Alaska Technology Conference - library.e.abb.com · Month DD, YYYY | Slide 1 Symphony Plus Update...

© ABB

Month DD, YYYY | Slide 1

Symphony Plus UpdateAlaska Technology Conference

Jim Day, System Technology Consultant, Power Generation Group, February 2015

Symphony PlusFocus on installed base: seamless evolution

Continuous, upward compatible improvements

COM

MFCMFP BRC

BRC410

HPC800

SPC700

Controllers

1980’s –

Network 90

1990’s –

INFI 90

2000’s –

Symphony Harmony

Today –

Symphony PlusSystem

EWS WinTools ComposerS+ Engineering:

ComposerEngineering

OIU

MCS

OIS2x

OIS4x

PCV

PGP

PPAS+ Operations

PPA

CVMS

CNT

PPBHMI

© ABB Inc.

February 20, 2015 | Slide 2

© ABB Inc.


Harmony Controllers A long Heritage of Success

COM / LMM

1980MFC

1984

HAC

1999

BRC100 / 200

2000HPG

2009

MFP 01 / 02

1990

BRC300 / 400

2003 / 2004

HPC800

2012

BRC410

2011SPC700

2015

Product

Marketed/Sold/Supported

Functional Replacement

Available/Still

Sold/Supported

Repair/Refurbishment

not Available; Best

Effort Support

Product No Longer Sold;

Repair/Refurbishment/Support

Available

Active

Classic

Limited

Obsolete

© ABB Inc.


Your ABB automation system is designed for continuous evolution

Always a path forward

Protection of intellectual assets

Underlying products are sustained by defined and documented lifecycle phases

Active until functional equivalent available

Defines minimum 10 years of support after removal from “Active” sales

Lifecycle changes documented 12 – 18 months in advance

Network 90/Infi-90/Symphony has been in service since 1980, 35 yrs with indefinite evolution

No other automation supplier has made as bold a commitment for all system products, to all system customers!

ABB Solution: system lifecycle management Formal system lifecycle policy

© ABB Inc.

April 2012 | Slide 5

Harmony Rack Modules

Grey Front Plates

Module Nomenclatures: IMxxxx or

Inxxxx

Transferred to Limited lifecycle 2015

S+ Rack Modules

White Front Plates

Module Nomenclatures: SPxxxx

Original Price of Grey Modules

Std Factory Lead Time 8 weeks

Symphony PlusS+ Control & I/O Rack: New Faceplates

Approx. 29,000 modules shipped in 2014

Symphony PlusS+ Control & I/O Rack: BRC410

Combines BRC400 controller power with HPG800 device integration capabilities into one module

Form / fit / function upgrade for either BRC400 or HPG800

Used in redundant configurations with HPG800 or BRC400 modules

On-line upgrades of installed BRC400 and HPG800 possible through use of BRC410 in redundant pair

Significant performance increases

~ 10x vs. MFP01/02/11/12

~ 4x vs. BRC100/200

30,000 blocks plus 4,000 ModbusTCPIP points

4 modbus masters and 24 modbusslaves

© ABB Inc.


© ABB


Symphony PlusS+ Control & I/O Rack: BRC300/400/410,HPG800

Latest Firmware M_4

No SOE when using Harmony Block I/O (Must remain M_1 or older) L_9 recommended

Supports IOR810 using HN800 I/O bus

Ethernet port status updated from 10 seconds to 1 second for failover

Supports all S+ Dinrail I/O, Requires PBA800 to interface

Added redundancy link detection( SW4 pole 2)

0= detection disabled (default setting)

1= detection enabled

FPGA code updated to rev F

Recommended to be done on all controllers and NPM22

Hardware with controlway daughter board assemblies (XU15 populated) must be returned

Could be done online, one module at a time but not recommended

FPGA revision F provides stability improvements for modules that are installed at locations where excessive

electrical noiseis present. Excessive electrical noise may result in some BRC300/400/410 modules with prior revisions of

FPGA: to red light or exhibit other anomalies where memory corruption is suspected, such as incorrect block output values or

frozen block output values. In parallel with addressing any potential sources of electrical noise, it is also strongly encouraged

that all BRC300/400/410 and NPM22 modules be upgraded to FPGA revision F at the next opportunity to take advantage of

these enhancements.

© ABB Inc.February 20, 2015 | Slide 8

H-Net was developed for Harmony

Block I/O and it was based on

“Futurebus” (not RS485) physical

layer. Futurebus driver components

are no longer readily available

RS485 has become the industry

standard for serial bus technology

HN800 was developed for SD Series

Products and is based on RS485

physical layer

As a result, electrical H-Net and

HN800 buses are not physically

compatible.

H-Net and HN800 can be connected

via Fiber Optic Links

PBA800

IOR810

HN800

HBX01L

TER8

00

TB1

L+

L-

SA

SB

+24 VDC

HN800

HBX01R

TER8

00

MB

MA /SINGLE TB

84

2

TxR

x R x T x

TB8

42

TxR

x R x T x

DIAGNOSTICS

A

B

IOR810

STOP/RESET

Symphony Plus

123

FR

45678

S800 Interface

IOR810

STOP/RESET

Symphony Plus

123

FR

45678

S800 Interface

RFO800

L+L-

SASB

ABB

RFO-800

STOP/RESET

123

FR

45678

HNET REPEATER

ABB

RFO-800

STOP/RESET

123

FR

45678

HNET REPEATER

HNET HNET

MBMA

TB846

TB842

Tx Rx

Rx

Tx

TB842

Tx Rx

Rx

Tx

IOR800N200

L+L-

SASB

ABB

IOR-800

STOP/RESET

123

FR

45678

HNET-S800 INTERFACE

ABB

IOR-800

STOP/RESET

123

FR

45678

HNET-S800 INTERFACE

DIAGNOSTICS

A

B

HNET HNET

IOR800

HN800

HBX01L

TER8

00

TB1

L+

L-

SA

SB

+24 VDC

HN800

HBX01R

TER8

00

RMU810

RFO810

STOP/RESET

Symphony Plus

123

FR

45678

Optical Repeater

RFO810

STOP/RESET

Symphony Plus

123

FR

45678

Optical Repeater

RFO810 TRL810K02

RMU811

RFO810

STOP/RESET

Symphony Plus

123

FR

45678

Optical Repeater

RFO810

STOP/RESET

Symphony Plus

123

FR

45678

Optical Repeater

TER8

00L+L-

SA

SB

TER8

00

P6

P7RXTX

P8P9

+24

COMF1

J1J2

JUMPER SETTINGSJ1 , J2

1212

33

J1J2

CHACHB

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123J1

J2

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RUNFAULT

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U4

ABB INC.6644846B1

U5

U2

P2P3

P4

ABB P/N: NTRL04 Fiber Optic Repeater

TRL04

RESET

NTRL04

Symphony Plus – Technology UpdateEvolution of H-Net to Enhanced HN800

© ABB Inc.


H-Net (Existing Physical Layer)

Transceiver components are

no longer available

Affected Products:

PBA200, IOR800, and

NTRL04 moved to Limited

lifecycle in 2014

RFO800 will remain Active

as long as parts will allow

HN800 (New Physical Layer)

New Replacement Products:

Use RFO810 / RFO800 to

connect from HN800 to H-Net

Symphony PlusUpgrading H-Net to HN800

© ABB


HN800 Upgrading from Hnet

© ABB


HN800 to existing Hnet

Convert HN800 to

existing H-net is

possible to continue

using existing

installations

Replacement NIS01/11 & NPM02/12

Form / Fit / Function replacement *

Increased Capacity (8x)

Increased Performance (> 4x)

No longer supports Plantloop

NPM22 firmware B_7

NPM22 FPGA F

Symphony PlusUpgrading PCU Communications to NIS21 & NPM22

Composer – Symphony Plus Engineering

Version 5.0 and older

Obsolete

Version 5.1

Transitioning to Limited 12/2015

Version 6.0

Transitioned to Classic 12/2014

Version 6.1

Transitioning to Classic 12/2015

All Versions replaced by Symphony

Plus Engineering (composer 6.2)

© ABB


Composer Harmony 6.2

New CI850 Communications

IEC 61850 GOOSE interface

Virtual PNI Interface(no CIU

Hardware)

Add Hart and Profibus support to

BRC’s ( M4 firmware)

SPC700 support

© ABB


Engineering Workbench features some

very useful tools to make the project

efficient:

Project administration

User management

System Topology design

Bulk Tag/IO management

IEC61850 Engineering - horizontal and

vertical

Integrated central Install & Update

Support for HMI configuration

Integrated software PNI (no CIU)

TSA required currently for delivery

S+ Engineering for Harmony

Engineering Workbench: overview


Engineering Workbench: project administration

A simple and intuitive way of project

handling:

System project creation with implicit

creation of control project

Clean project deletion

Backup & restore

Upgrade from previous versions

Ability to store detailed

customer/consultant information with

logo for quick reference to

documentation


Engineering Workbench: user management

A simple and intuitive way of user

management for entire system:

Create/maintain users with role

assignment

Assign users to specific projects

Automatic configuration of Active

Directory and Workgroup

Enhanced security through Role Based

Access Control (RBAC)

Saves time during commissioning and

simplifies maintenance by providing a

central management tool


Engineering Workbench: system topology engineering

Visual method to define topology from

plant network to the S+ controller level

Device specific property window

Synchronizes control topology with

control engineering

Support system setup

Publish IP to reachable computer nodes

Share information with Install & Update

(I&U) tool and enables central I&U

HMI configuration support

Shares HMI topology information and

enables further configuration in S+

Operations

Effortless documentation and report

generation

Changes made in S+ Engineering

Environment

S+ Operations Events DB

Runtime System

Track and archive system changes made at

any engineering station

All event logs are traced in a central event

database of S+ Operations through a

configured Syslog driver*

Long term archiving is made possible in

Symphony Plus Historian

System event viewer window in S+ Operations

shows all the security events with time stamp

and priority

* In systems where S+ Operations is not installed, the

security event logs are stored on the local hard drive of S+

Engineering configuration server


Audit trail

Audit Trail eventsOnline changes


Explorer: document view

Document view will show all

the associated documents –

Control Logic Documents

(CLDs), P&IDs, Wiring

Diagrams, and hardware –

modules, field devices.

Simply double click on the

document to launch

appropriate application to

further view/edit the document

Critical documents are

available to the engineer

without leaving the engineering

environment

Saves time and reduces

complexity

S+ Engineering for HarmonyExplorer: data browser view

Data browser view will show all the tag data

associated with selected object

View, define and modify the tag data for the entire

system from this view. Changes are saved in S+

configuration server; so multiple entries not

required

Database filtering makes configuration faster by

eliminating unnecessary information from view

Call upon tag properties dialog window for easy

editing of individual tag, or

Import/export tag data, perform search-and-

replace operations

Easy navigation to open relevant control logic

document

S+ Engineering for HarmonyExplorer: run-time operations

Retrieve run-time status and diagnostic information from

system hardware

Online/offline, redundancy, module type, firmware revision, etc.

Controller status report for summary status and errors information

Controller problem-report to reveal individual error condition detail

Wizard style guided online configuration

Modify control logic in the running redundant controller without

interruption of the process

Step by step guidance to reduce chance of mistake

Can discard changes and roll back to original configuration

Support I/O channel forcing and simulation for easy in-house

check-out and site commissioning

Applicable to SD I/O and S800 I/O


Automation Architect

Visual creation, editing, monitoring and tuning of control logic

Drag and drop function codes directly into the CLD

Easy navigation between sheets or documents connected by cross-references

Can add or assign tags directly on the drawing

Save control strategy as a macro that can be re-used

Makes for more intuitive engineering, saves time and reduces errors

Users can view and create signal

flow and control strategy in visual

form instead of lines of code


Online mode of Automation Architect permits

monitoring and tuning of dynamic values on a CLD

In this mode, the function code block output values are

updated with live values from the controller

All the tunable parameters can be tuned in this mode

If tunable parameters are modified and the changes

are accepted, the changes are stored within the CLD

and are transmitted to the affected function blocks

within the controller

Monitoring and Tuning


Control logic templates

Save your control logic documents as templates –

control logic templates (CLT)

Preserve the intellectual property in a control strategy

for repeatable use

Reduce the time and cost associated with implementing

your control strategy

Minimize the risk of errors and improve quality

Store in the object exchange (Library) and call up when

needed

Template linking – allows users to define logic that can

be modified on each instance of use; changes can be

spread to all linked instances of this template


Libraries (object exchange)

Repository for all components,

devices, P&I diagrams, symbols,

function blocks, I/O configuration etc.

ABB standard library consists of pre-

defined function codes, standard

shapes/symbols, system hardware

CLTs.

Define your own objects – macro

logic, shapes and symbols and CLTs

and save them in a separate folder

Use standard copy-paste functionality

on user defined objects

Save time, reduce errors and share

best practice by sharing of objects

between different projects


Bulk engineering

Simple and intuitive way of handling

bulk data

Seamless import of tag list for

configuration Manage the bulk data in the familiar

MS Excel environment and then

import into Symphony Plus

Engineering Server

Import history maintained with tag list

and logs for ready reference

Reduces the burden on your

engineers by easing the handling of

large amounts of data

Saves valuable time during startup

and commissioning


Device integration / field engineering

Complete support for configuration,

commissioning, maintenance and management

of intelligent field and electrical devices using

PROFIBUS and HART

Unlimited access to HART device parameters

(including primary and secondary variables) in

control application via function blocks

Full support for PROFIBUS-DP V0, V1, V2

(device management, configuration, diagnostic

and maintenance) as well as PROFIBUS-PA

Use of standard HART and PROFIBUS DTMs –

intuitive graphical interface for configuration

Shortens commissioning time by allowing single

platform (without additional tools/software) for

smart device configuration

Device Information

Intuitive Configuration

Diagnostic


Modbus TCP communication interface

Built-in functionality of Harmony

Gateway Software (HGS)

Complete integration of Modbus TCP

data within the control application by

mapping Modbus points to function

blocks in the controller

Ultimate design flexibility - HGS can

configure S+ controller as a Modbus

TCP client, server or client/server

concurrently

Data can be read from, or write to, or bi-

directional with 3rd party PLCs or

devices

Up to 10,000 Modbus TCP points, 128

clients, 8 servers per controller

(capacity may vary by controller type)


(UDF)and (BDM) Includes full feature text editor to create

and compile UDF programs using natural

syntax control statements.

UDFs can be downloaded to UDF-specific

function codes and incorporated into

control strategies just like any other

function code.

Very useful for sequence control

applications that do not require a recipe.

Dynamic Debugger provides easy and

intuitive troubleshooting for BDM and

UDF.

Based on time-tested and field-proven

Batch 90 programming language.

Change controller set-points, turn

discrete devices on and off, change

modes and host of other supervisory

controls.

Batch tools include full feature text

editor to create and compile batch

programs.

BDM also includes unit procedure

editor and master recipe editor.


Integration with S+ Operations

Complete integration between S+ Engineering and S+ Operations (HMI)

Direct and seamless cross-navigation between two systems

View relevant alarms & events, graphics, faceplates and trends in the HMI without leaving the engineering interface

Launch a faceplate from control logic

diagram (CLD)

Open a CLD directly from a process

graphic/faceplate

Harmony Gateway Software (HGS 6)

10,000 modbus points

Support for HPC800

Support for SPC700

8 servers and 128 clients

© ABB


Windows 7 and Server 2008, 32 and 64 bit

Support for the Remote Motor Control Block (FC

136).

Ability to set write security on a per tag basis to

prevent clients from writing to a tag.

Full Tag licensing enhancement – each tag license

supports subscriptions to any applicable tag.atom.

Support for the PNI800 module.

Tested with DBDOC to replace Rovisys OPC server

USB dongle or ethernet licensing

4 OPC applications per computer

© ABB


Harmony OPC Server version 6 service pack 1

© ABB Inc.February 20, 2015 | Slide 34 Please see Product Update sales announcement 2VAA002722 for further details

Completely Seamless (transparent & bi-directional)

communications bridge between INFI-Net & PN800 Plant Net

Symphony Plus – Technology UpdateInfi-Net to Ethernet Bridge – SPIEB800

OWSEWS

ICI ICI PNI800PNI800

OWS EWS

A

B

IEB800

NIS2112345678

12345678

A

B

NPM2212345678

NPM2212345678

NIS2112345678

12345678

A

B

Symphony Plus Symphony Plus Symphony Plus Symphony Plus

BRC410

12345678

BRC410

12345678

Symphony Plus Symphony Plus

BRC410

12345678

BRC410

12345678

Symphony Plus Symphony Plus

INFI-NET

Control-Way

Loop Signals, XRs, GMIs, etc.

PN800 Plant Network

192.168.1.2 192.168.1.22

19

2.1

68.1

.12

2

19

2.1

68.1

.12

4

IPT800

CH 1

CH 0

12345678

Symphony Plus

NIS2112345678

12345678

A

B

Symphony Plus

NIS2112345678

12345678

A

B

NPM2212345678

NPM2212345678

NIS2112345678

12345678

A

B

MFP1212345678

MFP1212345678

BRC40012345678

BRC40012345678

NIS2112345678

12345678

A

B

ICT1312345678

A B

MB710

SPC7ØØ Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

ABB


STOP /RESET

DIAG

RFPB

12345678

910111213141516

ABBPN800

A

B

EN 2

A

B

PN800

A

B

EN 2

A

B

HN800

HBX01L

TER8

00

TB1

L+

L-

SA

SB

+24 VDC

HN800

HBX01R

TER8

00

SPC700

MB810

L+L-

SASB

EN1

A

B

PN800

A

B

ABB

CP800

STOP/RESET

Symphony Plus

123

FR

45678

ABB

HC800

STOP/RESET

Symphony Plus

123

FR

45678

COMMB810

L+L-

SASB

EN1

A

B

PN800

A

B

ABB

CP800

STOP/RESET

Symphony Plus

123

FR

45678

ABB

HC800

STOP/RESET

Symphony Plus

123

FR

45678

COM

CW800HN800

CTB810

TER8

00

TER8

00

CTB811

CW800HN800

TER8

00

TER8

00

HPC800

IPT800

CH 1

CH 0

12345678

Symphony Plus

NIS2112345678

12345678

A

B

Symphony Plus

http://search.abb.com/library/Download.aspx?DocumentID=2VAA002722-100&LanguageCode=en&DocumentPartId=&Action=Launch


Symphony Plus – Technology UpdateInfi-Net to Ethernet Bridge – SPIEB800- FW A_2

•Recommend upgrading all IPT800 firmware to A_2:

•The IPT800 is not passing time synchronization information when it is the

only node type on the PN800 network as been resolved.

•The IPT800 loses its IP address when the power system is powered down

but the IPT800 remains plugged in to the module mounting unit (MMU) has

been resolved.

•IPT800 red lighting with LEDs 2 and 4 after running for a period of time

has been resolved

•Added new status bits indicated in the table in red supported by

Composer 6.2 sp1

© ABB Inc.


Process Expansion / Retrofit

using HPC800 or SPC700

Controllers

Seamless integration with

existing INFI-Net based system

Configure standard AI/I (FC

121) and DI/I (FC122) to pass

process points between BRC’s

on INFI-Net and HPC’s on

PN800

Symphony Plus Adding Satellite Loop with PN800

© ABB Inc.


Symphony Plus Upgrading Central Loop to PN800

Take advantage of 3rd

party Ethernet hardware to

physically expand Central

Loop

May provide means to

remove IIR01 Remote

Bridges from system

PN800 Plant Net provides

DCS Information

backbone

© ABB


Symphony Plus Operations

Version 1 classic in 2013

Update to version 1.1 SP1 – Limited 2013

Adds integral SOE for HPC800

Adds IEC 61850

Version 2 released 2nd qtr 2013

Adds support for AC500 PLC

Adds SMS paging

Customized Workplaces

Microsoft end of life for OS

Windows 7 SP1 1/14/2020

Server 2008 R2 std 1/14/2020

S+ Operations features:

Customized workplaces (favorites, user role centered, etc)

Central audit trails

Common system diagnostics

Trend improvements

Engineering improvements (Composer Operations, workflow optimization)

Alarm management improvements

Shiftbook and electronic shift log integration

CMMS integration (SAP/PM)

GIS integration (Geographical Information System)

TaKaDu leak detection integration

Symphony Plus S+ Operations: what’s new in version 2.0

© ABB Inc.


S+ Operations

leads operators to

greater awareness,

faster response and

better decisions.

2.0.1 released April 2014

2.0.2 released November 2014

Multitude of bug fixes

Separated Display Library from release

Supports FC 222,223,224,and 225 with new Faceplates

Added (2) new faceplates AOLDB and DOLDB

ISA 101 based High Performance alarm control added to Faceplate

Alarm indicators hidden if suppressed

MSDD now reports control and status override information

FP supports slow/fast increase and decrease functions

Added AC500 and Universal connect library

2.0.3 scheduled for 2qtr 2015

3.0 tentatively scheduled 4qtr 2015, native 64 bit, windows 8.1 and server 2012

Symphony Plus S+ Operations: what’s new in Service pack 1 and 2

© ABB Inc.


The SQL Server based ConfigServer Database that contained 800xA for

Harmony Configuration data has been eliminated in the 6.0 release. The

tag configuration data is now stored in the Aspect Directory.

The Harmony Synchronizer Aspect, Tag Importer Exporter, and Import

Export Configuration utility have been eliminated. A new Harmony

Uploader Aspect has been added to allow Harmony tag configuration

data to be imported to and exported from the Aspect Directory.

The System Definition object type located under the Harmony OPC

Server Network object has been eliminated. It has been replaced with a

new INFI 90 System Definition object in the Library Structure and a new

ServerConfig aspect on the Harmony OPC Server Network object.

The Harmony Bulk Configuration Manager has been eliminated. The

800xA Bulk Data Manager can now be used to make bulk changes to

800xA for Symphony Plus Harmony TagConfig Aspects.

The 800xA for Harmony Backup/Restore utility has been eliminated.

800xA for Symphony Plus Harmony tag configuration data can now be

backed up and restored through the standard 800xA Aspect Directory

backup/restore.

The Harmony Server Monitor object and TagMonitor Aspects are no

longer needed and have been eliminated.

A new TagConfig Aspect that supports Aspect Directory based tag

configuration has been added. The new TagConfig Aspect also provides

support for 800xA Engineering Environments and Versioning.

No longer supports SCSI CIU’s

Symphony Plus 800XA SV.6.0 for Symphony Plus

© ABB Inc.


Windows 8.1 and Server 2012 R2

Symphony PlusS+ Control & I/O: HPC800

HPC800

HC800: Harmony Control Processor

Executes INFI 90 function codes

BRC / HPG functionality

CP800: Communications Processor

Control network interface to Ethernet based plant network

Combination of NIS / NPM modules

Provides more than 30x the performance of previous generation INFI90 rack controllers (MFPxx, MFCxx, etc.)

Simultaneous support for Symphony Plus I/O, Harmony Rack I/O, and S800 I/O

5,000 I/O ≤ 250 msec

Turbine control step change loop response ≤ 25 msec

© ABB Inc.


Based on field proven

technology:

• INFI 90 FC based

• INFI 90 exception

reporting

• Composer tools

enhanced with

field device

management

capabilities

Symphony PlusS+ Control & I/O: HC800 Firmware A4 (1/2015)

HC800: Recommended upgrade

Function code 227 now supports device strings

PPER(Primary Peripheral Error) and BPER (Backup

Peripheral (Error) in support of the CI850 module via

function code 226

Backup HC800 now copies the loop/node/module address

from the Primary when a new backup is installed

HC800 Firmware A_4 correctly enforces the analog XR

significant change parameter for FC48 (AOLDB).

Ethernet Link Status update interval was reduced from 10

to 1 second for Modbus TCP communications

© ABB Inc.


ABB Power Generation

Slide 44

Symphony Plus S+ Control and I/O: HPC800 communications

Plant Network (PN800)

Connects consoles (S+ Operations) and tools (S+ Engineering) to HPC800 controllers

“INFI-Net over Ethernet”

1,000 XR’s per second (process value updates)

Modbus TCP

Control integration of Modbus devices such as Intelligent Electrical Devices (IED), 3rd party PLCs, Wireless HART devices

Up to 8 Servers & 128 Clients

500, 1500, 3000, 4000 or 10K Points

Peer-to-peer communications (CW800)

500 Bus Signal updates ≤ 50 msec

PN800: S+ Plant Network (100 MB Ethernet TCP)

HN800

Harmony I/O Network

CW800

Controller PTP Network

ModBus TCP (100 MB Ethernet)

SOE port

Symphony PlusS+ Control & I/O: PDP800 PROFIBUS DP

HPC800 controller seamlessly integrates field devices through its PDP800 PROFIBUS interface module

Profibus DP-V0, -V1 and -V2

Transmission rates from 9.6 Kbps to 12 Mbps

Standard Profibus Diagnostic functions

Master & Line Redundancy

Up to 64 Profibus Slaves per PDP800

Communicates to HPC800, SPC700 or BRC’s via HN800 [Redundant]

Up to 8 redundant PDP800’s can be connected to 1 HPC800

Up to 2 redundant PDP800’s can be connected to 1 SPC700 or BRC300

Up to 4 redundant PDP800’s can be connected to 1 BRC410

© ABB Inc.


Symphony PlusS+ Control & I/O: HAI805 / HAO805 HART I/O

HART I/O Modules

HAI805 – 8 Analog Inputs

HAO805 – 8 Analog Outputs

Dedicated HART modem for each I/O Channel

Communicate to all Controllers via [Redundant] HN800

Secondary /Tertiary HART variables:

Variables available in Controller (can be used in control strategy)

Update rates: less than .25 sec

Up to 4 secondary/tertiary variables per channel or device to the controller

© ABB Inc.


© ABB Inc.


Symphony Plus S+ Control & I/O: PNI800 Communications Interface

PNI800:

Computer Interface to PN800

CIU for PN800 S+ Plant Network

Preserves current SW interface for existing

Composer Harmony & S+ Operations applications!

One required for each HMI and one for every 10

engineering applications(monitor and tune,

inspect…etc)

Not required if virtual PNI installed

Symphony PlusS+ Control & I/O: SPC700

© ABB Inc.


Based on field proven

technology:

• INFI 90 FC based

• INFI 90 exception

reporting

• Composer tools

enhanced with

field device

management

capabilities

SPC700:

Executes INFI 90 function codes

MRAM instead of NVRAM(no battery)

Composer 6.2

10,000 Blocks (MFP)

1500 modbus TCPIP points

Batch, UDF and C language

BRC / HPG functionality

Control network interface to Ethernet based plant network

Turbine control step change loop response ≤ 20 msec

Up to 1000 I/O ≤ 250 msec

Simultaneous support for Symphony Plus I/O, Harmony Rack I/O, Harmony Block I/O, and S800 I/O

Symphony PlusSD Series SPC700 controller: product specifications

Property SPC700

CPU / MIPS MCF54418 @ 250 MHz = 385 MIPS

Memory 128 MB DRAM, 512 kB MRAM, 4 MB Flash

Power Req’d (per module) Approx. 3.5 W @ +24 VDC

Approx. DimensionsModule / Base

W = 27 mm, H = 187 mm, D = 110 mmW = 46 mm, H = 187 mm, D = 115 mm

Operating Temperature Range -20 to +70 deg C, Non-Condensing

Anti-Corrosion G3 Compliant Conformal Coating

Control ProgrammingUp to 10,000 INFI 90 Function BlocksBatch 90, UDF and ‘C’ programs

Closed Loop Control Performance Up to 1000 I/O ≤ 250 msec

Ethernet PortsPN800 2x 10/100MB TCP [PRP redundancy]EN2 A Synchro-Net SNTP Time SyncEN2 B Aux. Network e.g. ModBus TCP, etc.

ModBus TCP InterfaceUp to 2 Servers & 32 Clients500 to 1,500 ModBus Points

© ABB Inc.


© ABB Group

Symphony Plus –SD Series – Device and Electrical Integration

CI850 (2014)

Supports IEC-61850 GOOSE and MMS

Connects to any S+ Controller via HN800

20 IED’s with 400 variables per IED

CI800 (Q3 2015)

Generic interface

Supports IEC-60870-5-104 Master

and Slave

Supports DNP3

Connects to any S+ Controller via HN800

½ height module


# Module I/O Type Description / Properties

1 AI01 16 AI 4-20 mADC / 1-5VDC, Group Isolation, 16-bit ADC

2 AI03 8 RTD 2/3/4 Wire RTDs, 100 Ω Platinum U.S. & European Standards

3 AI04 16 TC / mV -100 to +100 mV, 0 to +100mV or Type: B/E/J/K/L/N/R/S/T/U TC’s

4 AO01 16 AO 4-20 mADC / 1-5VDC, Group Isolation, 12-bit DAC

5 DI01 16 DI 24 / 48 VDC Digital Inputs, SOE

6 DI02 16 DI 110 VAC / 125 VDC Digital Inputs, SOE

7 DO01 16 DO 24 / 48 VDC Open-Collector DO, max 6.0 W

8 PI01 8 PI Freq.:(5 Hz to 100 kHz), Period (1µs to 30sec), Count (0 to 1.073B)

SD Series I/O family

includes traditional

analog and digital I/O

modules

Symphony Plus –SD Series I/O Phase 1 Released 2014



1 AI02 8 AI High-End AI, Individual CH Isolation, A/D, and HART mux

2 AO02 8 AO High-End AO, Individual CH Isolation, D/A, and HART mux

3 AI05 16 AI Low-Cost HART AI, Group Isolation, shared HART mux

4 AO05 16 AO Low-Cost HART AO, Group Isolation, shared HART mux

5 AD01 4AI, 2AO, 4DI, 4DO Analog Drive, HART on Analog I/O, SOE on DI’s

6 DO02 8 DI High-End DO, Short Circuit Detection & Protection

7 RP01 8 EMR High-Load DO, Electromechanical Relay Panel

ADØ1Symphony Plus

STOP /RESET

DIAG

RFPB

AI-1AI-2AI-3AI-45AO-1AO-28

DI-1DI-2DI-3DI-4DO-1DO-2DO-3DO-4

AIØ2Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

AOØ2Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

AIØ5Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

AOØ5Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

DOØ2Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

DIØ3Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

cCSADPDT

cCSADPDT

cCSADPDT

cCSADPDT

cCSADPDT

cCSADPDT

cCSADPDT

cCSADPDT

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

TB 1 TB 2

TB 3 TB 4

RP01

Extending SD Series I/O product offering

Symphony Plus –SD Series – Staggered Release – 4Q2015

© ABB Inc.


Property Characteristic / Value

Density 1,500 I/O in 19” Rack

Operating Temperature Range -20 to +70 ⁰ C(-4 to 158F)

Corrosive Environments G3 Conformal Coating

Low Power Requirements I/O Modules 1 to 3 W, SPC700 3.6W

Symphony Plus –SD Series I/O is designed for extremes

Symphony Plus –Redundant SD Series I/O:



1 RAI01 16 AI Group-Isolated (1-5 VDC, 4-20 mADC)

2 RAO01 16 AO Group-Isolated (1-5 VDC, 4-20 mADC)

3 RAI02 8 AI Ind. CH Isolation, ADC, HART modem

4 RAO02 8 AO Ind. CH Isolation, DAC, HART modem

5 RDI01 16 DI 24 – 48 VAC / VDC Digital Input



8 RDO01 16 DO 24 – 48 VAC / VDC Digital Output

9VBR01-xxx

16 CHVertical Base Redundant Modules –

[xxx = FPH, FPN, EPD]

Enhancing SD Series I/O product offering

RAIØ1Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

RAIØ1Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

RAOØ1Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

RAOØ1Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

RDIØ1Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

RDIØ1Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

RDIØ2Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

RDIØ2Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

RDOØ2Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

RDOØ2Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

RDIØ3Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

RDIØ3Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

Redundant I/O Modules

Scheduled 4Q2015

© ABB


PTU810

RFO810

STOP/RESET

Symphony Plus

123

FR

45678

Optical Repeater

RFO810

STOP/RESET

Symphony Plus

123

FR

45678

Optical Repeater

RFO810

HN800

HN811

TER8

00

HN800 POWER

HN810

TER8

00

10/100 MB Ethernet TCP

HAI805

STOP/RESET

Symphony Plus

123

FR

45678

HARTAnalog Input

HAO805

STOP/RESET

Symphony Plus

123

FR

45678

HARTAnalog Output

PTU810 PROFIBUSPROFIBUS

A B

PDP800

STOP/RESET

Symphony Plus

123

FR

45678

ProfibusDP-V2

PDP800

STOP/RESET

Symphony Plus

123

FR

45678

ProfibusDP-V2

Remote HART

& PROFIBUS

HN800 POWER

HN810

TER8

00

PTU810

RFO810

STOP/RESET

Symphony Plus

123

FR

45678

Optical Repeater

RFO810

STOP/RESET

Symphony Plus

123

FR

45678

Optical Repeater

RFO810

HN800

HN811

TER8

00

A B

MB710


STOP /RESET

DIAG

RFPB

12345678

910111213141516

ABB


STOP /RESET

DIAG

RFPB

12345678

910111213141516

ABBPN800

A

B

EN 2

A

B

PN800

A

B

EN 2

A

B

HN800

HBX01L

TER8

00

TB1

L+

L-

SA

SB

+24 VDC

SPC700

HAI805

STOP/RESET

Symphony Plus

123

FR

45678

HARTAnalog Input

HAO805

STOP/RESET

Symphony Plus

123

FR

45678

HARTAnalog Output


A B

PDP800

STOP/RESET

Symphony Plus

123

FR

45678

ProfibusDP-V2

PDP800

STOP/RESET

Symphony Plus

123

FR

45678

ProfibusDP-V2

Local HART &

PROFIBUSA B

MB710


STOP /RESET

DIAG

RFPB

12345678

910111213141516

ABB


STOP /RESET

DIAG

RFPB

12345678

910111213141516

ABBPN800

A

B

EN 2

A

B

PN800

A

B

EN 2

A

B

SPC700

HN800 POWER

HN810

TER8

00

HN800

HN811

TER8

00

HN

80

0

PTU810

RFO810

STOP/RESET

Symphony Plus

123

FR

45678

Optical Repeater

RFO810

STOP/RESET

Symphony Plus

123

FR

45678

Optical Repeater

RFO810

HN800

HN811

TER8

00

HN800 POWER

HN810

TER8

00

AIØ1Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

AOØ1Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

DIØ1Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

DIØ2Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

Local SD

Series I/O

HN800

HBX01R

TER8

00

PTU810

RFO810

STOP/RESET

Symphony Plus

123

FR

45678

Optical Repeater

RFO810

STOP/RESET

Symphony Plus

123

FR

45678

Optical Repeater

RFO810

HN800

HN811

TER8

00

AIØ1Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

AOØ1Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

DIØ1Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

DIØ2Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

Remote SD

Series I/O

HN800

HBX01L

TER8

00

TB1

L+

L-

SA

SB

+24 VDC

HN

80

0

HN800

HBX01R

TER8

00

A B

MB710


STOP /RESET

DIAG

RFPB

12345678

910111213141516

ABB


STOP /RESET

DIAG

RFPB

12345678

910111213141516

ABBPN800

A

B

EN 2

A

B

PN800

A

B

EN 2

A

B

HN800

HBX01L

TER8

00

TB1

L+

L-

SA

SB

+24 VDC

SPC700

Local Harmony

Rack I/O

HN

80

0

Symphony Plus: S+ Control & I/O:

© ABB


PTU810

RFO810

STOP/RESET

Symphony Plus

123

FR

45678

Optical Repeater

RFO810

STOP/RESET

Symphony Plus

123

FR

45678

Optical Repeater

RFO810

HN800

HBX01L

TER8

00

TB1

L+

L-

SA

SB

+24 VDC

HN800

HBX01R

TER8

00

CW800HN800

CTB810

TER8

00

TER8

00

CTB811

CW800HN800

TER8

00

TER8

00

MB810

L+L-

SASB

EN1

A

B

PN800

A

B

ABB

CP800

STOP/RESET

Symphony Plus

123

FR

45678

ABB

HC800

STOP/RESET

Symphony Plus

123

FR

45678

COM MB810

L+L-

SASB

EN1

A

B

PN800

A

B

ABB

CP800

STOP/RESET

Symphony Plus

123

FR

45678

ABB

HC800

STOP/RESET

Symphony Plus

123

FR

45678

COM

HPC800

PTU810

RFO810

STOP/RESET

Symphony Plus

123

FR

45678

Optical Repeater

RFO810

STOP/RESET

Symphony Plus

123

FR

45678

Optical Repeater

RFO810

HN800

HBX01L

TER8

00

TB1

L+

L-

SA

SB

+24 VDC

HN800

HBX01R

TER8

00

HN800

HBX01R

TER8

00

HN800

HBX01L

TER8

00

TB1

L+

L-

SA

SB

+24 VDC

AIØ1Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

AIØ3Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

AIØ4Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

DIØ1Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

DIØ2Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

DOØ1Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

PIØ1Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

AOØ1Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

Remote SD

Series I/O

PTU810

RFO810

STOP/RESET

Symphony Plus

123

FR

45678

Optical Repeater

RFO810

STOP/RESET

Symphony Plus

123

FR

45678

Optical Repeater

RFO810

HN800

HBX01L

TER8

00

TB1

L+

L-

SA

SB

+24 VDC

HN800

HBX01R

TER8

00

HN800

HBX01R

TER8

00

HN800

HBX01L

TER8

00

TB1

L+

L-

SA

SB

+24 VDC

AIØ1Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

AIØ3Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

AIØ4Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

DIØ1Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

DIØ2Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

DOØ1Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

PIØ1Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

AOØ1Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

Remote SD

Series I/O

PTU810

RFO810

STOP/RESET

Symphony Plus

123

FR

45678

Optical Repeater

RFO810

STOP/RESET

Symphony Plus

123

FR

45678

Optical Repeater

RFO810

HN800

HBX01L

TER8

00

TB1

L+

L-

SA

SB

+24 VDC

HN800

HBX01R

TER8

00

Harmony Rack I/O

INFI-Net IEB800

PN800 Plant Net

HAI805

STOP/RESET

Symphony Plus

123

FR

45678

HARTAnalog Input

HAO805

STOP/RESET

Symphony Plus

123

FR

45678

HARTAnalog Output


A B

PDP800

STOP/RESET

Symphony Plus

123

FR

45678

ProfibusDP-V2

PDP800

STOP/RESET

Symphony Plus

123

FR

45678

ProfibusDP-V2

HN800 POWER

HN810

TER8

00

HN800

HN811

TER8

00

A B

MB710


STOP /RESET

DIAG

RFPB

12345678

910111213141516

ABB


STOP /RESET

DIAG

RFPB

12345678

910111213141516

ABBPN800

A

B

EN 2

A

B

PN800

A

B

EN 2

A

B

HN800

HBX01L

TER8

00

TB1

L+

L-

SA

SB

+24 VDC

SPC700

PTU810

RFO810

STOP/RESET

Symphony Plus

123

FR

45678

Optical Repeater

RFO810

STOP/RESET

Symphony Plus

123

FR

45678

Optical Repeater

RFO810

HN800

HN811

TER8

00

HN800 POWER

HN810

TER8

00

AIØ1Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

AOØ1Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

DIØ1Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

DIØ2Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

Local SD

Series I/O

HN800

HBX01R

TER8

00

PTU810

RFO810

STOP/RESET

Symphony Plus

123

FR

45678

Optical Repeater

RFO810

STOP/RESET

Symphony Plus

123

FR

45678

Optical Repeater

RFO810

HN800

HN811

TER8

00

AIØ1Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

AOØ1Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

DIØ1Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

DIØ2Symphony Plus

STOP /RESET

DIAG

RFPB

12345678

910111213141516

Remote SD

Series I/OHN800

HBX01L

TER8

00

TB1

L+

L-

SA

SB

+24 VDC

HN

800

PROFIBUS

DP V2

Symphony Plus: S+ Control & I/O:

Security WorkplaceBackground

Designed to ensure the safety and availability of power

plants & other critical infrastructure sites

Automates what are currently manual and tedious tasks

Enables the ability to comply with NERC CIP and other

external as well as internal regulations

Designed specifically for automation systems

Tightly integrated into ABB systems

ABB Power Generation

North America

Slide 62

Training Special - ABB Training Passport program

Twelve months of unlimited in-center training

courses for one low price.

$8,400 per employee per 12-month period

© ABB


Alaska Technology Conference - library.e.abb.com · Month DD, YYYY | Slide 1 Symphony Plus Update...

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