Akpo Project

AFTP/SPE - Akpo Project - 23-06-10 – A. Lainé / F. Fournié

AKPO

A large Nigerian deep offshore development

Akpo Project

AFTP/SPE - Akpo Project - 23-06-10

A LARGE PROJECT OFFSHORE NIGERIA BY TOTAL

1400m water depth, 100 miles off Port Harcourt

44 wells, 10 manifolds, 14 SCR risers, 440 000 ton FPSO

AFTP/SPE - Akpo Project - 23-06-10 3

A Complex Venture Arrangement

Managed through a PSA and a PSC, Partnerships differ in the 2 contracts, Total Operator for the OML

PSCPSA (Farm-in Agreement)

OML 130

50% NNPC ie-45% CNOOC- 5% SAPETRO

1998

OPL 246OPL 246

2005

OPL 246

OML 130

OPL 246

OML 130

10%

24%16%

50%

SAPETRO TOTAL BRASOIL NNPC


A Complex Venture but still a robust one

3 National Oil Companies !


AN HYBRID HIGH TECH SCHEME

Complex sand lobes and channels, critical fluid

Near high pressure / high temperature, gas export to LNG


TECHNOLOGY PUSHED TO NEW FRONTIERS

7” SAS, Perforation/ frac. pack in single run in 10 ¾”, intelligent completions

118°C SPS, 588 bar SCR, FICSS, all electric 180 MW FPSO


QUALIFICATIONS FOR TECHNOLOGY RISKS

150 qualification programs

30% initial Test failure, zero Field failure


EXECUTION ON A GLOBAL SCALE

32 million man-hours, 14 million in Nigeria

Global IS/IT for central management in Nigeria


INNOVATIVE BIDDING SOLUTIONS

EPC reservation agreements signed 8 month ahead of uncertain FID

Currency & commodity hedging, asset reservation, schedule


Contractual Strategy

DRILLING &COMPLETION

SPSUFR &

Offloadingterminal

FPSO

HullManagement &conceptual studies

Basic Engineering

Detail Engineering

Procurement

Onshore fabrication

Onshore test & com.

Transportation

Offshore installation

Offshore H.U.

Offshore commissioning

Start up & operation

EPS

DORIS Engineering

TUPNI

TUPNI

EPSCCDRILLING EPSCC

DRILLING &COMPLETION

SPSUFR &

Offloadingterminal

FPSOHull

Management &conceptual studiesFEED Engineering

Detail Engineering

ProcurementOnshore fabrication

Onshore test & com.

Transportation

Offshore installation

Offshore H.U.

Offshore commissioning

Start up & operation

EPSCAMERON

DORIS EngineeringTUPNI

DRILLINGTUPNI

EPSCCSAIPEM

Topsides

EPSCCTechnip/HHI

LLI

Drilling: TransoceanCompletion: GlobalSanta Fe

TUPNI

Defined during Basic phase,Large & synchronized EPSCC

Selection approved at Project Sanction

Flotel


Time Allowance for Record Nigerian Content

Up to 18 month for capacity building, 50% for learning curve

Delivered quality meets international standards


An Integrated Project Management

Fully integrated project management team till 1st oil

Unified IT tools & EDMS

Lessons learnt from TOTAL deep offshore projects

Akpo Project

DIRECTOR

FIELD OPERATIONSSERVICES

SURFACES FACILITIES

FIELD GSR DRILLING & COMPLETION

FLOATING, PRODUCTION,

STORAGE & OFFLOADING

SUBSEA PRODUCTION

SYSTEM

UMBILICALS, FLOWLINES &

RISERSINTERFACES

HSEQ

NIGERIA INTERFACES

COMMISSIONING

VENTURE


Significant Significant amount of amount of

precipitated precipitated asphalteneasphaltenesticking to sticking to the wall of the wall of

the the transparent transparent

cellcell

RESERVOIR G FLUID RESERVOIR G FLUID –– SWELL TEST SWELL TEST

PHASE DIAGRAM

0

Pres

sure

0Temperature

Critical Points

Condensate

TR

Volatile oil

PRES

SUR

E

TEMPERATURE

Condensate Volatile Oil

Critical Point

PHASE DIAGRAM

0

Pres

sure

0Temperature

Critical Points

Condensate

TR

Volatile oil

PRES

SUR

E

TEMPERATURE

Condensate Volatile Oil

Critical Point

Complex under-saturated near-critical fluids

Light Oil (Up to 50°API) with High GOR,

Widespread impact on the AKPO development project

TEMPERATURE


A Mandatory Meticulous Well Planning

Definition and freezing of the 22 start-up wells at Project Sanction, delivered as planned at Start-Up


Pre-production Interference Testing

Akpo-10 and Akpo-06 Normalised Pressure ResponseDuring Interference with Akpo-15 (PULSER).

-0.50

-0.25

0.00

0.25

0.50

0.75

1.00

1.25

1.50

1.75

2.00

2.25

2.50

11/1

2/08

12/1

2/08

13/1

2/08

14/1

2/08

15/1

2/08

16/1

2/08

17/1

2/08

18/1

2/08

19/1

2/08

20/1

2/08

21/1

2/08

22/1

2/08

23/1

2/08

24/1

2/08

25/1

2/08

26/1

2/08

Date

Diff

eren

tial P

ress

ure

(psi

)

press - Akpo-10press - Akpo-06

Start Injection on Akpo-15

End Injection on Akpo-15

2psi response consistent with test design

A-2 and A-3 normalised pressure responseduring Interference test with A-1 (Pulser)

A-3A-2

A-1

A-1

Akpo-10 and Akpo-06 Normalised Pressure ResponseDuring Interference with Akpo-15 (PULSER).

-0.50

-0.25

0.00

0.25

0.50

0.75

1.00

1.25

1.50

1.75

2.00

2.25

2.50

11/1

2/08

12/1

2/08

13/1

2/08

14/1

2/08

15/1

2/08

16/1

2/08

17/1

2/08

18/1

2/08

19/1

2/08

20/1

2/08

21/1

2/08

22/1

2/08

23/1

2/08

24/1

2/08

25/1

2/08

26/1

2/08

Date

Diff

eren

tial P

ress

ure

(psi

)

press - Akpo-10press - Akpo-06

Start Injection on Akpo-15

End Injection on Akpo-15

2psi response consistent with test design

A-2 and A-3 normalised pressure responseduring Interference test with A-1 (Pulser)

A-3A-2

A-1

A-1

Akpo-16

Akpo-10

Akpo-6Akpo-5G

Akpo-5st

Akpo-15Akpo-10

Akpo-6-

Akpo-15

Akpo-16

Akpo-10

Akpo-6Akpo-5G

Akpo-5st

Akpo-15Akpo-10

Akpo-6-

Akpo-15

A-1

A-3A-2

Akpo-16

Akpo-10

Akpo-6Akpo-5G

Akpo-5st

Akpo-15Akpo-10

Akpo-6-

Akpo-15

Akpo-16

Akpo-10

Akpo-6Akpo-5G

Akpo-5st

Akpo-15Akpo-10

Akpo-6-

Akpo-15

A-1

A-3A-2

Subsea Well Intervention Monitoring System (SWIMS) used for pressure data recovery, storage and transmittal


A Very Large Drilling OperationDiscovery Jack Ryan

2006 2007 2008 2009DWDJ RyanS- TayDWP

305 days

709 days

305 days

751 days

Stena Tay Pathfinder

4 drilling units, 2000 rig days, 3.6 Millions man hoursTwo ‘’flagship rigs’’ : Transocean Deepwater Discovery and Jack Ryan


Rig specialization to push the performance limit

Well testing equipment on Jack Ryan

Transocean Jack Ryan

Management decision to dedicate one rig for drilling, one rig for completionSavings in rig upgrades and service costs, efficient specialized rig crew


Batch drilling helps for continuous improvement

Mud Mat/TGB in moon pool

Top-Hole DurationDeep Water Discovery

Batch operations improved learning processSustained continuous progress for two years


Batch completions for quality & performance

X-Tree installation time

Performance achieved, keeping high quality standards by batching operations of frac. pack, completions and X-trees


22 wells delivered ON TIME

AKPO strong management achieved a GREAT step

in the efficiency of deep water well delivery


12km

10 k

m

21

Subsea Layout, a Key Feature of the Development

An Optimized Sub-Sea Layout with multi Drilling Centers, taking onboard

SCR constraints and Flow Assurance requirements, frozen at FEED


Flow Assurance: a major factor in project definition

Flow assurance influences field architecture, requires early definition

WELL READY

TO RESTARTSUBSEA SYSTEM

PROTECTED

NO TOUCHTIME 4-hour

DEPRESSURISATIONOF WELL, JUMPER,

MANIFOLDAND RISER

STABILISED CRUDECIRCULATION

TimeFLOW LINE / RISER INSULATION

PERFORMANCES

INJECTIONOF METHANOL

Shut-down

AFTP/SPE - Akpo Project - 23-06-10 OTC - 20993 23

STANDARDIZED DRILL CENTRE LAYOUTSTANDARDIZED DRILL CENTRE LAYOUT

HYDRAULIC FLYING LEADS

HORIZONTAL CONNECTORS &

DOGHOUSES

SUBSEA UMBILICAL TERMINATION

.

MANIFOLD MODULE

MANIFOLD PILE

WELLHEAD

XMAS TREE

SYSTEM DESIGNED FOR MAXIMUM AVAILABILITYSYSTEM DESIGNED FOR MAXIMUM AVAILABILITY


Akpo Subsea Production Facilities


Running Xmas Trees

50 tons at the end of the riser to be accurately positioned and connected to the wellhead


Jumper installation & Connection

150 line pipe subsea connections completed at First OIL

Connector Running Tool


One Riser Concept Selected at Pre-Basic Stage

Main FactorsWater depthFlow AssuranceNo Gas liftGeneric conceptLocal contentBidding process

900 m

15°

WD

: 13

00m

SCR + wet insulation: best solution for AKPO


• Early maturity assessment during FEED

• Extensive qualification during detail engineering

• Fluid compatibility testing• Hyper-Elastic law development for FEA• Resistance to explosive decompression• Ageing – stiffening and impact on design • Fatigue resistance under pressure cycles

Flexible Joint Qualification

Early Maturity Assessment defined qualification scope for FJ design

Full scale test confirmed manufacturing process & design fitness for severe conditions


Pulling rig

SCR Pre-installed, Recovered & Transfered to FPSO

Transfer wirepassed to FDS

from FPSO pulling rig

SCR transferred

to FPSO

SCR includingFlex-joint ready

to transfer

FPSO

FLET

Step 1 : FDS picks up FL

Head

Step 2 : FL head on FDS

SCR loadtransfer fromFDS to FPSO

pulling rigSCR laying


AKPO FPSO

Hull: 310m x 61m x 31m

Living Quarter: 240 POB

2 million barrels storage

Oil processing: 185,000 bbl/d

Water injection: 420,000 bbl/d

Produced water treatment: 150,000 bbl/d

Gas treatment: 530 mmscfd

Gas export: 290 mmscfd

Gas injection: 210 mmscfd

110,000 tons fabricated & moored in 1400 m water depth,

14 Steel Catenary Risers


An Hybrid Gas Injection - Gas export FPSO

Flexibility to maintain liquid production

Gas export to LNG production

Akpo Central Akpo Central Akpo East

+D B, EF, G A

WI

Condensate Condensate

Gas ExportG

asR

e-In

ject

ion


An all-electric FPSO

Single 160 Mw power generation plant, shorter commissioning & start-up

Higher availability & lower maintenance cost


E&I decentralized Technical Buildings

Easier and earlier commissioning before sail-away

Easier start-up of FPSO facilities


Field Integrated Control and Safety System

Global ICSS approach selected during FEEDNo barrier to communication

Topsides

Subsea

Hull

Downhole


Tow Opportunity between Korea and Nigeria

High state of readiness once on location

Team continuity between onshore and offshore


Simultaneous Operations Strategy

3 drilling rigs, 4 construction vessels, 1 flotel and FPSO

SCR installation, hook up, commissioning while producing


2 Years of Active People Development

Mobilise and train early - start production early


High Production Delivery Performance

Cumulative Production

PLANACTUAL

Align project activities completion with production goals


AKPO Operations: the Keys to Success

• Integrated Project organisation

• Technological expertise

• Deep offshore operational experience

• Early operators mobilisation

• Focused Nigerians development

• Robust site organisation

• Personal Commitment

Operations success is the AKPO Project teams overall success

Akpo Project

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