Alan Norbury | Siemens UK Industrial CTO Britain‘s 4th ... · 07/12/2016 · © Siemens AG 2015...

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Britain‘s 4th Industrial Revolution Vision to Reality

Alan Norbury | Siemens UK Industrial CTO

Alan Norbury – Siemens DF&PD

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Future of Manufacturing - Video

http://www.siemens.co.uk/future-of-manufacturing







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4 Industrial Revolutions

Revolution or Evolution?

First

Industrial Revolution

Second Industrial Revolution

Third

Industrial Revolution

Fourth

Industrial (R)Evolution

Based on the introduction

of mechanical production

equipment driven

by water and steam

power

Based on mass pro-

duction achieved by

division of labor concept

and the use of electrical

energy (electrification)

Based on the use of

electronics and IT to

further automate

production (automation)

… driven by

DIgitalisation, Integration

and enhanced Flexibility

1784: First mechanical loom 1870: First conveyor belt,

Cincinnati slaughterhouse,

1908: Ford T-Model

1969: First programmable

logic controller (PLC)

Modicon 084,

1800 1900 2000

Time

2025

Digitalisation Technologies

• Virtual/Augmented Reality

• Digital Twin

• Cyber-Physical Systems

• Big Data/Smart Algorithms

• Internet of Things

• Advanced Robotics

• Cloud Technology

• 3D Printing/Additive Manufacturing


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The Internet is revolutionising the world of business


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New business models in the Internet age

From taxi to

ride-sharing

From record store

to streaming

From bookstore

to e-book

From

Yellow Pages

to marketplace


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Challenges and Drivers

Enhance flexibility

Individualised production

with higher productivity

Reduce time to market

Shorter innovation cycles

with more complex products

Increase efficiency

Energy and resource efficiency

with global operations

Smart Innovations for a Competitive Edge


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Manufacturing beyond 2025

Source: acatech, April 2013 “Recommendations for implementing the strategic initiative Industrie 4.0”

Key research areas

• Horizontal integration via value-added networks

• End-to-end engineering across the entire value chain

• Vertical integration and networked production systems

Industry 4.0 …

• Organisation and control across entire value chain &

product life cycle

• Individualised to customer wishes

• Encompassing all phases: • From idea to order

• Development and production

• Delivery to the customer

• Even recycling and related services


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The future of Industry

Many teams are poised on the starting line

Industrie 4.0

Industrie 4.0

…

Internet of things & services

LIFE-CYCLE HORIZONTAL INTEGRATION VE

RT

ICA

L I

NT

EG

RA

TIO

N

ORGANISATION & PLANNING

STANDARDS

SHOPFLOOR

BIG

DATA

LEGAL

IT SECURITY

BUSINESS

AREAS Don't wait for Industry 4.0, join the

challenge now and help to shape it!


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The Factory of the Future

Cyber-Physical Systems - Complete Digital Model

The digital model always up-to-date and is extended over the entire lifecycle

• Software / Informatics

• Mechanics

• Electrics, Electronics

• Automation, HMI

• Safety, security

• Maintenance

Cyber-physical system (CPS)

Physical production unit

Digital model

• Location, identity…

• Status

• SW version

• Interfaces

• …

Contains all information …

+

Services Production

execution Production

planning

Product

design

Production

engineering


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The Factory of the Future

Mass Customisation – Raw Material Taking Control

Manufacturer

Supply Chain

RFID


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Digitalisation

Influence of Digitalisation on Siemens Innovation

Electrification

Automation

Enablers

• Sensors

• Computing

power

• Storage

capacities

• Data analytics

• Networking

http://portals-eur.bcg.com/sites/my_visual_services/my_pl/Lizenzbilder/Miscellaneous/Fotolia_48128194_S.jpg


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Cornerstones of the Digital Enterprise

The Innovation Challenge

Integrated value chain with seamless engineering Use of intelligent models

Transparent factories, internally and externally networked Modular, networked, secure automation


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Maximise Process

Efficiency

Visualisation &

recommendations

Converting Data to £

Siemens Plant Data Services

Data analytics

and simulation

Enhance industrial

cyber-security

Data

collection

From Data … … to Value

Optimise energy

performance

Master asset

uptime

Secure storage and

data transfer

Cloud-based analytics

ecosystem


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Big Data > Smart Data > Business Data

Secure and Easy

Connectivity

via ISB Agents ● ● ●

Mindsphere - Siemens

Open Cloud for Industry

powered by

SAP HANA

Ecosystem for

Apps Developers

Siemens Apps

and analytics

Customer

Partner apps

and analytics

Customer

Customer apps

and analytics

Customer

3rd party apps

and analytics

Customer

• Open standard (OPC)

for connectivity to Siemens

and third-party products

• Plug-and-play connectivity

of Siemens products

(engineering via TIA portal)

• Cloud for Industry with open

application interface for individual

customer applications

• Enablement of new business

models (e.g. selling machining

hours instead of assets)

• Transparent pay-per-use pricing

model

• Siemens and SAP partner

network for integration of existing

data pools

IAAS – Infrastructure as a Service; ISB – Industry Service Backbone


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Factory of the Future R&D environments

Smart Automation Centre Nuremberg

Focus on Manufacturing and Logistics

Smart Automation Centre Karlsruhe

Focus on Process Automation


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Today’s investments in Britain’s 4th Industrial Revolution

Beat the global competition

Smart Products , Smart Factories , Smart Supply Chains

Summary

• Infrastructure Industrial Ethernet, wireless, IoT,

sm@rt data, mass customisation

• Virtualisation 3D CAD modelling, simulation,

supply chain data collaboration, zero prototyping

• Hybrid Skills for self optimising cyber-physical

manufacturing

Results • Mass Customisation - batch sizes of 1

• Shorter Time to Market – zero prototyping

• Highly Flexible Manufacturing

• 30% increased productivity

Alan Norbury | Siemens UK Industrial CTO Britain‘s 4th ... · 07/12/2016 · © Siemens AG 2015...

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