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1/6

Volume 1

Technical Data

VehicleModel Identification

Positioning of ID Plates

DimensionsID Summary of Plate

ID Body Paint Plate

Weights and LoadsWheels and Tyres

Fluids and Lubricants

Supply QuantitiesCars Lifting Points

Cars Towing PointsEngines Technical Features One section per engine type

Engine Supply Cooling

Fuel FeedingAir Feeding

Sensors

Cooling System

Mechanical Groups

Clutch

GearboxBrakes

Front SuspensionRear Suspension

Wheels Characteristic angles

Electrical System

IgnitionStarting

Recharging

Body

Protection Products

Sealing ProductsUnderbody Protection Products

Soundproofing Products

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Air Conditioning System

Pressure Sensor Calibration

Trinary Calibration4-Level Pressure sensor Calibration

Compressor

Torque Wrench SettingsSpecific Tools

Maintenance

Maintenance Operations Section for each engine type

Additional 146 Technical Data

Engine

Boxer EnginesRemoval/Refitting 1351 and 1596

Removal/Refitting 1712 16v

Operations In Vehicle 1712 16vI.A.W Ignition-Injection 1351

Mp3.1 Ignition-Injection 1596

Electrical-Electronic Components 1351 and 1596Fuel Supply System 1351 and 1596

Air Supply System 1351

Air Supply System 1596Exhaust System 1351 and 1596

Rochester Ignition-Injection 1596Electrical-Electronic Components 1596 Rochester

Fuel Supply System 1596 RochesterAir Supply System 1596 Rochester

MP2.10.3 Ignition-Injection 1712 16v

Electrical-Electronic Components 1712 16vAir Supply Systems 1712 16v

Exhaust System 1712 16v

Cooling SystemRemoval/Refitting 1598 and 1747 TS 16v

Removal/Refitting 1370

Operations on the Car 1598 and 1747TS 16v

M 2.10.4 Injection-Ignition

Electric-Electronic Components

Fuel Supply SystemsAir Supply System

Exhaust System

Engine Cooling

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Removal/Refitting 1370 and 1598 TS 16v

Operations on the Car

M 1.5.5 Injection IgnitionElectric-Electronic Components

Fuel Supply System

Air Supply SystemExhaust System

Engine Cooling

Removal/Refitting 1747 and 1970 TS 16vOperations on the Car

M.155 Injection Ignition

Electric-Electronic Components

Fuel Supply SystemAir Supply System

Exhaust System

Engine Cooling

Removal/Refitting TD 1910 JTDOperations on the Car

EDC-15C Common Rail InjectionElectric-Electronic Components

Fuel Supply System

Air Supercharging System

Exhaust Gas Re-Circulation SystemExhaust System

Engine Cooling

EngineAccelerator Control

Clutch

Gearbox

Front Axle

Brakes

Steering

Suspension and Wheels

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Volume 2

Auxiliary Organs

Heating and Ventilation TD Engines

Heating and Ventilation Boxer Engines

Heating and Ventilation T.Spark 16VManually Controlled Heating

97 Versions

Automatic Heating and Ventilation

Removing/Refitting T.Spark 16V

Manually Controlled Heating

Bodywork

Bodyshell IntroductionBodyshell Moving Components

Bodyshell Fixed Components

Straightening the Bodyshell

Doors/MirrorsLids

Lids 97 Variants

Internal TrimInterior Fittings

Exterior Fittings

Volume 3

Electrical System

Ignition Boxer Engines

Starting Boxer Engines

Charging Boxer EnginesStarting - TD Engines

Charging - TD Engines

Ignition TS 16v Engine

Starting TS 16v EngineCharging TS 16v Engine

LightingMiscellaneous Devices Fusebox, wiper units, washer pump, horns, rooflamp and doorpillars, front power window switch, cigar lighter, ignition switch, steering column lever

unit, services control unit, full load conditioner, double door mirror adjustment, speakers,

antitheft, radio, radio aerial, Alfa Code

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Checkpanel

Control Units Power window, Antitheft, Climate control, Injection Ignition control

box, Door lock option, Glow plug control, ABS control unit, Air-Bag control unit,Rochester injection ignition control unit(boxer), M2.10.3/M2.10.4 injection ignition

control unit ( TS 16V ), E.G.R system control unit 9 1929 TD Cat )

Control Units 97 Variants

Control Units 1910 JTD

Addition 146 Electrical Systems

Lighting

Control Units

Power Supply

Starting and ChargingExterior Lighting

Interior Lighting

Warnings and IndicatorsWindscreen/Headlight Washer and Wipers

InstrumentationAccessories Radio, Lighter, Door locking, Luggage compartment, Power windows,heated Screen/Mirror, Wing mirror adjustment

Special Accessories Anti-Theft device, Air Bag, Air Bag & Side Bag, Heated Seats,

Headlamp Aiming, Towing, TELEPASS provision, Radio Telephone provision

Heating and Ventilation Heater, Heater 97, Additional Heater, Air Conditioner,

Manual Air Conditioner, Automatic Air Conditioner

Sunroof

Volume 3 Section 2

Engine Control Systems

I.A.W Boxer 1.3

Motronic MP3.1 Boxer 1.6Rochester Boxer 1.6

Motronic M2.10.3 Boxer 1.7 16vMotronic M2.10.3 TS 2.0 16v

Motronic M2.10.4 TS 2.0 16vMotronic M1.5.5 TS 16v

TD Engine Control Devicescold advance,glow warming plugs,engine stop, fuelwarming

TD-CAT Engione Control DevicesJTD Electronic Injection

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ABS Antilock System

ABS 2E Bosch version

ABS 5.3 Bosch versionABS 5.3 Bosch version with EBD

Alfa Romeo Code

Appendix

146 Electric System Diagnoses ( As Above )Power Supply

Starting and Charging

Exterior LightingInterior Lighting

Warning and Indicators

Screen/Headlamp Washers/Wipers

InstrumentationAccessories

Special Accessories

Heat and VentilationSunroof

Engine Control Systems

ABS Antilock SystemAlfa Romeo Code

Appendix