc

harg

e ar

ea：5

00

950

181211021237575

Day

light

:550

1090

465 637

968

Safe

ty d

oor:1

035

2500

MMC unit

520 1050550 450 550

1625

3950

063

9

Discharge area:643525

120°

6855521210

587

1056

Safety door opening position:657

Safe

ty d

oor

open

ing

posi

tion:

640

SV50M

Installation Diagram

38

66039845

447(450)

596

584

550

415

1002

200

1402

962

5501000200

2000

DrainRc1/2FL.+※284SupplyRc1/2FL.+※226

Cooling water jacket Compressor air supply


φ10FL.+※1280


Back

ward

limit:

C

161210

415587

583.5

412

Dis

char

ge a

rea ：

500

3207

39

Noz

zle

proj

ectio

n:30

Inje

ctio

n di

spla

cem

ent s

troke

:285

AM

old

spac

e M

IN:2

00 M

AX:3

0010

90

465637921102


Forw

ard

limit:

BSV18M SV50M

Nozzle type Screw dia. (mm) A B C

φ18 Needle type φ16 2480 621 200

φ14 2393 534 287 φ20 2470 611 210 Open type φ18 φ16 2420 561 260

φ14 2365 506 315 φ20 2509 650 210 FTC Nozzle φ18 φ16 2459 600 260

φ14 2404 545 315

Mol

d sp

ace


SupplyRc1/2FL.+※242

Cooling water jacket

Mol

d sp

ace

Mol

d op

enin

g st

roke

Ejector

Moving platen

Stationary platenExtension rod (option)

Mechanical stopper

Operation side

Second mechanical stopper

Note : Standard ejection point is center only.(3 or 5 points ejection is optional equipment)


Machine DimensionsThe following drawing’s dimensions are Japanese specification.

The figure marked with an asterisk (*) shows the case of using no leveling pad. The figure marked with an asterisk (*) shows the case of using no leveling pad.

OA：Open exclusive typeOR：Open typeNR：Needle valve changeable type

Control box unit

Stationary platen surface

Ejector

Moving platen

Stationary platen

Mechanical stopper

Mechanical stopper

Note1. Three ejector rods equiped. Note2. Upper side ejector (option) position.

Operation side

Note2.

15

B040-E/01-1209

PLASTICS MACHINERY DIVISION

TOKYO

ATLANTATAIWANSHANGHAI

KOREA

INDIA

HONG KONG

SUZHOU

PHILIPPINES

SINGAPORE

THAILAND

MALAYSIAPENANG

INDONESIA

MEXICO

DALIANTIANJIN

VIETNAM

GERMANY

DONGGUAN

BRAZIL

URL http://www.shi.co.jp/plastics

Sumitomo Global Web

JAPAN Sumitomo Heavy Industries, Ltd. Sales Department 1-1, Osaki 2-chome, Shinagawa-ku, Tokyo,141-6025, Japan Tel:+81-3-6737-2576 Fax:+81-3-6866-5176 Sumitomo Heavy Industries, Ltd. Chiba Works 731-1, Naganumahara, Inage-ku, Chiba-City, 263-0001, Japan Tel:+81-43-420-1401 Fax:+81-43-420-1553U.S.A. Sumitomo (SHI) Plastics Machinery (America) LLC 1266 Oakbrook Drive, Norcross, Georgia 30093 U.S.A. Tel:+1-770-447-5430 Fax:+1-770-441-9168MEXICO SHI Plastics Machinery de Mexico, S.A. DE. C.V. Rio Missouri 400 ote Col. Del Valle, San Pedro Garza Garcia, Nuevo Leon, Mexico C.P. 66220 Tel:+52-81 83-56-17-14, 20, 26 Fax:+52-81-83-56-17-10SHANGHAI SHI Plastics Machinery (Shanghai) Ltd. 11F SMEG Plaza, No.1386 Hong Qiao Road ，Chang Ning District, Shanghai 200336 Tel:+86-21-3462-7556 Fax:+86-21-3462-7655DALIAN SHI Plastics Machinery (Shanghai) Ltd. Dalian Office Room7, Floor 12B, Fuyou Building, No.9, Huanghai Xi No.6 Road, Dalian Development Zone, 116600, China. Tel:+86-411-8764-8052 Fax:+86-411-8764-8053TIANJIN SHI Plastics Machinery (Shanghai) Ltd. Tianjin Office Room 603, Henghua Building Ⅱ, No.501 Dagu Nan Road, Tianjin, 300202 China Tel:+86-22-5819-6378 Fax:+86-22-5819-6379SUZHOU SHI Plastics Machinery (Shanghai) Ltd. Suzhou Office Room 308, Tower C Innovation Center Building No.117, Zhujiang Road New District, Suzhou City, Jiangsu Prov. 215011 China Tel:+86-512-6632-1760 Fax:+86-512-6632-1770 HONG KONG SHI Plastics Machinery (Hong Kong) Ltd. Room 601, Telford House, 12-16 Wang Hoi Road, Kowloon Bay Tel:+852-2750-6630 Fax:+852-2759-0008DONGGUAN Dongguan SHI Plastics Machinery Co.,Ltd. No.5,Xinkang Rd.,Jiangbei The 3rd Industry Zone, Wusha, Changan Town, Dongguan City, Guangdong Prov., 523859 China. Tel:+86-769-8533-6071 Fax:+86-769-8554-9091KOREA SHI Plastics Machinery (Korea) Co.,Ltd. #203/203-2, Jeiplatz, 459-11, Gasan-dong, Geumcheon-gu, Seoul, 153-792, Korea Tel:+82-2-757-8656 Fax:+82-2-757-8659

TAIWAN SHI Plastics Machinery (Taiwan) Inc. 6F., No.33, Dexing W. Rd., Shilin Dist., Taipei 111, Taiwan Tel:+886-2-2831-4500 Fax:+886-2-2831-4483PHILIPPINES SHI Plastics Machinery (Phils) Inc. Mezzanine Floor, Dasman Bldg., 1680 Evangelista corner Hen. Del Pilar Street, Bangkal, Makati City Philippines Tel:+63-2-844-0632, 845-0877 Fax:+63-2-886-4670MALAYSIA SHI Plastics Machinery (Malaysia) SDN BHD Lot AG 16,17&18, Pj Industrial Park, Jalan Kemajuan, Section 13, 46200 Petaling Jaya, Selangor, D.E. Malaysia Tel:+60-3-7958-2079, 2081 Fax:+60-3-7958-2084SINGAPORE S.H.I. Plastics Machinery (S) Pte., Ltd. 67 Ayer Rajah Crescent #01-15 To 20 Singapore 139950 Tel:+65-6779-7544 Fax:+65-6777-9211VIETNAM S.H.I. Plastics Machinery (Vietnam) Ltd. 14Thuy Khue Str, TayHo Dist, Hanoi, Vietnam Tel:+84-4-3728-0105 Fax:+84-4-3728-0106INDONESIA PT. SHI Plastics Machinery (Indonesia) Gedung Gajah, Blok Ao, JL. Prof. Dr. Saharjo No.111, Tebet, Jakarta 12810 Tel:+62-21-829-3872, 3873 Fax:+62-21-828-1645THAILAND SHI Plastics Machinery (Thailand) Ltd. No.317 Unit D, Bangna-Trad Road KM.1, Kwaeng Bangna, Khet Bangna, Bangkok 10260 Thailand Tel:+66-2-747-4053～56 Fax:+66-2-747-4081INDIA SHI Plastics Machinery (India) Private Ltd. Unit No.12A&12B, JMD Galleria, Sohna Road, Gurgaon, Haryana-122001 Tel:+91-0124-2217056,64 Fax:+91-0124-2218076GERMANY Sumitomo (SHI) Demag Plastics Machinery GmbH Altdorfer Str. 15 90571 Schwaig, Germany Tel:+49-911-50-61-0 Fax:+49-911-50-61-265BRAZIL Sumitomo (SHI) Demag do Brasil Comercio de Máquinas para Plásticos Ltda. Av. Ceci, 608 - Galpao B11 Tambore 06460-120 Barueri SP Brazil Tel:+55-11-4195-4112 Fax:+55-11-4195-4113

Sumitomo Heavy Industries,Ltd.Chiba Works

Tokyo Bay

Airport

Narita

Inage

Tokyo

Chiba

(We have achieved ISO 14001 at Chiba Works)

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ALL-ELECTRIC VERTICAL INJECTION MOLDING … SR-D series SRZ All-electric driven vertical-rotary...

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Transcript of ALL-ELECTRIC VERTICAL INJECTION MOLDING … SR-D series SRZ All-electric driven vertical-rotary...