ALARKO CirculationPump.pdf
8
Circulation Pumps
Transcript of ALARKO CirculationPump.pdf
The company reserves its right to alter its products due to technological developments.
GOSB-Gebze Organize Sanayi Bölgesifiahabettin Bilgisu Cad. 41480 Gebze-Kocaeli/TURKEYPhone : (90)(262) 648 60 00 PBXTelefax : (90)(262) 648 61 01web : www.alarko-carrier.com.tre-mail : [email protected]
ALARKO CARRIERSANAY‹ VE T‹CARET A.fi.
CirculationPumps
Note: For NPVO-26-P, 53-25-P and 63-32-P, this value is to be taken as 1,5 mWc at 82°C and 3 mWc at 95°C.
HCP-
Al 4
/80
HCP-
Al 4
/90
HCP-
Al 6
/75
HCP-
Al 6
/90
HCPC
-Al 5
/10
HCPC
-Al 6
/13
SCP-
Al 4
/70
NC
P-A
l 4/1
00
NC
P-A
l 5/1
25
NC
P-A
l 6/1
25
NC
P-A
l 8/1
25
NC
P-A
l 10/
125
SRP-
Al 6
SRP-
Al 8
SRP-
Al 1
0
2,27,110
16,322,3
50°C75°C95°C
110°C120°C
1,66,59,4
15,721,7
1,66,49,3
15,621,6
2,37,1
10,116,422,4
1,96,99,8
16,122,1
1,86,79,6
15,921,9
1,68,59,4
15,721,8
1,56,39,3
15,622,5
26,99,9
16,122,2
3,28,111
17,323,4
2,37,1
10,216,422,4
37,9
10,917,123,2
2,97,8
10,717
22,3
1,96,89,816
22,1
2,16,99,9
16,222,2
Pump TypesPump Data
T waterMinimum required suction heightin 40°C ambient temperature at thesuction side of the pump to preventcavitation noise. (mWc)
CAVITATION
-Reliable and noiseless -Easy to install -Highly efficient -Single-speed and three-speed models -Wet rotor and glandless motors that do not need lubrication -Long lasted -Saving in energy -Maintenance-free For HCPC-AI types, additional -Thermal protection -Counter rotation warning and protection -Remote control -Operation signal LED -Connection to an external operation LED
Alarko Circulation Pumps are developed for the heating and water circulation systems for houses, commercial andindustrial applications. These high technology products are born out of an industrial experience of half a century.
Connect the pump to the installation as shown in the figure by making it parallel to the ground.
Use isolating valves in the inlet and outlet in order to facilitate the removal of pump during repair or
maintenance.
Use a thermic relay when connecting the pump to electric supply.
INSTALLATION POSITIONS
CORRECT OPERATION
✓
✓
✓
When there is cavitation in a circulation pump, the following problems arise:Low performance: Since the required flow conditions are not met, pumpcannot create the necessary flow rate and pressure. Upper floors cannot beheated.Vibration: Turbulent flow caused by air bubbles causes vibration.Pump life is reduced: Air bubbles in the system or in the pump corrode thepump material causes erosion.Noise: Air bubbles, turbulence and striking of water on surfaces create noise.
PERMITTED
Pump shaft must be parallel position.
NOT PERMITTED
Pump shaft must not be vertical position.
When the pressure at the suction end ofthe circulation pump is not enough, waterchanges phase to turn into gas. Gasbubbles are carried to high pressure areasby the flow. Vapour turns into water againand gas bubbles causes turbulence in theflow and water strikes the surfaces. Thisprocess is called cavitation.
Do not operate the pump without water.NEVER LUBRICATE THE PUMPRods and bearings of ALARKO circulation pumps are water lubricated and they do not needmaintenance. New or idle pump rods may be throttled due to the pollutants and particles inthe water. In such cases, close the main electric switch. Remove the rotor end cap and rotatethe shaft a few rounds via screwdriver. Put the rotor end cap in place and operate the pump.Single speed pumps can be modified into three speed pumps by way of an adaptor. Notify thisin your orders.
✓
✓
✓
✓
H
Q
Low performancedue to cavitation
1
2
4
3
6789
5
MAIN PARTS (Standard Version)
NAME OF PART MATERIAL
1. Stator Housing
2. Pump Casing
3. Rotor Can
4. Impeller
5. Bearings
6. O-Ring
7. Shaft
8. Rotor End Cap
9. Stator Windings
ALARKO CARRIER GEBZE COMPLEX-ACGC
Alarko Circulation Pumps are Produced in This Site
New design pump rod is milled andwhen the impeller is installed on thepump it is fixed with a segment. Thisdesign makes it easy to separate theimpeller from the rod when needed.
GD-AlSi9Cu3
Cast Iron GG 20
Stainless Steel
Noryl
Radial-Carbon/Axial- Stainless Steel
CR
Stainless Steel
Brass
Enamelled Copper Wire
It is approved and certified by the Netherlands originating independent KEMA organization which test the electromagneticconformity of electrical devices and has the authority of approval, that our circulation pumps conform to EMC Directive89/336/EEC.
A.7.
1.1i
140
209
MiN
ERAL
ACGC is situated on an area of 60.500 square metres andhas a covered area of 36.800 sqare metres. The constructionof the complex started in July 1, 1999 and ended in November1, 2000. ISO 9001 certified Main Production Centre of AlarkoCarrier has renewed its production technology and modernizedits organisation to produce Carrier air handling units, fancoils, boilers, heating systems, burners, cooling groups,cooling towers, unit heaters, submersible and circulationpumps, and water boosters. Carrier produces panel radiatorsat the Radiator Production Unit, which is situated on an areaof 18,000 square metres and has a covered area of 9.250square metres at Dudullu Organized Industrial Area. Of thetotal 996 employees, 650 people are employed in AlarkoCarrier production sites, 324 people in administrative, salesand marketing departments, and 22 people in Research andDevelopment departments.
The company reserves its right to alter its products due to technological developments.
GOSB-Gebze Organize Sanayi Bölgesifiahabettin Bilgisu Cad. 41480 Gebze-Kocaeli/TURKEYPhone : (90)(262) 648 60 00 PBXTelefax : (90)(262) 648 61 01web : www.alarko-carrier.com.tre-mail : [email protected]
ALARKO CARRIERSANAY‹ VE T‹CARET A.fi.
CirculationPumps
Note: For NPVO-26-P, 53-25-P and 63-32-P, this value is to be taken as 1,5 mWc at 82°C and 3 mWc at 95°C.
HCP-
Al 4
/80
HCP-
Al 4
/90
HCP-
Al 6
/75
HCP-
Al 6
/90
HCPC
-Al 5
/10
HCPC
-Al 6
/13
SCP-
Al 4
/70
NC
P-A
l 4/1
00
NC
P-A
l 5/1
25
NC
P-A
l 6/1
25
NC
P-A
l 8/1
25
NC
P-A
l 10/
125
SRP-
Al 6
SRP-
Al 8
SRP-
Al 1
0
2,27,110
16,322,3
50°C75°C95°C
110°C120°C
1,66,59,4
15,721,7
1,66,49,3
15,621,6
2,37,1
10,116,422,4
1,96,99,8
16,122,1
1,86,79,6
15,921,9
1,68,59,4
15,721,8
1,56,39,3
15,622,5
26,99,9
16,122,2
3,28,111
17,323,4
2,37,1
10,216,422,4
37,9
10,917,123,2
2,97,8
10,717
22,3
1,96,89,816
22,1
2,16,99,9
16,222,2
Pump TypesPump Data
T waterMinimum required suction heightin 40°C ambient temperature at thesuction side of the pump to preventcavitation noise. (mWc)
CAVITATION
-Reliable and noiseless -Easy to install -Highly efficient -Single-speed and three-speed models -Wet rotor and glandless motors that do not need lubrication -Long lasted -Saving in energy -Maintenance-free For HCPC-AI types, additional -Thermal protection -Counter rotation warning and protection -Remote control -Operation signal LED -Connection to an external operation LED
Alarko Circulation Pumps are developed for the heating and water circulation systems for houses, commercial andindustrial applications. These high technology products are born out of an industrial experience of half a century.
Connect the pump to the installation as shown in the figure by making it parallel to the ground.
Use isolating valves in the inlet and outlet in order to facilitate the removal of pump during repair or
maintenance.
Use a thermic relay when connecting the pump to electric supply.
INSTALLATION POSITIONS
CORRECT OPERATION
✓
✓
✓
When there is cavitation in a circulation pump, the following problems arise:Low performance: Since the required flow conditions are not met, pumpcannot create the necessary flow rate and pressure. Upper floors cannot beheated.Vibration: Turbulent flow caused by air bubbles causes vibration.Pump life is reduced: Air bubbles in the system or in the pump corrode thepump material causes erosion.Noise: Air bubbles, turbulence and striking of water on surfaces create noise.
PERMITTED
Pump shaft must be parallel position.
NOT PERMITTED
Pump shaft must not be vertical position.
When the pressure at the suction end ofthe circulation pump is not enough, waterchanges phase to turn into gas. Gasbubbles are carried to high pressure areasby the flow. Vapour turns into water againand gas bubbles causes turbulence in theflow and water strikes the surfaces. Thisprocess is called cavitation.
Do not operate the pump without water.NEVER LUBRICATE THE PUMPRods and bearings of ALARKO circulation pumps are water lubricated and they do not needmaintenance. New or idle pump rods may be throttled due to the pollutants and particles inthe water. In such cases, close the main electric switch. Remove the rotor end cap and rotatethe shaft a few rounds via screwdriver. Put the rotor end cap in place and operate the pump.Single speed pumps can be modified into three speed pumps by way of an adaptor. Notify thisin your orders.
✓
✓
✓
✓
H
Q
Low performancedue to cavitation
1
2
4
3
6789
5
MAIN PARTS (Standard Version)
NAME OF PART MATERIAL
1. Stator Housing
2. Pump Casing
3. Rotor Can
4. Impeller
5. Bearings
6. O-Ring
7. Shaft
8. Rotor End Cap
9. Stator Windings
ALARKO CARRIER GEBZE COMPLEX-ACGC
Alarko Circulation Pumps are Produced in This Site
New design pump rod is milled andwhen the impeller is installed on thepump it is fixed with a segment. Thisdesign makes it easy to separate theimpeller from the rod when needed.
GD-AlSi9Cu3
Cast Iron GG 20
Stainless Steel
Noryl
Radial-Carbon/Axial- Stainless Steel
CR
Stainless Steel
Brass
Enamelled Copper Wire
It is approved and certified by the Netherlands originating independent KEMA organization which test the electromagneticconformity of electrical devices and has the authority of approval, that our circulation pumps conform to EMC Directive89/336/EEC.
A.7.
1.1i
140
209
MiN
ERAL
ACGC is situated on an area of 60.500 square metres andhas a covered area of 36.800 sqare metres. The constructionof the complex started in July 1, 1999 and ended in November1, 2000. ISO 9001 certified Main Production Centre of AlarkoCarrier has renewed its production technology and modernizedits organisation to produce Carrier air handling units, fancoils, boilers, heating systems, burners, cooling groups,cooling towers, unit heaters, submersible and circulationpumps, and water boosters. Carrier produces panel radiatorsat the Radiator Production Unit, which is situated on an areaof 18,000 square metres and has a covered area of 9.250square metres at Dudullu Organized Industrial Area. Of thetotal 996 employees, 650 people are employed in AlarkoCarrier production sites, 324 people in administrative, salesand marketing departments, and 22 people in Research andDevelopment departments.
PUMP SELECTION
GENERAL SELECTION CHARTS FOR THREADED THREE SPEED CIRCULATION PUMPS
SELECTION OF THREADED THREESPEED CIRCULATION PUMPSFor Q= 1,5 m3/h, H= 5 mWcA vertical line is drawn from point1,5 of the Q axis of the “GeneralSelection Chart for Threaded ThreeSpeed Circulation Pumps”. Ahorizontal line is drawn from point5 of the H axis. The intersection ofthese lines is marked as (A). PointA belongs to the pump type NPVO63-32 P. After choosing this pumptype, it is necessary to determinethe speed of the pump by referringto the “Independent CharacteristicCurves for Threaded Three SpeedCirculation Pumps”. Point A on thecurve of the 63/32 P type is marked.For the values in the example, pointA is between the speed curves IIand III. This is a suitable choice.
0.6 1.4 2.1
NPVO 63-32 PNPVO 53-25 P
NPVO 26 P
2
1
3
5
4
6
7
0
0 1 2 3
H(m
)
4 5 6
3.2
Q(m3/h)
SELECTION OF FLANGEDSINGLE SPEED CIRCULATIONPUMPSFor Q= 16 m3/h, H= 5 mWcA vertical line is drawn from point16 of the Q axis of the “GeneralSelection Chart for Flanged SingleSpeed Circulation Pumps”. Ahorizontal line is drawn from point5 of the H axis. The intersectionof these lines is marked as (A).Pump type is selected accordingto closest characteristic curve tothe point A. Point A is closest tothe curve of the NCP-AI 8/125type. This pump is to be selected.
GENERAL SELECTION CHARTS FOR FLANGED SINGLE SPEED CIRCULATION PUMPS
Q(m3/h)
H(m
)
SELECTION OF FLANGED THREESPEED CIRCULATION PUMPSFor Q= 16 m3/h, H= 5 mWcA vertical line is drawn from point16 of the Q axis of the “GeneralSelection Chart for Flanged ThreeSpeed Circulation Pumps”. Ahorizontal line is drawn from point5 of the H axis. The intersectionpoint (A) belongs to the area thatbelongs to HCP-AI 6/90 type. Selectthis pump. Pump speed isdetermined by marking the pointA on the “IndependentCharacteristic Curves for ThreeSpeed Circulation Pumps”. For thevalues in the example, point A isbetween the speed curves II andIII. This is a suitable choice.
GENERAL SELECTION CHARTS FOR FLANGED THREE SPEED CIRCULATION PUMPS
H(m
)
Q(m3/h)
h
L
DN
nxmnxm
ØDØkØd
b c
nxm
ØDØkØd
b c
I
II
III
nxm
ØDØkØd
b
h
L
DN nxm
h
L
PIPE CONNECTIONS AND DIMENSIONS
THRE
AD
ED P
UM
PSTH
REE
SPEE
D P
UM
PS: H
CP-A
l
THRE
E SP
EED
PU
MPS
: HCP
C-A
l
TECHNICAL FEATURESPumped liquids
-Clean, non agressive, without solid particles
-Hot water heating systems
Maximum Water Temperature: 120°C
Maximum Ambient Temperature : 40°C
Maximum Operating Pressure:
-Single speed pumps: 6 bars
-Three speed pumps: 6 bars
-Optional: 10 bars
Flanged: DN 40-DN 100
(According to DIN 2531)
Motor Insulation: Class “H”
Motor Protection: IP 41
Single-speed circulation pumps operate at
220/380 V-50Hz three-phase or 220 V
single-phase with the addition of a
capacitor, and three-speeds operate at
380 V-50 Hz three-phase
●
●
●
●
●
●
●
●
IIIIII
2.1
3.2
1.4
0.67
6
5
4
3
2
1
00 321
Q(m3/h)
0,5 1,5 2,5 3,5 4
H(m
Wc)
IIIIII
2.1
3.2
1.40.67
6
5
4
3
2
1
00 542
Q(m3/h)
H(m
Wc)
1 3 6
IND
EPEN
DEN
T C
HA
RA
CTE
RIS
TIC
CU
RV
ES F
OR
THR
EAD
ED, T
HR
EE S
PEED
CIR
CU
LATI
ON
PU
MPS
IND
EPEN
DEN
T C
HA
RA
CTE
RIS
TIC
CU
RV
ES F
OR
FLA
NG
ED,
THR
EE S
PEED
CIR
CU
LATI
ON
PU
MPS
7.2
4.8
HCP-Al 4/80K 0.6 3.22.11.4
10.8
16.2III
III
8
7
6
5
4
3
2
1
00 2 4 6 8 10 161412
0 21.510.5 2.5 3
Q(m3/h)
IIIIII
7.2
10.8
16.2
4.83.22.11.40.6K8
7
6
5
4
3
2
1
00 2 4 6 8 10 161412 18 20
0 21 3 4
HCP-Al 4/90
Q(m3/h)
11
10
9
8
7
6
5
4
3
2
1
0
0 21 3 4
20 25 300 5 10 15 35 40
HCPC-Al 5/104.8K 0.6 3.22.11.4
10.8
16.2
7.2
IIIII
I
Q(m3/h)
V(m/s)
H(m
Wc)
20 25 300 5 10 15
7
6
5
4
3
2
1
0
0 21.510.5
HCP-Al 6/757.2
10.8
16.2
4.83.22.11.40.6K
IIIIII
Q(m3/h)
V(m/s)
H(m
Wc)
V(m/s)
0 21 3 4
13
12
11
10
9
8
7
6
5
4
3
2
1
020 25 300 5 10 15 35 40 45 50 55 60 65
HCPC-Al 6/134.8K 0.6 3.22.11.4 10.8
16.2
7.2
IIIIII
Q(m3/h)
H(m
Wc)
20 25 300 5 10 15 35
0 21.510.5V(m/s)
10
9
8
7
6
5
4
3
2
1
0
HCP-Al 6/907.2
10.8
16.2
4.83.22.11.40.6K
III
II
I
Q(m3/h)
H(m
Wc)
V(m/s) V(m/s)
IIIIII
2.1
3.2
1.4
0.67
6
5
4
3
2
1
00 321
Q(m3/h)0,5 1,5 2,5 3,5 4
A
1.5
R 11/2”
K c
urve
s: C
hara
cter
istic
inst
alla
tion
curv
es, V
(m/s
ec):
Wat
er s
peed
of
inst
alla
tion
● p
oint
: The
poi
nt a
t w
hich
HQ
is m
axim
um
A
A
1.5
IIIIII
IIIIII
IIIIII
IIIIII
IIIIII
IIIIII
IIIIII
IIIIII
IIIIII
øk(mm)
PUMP TYPE Weight~(kg)
øD(mm)
ød(mm)
DN nxm b(mm)
c(mm)
h(mm)
L(mm)
Speedrpm
I(A)3~380V
50Hz
I(A)1~220V
50Hz
NominalPower
Consump.(W)
CapacitorCapacity
(μF)
NPVO-63/32-P
HCP-Al 4/80
HCP-Al 4/90
HCP-Al 6/75
HCP-Al 6/90
HCPC-Al 5/10
HCPC-Al 6/13
PN6
PN10
PN6
PN10
PN6
PN10
PN6
PN10
PN6
PN10
PN6
PN10
2,8 R 2” -
9,2
10,4
12,7
14
18,3
19,5
18,3
19,5
20
22,4
32,7
35,5
130
150130
150
160
185
160
185
140
165
160
185
100
110100
110
130
145
130
145
110
125
130
145
40
40
65
65
50
65
4x14
4x18
4x14
4x18
4x14
4x18
4x14
4x18
4x14
4x18
4x14
4x18
46
47
46
71
86
92
92
101,5
117,5
76
76
76
119
127,6
132
132
130
130
180
220
250
280
280
280
340
96
96
108
167
174
221
221
221
267
22002000160018501300950
225015501050
243020701860226019501700290028202700282026802440267023902080274024902190
0,480,290,190,620,420,280,890,570,461,110,840,681,421,130,862,282,031,62
886040936746
1329262
144161301546810
1252170310550213154105339245168352308266560493405730685516
149013041023
-
-
-
-
-
-
-
-
-
-
-
-
-
3,5
-
-
SpeedStep
NPVO-26-P
NPVO-53/25-P 2,3
2,4 R 11/2”
-
-
-
-0,380,270,180,40,30,2
0,580,420,3
2,6
2,6
Capacitor voltage of circulation pumps must to be 400 V.
80
8880
88
110
122
110
122
90
102
110
122
-
-
270013801390139013701400146014501440
0,280,390,711,361,792,680,420,751,50
FLA
NG
ED S
ING
LESP
EED
PU
MPS
SCP-Al 4/70NCP-Al 4/100NCP-Al 5/125NCP-Al 6/125NCP-Al 8/125NCP-Al 10/125SRP-Al 6SRP-Al 8SRP-Al 10
10,21419
30,536,549192945
130130140160190210160190210
100100110130150170130150170
808090
110128148110128148
4040506580
1006580
100
4x144x144x154x144x184x184x144x184x18
62,58494
12613313384
100124
101110109128128142110109128
250254300340360350280330380
157168202250250251190238262
0,70,781,383,14,4
7,350,71,31,7
101018254060101825
-
THR
EAD
ED, T
HR
EESP
EED
PU
MPS
R 11/2”
Please note the following specificationsin addition to model notification in orderfor us to meet your requirements:- Flow rate (m3/h)- Pressure- Voltage (single-phase or three-phase)- Water Temperature
For Single Speed Circulation Pumps
Three-phase (T)Single-phase (M)Impeller Type No
Connection Nominal DiameterPump Type
NCP-Al 6 / 125 - T HCP-Al 4 / 80 HCPC-Al 5 / 10
Max. head(mWc)
ORDER NOTATION
0 21.510.5 2.5 3 3.5 0 21.510.5
0 21.510.5 2.5 3 3.5
SIN
GLE
SPE
ED P
UM
PS
FLA
NG
ED T
HR
EE S
PEED
PUM
PS
Average impellerdiameter (mm)
For Three Speed Circulation Pumps
H(m
Wc)
H(m
Wc)
H(m
Wc)
Boiler Capacity
Up to 50 kW
Between 50-100 kW
Above 100 kW
It is essential to know the flow rate (Q) and necessary pressure (Hm) value for the selection of circulationpump. These values are given in the heating project of the building and circulation pump selection ismade according to these values. If no heating project is available, the following evaluation methods canbe applied for pump selection.
Evaluation of the Necessary Flow Rate (Q)The pump should be able to carry the heated water from the boiler to the radiators with a suitable flowrate. Flow rate is determined using the formula below;
Q : Necessary pump flow rate (m3/hour)
Qk : The capacity of the boiler (kcal/hour)
Tg : The temperature of water flowing out of the boiler (°C)
Td : The temperature of water returning to the boiler (°C)
QkQ = (Tg – Td) x 1.000
Evaluation of the Required Pressure (Hm)The pump should have sufficient pressure to be able to push the water to the most distant point of theinstallation by defeating the resistance of the heating installation. Here, the pump should defeat thetotal pressure that is caused by the resistance of the pipes, connection components, valves, radiators.While the same water height will be at the inlet and outlet of the pump, the height of the building hasno effect to the pump selection procedure.
H : Pump pressure (mWc)
R : Pressure loss per square meter at pipe diameter (mWc/meter)
L : Total lengths of pipe components in the installation (meter)
Z : Resistance of connection components, valves and special devices (mWc)
H ≥ ∑ (R x L) + ∑ (Z)
If the project of the building is not available, it is almost impossible to determine correctly the valuesmentioned above.In this case, following tables can be used to determine the required pressure approximately.
Installation Length
Up to 100 meters
500 meters
1000 meters
Necessary Pressure of the Pump
0,5–3 mWc
2–5 mWc
5–10 mWc
Necessary Pressure of the Pump
1–2 mWc
4–6 mWc
6–12 mWc
Q
HK=
Q
HK= Q
HK=
Q
HK=
Q
HK=
Q
HK=
NPVO-26-P NPVO-63/32-P
NPVO-53/25-P
Q
HK=
Q
HK=
Q
HK=
Q
HK=
A
A
PUMP SELECTION
GENERAL SELECTION CHARTS FOR THREADED THREE SPEED CIRCULATION PUMPS
SELECTION OF THREADED THREESPEED CIRCULATION PUMPSFor Q= 1,5 m3/h, H= 5 mWcA vertical line is drawn from point1,5 of the Q axis of the “GeneralSelection Chart for Threaded ThreeSpeed Circulation Pumps”. Ahorizontal line is drawn from point5 of the H axis. The intersection ofthese lines is marked as (A). PointA belongs to the pump type NPVO63-32 P. After choosing this pumptype, it is necessary to determinethe speed of the pump by referringto the “Independent CharacteristicCurves for Threaded Three SpeedCirculation Pumps”. Point A on thecurve of the 63/32 P type is marked.For the values in the example, pointA is between the speed curves IIand III. This is a suitable choice.
0.6 1.4 2.1
NPVO 63-32 PNPVO 53-25 P
NPVO 26 P
2
1
3
5
4
6
7
0
0 1 2 3
H(m
)
4 5 6
3.2
Q(m3/h)
SELECTION OF FLANGEDSINGLE SPEED CIRCULATIONPUMPSFor Q= 16 m3/h, H= 5 mWcA vertical line is drawn from point16 of the Q axis of the “GeneralSelection Chart for Flanged SingleSpeed Circulation Pumps”. Ahorizontal line is drawn from point5 of the H axis. The intersectionof these lines is marked as (A).Pump type is selected accordingto closest characteristic curve tothe point A. Point A is closest tothe curve of the NCP-AI 8/125type. This pump is to be selected.
GENERAL SELECTION CHARTS FOR FLANGED SINGLE SPEED CIRCULATION PUMPS
Q(m3/h)
H(m
)
SELECTION OF FLANGED THREESPEED CIRCULATION PUMPSFor Q= 16 m3/h, H= 5 mWcA vertical line is drawn from point16 of the Q axis of the “GeneralSelection Chart for Flanged ThreeSpeed Circulation Pumps”. Ahorizontal line is drawn from point5 of the H axis. The intersectionpoint (A) belongs to the area thatbelongs to HCP-AI 6/90 type. Selectthis pump. Pump speed isdetermined by marking the pointA on the “IndependentCharacteristic Curves for ThreeSpeed Circulation Pumps”. For thevalues in the example, point A isbetween the speed curves II andIII. This is a suitable choice.
GENERAL SELECTION CHARTS FOR FLANGED THREE SPEED CIRCULATION PUMPS
H(m
)
Q(m3/h)
h
L
DN
nxmnxm
ØDØkØd
b c
nxm
ØDØkØd
b c
I
II
III
nxm
ØDØkØd
b
h
L
DN nxm
h
L
PIPE CONNECTIONS AND DIMENSIONS
THRE
AD
ED P
UM
PSTH
REE
SPEE
D P
UM
PS: H
CP-A
l
THRE
E SP
EED
PU
MPS
: HCP
C-A
l
TECHNICAL FEATURESPumped liquids
-Clean, non agressive, without solid particles
-Hot water heating systems
Maximum Water Temperature: 120°C
Maximum Ambient Temperature : 40°C
Maximum Operating Pressure:
-Single speed pumps: 6 bars
-Three speed pumps: 6 bars
-Optional: 10 bars
Flanged: DN 40-DN 100
(According to DIN 2531)
Motor Insulation: Class “H”
Motor Protection: IP 41
Single-speed circulation pumps operate at
220/380 V-50Hz three-phase or 220 V
single-phase with the addition of a
capacitor, and three-speeds operate at
380 V-50 Hz three-phase
●
●
●
●
●
●
●
●
IIIIII
2.1
3.2
1.4
0.67
6
5
4
3
2
1
00 321
Q(m3/h)
0,5 1,5 2,5 3,5 4
H(m
Wc)
IIIIII
2.1
3.2
1.40.67
6
5
4
3
2
1
00 542
Q(m3/h)
H(m
Wc)
1 3 6
IND
EPEN
DEN
T C
HA
RA
CTE
RIS
TIC
CU
RV
ES F
OR
THR
EAD
ED, T
HR
EE S
PEED
CIR
CU
LATI
ON
PU
MPS
IND
EPEN
DEN
T C
HA
RA
CTE
RIS
TIC
CU
RV
ES F
OR
FLA
NG
ED,
THR
EE S
PEED
CIR
CU
LATI
ON
PU
MPS
7.2
4.8
HCP-Al 4/80K 0.6 3.22.11.4
10.8
16.2III
III
8
7
6
5
4
3
2
1
00 2 4 6 8 10 161412
0 21.510.5 2.5 3
Q(m3/h)
IIIIII
7.2
10.8
16.2
4.83.22.11.40.6K8
7
6
5
4
3
2
1
00 2 4 6 8 10 161412 18 20
0 21 3 4
HCP-Al 4/90
Q(m3/h)
11
10
9
8
7
6
5
4
3
2
1
0
0 21 3 4
20 25 300 5 10 15 35 40
HCPC-Al 5/104.8K 0.6 3.22.11.4
10.8
16.2
7.2
IIIII
I
Q(m3/h)
V(m/s)
H(m
Wc)
20 25 300 5 10 15
7
6
5
4
3
2
1
0
0 21.510.5
HCP-Al 6/757.2
10.8
16.2
4.83.22.11.40.6K
IIIIII
Q(m3/h)
V(m/s)
H(m
Wc)
V(m/s)
0 21 3 4
13
12
11
10
9
8
7
6
5
4
3
2
1
020 25 300 5 10 15 35 40 45 50 55 60 65
HCPC-Al 6/134.8K 0.6 3.22.11.4 10.8
16.2
7.2
IIIIII
Q(m3/h)
H(m
Wc)
20 25 300 5 10 15 35
0 21.510.5V(m/s)
10
9
8
7
6
5
4
3
2
1
0
HCP-Al 6/907.2
10.8
16.2
4.83.22.11.40.6K
III
II
I
Q(m3/h)
H(m
Wc)
V(m/s) V(m/s)
IIIIII
2.1
3.2
1.4
0.67
6
5
4
3
2
1
00 321
Q(m3/h)0,5 1,5 2,5 3,5 4
A
1.5
R 11/2”
K c
urve
s: C
hara
cter
istic
inst
alla
tion
curv
es, V
(m/s
ec):
Wat
er s
peed
of
inst
alla
tion
● p
oint
: The
poi
nt a
t w
hich
HQ
is m
axim
um
A
A
1.5
IIIIII
IIIIII
IIIIII
IIIIII
IIIIII
IIIIII
IIIIII
IIIIII
IIIIII
øk(mm)
PUMP TYPE Weight~(kg)
øD(mm)
ød(mm)
DN nxm b(mm)
c(mm)
h(mm)
L(mm)
Speedrpm
I(A)3~380V
50Hz
I(A)1~220V
50Hz
NominalPower
Consump.(W)
CapacitorCapacity
(μF)
NPVO-63/32-P
HCP-Al 4/80
HCP-Al 4/90
HCP-Al 6/75
HCP-Al 6/90
HCPC-Al 5/10
HCPC-Al 6/13
PN6
PN10
PN6
PN10
PN6
PN10
PN6
PN10
PN6
PN10
PN6
PN10
2,8 R 2” -
9,2
10,4
12,7
14
18,3
19,5
18,3
19,5
20
22,4
32,7
35,5
130
150130
150
160
185
160
185
140
165
160
185
100
110100
110
130
145
130
145
110
125
130
145
40
40
65
65
50
65
4x14
4x18
4x14
4x18
4x14
4x18
4x14
4x18
4x14
4x18
4x14
4x18
46
47
46
71
86
92
92
101,5
117,5
76
76
76
119
127,6
132
132
130
130
180
220
250
280
280
280
340
96
96
108
167
174
221
221
221
267
22002000160018501300950
225015501050
243020701860226019501700290028202700282026802440267023902080274024902190
0,480,290,190,620,420,280,890,570,461,110,840,681,421,130,862,282,031,62
886040936746
1329262
144161301546810
1252170310550213154105339245168352308266560493405730685516
149013041023
-
-
-
-
-
-
-
-
-
-
-
-
-
3,5
-
-
SpeedStep
NPVO-26-P
NPVO-53/25-P 2,3
2,4 R 11/2”
-
-
-
-0,380,270,180,40,30,2
0,580,420,3
2,6
2,6
Capacitor voltage of circulation pumps must to be 400 V.
80
8880
88
110
122
110
122
90
102
110
122
-
-
270013801390139013701400146014501440
0,280,390,711,361,792,680,420,751,50
FLA
NG
ED S
ING
LESP
EED
PU
MPS
SCP-Al 4/70NCP-Al 4/100NCP-Al 5/125NCP-Al 6/125NCP-Al 8/125NCP-Al 10/125SRP-Al 6SRP-Al 8SRP-Al 10
10,21419
30,536,549192945
130130140160190210160190210
100100110130150170130150170
808090
110128148110128148
4040506580
1006580
100
4x144x144x154x144x184x184x144x184x18
62,58494
12613313384
100124
101110109128128142110109128
250254300340360350280330380
157168202250250251190238262
0,70,781,383,14,4
7,350,71,31,7
101018254060101825
-
THR
EAD
ED, T
HR
EESP
EED
PU
MPS
R 11/2”
Please note the following specificationsin addition to model notification in orderfor us to meet your requirements:- Flow rate (m3/h)- Pressure- Voltage (single-phase or three-phase)- Water Temperature
For Single Speed Circulation Pumps
Three-phase (T)Single-phase (M)Impeller Type No
Connection Nominal DiameterPump Type
NCP-Al 6 / 125 - T HCP-Al 4 / 80 HCPC-Al 5 / 10
Max. head(mWc)
ORDER NOTATION
0 21.510.5 2.5 3 3.5 0 21.510.5
0 21.510.5 2.5 3 3.5
SIN
GLE
SPE
ED P
UM
PS
FLA
NG
ED T
HR
EE S
PEED
PUM
PS
Average impellerdiameter (mm)
For Three Speed Circulation Pumps
H(m
Wc)
H(m
Wc)
H(m
Wc)
Boiler Capacity
Up to 50 kW
Between 50-100 kW
Above 100 kW
It is essential to know the flow rate (Q) and necessary pressure (Hm) value for the selection of circulationpump. These values are given in the heating project of the building and circulation pump selection ismade according to these values. If no heating project is available, the following evaluation methods canbe applied for pump selection.
Evaluation of the Necessary Flow Rate (Q)The pump should be able to carry the heated water from the boiler to the radiators with a suitable flowrate. Flow rate is determined using the formula below;
Q : Necessary pump flow rate (m3/hour)
Qk : The capacity of the boiler (kcal/hour)
Tg : The temperature of water flowing out of the boiler (°C)
Td : The temperature of water returning to the boiler (°C)
QkQ = (Tg – Td) x 1.000
Evaluation of the Required Pressure (Hm)The pump should have sufficient pressure to be able to push the water to the most distant point of theinstallation by defeating the resistance of the heating installation. Here, the pump should defeat thetotal pressure that is caused by the resistance of the pipes, connection components, valves, radiators.While the same water height will be at the inlet and outlet of the pump, the height of the building hasno effect to the pump selection procedure.
H : Pump pressure (mWc)
R : Pressure loss per square meter at pipe diameter (mWc/meter)
L : Total lengths of pipe components in the installation (meter)
Z : Resistance of connection components, valves and special devices (mWc)
H ≥ ∑ (R x L) + ∑ (Z)
If the project of the building is not available, it is almost impossible to determine correctly the valuesmentioned above.In this case, following tables can be used to determine the required pressure approximately.
Installation Length
Up to 100 meters
500 meters
1000 meters
Necessary Pressure of the Pump
0,5–3 mWc
2–5 mWc
5–10 mWc
Necessary Pressure of the Pump
1–2 mWc
4–6 mWc
6–12 mWc
Q
HK=
Q
HK= Q
HK=
Q
HK=
Q
HK=
Q
HK=
NPVO-26-P NPVO-63/32-P
NPVO-53/25-P
Q
HK=
Q
HK=
Q
HK=
Q
HK=
A
A
PUMP SELECTION
GENERAL SELECTION CHARTS FOR THREADED THREE SPEED CIRCULATION PUMPS
SELECTION OF THREADED THREESPEED CIRCULATION PUMPSFor Q= 1,5 m3/h, H= 5 mWcA vertical line is drawn from point1,5 of the Q axis of the “GeneralSelection Chart for Threaded ThreeSpeed Circulation Pumps”. Ahorizontal line is drawn from point5 of the H axis. The intersection ofthese lines is marked as (A). PointA belongs to the pump type NPVO63-32 P. After choosing this pumptype, it is necessary to determinethe speed of the pump by referringto the “Independent CharacteristicCurves for Threaded Three SpeedCirculation Pumps”. Point A on thecurve of the 63/32 P type is marked.For the values in the example, pointA is between the speed curves IIand III. This is a suitable choice.
0.6 1.4 2.1
NPVO 63-32 PNPVO 53-25 P
NPVO 26 P
2
1
3
5
4
6
7
0
0 1 2 3
H(m
)
4 5 6
3.2
Q(m3/h)
SELECTION OF FLANGEDSINGLE SPEED CIRCULATIONPUMPSFor Q= 16 m3/h, H= 5 mWcA vertical line is drawn from point16 of the Q axis of the “GeneralSelection Chart for Flanged SingleSpeed Circulation Pumps”. Ahorizontal line is drawn from point5 of the H axis. The intersectionof these lines is marked as (A).Pump type is selected accordingto closest characteristic curve tothe point A. Point A is closest tothe curve of the NCP-AI 8/125type. This pump is to be selected.
GENERAL SELECTION CHARTS FOR FLANGED SINGLE SPEED CIRCULATION PUMPS
Q(m3/h)
H(m
)
SELECTION OF FLANGED THREESPEED CIRCULATION PUMPSFor Q= 16 m3/h, H= 5 mWcA vertical line is drawn from point16 of the Q axis of the “GeneralSelection Chart for Flanged ThreeSpeed Circulation Pumps”. Ahorizontal line is drawn from point5 of the H axis. The intersectionpoint (A) belongs to the area thatbelongs to HCP-AI 6/90 type. Selectthis pump. Pump speed isdetermined by marking the pointA on the “IndependentCharacteristic Curves for ThreeSpeed Circulation Pumps”. For thevalues in the example, point A isbetween the speed curves II andIII. This is a suitable choice.
GENERAL SELECTION CHARTS FOR FLANGED THREE SPEED CIRCULATION PUMPS
H(m
)
Q(m3/h)
h
L
DN
nxmnxm
ØDØkØd
b c
nxm
ØDØkØd
b c
I
II
III
nxm
ØDØkØd
b
h
L
DN nxm
h
L
PIPE CONNECTIONS AND DIMENSIONS
THRE
AD
ED P
UM
PSTH
REE
SPEE
D P
UM
PS: H
CP-A
l
THRE
E SP
EED
PU
MPS
: HCP
C-A
l
TECHNICAL FEATURESPumped liquids
-Clean, non agressive, without solid particles
-Hot water heating systems
Maximum Water Temperature: 120°C
Maximum Ambient Temperature : 40°C
Maximum Operating Pressure:
-Single speed pumps: 6 bars
-Three speed pumps: 6 bars
-Optional: 10 bars
Flanged: DN 40-DN 100
(According to DIN 2531)
Motor Insulation: Class “H”
Motor Protection: IP 41
Single-speed circulation pumps operate at
220/380 V-50Hz three-phase or 220 V
single-phase with the addition of a
capacitor, and three-speeds operate at
380 V-50 Hz three-phase
●
●
●
●
●
●
●
●
IIIIII
2.1
3.2
1.4
0.67
6
5
4
3
2
1
00 321
Q(m3/h)
0,5 1,5 2,5 3,5 4
H(m
Wc)
IIIIII
2.1
3.2
1.40.67
6
5
4
3
2
1
00 542
Q(m3/h)
H(m
Wc)
1 3 6
IND
EPEN
DEN
T C
HA
RA
CTE
RIS
TIC
CU
RV
ES F
OR
THR
EAD
ED, T
HR
EE S
PEED
CIR
CU
LATI
ON
PU
MPS
IND
EPEN
DEN
T C
HA
RA
CTE
RIS
TIC
CU
RV
ES F
OR
FLA
NG
ED,
THR
EE S
PEED
CIR
CU
LATI
ON
PU
MPS
7.2
4.8
HCP-Al 4/80K 0.6 3.22.11.4
10.8
16.2III
III
8
7
6
5
4
3
2
1
00 2 4 6 8 10 161412
0 21.510.5 2.5 3
Q(m3/h)
IIIIII
7.2
10.8
16.2
4.83.22.11.40.6K8
7
6
5
4
3
2
1
00 2 4 6 8 10 161412 18 20
0 21 3 4
HCP-Al 4/90
Q(m3/h)
11
10
9
8
7
6
5
4
3
2
1
0
0 21 3 4
20 25 300 5 10 15 35 40
HCPC-Al 5/104.8K 0.6 3.22.11.4
10.8
16.2
7.2
IIIII
I
Q(m3/h)
V(m/s)
H(m
Wc)
20 25 300 5 10 15
7
6
5
4
3
2
1
0
0 21.510.5
HCP-Al 6/757.2
10.8
16.2
4.83.22.11.40.6K
IIIIII
Q(m3/h)
V(m/s)
H(m
Wc)
V(m/s)
0 21 3 4
13
12
11
10
9
8
7
6
5
4
3
2
1
020 25 300 5 10 15 35 40 45 50 55 60 65
HCPC-Al 6/134.8K 0.6 3.22.11.4 10.8
16.2
7.2
IIIIII
Q(m3/h)
H(m
Wc)
20 25 300 5 10 15 35
0 21.510.5V(m/s)
10
9
8
7
6
5
4
3
2
1
0
HCP-Al 6/907.2
10.8
16.2
4.83.22.11.40.6K
III
II
I
Q(m3/h)
H(m
Wc)
V(m/s) V(m/s)
IIIIII
2.1
3.2
1.4
0.67
6
5
4
3
2
1
00 321
Q(m3/h)0,5 1,5 2,5 3,5 4
A
1.5
R 11/2”
K c
urve
s: C
hara
cter
istic
inst
alla
tion
curv
es, V
(m/s
ec):
Wat
er s
peed
of
inst
alla
tion
● p
oint
: The
poi
nt a
t w
hich
HQ
is m
axim
um
A
A
1.5
IIIIII
IIIIII
IIIIII
IIIIII
IIIIII
IIIIII
IIIIII
IIIIII
IIIIII
øk(mm)
PUMP TYPE Weight~(kg)
øD(mm)
ød(mm)
DN nxm b(mm)
c(mm)
h(mm)
L(mm)
Speedrpm
I(A)3~380V
50Hz
I(A)1~220V
50Hz
NominalPower
Consump.(W)
CapacitorCapacity
(μF)
NPVO-63/32-P
HCP-Al 4/80
HCP-Al 4/90
HCP-Al 6/75
HCP-Al 6/90
HCPC-Al 5/10
HCPC-Al 6/13
PN6
PN10
PN6
PN10
PN6
PN10
PN6
PN10
PN6
PN10
PN6
PN10
2,8 R 2” -
9,2
10,4
12,7
14
18,3
19,5
18,3
19,5
20
22,4
32,7
35,5
130
150130
150
160
185
160
185
140
165
160
185
100
110100
110
130
145
130
145
110
125
130
145
40
40
65
65
50
65
4x14
4x18
4x14
4x18
4x14
4x18
4x14
4x18
4x14
4x18
4x14
4x18
46
47
46
71
86
92
92
101,5
117,5
76
76
76
119
127,6
132
132
130
130
180
220
250
280
280
280
340
96
96
108
167
174
221
221
221
267
22002000160018501300950
225015501050
243020701860226019501700290028202700282026802440267023902080274024902190
0,480,290,190,620,420,280,890,570,461,110,840,681,421,130,862,282,031,62
886040936746
1329262
144161301546810
1252170310550213154105339245168352308266560493405730685516
149013041023
-
-
-
-
-
-
-
-
-
-
-
-
-
3,5
-
-
SpeedStep
NPVO-26-P
NPVO-53/25-P 2,3
2,4 R 11/2”
-
-
-
-0,380,270,180,40,30,2
0,580,420,3
2,6
2,6
Capacitor voltage of circulation pumps must to be 400 V.
80
8880
88
110
122
110
122
90
102
110
122
-
-
270013801390139013701400146014501440
0,280,390,711,361,792,680,420,751,50
FLA
NG
ED S
ING
LESP
EED
PU
MPS
SCP-Al 4/70NCP-Al 4/100NCP-Al 5/125NCP-Al 6/125NCP-Al 8/125NCP-Al 10/125SRP-Al 6SRP-Al 8SRP-Al 10
10,21419
30,536,549192945
130130140160190210160190210
100100110130150170130150170
808090
110128148110128148
4040506580
1006580
100
4x144x144x154x144x184x184x144x184x18
62,58494
12613313384
100124
101110109128128142110109128
250254300340360350280330380
157168202250250251190238262
0,70,781,383,14,4
7,350,71,31,7
101018254060101825
-
THR
EAD
ED, T
HR
EESP
EED
PU
MPS
R 11/2”
Please note the following specificationsin addition to model notification in orderfor us to meet your requirements:- Flow rate (m3/h)- Pressure- Voltage (single-phase or three-phase)- Water Temperature
For Single Speed Circulation Pumps
Three-phase (T)Single-phase (M)Impeller Type No
Connection Nominal DiameterPump Type
NCP-Al 6 / 125 - T HCP-Al 4 / 80 HCPC-Al 5 / 10
Max. head(mWc)
ORDER NOTATION
0 21.510.5 2.5 3 3.5 0 21.510.5
0 21.510.5 2.5 3 3.5
SIN
GLE
SPE
ED P
UM
PS
FLA
NG
ED T
HR
EE S
PEED
PUM
PS
Average impellerdiameter (mm)
For Three Speed Circulation Pumps
H(m
Wc)
H(m
Wc)
H(m
Wc)
Boiler Capacity
Up to 50 kW
Between 50-100 kW
Above 100 kW
It is essential to know the flow rate (Q) and necessary pressure (Hm) value for the selection of circulationpump. These values are given in the heating project of the building and circulation pump selection ismade according to these values. If no heating project is available, the following evaluation methods canbe applied for pump selection.
Evaluation of the Necessary Flow Rate (Q)The pump should be able to carry the heated water from the boiler to the radiators with a suitable flowrate. Flow rate is determined using the formula below;
Q : Necessary pump flow rate (m3/hour)
Qk : The capacity of the boiler (kcal/hour)
Tg : The temperature of water flowing out of the boiler (°C)
Td : The temperature of water returning to the boiler (°C)
QkQ = (Tg – Td) x 1.000
Evaluation of the Required Pressure (Hm)The pump should have sufficient pressure to be able to push the water to the most distant point of theinstallation by defeating the resistance of the heating installation. Here, the pump should defeat thetotal pressure that is caused by the resistance of the pipes, connection components, valves, radiators.While the same water height will be at the inlet and outlet of the pump, the height of the building hasno effect to the pump selection procedure.
H : Pump pressure (mWc)
R : Pressure loss per square meter at pipe diameter (mWc/meter)
L : Total lengths of pipe components in the installation (meter)
Z : Resistance of connection components, valves and special devices (mWc)
H ≥ ∑ (R x L) + ∑ (Z)
If the project of the building is not available, it is almost impossible to determine correctly the valuesmentioned above.In this case, following tables can be used to determine the required pressure approximately.
Installation Length
Up to 100 meters
500 meters
1000 meters
Necessary Pressure of the Pump
0,5–3 mWc
2–5 mWc
5–10 mWc
Necessary Pressure of the Pump
1–2 mWc
4–6 mWc
6–12 mWc
Q
HK=
Q
HK= Q
HK=
Q
HK=
Q
HK=
Q
HK=
NPVO-26-P NPVO-63/32-P
NPVO-53/25-P
Q
HK=
Q
HK=
Q
HK=
Q
HK=
A
A
PUMP SELECTION
GENERAL SELECTION CHARTS FOR THREADED THREE SPEED CIRCULATION PUMPS
SELECTION OF THREADED THREESPEED CIRCULATION PUMPSFor Q= 1,5 m3/h, H= 5 mWcA vertical line is drawn from point1,5 of the Q axis of the “GeneralSelection Chart for Threaded ThreeSpeed Circulation Pumps”. Ahorizontal line is drawn from point5 of the H axis. The intersection ofthese lines is marked as (A). PointA belongs to the pump type NPVO63-32 P. After choosing this pumptype, it is necessary to determinethe speed of the pump by referringto the “Independent CharacteristicCurves for Threaded Three SpeedCirculation Pumps”. Point A on thecurve of the 63/32 P type is marked.For the values in the example, pointA is between the speed curves IIand III. This is a suitable choice.
0.6 1.4 2.1
NPVO 63-32 PNPVO 53-25 P
NPVO 26 P
2
1
3
5
4
6
7
0
0 1 2 3
H(m
)
4 5 6
3.2
Q(m3/h)
SELECTION OF FLANGEDSINGLE SPEED CIRCULATIONPUMPSFor Q= 16 m3/h, H= 5 mWcA vertical line is drawn from point16 of the Q axis of the “GeneralSelection Chart for Flanged SingleSpeed Circulation Pumps”. Ahorizontal line is drawn from point5 of the H axis. The intersectionof these lines is marked as (A).Pump type is selected accordingto closest characteristic curve tothe point A. Point A is closest tothe curve of the NCP-AI 8/125type. This pump is to be selected.
GENERAL SELECTION CHARTS FOR FLANGED SINGLE SPEED CIRCULATION PUMPS
Q(m3/h)
H(m
)
SELECTION OF FLANGED THREESPEED CIRCULATION PUMPSFor Q= 16 m3/h, H= 5 mWcA vertical line is drawn from point16 of the Q axis of the “GeneralSelection Chart for Flanged ThreeSpeed Circulation Pumps”. Ahorizontal line is drawn from point5 of the H axis. The intersectionpoint (A) belongs to the area thatbelongs to HCP-AI 6/90 type. Selectthis pump. Pump speed isdetermined by marking the pointA on the “IndependentCharacteristic Curves for ThreeSpeed Circulation Pumps”. For thevalues in the example, point A isbetween the speed curves II andIII. This is a suitable choice.
GENERAL SELECTION CHARTS FOR FLANGED THREE SPEED CIRCULATION PUMPS
H(m
)
Q(m3/h)
h
L
DN
nxmnxm
ØDØkØd
b c
nxm
ØDØkØd
b c
I
II
III
nxm
ØDØkØd
b
h
L
DN nxm
h
L
PIPE CONNECTIONS AND DIMENSIONSTH
REA
DED
PU
MPS
THRE
E SP
EED
PU
MPS
: HCP
-Al
THRE
E SP
EED
PU
MPS
: HCP
C-A
l
TECHNICAL FEATURESPumped liquids
-Clean, non agressive, without solid particles
-Hot water heating systems
Maximum Water Temperature: 120°C
Maximum Ambient Temperature : 40°C
Maximum Operating Pressure:
-Single speed pumps: 6 bars
-Three speed pumps: 6 bars
-Optional: 10 bars
Flanged: DN 40-DN 100
(According to DIN 2531)
Motor Insulation: Class “H”
Motor Protection: IP 41
Single-speed circulation pumps operate at
220/380 V-50Hz three-phase or 220 V
single-phase with the addition of a
capacitor, and three-speeds operate at
380 V-50 Hz three-phase
●
●
●
●
●
●
●
●
IIIIII
2.1
3.2
1.4
0.67
6
5
4
3
2
1
00 321
Q(m3/h)
0,5 1,5 2,5 3,5 4
H(m
Wc)
IIIIII
2.1
3.2
1.40.67
6
5
4
3
2
1
00 542
Q(m3/h)
H(m
Wc)
1 3 6
IND
EPEN
DEN
T C
HA
RA
CTE
RIS
TIC
CU
RV
ES F
OR
THR
EAD
ED, T
HR
EE S
PEED
CIR
CU
LATI
ON
PU
MPS
IND
EPEN
DEN
T C
HA
RA
CTE
RIS
TIC
CU
RV
ES F
OR
FLA
NG
ED,
THR
EE S
PEED
CIR
CU
LATI
ON
PU
MPS
7.2
4.8
HCP-Al 4/80K 0.6 3.22.11.4
10.8
16.2III
III
8
7
6
5
4
3
2
1
00 2 4 6 8 10 161412
0 21.510.5 2.5 3
Q(m3/h)
IIIIII
7.2
10.8
16.2
4.83.22.11.40.6K8
7
6
5
4
3
2
1
00 2 4 6 8 10 161412 18 20
0 21 3 4
HCP-Al 4/90
Q(m3/h)
11
10
9
8
7
6
5
4
3
2
1
0
0 21 3 4
20 25 300 5 10 15 35 40
HCPC-Al 5/104.8K 0.6 3.22.11.4
10.8
16.2
7.2
IIIII
I
Q(m3/h)
V(m/s)
H(m
Wc)
20 25 300 5 10 15
7
6
5
4
3
2
1
0
0 21.510.5
HCP-Al 6/757.2
10.8
16.2
4.83.22.11.40.6K
IIIIII
Q(m3/h)
V(m/s)
H(m
Wc)
V(m/s)
0 21 3 4
13
12
11
10
9
8
7
6
5
4
3
2
1
020 25 300 5 10 15 35 40 45 50 55 60 65
HCPC-Al 6/134.8K 0.6 3.22.11.4 10.8
16.2
7.2
IIIIII
Q(m3/h)
H(m
Wc)
20 25 300 5 10 15 35
0 21.510.5V(m/s)
10
9
8
7
6
5
4
3
2
1
0
HCP-Al 6/907.2
10.8
16.2
4.83.22.11.40.6K
III
II
I
Q(m3/h)
H(m
Wc)
V(m/s) V(m/s)
IIIIII
2.1
3.2
1.4
0.67
6
5
4
3
2
1
00 321
Q(m3/h)0,5 1,5 2,5 3,5 4
A
1.5
R 11/2”
K c
urve
s: C
hara
cter
istic
inst
alla
tion
curv
es, V
(m/s
ec):
Wat
er s
peed
of
inst
alla
tion
● p
oint
: The
poi
nt a
t w
hich
HQ
is m
axim
um
A
A
1.5
IIIIII
IIIIII
IIIIII
IIIIII
IIIIII
IIIIII
IIIIII
IIIIII
IIIIII
øk(mm)
PUMP TYPE Weight~(kg)
øD(mm)
ød(mm)
DN nxm b(mm)
c(mm)
h(mm)
L(mm)
Speedrpm
I(A)3~380V
50Hz
I(A)1~220V
50Hz
NominalPower
Consump.(W)
CapacitorCapacity
(μF)
NPVO-63/32-P
HCP-Al 4/80
HCP-Al 4/90
HCP-Al 6/75
HCP-Al 6/90
HCPC-Al 5/10
HCPC-Al 6/13
PN6
PN10
PN6
PN10
PN6
PN10
PN6
PN10
PN6
PN10
PN6
PN10
2,8 R 2” -
9,2
10,4
12,7
14
18,3
19,5
18,3
19,5
20
22,4
32,7
35,5
130
150130
150
160
185
160
185
140
165
160
185
100
110100
110
130
145
130
145
110
125
130
145
40
40
65
65
50
65
4x14
4x18
4x14
4x18
4x14
4x18
4x14
4x18
4x14
4x18
4x14
4x18
46
47
46
71
86
92
92
101,5
117,5
76
76
76
119
127,6
132
132
130
130
180
220
250
280
280
280
340
96
96
108
167
174
221
221
221
267
22002000160018501300950
225015501050
243020701860226019501700290028202700282026802440267023902080274024902190
0,480,290,190,620,420,280,890,570,461,110,840,681,421,130,862,282,031,62
886040936746
1329262
144161301546810
1252170310550213154105339245168352308266560493405730685516
149013041023
-
-
-
-
-
-
-
-
-
-
-
-
-
3,5
-
-
SpeedStep
NPVO-26-P
NPVO-53/25-P 2,3
2,4 R 11/2”
-
-
-
-0,380,270,180,40,30,2
0,580,420,3
2,6
2,6
Capacitor voltage of circulation pumps must to be 400 V.
80
8880
88
110
122
110
122
90
102
110
122
-
-
270013801390139013701400146014501440
0,280,390,711,361,792,680,420,751,50
FLA
NG
ED S
ING
LESP
EED
PU
MPS
SCP-Al 4/70NCP-Al 4/100NCP-Al 5/125NCP-Al 6/125NCP-Al 8/125NCP-Al 10/125SRP-Al 6SRP-Al 8SRP-Al 10
10,21419
30,536,549192945
130130140160190210160190210
100100110130150170130150170
808090
110128148110128148
4040506580
1006580
100
4x144x144x154x144x184x184x144x184x18
62,58494
12613313384
100124
101110109128128142110109128
250254300340360350280330380
157168202250250251190238262
0,70,781,383,14,4
7,350,71,31,7
101018254060101825
-
THR
EAD
ED, T
HR
EESP
EED
PU
MPS
R 11/2”
Please note the following specificationsin addition to model notification in orderfor us to meet your requirements:- Flow rate (m3/h)- Pressure- Voltage (single-phase or three-phase)- Water Temperature
For Single Speed Circulation Pumps
Three-phase (T)Single-phase (M)Impeller Type No
Connection Nominal DiameterPump Type
NCP-Al 6 / 125 - T HCP-Al 4 / 80 HCPC-Al 5 / 10
Max. head(mWc)
ORDER NOTATION
0 21.510.5 2.5 3 3.5 0 21.510.5
0 21.510.5 2.5 3 3.5
SIN
GLE
SPE
ED P
UM
PS
FLA
NG
ED T
HR
EE S
PEED
PUM
PS
Average impellerdiameter (mm)
For Three Speed Circulation Pumps
H(m
Wc)
H(m
Wc)
H(m
Wc)
Boiler Capacity
Up to 50 kW
Between 50-100 kW
Above 100 kW
It is essential to know the flow rate (Q) and necessary pressure (Hm) value for the selection of circulationpump. These values are given in the heating project of the building and circulation pump selection ismade according to these values. If no heating project is available, the following evaluation methods canbe applied for pump selection.
Evaluation of the Necessary Flow Rate (Q)The pump should be able to carry the heated water from the boiler to the radiators with a suitable flowrate. Flow rate is determined using the formula below;
Q : Necessary pump flow rate (m3/hour)
Qk : The capacity of the boiler (kcal/hour)
Tg : The temperature of water flowing out of the boiler (°C)
Td : The temperature of water returning to the boiler (°C)
QkQ = (Tg – Td) x 1.000
Evaluation of the Required Pressure (Hm)The pump should have sufficient pressure to be able to push the water to the most distant point of theinstallation by defeating the resistance of the heating installation. Here, the pump should defeat thetotal pressure that is caused by the resistance of the pipes, connection components, valves, radiators.While the same water height will be at the inlet and outlet of the pump, the height of the building hasno effect to the pump selection procedure.
H : Pump pressure (mWc)
R : Pressure loss per square meter at pipe diameter (mWc/meter)
L : Total lengths of pipe components in the installation (meter)
Z : Resistance of connection components, valves and special devices (mWc)
H ≥ ∑ (R x L) + ∑ (Z)
If the project of the building is not available, it is almost impossible to determine correctly the valuesmentioned above.In this case, following tables can be used to determine the required pressure approximately.
Installation Length
Up to 100 meters
500 meters
1000 meters
Necessary Pressure of the Pump
0,5–3 mWc
2–5 mWc
5–10 mWc
Necessary Pressure of the Pump
1–2 mWc
4–6 mWc
6–12 mWc
Q
HK=
Q
HK= Q
HK=
Q
HK=
Q
HK=
Q
HK=
NPVO-26-P NPVO-63/32-P
NPVO-53/25-P
Q
HK=
Q
HK=
Q
HK=
Q
HK=
A
A
The company reserves its right to alter its products due to technological developments.
GOSB-Gebze Organize Sanayi Bölgesifiahabettin Bilgisu Cad. 41480 Gebze-Kocaeli/TURKEYPhone : (90)(262) 648 60 00 PBXTelefax : (90)(262) 648 61 01web : www.alarko-carrier.com.tre-mail : [email protected]
ALARKO CARRIERSANAY‹ VE T‹CARET A.fi.
CirculationPumps
Note: For NPVO-26-P, 53-25-P and 63-32-P, this value is to be taken as 1,5 mWc at 82°C and 3 mWc at 95°C.
HCP-
Al 4
/80
HCP-
Al 4
/90
HCP-
Al 6
/75
HCP-
Al 6
/90
HCPC
-Al 5
/10
HCPC
-Al 6
/13
SCP-
Al 4
/70
NC
P-A
l 4/1
00
NC
P-A
l 5/1
25
NC
P-A
l 6/1
25
NC
P-A
l 8/1
25
NC
P-A
l 10/
125
SRP-
Al 6
SRP-
Al 8
SRP-
Al 1
0
2,27,110
16,322,3
50°C75°C95°C
110°C120°C
1,66,59,4
15,721,7
1,66,49,3
15,621,6
2,37,1
10,116,422,4
1,96,99,8
16,122,1
1,86,79,6
15,921,9
1,68,59,4
15,721,8
1,56,39,3
15,622,5
26,99,9
16,122,2
3,28,111
17,323,4
2,37,1
10,216,422,4
37,9
10,917,123,2
2,97,8
10,717
22,3
1,96,89,816
22,1
2,16,99,9
16,222,2
Pump TypesPump Data
T waterMinimum required suction heightin 40°C ambient temperature at thesuction side of the pump to preventcavitation noise. (mWc)
CAVITATION
-Reliable and noiseless -Easy to install -Highly efficient -Single-speed and three-speed models -Wet rotor and glandless motors that do not need lubrication -Long lasted -Saving in energy -Maintenance-free For HCPC-AI types, additional -Thermal protection -Counter rotation warning and protection -Remote control -Operation signal LED -Connection to an external operation LED
Alarko Circulation Pumps are developed for the heating and water circulation systems for houses, commercial andindustrial applications. These high technology products are born out of an industrial experience of half a century.
Connect the pump to the installation as shown in the figure by making it parallel to the ground.
Use isolating valves in the inlet and outlet in order to facilitate the removal of pump during repair or
maintenance.
Use a thermic relay when connecting the pump to electric supply.
INSTALLATION POSITIONS
CORRECT OPERATION
✓
✓
✓
When there is cavitation in a circulation pump, the following problems arise:Low performance: Since the required flow conditions are not met, pumpcannot create the necessary flow rate and pressure. Upper floors cannot beheated.Vibration: Turbulent flow caused by air bubbles causes vibration.Pump life is reduced: Air bubbles in the system or in the pump corrode thepump material causes erosion.Noise: Air bubbles, turbulence and striking of water on surfaces create noise.
PERMITTED
Pump shaft must be parallel position.
NOT PERMITTED
Pump shaft must not be vertical position.
When the pressure at the suction end ofthe circulation pump is not enough, waterchanges phase to turn into gas. Gasbubbles are carried to high pressure areasby the flow. Vapour turns into water againand gas bubbles causes turbulence in theflow and water strikes the surfaces. Thisprocess is called cavitation.
Do not operate the pump without water.NEVER LUBRICATE THE PUMPRods and bearings of ALARKO circulation pumps are water lubricated and they do not needmaintenance. New or idle pump rods may be throttled due to the pollutants and particles inthe water. In such cases, close the main electric switch. Remove the rotor end cap and rotatethe shaft a few rounds via screwdriver. Put the rotor end cap in place and operate the pump.Single speed pumps can be modified into three speed pumps by way of an adaptor. Notify thisin your orders.
✓
✓
✓
✓
H
Q
Low performancedue to cavitation
1
2
4
3
6789
5
MAIN PARTS (Standard Version)
NAME OF PART MATERIAL
1. Stator Housing
2. Pump Casing
3. Rotor Can
4. Impeller
5. Bearings
6. O-Ring
7. Shaft
8. Rotor End Cap
9. Stator Windings
ALARKO CARRIER GEBZE COMPLEX-ACGC
Alarko Circulation Pumps are Produced in This Site
New design pump rod is milled andwhen the impeller is installed on thepump it is fixed with a segment. Thisdesign makes it easy to separate theimpeller from the rod when needed.
GD-AlSi9Cu3
Cast Iron GG 20
Stainless Steel
Noryl
Radial-Carbon/Axial- Stainless Steel
CR
Stainless Steel
Brass
Enamelled Copper Wire
It is approved and certified by the Netherlands originating independent KEMA organization which test the electromagneticconformity of electrical devices and has the authority of approval, that our circulation pumps conform to EMC Directive89/336/EEC.
A.7.
1.1i
140
209
MiN
ERAL
ACGC is situated on an area of 60.500 square metres andhas a covered area of 36.800 sqare metres. The constructionof the complex started in July 1, 1999 and ended in November1, 2000. ISO 9001 certified Main Production Centre of AlarkoCarrier has renewed its production technology and modernizedits organisation to produce Carrier air handling units, fancoils, boilers, heating systems, burners, cooling groups,cooling towers, unit heaters, submersible and circulationpumps, and water boosters. Carrier produces panel radiatorsat the Radiator Production Unit, which is situated on an areaof 18,000 square metres and has a covered area of 9.250square metres at Dudullu Organized Industrial Area. Of thetotal 996 employees, 650 people are employed in AlarkoCarrier production sites, 324 people in administrative, salesand marketing departments, and 22 people in Research andDevelopment departments.
The company reserves its right to alter its products due to technological developments.
GOSB-Gebze Organize Sanayi Bölgesifiahabettin Bilgisu Cad. 41480 Gebze-Kocaeli/TURKEYPhone : (90)(262) 648 60 00 PBXTelefax : (90)(262) 648 61 01web : www.alarko-carrier.com.tre-mail : [email protected]
ALARKO CARRIERSANAY‹ VE T‹CARET A.fi.
CirculationPumps
Note: For NPVO-26-P, 53-25-P and 63-32-P, this value is to be taken as 1,5 mWc at 82°C and 3 mWc at 95°C.
HCP-
Al 4
/80
HCP-
Al 4
/90
HCP-
Al 6
/75
HCP-
Al 6
/90
HCPC
-Al 5
/10
HCPC
-Al 6
/13
SCP-
Al 4
/70
NC
P-A
l 4/1
00
NC
P-A
l 5/1
25
NC
P-A
l 6/1
25
NC
P-A
l 8/1
25
NC
P-A
l 10/
125
SRP-
Al 6
SRP-
Al 8
SRP-
Al 1
0
2,27,110
16,322,3
50°C75°C95°C
110°C120°C
1,66,59,4
15,721,7
1,66,49,3
15,621,6
2,37,1
10,116,422,4
1,96,99,8
16,122,1
1,86,79,6
15,921,9
1,68,59,4
15,721,8
1,56,39,3
15,622,5
26,99,9
16,122,2
3,28,111
17,323,4
2,37,1
10,216,422,4
37,9
10,917,123,2
2,97,8
10,717
22,3
1,96,89,816
22,1
2,16,99,9
16,222,2
Pump TypesPump Data
T waterMinimum required suction heightin 40°C ambient temperature at thesuction side of the pump to preventcavitation noise. (mWc)
CAVITATION
-Reliable and noiseless -Easy to install -Highly efficient -Single-speed and three-speed models -Wet rotor and glandless motors that do not need lubrication -Long lasted -Saving in energy -Maintenance-free For HCPC-AI types, additional -Thermal protection -Counter rotation warning and protection -Remote control -Operation signal LED -Connection to an external operation LED
Alarko Circulation Pumps are developed for the heating and water circulation systems for houses, commercial andindustrial applications. These high technology products are born out of an industrial experience of half a century.
Connect the pump to the installation as shown in the figure by making it parallel to the ground.
Use isolating valves in the inlet and outlet in order to facilitate the removal of pump during repair or
maintenance.
Use a thermic relay when connecting the pump to electric supply.
INSTALLATION POSITIONS
CORRECT OPERATION
✓
✓
✓
When there is cavitation in a circulation pump, the following problems arise:Low performance: Since the required flow conditions are not met, pumpcannot create the necessary flow rate and pressure. Upper floors cannot beheated.Vibration: Turbulent flow caused by air bubbles causes vibration.Pump life is reduced: Air bubbles in the system or in the pump corrode thepump material causes erosion.Noise: Air bubbles, turbulence and striking of water on surfaces create noise.
PERMITTED
Pump shaft must be parallel position.
NOT PERMITTED
Pump shaft must not be vertical position.
When the pressure at the suction end ofthe circulation pump is not enough, waterchanges phase to turn into gas. Gasbubbles are carried to high pressure areasby the flow. Vapour turns into water againand gas bubbles causes turbulence in theflow and water strikes the surfaces. Thisprocess is called cavitation.
Do not operate the pump without water.NEVER LUBRICATE THE PUMPRods and bearings of ALARKO circulation pumps are water lubricated and they do not needmaintenance. New or idle pump rods may be throttled due to the pollutants and particles inthe water. In such cases, close the main electric switch. Remove the rotor end cap and rotatethe shaft a few rounds via screwdriver. Put the rotor end cap in place and operate the pump.Single speed pumps can be modified into three speed pumps by way of an adaptor. Notify thisin your orders.
✓
✓
✓
✓
H
Q
Low performancedue to cavitation
1
2
4
3
6789
5
MAIN PARTS (Standard Version)
NAME OF PART MATERIAL
1. Stator Housing
2. Pump Casing
3. Rotor Can
4. Impeller
5. Bearings
6. O-Ring
7. Shaft
8. Rotor End Cap
9. Stator Windings
ALARKO CARRIER GEBZE COMPLEX-ACGC
Alarko Circulation Pumps are Produced in This Site
New design pump rod is milled andwhen the impeller is installed on thepump it is fixed with a segment. Thisdesign makes it easy to separate theimpeller from the rod when needed.
GD-AlSi9Cu3
Cast Iron GG 20
Stainless Steel
Noryl
Radial-Carbon/Axial- Stainless Steel
CR
Stainless Steel
Brass
Enamelled Copper Wire
It is approved and certified by the Netherlands originating independent KEMA organization which test the electromagneticconformity of electrical devices and has the authority of approval, that our circulation pumps conform to EMC Directive89/336/EEC.
A.7.
1.1i
140
209
MiN
ERAL
ACGC is situated on an area of 60.500 square metres andhas a covered area of 36.800 sqare metres. The constructionof the complex started in July 1, 1999 and ended in November1, 2000. ISO 9001 certified Main Production Centre of AlarkoCarrier has renewed its production technology and modernizedits organisation to produce Carrier air handling units, fancoils, boilers, heating systems, burners, cooling groups,cooling towers, unit heaters, submersible and circulationpumps, and water boosters. Carrier produces panel radiatorsat the Radiator Production Unit, which is situated on an areaof 18,000 square metres and has a covered area of 9.250square metres at Dudullu Organized Industrial Area. Of thetotal 996 employees, 650 people are employed in AlarkoCarrier production sites, 324 people in administrative, salesand marketing departments, and 22 people in Research andDevelopment departments.
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