AKİFSAN · 1 Turning Turning MSB Tools04 2 Milling Chamfer Tool Multi Functional Chamfer Tool12...

Turning / Milling / Endmill / Drill / PCD Tools / Brazed Tools / etc.

��

MAK. HIRD. SAN. TİC. LTD. ŞTİ.AKİFSAN

ANKARA BAYİİAKİFSAN MAK. HIRD. LTD. ŞTİ.İVEDİK ORG. SAN. 1445 SOKAK NO:32ANKARA-TURKEYT. +90 (312) 395 1 601E. [email protected]

www.takimdunyasi.com / www.akifsan.com

1 TurningTurningMSB Tools 04

2 MillingChamfer ToolMulti Functional Chamfer Tool 12Solid Chamfer Tool 15

Tools for mold makingO-ring Cutter 19T-Cutter 22

3 EndmillEndmillcBN Endmill 24Dia Coating Endmill 28

4 DrillDrillWPDC 32

I/S ReamerIndexable Reamer 38

DHDGun Drill 44

5

6 Brazed ToolsMilling, Endmill, DrillBrazed Revolution Tools 58

7 etc.Chuck Jaw 66

KORLOY Special Tooling Application

CONTENTS

PCD ToolsMilling, Endmill, DrillPCD Revolution Tools 52

Code system

M G R 06 20 - - 11.5◇60

M Micro

Type

B BoringBC CopyingBB Back BoringBF ChamferingG Square GroovingGR Round GroovingGF Face GroovingT Threading

Application

03 3.004 4.006 6.008 8.010 10.0

Shank dia. Machining size

10 10.015 15.020 20.025 25.035 35.0

Max. aspect ratio

1 Single endedNone Double ended

Cutting edge

R Right handedL Left handed

Hand

Boring No CodeGrooving Width of Groove

Threading60° 55°

Pitch tpiF 0.25~1.0 72~24A 0.5~1.5 48~16AG 0.5~3.0 48~8

◇

•High hardness grade guarantees longer tool life.

•Various kinds of machining(Fitting, Valve, Medical parts,

Automobile component, and Semiconductor equipment) are available.

•Various types of MSB tools (Boring, Grooving, Threading)

MSB Tools

4/ 5

KORLOY Special ToolingApplication

MSB tool code system

▶ Details

Grades Coated Application and features

Z12M Uncoated

PC30M TiN layer

•Ultra fine grain substrate ensures high wear resistance and toughness.•Application : Cast iron, Aluminum alloy and Non-ferrous metal machining

•Ultra fine grain substrate with TiN coated layer increases tool life.•Application : Hard-to-cut material machining (stainless steel and heat resisting alloy etc.)

Grades

Features•High hardness grade ensures excellent

surface roughness and long tool life.•Various kinds of machining

(Fitting, Valve, Medical parts, Automobile component, and Semiconductor equipment) are available

•Various types of MSB tools(Boring, Grooving, Threading)

Types Application Designation

Boring

Grooving

Threading

MBR/L◯◯☆☆

MBCR/L◯◯☆☆

MBBR/L◯◯☆☆

MBFR/L◯◯☆☆

MGR/L◯◯☆☆-

MGRR/L◯◯☆☆-

MGFR/L◯◯00-

MTR/L◯◯☆☆-◇60

MTR/L◯◯☆☆-◇55

Boring

Copying

Back Boring

Chamfering

Square Grooving

Round Grooving

Face Grooving

01

02

03

04

05

06

07

0860°

55°Partial

◯◯

☆☆

▢▢

◇

Shank dia.

Depth of cut

Width of groove

Pitch/tpi

Shank dia.

Max. depth of boring

Width of groove

F 0.25~1.0 72~24

A 0.5~1.5 48~16

AG 0.5~3.0 48~8

Mar

ks

MSB Tools Turning

Machining types

Types

•Boring Min. dia. of machining : Ø3.2

•Copying Min. dia. of machining : Ø4.2

•Back boring Min. dia. of machining : Ø3.2

•Chamfering Min. dia. of machining : Ø4.2

▶ Boring

•Square grooving Min. dia. of machining : Ø3.2

•Round grooving Min. dia. of machining : Ø3.2

•Face grooving Min. dia. of machining : Ø6.0

•Threading Min. dia. of machining : Ø3.3

▶ Grooving

▶ Threading

Boring Grooving Threading

/ 7KORLOY Special Tooling

Application6

3.0 3.2

4.0 4.2

6.0 6.2

8.0 8.2

10.0 10.2

0.5 1.4

0.6 1.9

0.75 2.9

0.8 3.9

1.0 4.9

10 40 35 15 50 45 10 40 35 15 50 45 20 60 50 10 45 40 15 55 45 20 65 50 10 50 45 20 70 60 30 80 70 15 60 60 25 80 70 35 100 80

●

●

●

●

●

(mm)

● : Under preparing for stock

MBR 03100315041004150420061006150620081008200830101510251035

MBR 0310-10315-10410-10415-10420-10610-10615-10620-10810-10820-10830-11015-11025-11035-1

Boring

4.0 4.2 1.0 1.9

6.0 6.2 1.3 2.9

10 40 35 15 50 45 20 60 50 10 45 40 15 55 45 20 60 50

(mm)


MBCR 041004150420061006150620

MBCR 0410-10415-10420-10610-10615-10620-1

Copying

Ød ℓMin.dia.of ma-chining

Coated Uncoated

PC30M Z12MDesignation

Double ended

Coated Uncoated

PC30M Z12M

Cutting edge

a SDesignation

Single ended


Coated Uncoated


Double ended

Coated Uncoated

PC30M Z12M

Overall length

L

Double ended Single ended

Cutting edge

a SDesignation

Single ended

MSB Tools Turning

Overall length

L


3.0 3.2

4.0 4.2

6.0 6.2

1.5 0.8 1.4

2.0 1.3 1.9

2.0 1.9 2.9

10 40 35 15 50 45 10 40 35 15 50 45 20 60 50 10 45 40 15 55 45 20 65 50

(mm)


Coated Uncoated


Double ended


MBBR 03100315041004150420061006150620

Coated Uncoated

PC30M Z12M

Overall length

L


Cutting edge

W a SDesignation

Single ended

MBBR 0310-10315-10410-10415-10420-10610-10615-10620-1

Back boring

4.0 4.2 0.8 1.0 1.9

6.0 6.2 1.4 1.2 2.9

10 40 35 15 50 45 20 60 50 10 45 40 15 55 45 20 65 50

(mm)


Coated Uncoated


Double ended


MBFR 041004150420061006150620

Coated Uncoated

PC30M Z12M

Overall length

L


Cutting edge

W a SDesignation

Single ended

MBFR 0410-10415-10420-10610-10615-10620-1

Chamfering

8/

9KORLOY Special Tooling

Application

(mm)


Square grooving

3.0 3.2

4.0 4.2

6.0 6.2

8.0 8.2

10.0 10.2

1.4

1.9

2.9

3.9

4.9

0.8

1.4

1.8

2.0

2.5

3.5

2.5

3.5

101510151020102010201020102010201020

20

25

405040504060406040604565456545654565

70

80

354535453550355035504050405040504050

60

70

1.0

1.5

1.0

1.5

2.0

1.0

1.5

2.0

2.5

1.52.02.53.01.52.02.53.0


Coated Uncoated


Double ended

MGR 0310-1.00315-1.00310-1.50315-1.50410-1.00420-1.00410-1.50420-1.50410-2.00420-2.00610-1.00620-1.00610-1.50620-1.50610-2.00620-2.00610-2.50620-2.50820-1.50820-2.00820-2.50820-3.01025-1.51025-2.01025-2.51025-3.0

Coated Uncoated

PC30M Z12M

Overall length

L


Cutting edge

W a SDesignation

Single ended

MGR 0310-1.0-10315-1.0-10310-1.5-10315-1.5-10410-1.0-10420-1.0-10410-1.5-10420-1.5-10410-2.0-10420-2.0-10610-1.0-10620-1.0-10610-1.5-10620-1.5-10610-2.0-10620-2.0-10610-2.5-10620-2.5-10820-1.5-10820-2.0-10820-2.5-10820-3.0-11025-1.5-11025-2.0-11025-2.5-11025-3.0-1

MSB Tools Turning

3.0 3.2

4.0 4.2

6.0 6.2

8.0 8.2

10.0 10.2

0.8

1.0

1.0

1.5

2.0

1.01.52.01.01.52.0

0.8

1.0

2.0

2.3

2.8

1.4

1.9

2.9

3.9

4.9

10 40 35 15 50 45 10 40 35 20 60 50 10 45 40 20 65 50 10 45 40 20 65 50 10 45 40 20 65 50

20 70 60

25 80 70

(mm)


Coated Uncoated


Double ended


MGRR 0310-0.80315-0.80410-1.00420-1.00610-1.00620-1.00610-1.50620-1.50610-2.00620-2.00820-1.00820-1.50820-2.01025-1.01025-1.51025-2.0

Coated Uncoated

PC30M Z12M

Overall length

L


Cutting edge

W a SDesignation

Single ended

MGRR 0310-0.8-10315-0.8-10410-1.0-10420-1.0-10610-1.0-10620-1.0-10610-1.5-10620-1.5-10610-2.0-10620-2.0-10820-1.0-10820-1.5-10820-2.0-11025-1.0-11025-1.5-11025-2.0-1

Round grooving

4.0 6.0 50 45 1.8

6.0 8.5 50 45 2.9

8.0 10.4 70 60 3.9

10.0 12.4 80 70 4.9

1.01.51.01.52.01.01.52.02.02.53.03.54.04.5

1.52.01.52.02.51.52.02.52.53.03.54.04.55.0

(mm)

ØdMin.dia.

of machining

Coated Uncoated


Double ended


MGFR 0400-1.00400-1.50600-1.00600-1.50600-2.00800-1.00800-1.50800-2.01000-2.01000-2.51000-3.01000-3.51000-4.01000-4.5

Coated Uncoated

PC30M Z12M

Overall length

L


Cutting edge

W a SDesignation

Single ended

MGFR 0400-1.0-10400-1.5-10600-1.0-10600-1.5-10600-2.0-10800-1.0-10800-1.5-10800-2.0-11000-2.0-11000-2.5-11000-3.0-11000-3.5-11000-4.0-11000-4.5-1

Face grooving

10 / 11KORLOY Special Tooling

Application

3.04.06.03.04.06.0

3.34.36.23.34.36.2

1.451.952.901.451.952.9

1.2

2.0

1.2

2.0

60°

55°

1.2 0.6

2.2 1.0

1.2 0.6

2.2 1.0

0.5~1.0

0.5~1.5

48~24

28~16

(mm)

ØdMin.dia.of ma-chining

Coated Uncoated


Double ended


※Ground internal and external parts make tight tolerance and superior surface finish.

MTR 0315-F600415-F600615-A600315-F550415-F550615-A55

Coated Uncoated

PC30M Z12M

Thread

W Pitch θ°/tpi

Cutting edge

S a fDesignation

Single ended

MTR 0315-F60-10415-F60-10615-A60-10315-F55-10415-F55-10615-A55-1

Threading

(mm)

SLEEVE

34567810

5555555

-68661010

---681010

16161616162020

14141414141818

100100100100100100100

M3M4M4M4M4M4M5

HW15LHW20LHW20LHW20LHW20LHW20LHW20L

1

2

2

Ød a b c ØD H L Screw Wrench Fig.Designation

SL 1603160416051606160720082010

SL(SLEEVE)

Fig.1

Fig.2

MSB Tools Turning

Code system

CE 45 - 16 00 R - S 20Chamfer Endmill

16 TWX16R-KC22 TWX22R-KC

Inscribed circle of insert


Hand

Ø12Ø20Ø25

Shank dia.

Ø0

Min. cutting dia.

S = 90,110L = 200

Overall length

45°

Chamfer angle

•One holder with an insert can cover centering,

grooving and chamfering

•Improved coated layer increases wear resistance.

•Economical tool with 3-cornered insert

Multi Functional Chamfer Tool

12/


Application

Carbon steel, Alloy steel

Carbon steel, Alloy steel

Al, Copper

GC, GCD

Stainless steel

Ti, Ti-alloy

Application and recommended cutting condition

Centering Grooving Chamfering

Machining examples

Centering Grooving Chamfering

90° 90°

90°

45°

below HRC 30

HRC 30~40

-

-

-

80~200

150~250

150~300

80~150

60~120

60~80

0.01~0.04

0.02~0.06

0.04~0.08

0.02~0.06

0.01~0.03

0.01~0.03

100~250

150~300

150~350

100~250

60~150

60~100

0.04~0.06

0.05~0.10

0.05~0.10

0.05~0.10

0.03~0.06

0.03~ 0.06

Workpiece HardnessCentering, Grooving

vc(mm/min) fz(mm/t)

Chamfering

vc(mm/min) fz(mm/t)

Note) With wrong fz, back touch and chipping are caused

Multi Functional Chamfer Tool Milling

(mm)

CE Multi functional tool

22

22

22

29

29

29

12

20

20

12

25

25

40

50

60

40

50

60

90

110

200

90

110

200

10

10

10

14

14

14

2

1

1

2

1

1

TWX16R-KC

TWX16R-KC

TWX16R-KC

TWX22R-KC

TWX22R-KC

TWX22R-KC

Ø0~Ø20

Ø0~Ø20

Ø0~Ø20

Ø0~Ø27

Ø0~Ø27

Ø0~Ø27

Centering, Grooving

Chamfering

Designation ØD Ød ℓ L ap Fig. Insert Application

CE 45-1600R-S12

45-1600R-S20

45-1600R-L20

45-2200R-S12

45-2200R-S25

45-2200R-L25

Fig.1 Fig.2

•AR : -12°~15°•PR : 0°

(mm)

▶ Inserts

Inserts Designation

Coated Cermet Uncoated

TWX-KC

TWX 16R-KC

22R-KC

NC

M32

5

NC

M33

5

NC

5330

PC35

00

PC53

00

PC35

45

PC95

30

PC65

10

PC21

5K

PD20

00

CN20

00

CN20

CN30

H01

G10

E

A30

ST20

E

●

●

FTNA0408 TW15L

▶ Parts

CE45-▢▢▢▢R-▢▢

Screw Wrench


Machining range(Min.~Max.)

14/


Application

Code system

CCT - 090 T - 080 L

CCT Centering & Chamfering ToolCET Centering & Chamfering Endmill Tool

Type

No code SingleT Twin

Cutting edge

No code StandardL Long

Overall length

060 60°090 90°120 120°

Chamfer angle

080 Ø8.0

Dia.

Solid Chamfer Tool Milling

•Various tool line-up for chamfering and centering

•Machinable chamfer angles : 60°, 90°, 120°

•Wide tool application range with single, twin and long types

Solid Chamfer Tool

16

Features

CET (Centering & Chamfering endmill tool)

•For internal chamfering up to 0.5mm•Can be applied to side milling and easy

to regrinding

CCT (Centering & Chamfering tool)

•Chipping resistance realizes machining in high speed due to double point angle.

•Lowers cutting load due to web thinning.

Applications

Centering Hole chamfering

Externalchamfering

Internalchamfering Side milling Slot milling

CET

60°

90°

120°

CCT

60°

90°

120°

×

▲

●

●

●

●

●

●

●

●

●

●

●

●

●

●~▲

●~▲

●

●~▲

●

●

▲~×

▲~×

●

●

●

●

×

×

×

×

●~▲

●

×

×

●

16/


Application

(mm)

CET

3

4

6

8

10

12

16

3

4

6

8

10

12

16

3

4

6

8

10

12

16

3

4

6

8

10

12

16

3

4

6

8

10

12

16

3

4

6

8

10

12

16

5.5

7

10

13

16

18

24

5.5

7

10

13

16

18

24

5.5

7

10

13

16

18

24

50

50

60

70

70

75

100

50

50

60

70

70

75

100

50

50

60

70

70

75

100

60°

90°

120°

Designation ØD Ød ℓ L θ°

CET060 - 030

040

060

080

100

120

160

CET090 - 030

040

060

080

100

120

160

CET120 - 030

040

060

080

100

120

160

Solid Chamfer Tool Milling

346810121634681012163468101234681012163468101216346810123468101216346810121634681012

1.01.52.02.53.04.05.01.01.52.02.53.04.05.01.01.52.02.53.04.01.01.52.02.53.04.05.01.01.52.02.53.04.05.01.01.52.02.53.04.01.01.52.02.53.04.05.01.01.52.02.53.04.05.01.01.52.02.53.04.0

404050607080100404050607080100100100100120120150404050607080100404050607080100100100100120120150404050607080100404050607080100100100100120120150

1

2

1

2

1

2

60°

90°

120°

Designation ØD = Ød ØD1 L θ° Fig.

CCT060 - 030040060080100120160

CCT060T - 030040060080100120160

CCT060T - 030L040L060L080L100L120L

CCT090 - 030040060080100120160

CCT090T - 030040060080100120160

CCT090T - 030L040L060L080L100L120L

CCT120 - 030040060080100120160

CCT120T - 030040060080100120160

CCT120T - 030L040L060L080L100L120L

(mm)

CCT

Fig. 1 Fig. 2

18

ORC - P30 ORG - 325O-Ring Cutter O-Ring size

Grooving insert

O-Ring groove

325 3.25

Width of groove

18/


Application

Code system

▶ Holder ▶ Insert

•Optimized for grooving the seat of an O-Ring for preventing

water leaks in a plastic mold.

•Guarantees superior surface roughness compared to HSS and brazed tool.

•High productivity with optimized grade for high speed machining

•Reduces time for regrinding and tool alignment.

O-ring Cutter

O-ring Cutter Milling

20

Grooving and assembly of the O-ring

Recommended cutting condition Application

11.0

12.0

13.0

15.0

16.0

18.0

19.0

20.0

22.0

24.0

25.0

26.0

30.0

31.0

5.8

6.8

7.8

8.5

9.5

11.5

12.5

13.5

15.5

17.5

18.5

19.5

20.6

21.6

1.40

1.80

2.70

Size ØD (ØD1) h±0.05

P08

P09

P10

P11

P12

P14

P15

P16

P18

P20

P21

P22

P24

P25

32.0

34.0

35.0

36.0

37.0

38.0

40.0

41.0

44.0

46.0

30.0

35.0

40.0

45.0

22.6

24.6

25.6

26.6

27.6

28.6

30.6

31.6

34.6

36.6

21.8

26.8

31.8

36.8

2.70

2.40

Size ØD (ØD1) h±0.05

(mm)

Grooving seat for O-ring O-ring on the seat Engaging the upper punch and lower punch of a plastic mold

▶ ▶

0.03~0.12

0.05~0.15

0.05~0.15

0.03~0.12

60~130

80~150

80~150

60~130

Workpiece fn(mm/t)

vc(m/min)

Coated

PC3500

Stainless steel(STS304)

Carbon steel(SM▢▢C)

Alloy steel(SCM)

Hardened steel(STD, NAK)

Application of O-ring cutter

P26

P28

P29

P30

P31

P32

P34

P35

P38

P40

G25

G30

G35

G40

20/


Application

(mm)

ORC

1111222222222222222222222222

11.012.013.015.016.018.019.020.022.024.025.026.030.031.032.034.035.036.037.038.040.041.044.046.030.035.040.045.0

5.76.77.78.59.511.512.513.515.517.518.519.520.621.622.624.625.626.627.628.630.631.634.636.621.926.931.936.9

FTKA0307

FTGA03508

TW09S

TW15S

16161616162020202025252532323232323232324242424232324242

30303030303030303030303040404040404040404040404040404040

150150150150200200200200200200200200250250250250250250250250250250250250250250250250

ORG265ORG265ORG265ORG325ORG325ORG325ORG325ORG325ORG325ORG325ORG325ORG325ORG470ORG470ORG470ORG470ORG470ORG470ORG470ORG470ORG470ORG470ORG470ORG470ORG405ORG405ORG405ORG405

P08P09P10P11P12P14P15P16P18P20P21P22P24P25P26P28P29P30P31P32P34P35P38P40G25G30G35G40

Designation ØD ØD1 Ød ℓ L Insert O-ring size

(mm)

▶ Inserts

▶ Parts

InsertsCutter

designationDesignation


ORG

ORG 265

325

470

405

ORC-P08~P10

ORC-P11~P22

ORC-P24~P40

ORC-G25~G40

ORC - P08~P22

P24~P40

G25~G40

NCM

325

NCM

335

NC53

30

PC35

00

PC53

00

PC35

45

PC95

30

PC65

10

PC21

5K

PD20

00

CN20

00

CN20

CN30

H01

G10

E

A30

ST20

E

●

●

●

●

Screw Wrench

ORC - P08P09P10P11P12P14P15P16P18P20P21P22P24P25P26P28P29P30P31P32P34P35P38P40

ORC - G25G30G35G40


O-ring Cutter Milling

22

Code system

TFE 25 25 RT-Cutter

face endmillCutter dia. Shank dia. Hand


•For precision T-grooving

•High hardness insert can be applied to machine various workpieces.

T- Cutter

22/


Application

(mm)

TFE

2

2

2

2

4

21

25

32

40

50

25

25

32

32

32

10.5

12.5

16.5

20.5

26.5

20

21

26

32

38

109

112

120

130

140

9

11

14

18

22

CPMT06

CPMT08

CPMT09

CPMH12

CPMH12

Designation ØD Ød ØD1 ℓ L ap Insert

TFE 2125R/L

2525R/L

3232R/L

4032R/L

5032R/L

•AR : 5°•PR : -5°

(mm)

▶ Insert

Insert Designation


CPMT

CPMH

CPMT 060204-MM

080308-MM

09T308-MM

CPMH 120408-MM

NC

M32

5

NC

M33

5

NC

5330

PC35

00

PC53

00

PC35

45

PC95

30

PC65

10

PC21

5K

PD20

00

CN20

00

CN20

CN30

H01

G10

E

A30

ST20

E

●

●

●

●

▶ Parts

FTNA02555

FTNA0306

FTNA0407

PTMA0511A

TW08S

TW09S

TW15S

TW15S

2125R/L

2525R/L

3232R/L

4032R/L

5032R/L

Screw Wrench

▶ Assembling


T-Cutter Milling

24

Code system

CSBE 040 L06 - R02

CSBE BallCSRE Radius

Type

Ø0.4

Dia.

6

Neck length

R0.2

Corner R

•Excellent machinability in high hardness machining (~HRC70)

•High precision machining with superior fracture resistance

•Superb wear resistance even in overload machining

•Long tool life due to less tool wear

•Better machinability compared to coated endmills

cBN Endmill

24/


Application

0.3

0.3

0.4

0.4

0.5

0.6

0.6

0.8

0.8

1.0

1.0

1.0

1.2

1.5

1.5

1.5

2.0

2.0

2.0

2.0

3.0

3.0

3.0

3.0

4.0

0.4

0.5

0.5

0.6

0.6

0.8

0.8

1.0

1.0

1.0

1.0

1.2

1.2

1.5

1.5

1.5

1.5

2.0

2.0

2.0

3.0

3.0

3.0

0.15

0.2

0.2

0.2

0.25

0.3

0.3

0.4

0.4

0.5

0.5

0.5

0.6

0.75

0.75

0.75

1.0

1.0

1.0

1.0

1.5

1.5

1.5

1.5

2.0

0.05

0.05

0.10

0.05

0.10

0.10

0.10

0.10

0.10

0.20

0.20

0.10

0.20

0.10

0.10

0.20

0.20

0.10

0.20

0.30

0.10

0.20

0.30

0.8

1.0

1.0

2.0

2.0

2.0

4.0

2.0

4.0

3.0

6.0

10.0

6.0

4.0

6.0

10.0

4.0

6.0

10.0

15.0

6.0

8.0

12.0

16.0

20.0

1.0

1.0

1.0

2.0

2.0

2.0

3.0

2.0

4.0

2.0

4.0

2.0

2.0

4.0

6.0

4.0

6.0

6.0

6.0

6.0

8.0

8.0

8.0

45,000

45,000

40,000

35,000

30,000

35,000

26,000

30,000

22,000

26,000

20,000

22,000

26,000

23,000

19,000

25,000

22,000

17,000

15,000

20,000

18,000

17,000

15,000

17,000

40,000

35,000

35,000

35,000

35,000

30,000

26,000

28,000

24,000

28,000

24,000

32,000

32,000

26,000

23,000

26,000

23,000

22,000

22,000

22,000

18,000

18,000

18,000

500

500

550

450

450

700

480

700

370

800

450

960

1,600

1,100

770

1,700

1,500

900

700

1,600

1,250

1,100

850

1,470

550

550

550

700

700

700

560

900

700

900

700

1,500

1,500

1,600

1,100

1,600

1,100

1,500

1,500

1,500

1,250

1,250

1,250

0.005

0.005

0.006

0.005

0.006

0.008

0.005

0.010

0.008

0.014

0.008

0.016

0.025

0.020

0.015

0.030

0.022

0.018

0.015

0.033

0.030

0.030

0.020

0.040

0.006

0.007

0.007

0.008

0.008

0.010

0.010

0.015

0.012

0.015

0.012

0.020

0.020

0.025

0.020

0.025

0.020

0.022

0.022

0.022

0.030

0.030

0.030

45,000

45,000

40,000

35,000

30,000

35,000

25,000

30,000

20,000

25,000

18,000

20,000

25,000

22,000

18,000

23,000

20,000

15,000

13,000

20,000

18,000

16,000

14,000

17,000

40,000

35,000

35,000

35,000

35,000

30,000

25,000

28,000

22,000

28,000

22,000

30,000

30,000

25,000

22,000

25,000

22,000

20,000

20,000

20,000

18,000

18,000

18,000

450

450

500

400

400

600

400

600

300

650

360

800

1,300

900

700

1,500

1,200

700

550

1,400

1,100

900

700

1,300

500

500

500

600

600

600

440

770

550

770

550

1,400

1,400

1,300

900

1,300

900

1,200

1,200

1,200

1,100

1,100

1,100

0.005

0.005

0.006

0.005

0.006

0.008

0.005

0.010

0.008

0.012

0.008

0.016

0.025

0.025

0.015

0.022

0.022

0.018

0.015

0.033

0.030

0.030

0.020

0.040

0.006

0.007

0.007

0.008

0.008

0.010

0.010

0.014

0.012

0.014

0.012

0.020

0.020

0.025

0.025

0.025

0.025

0.022

0.022

0.022

0.030

0.030

0.030

40,000

40,000

35,000

30,000

28,000

32,000

24,000

28,000

18,000

22,000

15,000

18,000

22,000

20,000

15,000

20,000

18,000

13,000

11,000

18,000

16,000

14,000

12,000

15,000

35,000

30,000

30,000

32,000

32,000

28,000

23,000

25,000

20,000

25,000

20,000

28,000

28,000

22,000

20,000

22,000

20,000

18,000

18,000

18,000

16,000

16,000

16,000

340

340

380

300

320

470

330

480

230

500

270

620

1,000

700

500

1,100

900

520

400

1,080

850

680

520

1,000

380

370

370

470

470

480

350

600

420

600

420

1,300

1,300

1,000

700

1,000

700

900

900

900

850

850

850

0.005

0.005

0.006

0.005

0.006

0.008

0.005

0.010

0.008

0.012

0.008

0.016

0.020

0.020

0.015

0.022

0.022

0.018

0.015

0.033

0.030

0.030

0.020

0.040

0.006

0.007

0.007

0.008

0.008

0.010

0.010

0.014

0.012

0.014

0.012

0.020

0.020

0.020

0.020

0.020

0.020

0.022

0.022

0.022

0.030

0.030

0.030

Designation

Workpiece

CSBE 030L008030L01040L01040L02050L02060L02060L04080L02080L04100L03100L06100L10120L06150L04150L06150L10200L04200L06200L10200L15300L06300L08300L12300L16400L20

CSRE 040L01R005050L01R005050L01R01060L02R005060L02R01080L02R01080L03R01100L02R01100L04R01100L02R02100L04R02120L02R01120L02R02150L04R01150L06R01150L04R02150L06R02200L06R01200L06R02200L06R03300L08R01300L08R02300L08R03

STAVAX, STD61

~HRC 52

n(min-1)Dia. Radius Neck

lengthvf

(mm/min)ap

(mm)

STD11, STS420

HRC 50~62

n(min-1)

vf(mm/min)

ap(mm)

SKH

HRC 60~70

n(min-1)

vf(mm/min)

ap(mm)

Recommended cutting condition

For Graphite processing

cBN Endmill Endmill

26

(mm)

CSBE Ball

0.1

0.15

0.15

0.2

0.2

0.25

0.25

0.3

0.3

0.4

0.4

0.4

0.5

0.5

0.5

0.5

0.5

0.5

0.6

0.6

0.6

0.6

0.75

0.75

0.75

0.75

0.75

1.0

1.0

1.0

1.0

1.0

1.0

1.5

1.5

1.5

1.5

1.5

2.0

2.0

0.2

0.3

0.3

0.4

0.4

0.5

0.5

0.6

0.6

0.8

0.8

0.8

1.0

1.0

1.0

1.0

1.0

1.0

1.2

1.2

1.2

1.2

1.5

1.5

1.5

1.5

1.5

2.0

2.0

2.0

2.0

2.0

2.0

3.0

3.0

3.0

3.0

3.0

4.0

4.0

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

0.3

0.3

0.3

0.4

0.4

0.5

0.5

0.6

0.6

0.7

0.7

0.7

0.8

0.8

0.8

0.8

0.8

0.8

1.0

1.0

1.0

1.0

1.4

1.4

1.4

1.4

1.4

1.7

1.7

1.7

1.7

1.7

1.7

2.3

2.3

2.3

2.3

2.3

3.0

3.0

0.3

0.8

1

1

2

1

2

2

4

2

4

10

3

4

6

8

10

15

3

4

5

6

4

6

8

10

15

4

6

8

10

15

20

6

8

12

16

20

20

30

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

63

54

54

54

54

63

60

80

Designation R ØD Ød ℓ1 ℓ2 L

CSBE 020L003030L008030L01040L01040L02050L01050L02060L02060L04080L02080L04080L10100L03100L04100L06100L08100L10100L15120L03120L04120L05120L06150L04150L06150L08150L10150L15200L04200L06200L08200L10200L15200L20300L06300L08300L12300L16300L20400L20400L30

•ØD : Ø0.2~Ø4.0•Tolerance : 0~-0.005

26/


Application

(mm)

CSRE Radius

0.03

0.05

0.05

0.05

0.1

0.05

0.1

0.05

0.1

0.1

0.1

0.1

0.1

0.1

0.2

0.2

0.1

0.1

0.2

0.2

0.1

0.1

0.2

0.2

0.3

0.3

0.1

0.1

0.2

0.2

0.3

0.3

0.1

0.2

0.3

0.1

0.2

0.3

0.5

1.0

0.2

0.3

0.3

0.4

0.4

0.5

0.5

0.6

0.6

0.8

0.8

1.0

1.0

1.0

1.0

1.0

1.2

1.2

1.2

1.2

1.5

1.5

1.5

1.5

1.5

1.5

2.0

2.0

2.0

2.0

2.0

2.0

3.0

3.0

3.0

4.0

4.0

4.0

4.0

4.0

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

6

6

6

6

6

0.3

0.4

0.4

0.4

0.4

0.5

0.5

0.6

0.6

0.8

0.8

0.9

0.9

0.9

0.9

0.9

1.0

1.0

1.0

1.0

1.4

1.4

1.4

1.4

1.4

1.4

1.5

1.5

1.5

1.5

1.5

1.5

2.3

2.3

2.3

3.0

3.0

3.0

3.0

3.0

0.3

0.3

0.8

1

1

1

1

2

2

2

3

2

4

6

2

4

2

4

2

4

4

6

4

6

4

6

6

10

6

10

6

10

8

8

8

30

30

30

40

40

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

54

80

80

80

100

100

Designation R ØD Ød ℓ1 ℓ2 L

CSRE 020L003R003030L003R005030L008R005040L01R005040L01R01050L01R005050L01R01060L02R005060L02R01080L02R01080L03R01100L02R01100L04R01100L06R01100L02R02100L04R02120L02R01120L04R01120L02R02120L04R02150L04R01150L06R01150L04R02150L06R02150L04R03150L06R03200L06R01200L10R01200L06R02200L10R02200L06R03200L10R03300L08R01300L08R02300L08R03400L30R01400L30R02400L30R03400L40R05400L40R10

•ØD : Ø0.2~Ø4.0•Tolerance : 0~-0.005

cBN Endmill Endmill

28

Code system

D S R E 2 040 - R1

Dia Coating

Coated

Solid

Solid

B BallF Flat R Radius

Type

Endmill

Endmill No. of flute R◯◯

(to one decimal place)

Corner R

◯◯◯Ø(to one decimal place)

Dia.

•Unique diamond coated technology from Chemical Vapor Deposition method•Longer tool life and excellent surface finish in graphite and non-ferrous metal

machining due to improved shape of endmill and Nano-sized diamond particles•Wide application range from interrupted machining to high precision machining•10~20 times longer tool life than uncoated endmill•High productivity efficiency

Dia CoatingEndmill

28/


Application

Series

Features and coated

Machining example

Optimal coated layer and tool shape for graphite machining

High rake angle increases surface finish

ND3000 coated•Nano-sized diamond coated for graphite and non-ferrous machining•Unique diamond coated technology from

Chemical Vapor Deposition method

2

2

2

Standard

Standard

Standard

Ball

Flat

Radius

Ø4.0~Ø8.0

Ø3.0~Ø8.0

Ø4.0~Ø8.0

Designation Shape No. of flute Type Shape Diameter

DBE2000

DFE2000

DRE2000

Wear on the cutting edge Enlarged

Dia Coating Endmill

Competitor’s

•Workpiece Graphite

•Cutting condition n=16,000min-1, vf=2,600mm/min, ap=1.5mm, ae=0.6mm

X3000

DiaCoating Endmill

Competitor’s

3000

2500

2000

1500

1000

500

0

150% longertool life

Dia Coating Endmill Endmill

30


Graphite

Aluminum alloy

Copper alloyand copper

Graphite

Aluminum alloy


Graphite

Aluminum alloy


4

6

8

4

6

8

4

6

8

3

4

6

8

3

4

6

8

3

4

6

8

4

6

8

4

6

8

4

6

8

15,000

15,000

13,900

15,900

10,500

7,950

11,900

7,950

5,950

21,000

16,000

10,500

8,000

21,000

16,000

10,500

8,000

21,000

16,000

10,500

8,000

13,990

13,900

10,000

15,900

10,500

7,950

11,990

7,950

5,950

1,900

1,900

1,900

1,550

1,550

1,550

1,150

1,150

1,150

1,280

1,180

1,180

1,080

670

670

670

600

640

640

560

540

1,180

1,180

1,080

670

670

600

640

560

540

Workpiece Shape Diameter (Ø)

DBE2000

DFE2000

DRE2000

n(min-1) vf(mm/min)

※The above depth of cut is based on side milling.

Depth of cut

3000

2500

2000

1500

1000

500

0다이아코팅엔드밀 타사

aeae

D

ap

apap

•Grapite ap=1.5D, ae=0.1D•Aluminum alloy ap=1.5D, pf=0.1D•Copper alloy ap=1.5D, pf=0.1D

3000

2500

2000

1500

1000

500


aeae

D

ap

apap

•Grapite ap=1.5D, ae=0.1D•Aluminum alloy ap=0.5D, pf=0.1D•Copper alloy ap=0.5D, pf=0.1D

3000

2500

2000

1500

1000

500


aeae

D

ap

apap

•Grapite ap=0.1D•Aluminum alloy ap=0.1D•Copper alloy ap=0.1D

30/


Application

(mm)

DBE2000 Ball

2

3

4

4

6

8

6

6

8

12

15

20

70

80

90

Designation R ØD Ød ℓ L

DBE 2040-0702060-080 2080-090

(mm)

DRE2000 Radius

0.5

0.5

1

4

6

8

6

6

8

5

7

9

45

50

60

Designation r ØD Ød ℓ L

DRE 2040-045-R05 2060-050-R05 2080-060-R10

(mm)

DFE2000 Flat

3

4

6

8

6

6

6

8

10

12

15

20

45

45

50

60

Designation ØD Ød ℓ L

DFE 2030-0452040-0452060-0502080-060

Dia Coating Endmill Endmill

Code system

WPDC 410 - 40 - 8

WPDC using W type insertand center dtill

Type

410 Ø41.06570 Ø65~70

Drill dia.

32 Ø3240 Ø40

Shank dia.

5 5D6.5 6.5D8 8D

Aspect ratio

CWP 4145 C

CWP Cartridge-WPDC

Type

4145 Ø41~45450 Ø45.0

Drill dia.

C CentralP Peripheral

Classification

CD H 1035

0630 Ø6×30 0835 Ø8×351035 Ø10×35 1238 Ø12×381645 Ø16×45

Dia.×Length of tool

H CoolantNo code None

Coolant

Center drill

Type

PC 40H

40H TiN Coated

Coated layer

PVDCoated

Type

▶ Center drill

▶ Drill

▶ Cartridge

▶ Grade

•WPDC can drill deeper than current drills, NPD/SPD. ⇒ Center drill as a guide ensures deep hole making.

•The available aspect ratios are 5D, 6.5D and 8D.

•Drill holder, Insert, and Center drill

•Insert : WPDC-WC▢T-C21

WPDC

32/


Application

How to clamp the drills

•Convenient and quick adjustable heights when inserting the center drill

•In case the center drill brakes while in usage, it can be replaced with the bolt for adjusting cone point.

•The bolt for adjusting cone point prevents chattering on the center drill.

➊ Place a center drill.

➋ Clamp insert and cartridge.

➌ Adjust the center drill with the bolt for adjusting cone point.

➍ Clamp the center drill firmly with fixing bolt.

➎ Reassure the clamp with bolt for adjusting cone point.

(1) Use safety covers for your safety when clamping the center drill and insert.(2) When machining, be careful of the drill disk.

▶ Features of the cone-point system

Insert

Center drill

Bolt for adjusting cone point

Fixing bolt

▶ Clamping

1 2 3 4 5

▶ Length of the ‘a’ part of center drill

25~30

31~40

41~50

51~59

60~75

76~80

1.2

1.5

1.8

2.2

2.5

3.0

1.0

1.3

1.5

1.8

2.0

2.5

1.5

1.8

2.2

2.5

2.8

3.5

Diameter (ØD)Length of the ‘a’ part of center drill

Steel Alloy steel Non-ferrous metals

•The length of ‘a’ being too short can cause bad surface finish or high cutting load. On the other hand, the length of ‘a’ being too long can make tool failure and chattering while drilling.

WPDC Drill

Adjusting diameter of cartridge type drill

•Range of adjustable drill diameter

① Single cartridge type (Drill diameter Ø41~Ø59) → -1.0mm

② Dual cartridge type (Drill diameter Ø60~Ø80) → -5.0mm

•Diameter of the standard drills is provided with maximum size of standards. (Ex) WPDC6570-40-6.5 → Drill diameter 70.0mm

•Disassemble a cartridge from the holder by loosening the bolt fixed for outer cartridge.

•Machine after calculating the hole size on the side of the outer cartridge.

•Trim the sharp part after machining.

•Clamp the bolt for fixing cartridge without any gap in between the holder and the machined outer cartridge.

(Ex) How to adjust drill diameter to Ø66.0 machining with WPDC6570-40-8 ➜ To make the drill diameter of outer cartridge to Ø66.0, machine 2.0mm. (Ø70.0-Ø66.0 = 4 ⥤ 4÷2 = 2(radius) )


PC3500

PC3500

PC3500

PC3500

PC3500

PC3500

PC3500

PC3500

PC3500

PC3500

PC3500

190(160~220)

140(110~170)

130(100~160)

100(70~130)

100(70~130)

160(130~190)

140(170~110)

150(180~120)

300(250~350)

250(200~300)

50(70~30)

0.07~0.11

0.07~0.11

0.08~0.12

0.06~0.10

0.06~0.10

0.09~0.15

0.09~0.15

0.09~0.15

0.08~0.12

0.08~0.12

0.05~0.08

0.08~0.12

0.08~0.12

0.08~0.12

0.08~0.12

0.08~0.12

0.10~0.16

0.10~0.16

0.10~0.16

0.10~0.14

0.10~0.14

0.05~0.08

0.10~0.14

0.10~0.14

0.10~0.14

0.08~0.12

0.10~0.12

0.12~0.2

0.12~0.2

0.12~0.2

0.12~0.16

0.12~0.16

0.06~0.10

0.12~0.16

0.12~0.16

0.12~0.18

0.10~0.16

0.12~0.14

0.14~0.22

0.14~0.22

0.14~0.22

0.14~0.18

0.14~0.18

0.06~0.10

0.12~0.16

0.12~0.16

0.12~0.18

0.10~0.16

0.12~0.14

0.14~0.22

0.14~0.22

0.14~0.22

0.14~0.18

0.14~0.18

0.06~0.10

0.12~0.16

0.12~0.16

0.12~0.18

0.10~0.16

0.12~0.14

0.14~0.22

0.14~0.22

0.14~0.22

0.14~0.18

0.14~0.18

0.06~0.10

80~180

180~280

140~260

50~260

135~275

150~220

200~300

130~230

30~150

150~160

130~400

C21

C21

C21

C21

C21

C21

C21

C21

C21

C21

C21

Feed (Aspect ratio = 5D, 6.5D, 8D)

Feed(mm/rev) per drill diameter (mm)

~Ø30 Ø31~Ø40 Ø41~Ø50 Ø51~Ø59 Ø60~Ø75 Ø75~Ø80

vc(m/min)Workpiece information

ISO workpiece HB

C/B Grade

PCarbonsteel

PAlloy steel

MStainless

steel

KCast iron

NAluminum

NCopperalloy

SHeat

resisting steel

Low carbonsteel(~0.25%)

High carbonsteel(0.25%~)

Low alloy steel

High alloy steel

Stainless steel

Gray cast iron

Ductile cast ironNalleablecast iron

Aluminum

Copper alloy

Heat resisting steel

Bolt for fixing cartridge

Insert

Outer cartridge

WPDC 250-32-▢260~280-32-▢290~300-32-▢310~350-32-▢360~400-32-▢410-40-▢420-40-▢430-40-▢440-40-▢450-40-▢460-40-▢470-40-▢480-40-▢490-40-▢500-40-▢510-40-▢520-40-▢530-40-▢540-40-▢550-40-▢560-40-▢570-40-▢580-40-▢590-40-▢6065-40-▢6570-40-▢7075-40-▢7580-40-▢

34/


Application

Parts

Center drill

Insert

25

26~28

29~30

31~35

36~40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60~65

65~70

70~75

75~80

WC▢T030204-C21

WC▢T040204-C21

WC▢T050308-C21

WC▢T06T308-C21

WC▢T080408-C21

WC▢T050308-C21

WC▢T06T308-C21

FTKA02206

FTKA02565

FTKA0307

FTKA03508

FTKA0411K

FTKA0307

FTKA03508

TW06S

TW07S

TW09S

TW15S

TW15S

TW09S

TW15S

CD0630

CD0835

CDH1035

CDH1238

CDH1645

KHA0508

KHA0510

KHA0610

KHA0612

KHA0812

KHA0815

KHA1015

KHA1020

KHC0510

KHC0610

KHC0812

KHC1016

KHC1020

CWP4145C

CWP4650C

CWP5155C

CWP5659C

CWP6065C

CWP6570C

CWP7075C

CWP7580C

CWP410P

CWP420P

CWP430P

CWP440P

CWP450P

CWP460P

CWP470P

CWP480P

CWP490P

CWP500P

CWP510P

CWP520P

CWP530P

CWP540P

CWP550P

CWP560P

CWP570P

CWP580P

CWP590P

CWP6065P

CWP6570P

CWP7075P

CWP7580T

BHA0510

BHA0512

BHA0612

BHA0614

RHA0510

BHA0612

Insert

InsertScrew Wrench

Cartridge

Central insert

Peripheralinsert

Fixingbolt

Designation ØD

Center drill

Center drill Fixing bolt Adjusting bolt

CD 06300835

CDH 103512381645

68101216

3035353845

××◯◯◯

Designation ØD L CoolantGradePC40H

WC▢T 030204-C21040204-C21

050308-C21

06T308-C21

080408-C21

PC5300PC5300

PC5300

PC5300

PC5300

3.84.3

5.4

6.5

8.7

5.566.35

7.94

9.525

12.7

2.382.38

3.18

3.97

4.76

0.40.4

0.8

0.8

0.8

2.52.8

3.4

4.4

5.5

ØD Designation ℓ d t r d1Grade

※Tin coated on the HSS drill

(mm)

(mm)

Ø25Ø26〜Ø30

Ø31〜Ø45Ø60〜Ø75

Ø41〜Ø50Ø75〜Ø80

Ø51〜Ø59

WPDC Drill

36

(mm)

※The special drills are available for quotation. (ex.) Drill diameter 32.5mm×6.5D → WPDC325-32-6.5

WPDC-5D/6.5D/8D Standard

WC▢T030204-C21

WC▢T040204-C21

WC▢T050308-C21

CD0630

CD0835

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

150

175

200

240

265

290

185

218

250

275

308

340

220

260

300

310

350

390

Designation ØD Insert Center drill

WPDC 250-32-▢260-32-▢270-32-▢280-32-▢290-32-▢300-32-▢310-32-▢320-32-▢330-32-▢340-32-▢350-32-▢360-32-▢370-32-▢380-32-▢390-32-▢400-32-▢

5D

ℓ1 L

6.5D

ℓ1 L

8D

ℓ1 L

(mm)

※The special drills are available for quotation. (ex.) Drill diameter 47.5mm×5D → WPDC475-40-5

WPDC-5D/6.5D/8D Single cartridge type

CWP410P

CWP420P

CWP430P

CWP440P

CWP450P

41

42

43

44

45

225 330 283 388 340 445 WC▢T06T308-C21 CDH1035 CWP4145C

Designation ØD Insert

WPDC 410-40-▢420-40-▢430-40-▢440-40-▢450-40-▢

5D

ℓ1 L

6.5D

ℓ1 L

8D

ℓ1 L

Cartridge

Central insert Peripheral insert

Centerdrill

36/


Application

250

275

300

355

380

405

315

348

380

420

453

485

380

420

460

485

525

565

CWP4650C

CWP5155C

CWP5659C

WC▢T06T308-C21

WC▢T080408-C21

CDH1035

CDH1238

(mm)

※The special drills are available for quotation. (ex.) Drill diameter 47.5mm×5D → WPDC475-40-5

WPDC-5D/6.5D/8D Single cartridge type

(mm)

WPDC-5D/6.5D/8D Dual cartridge type

CNP6065P

CNP6570P

CNP7075P

CNP7580P

CNP6065C

CNP6570C

CNP7075C

CNP7580C

WC▢T050308-C21

WC▢T06T308-C21

CDH1238

CDH1645

60~65

65~70

70~75

75~80

325

350

375

400

430

455

480

505

423

455

488

520

528

560

593

625

520

560

600

640

625

665

705

745

WPDC 6065-40-▢6570-40-▢7075-40-▢7580-40-▢

5D

ℓ1 L

6.5D

ℓ1 L

8D

ℓ1 L

CWP460P

CWP470P

CWP480P

CWP490P

CWP500P

CWP510P

CWP520P

CWP530P

CWP540P

CWP550P

CWP560P

CWP570P

CWP580P

CWP590P

46

47

48

49

50

51

52

53

54

55

56

57

58

59

WPDC 460-40-▢470-40-▢480-40-▢490-40-▢500-40-▢510-40-▢520-40-▢530-40-▢540-40-▢550-40-▢560-40-▢570-40-▢580-40-▢590-40-▢

5D

ℓ1 L

6.5D

ℓ1 L

8D

ℓ1 LDesignation ØD Insert

Cartridge

Central insert Peripheral insertCenterdrill

Designation ØD InsertCartridge

Central insert Peripheral insertCenterdrill

WPDC Drill

※The special drills are available for quotation. (ex.) Drill diameter 70.5mm×6.5D → WPDC705-40-6.5

38

Code system

IR T 12.000 - 16 135 - 16

Indexable Reamer

Indexable Reamer

T Throughout hole machiningB Blind hole machining

Application

Reamer insert

Reamer insert

15 15.0×3.016 16.0×3.517 17.0×4.522 22.0×6.5

Insert size

15 15.0×3.016 16.0×3.517 17.0×4.522 22.0×6.5

Insert size

00 0°, Cast iron machining06 6°, General steel12 12°, Stainless and aluminum

Angle of C/B

A Excellent surface finish, Low cutting condition

B General machining, high cutting condition

C Aluminum and copper alloyD Blind hole, low feed

Insert lead type

Shank dia.

12.000 Ø12.0

Reamer dia. Length

RI 15 - B 06

▶ Holder

▶ Insert

•Optimal tool for mass production and high speed machining.

•Adjustable diameter ensures high precision machining.

IndexableReamer

38/


Application

Feature•Suitable for mass production and High performance

•Using PCD or coated insert as high speed machining

•Excellent high accuracy and adjustable machining hole

•Using accuracy chucking system (Hydraulic, rotating type arbor)

•Using inner coolant type machine to evacuate chips

•Using suitable holder and insert

•As insert setting, using setting fixture (KIRSD-210)

Applications

How to set an insert

▶ Throughout hole machining (IRT) ▶ Blind hole machining (IRB)

➊ Screw the wedge screw counterclockwise with the exclusive wrench

➋ Screw the clamp screw

① Top side : counterclockwise

② Lower side : clockwise

➌ Remove the insert and clean the pocket

➍ Put the insert up to the edge stopper and clamp the insert.

① Top side : clockwise

② Lower side : counterclockwise

1 2 3 4

Indexable Reamer Drill

40

Exclusive fixture

How to set an insert with a fixture

Back taper

➊ Adjust the gauge to ‘0’

➋ Rotate the reamer until the insert touches the gauge.

➌ Set the back taper and adjust the insert height and screw in the wedge screw.

① Top side of insert : +0.015~+0.020mm

② Bottom side of insert : +0.005~+0.010mm

③ Back taper : 0.010~0.015mm

1 2 3

Insert setting with a micrometer

•Lathe with both centers or Bench center are also available. (Notice) The setting with a micrometer is not recommended due to chipping on the cutting edge.

•Designation : KIRSD-210

•Maximum diameter of reamer : Ø60×210mm

•The fixture is also available for setting special reamer

and mono tool.

•Special reamers (out of maximum setting range) are

available quotation.

•Ensures low cutting load and excellent surface finish with good chip evacuation.

•Inaccurate back taper could cause unstable machining with the wear of an insert.

•The size of back taper of the insert’s bottom side should be less than 0.010~0.015mm to one of the insert’s top side.

40/


Application


Parts

Carbon steelGeneral steel

Soft steelAlloy steel

High alloy steelTool steel

Stainless steel

Cast iron

Aluminum

Copper alloy

Non-ferrous metals

A

B

D

A

B

D

A

B

D

A

B

D

A

B

D

B

C

D

B

D

B

0.1~0.4

0.1~0.3

0.05~0.2

0.1~0.4

0.1~0.3

0.05~0.2

0.1~0.4

0.1~0.3

0.05~0.2

0.1~0.3

0.1~0.2

0.05~0.2

0.1~0.3

0.1~0.25

0.05~0.2

0.1~0.3

0.15~0.3

0.05~0.2

0.1~0.2

0.05~0.2

0.1~0.3

60~80

80~120

40~60

80~120

20~60

40~80

40~60

60~80

60~100

80~120

40~60

60~80

20~40

60~80

20~40

40~60

20~40

40~60

40~60

60~80

160~200

150~250

110~200

80~100

10~70

110~160

110~160

20~60

40~80

40~60

60~80

6

6

6

12

6

12

0

0

WorkpieceType of insert

Angle of C/B Lead type

vc(m/min)

Coated Uncoated Cermetfn(mm/rev)

CV 15

CV 16

CV 17

CV 22

AW2430

AW2435

AW3240

AW3260

DHA0308

DHA0409

HSO306

HS0406

HW15L

HW20L

HW15L

HW20L

10.0~11.9

12.0~17.9

18.0~27.9

28.0~31.9

Clamp Adjusting wedge Clamp screw Wedge screw Clamp wrench Wedge wrenchRange of diameter

(NYLOK)


42

(mm)

Inserts for indexable reamer

RI 15-A0615-A1215-B0615-B1216-A0616-A1216-B0616-B1217-A0617-A1217-B0617-B1222-A0622-A1222-B0622-B12

15

15

15

15

16

16

16

16

17

17

17

17

22

22

22

22

For cast iron machining For general machining For stainless and aluminum machining

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

3.0

3.0

3.0

3.0

3.5

3.5

3.5

3.5

4.5

4.5

4.5

4.5

6.5

6.5

6.5

6.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

2.0

2.0

2.0

2.0

3.0

3.0

3.0

3.0

A

A

B

B

A

A

B

B

A

A

B

B

A

A

B

B

6°

12°

6°

12°

6°

12°

6°

12°

6°

12°

6°

12°

6°

12°

6°

12°

GradeDesignation Lead type Angle of

C/B (α°)

Size

L W SK10(Uncoated)

BPK110(TiAℓN)

BPK210(TiN)

○ : recommended grade per insert type

▶ Angle of chip breaker

00 06 12

Shape

Application

For excellent surface,

low cutting condition

For general application,

high cutting condition

▶ Insert lead type

Type Shape Application

A

B

For aluminum and copper alloy machining

For blind hole machining,low feed

Type Shape Application

C

D

42/


Application

10111213141516171819202122232425262728293031

15151616161616161717171717171717171722222222

30303030303030303030303030303030303030303030

7575858585 85100100100100110110 110110110110110110110110110110

45454545454550505050565656565656565656565656

125125135135135135155155155155165165165165165165165165165165165165

16161616161620202020252525252525252532323232

RI 15RI 15RI 16RI 16RI 16RI 16RI 16RI 16RI 17RI 17RI 17RI 17RI 17RI 17RI 17RI 17RI 17RI 17RI 22RI 22RI 22RI 22

Designation ØD ℓ ℓ1 ℓ2 ℓ3 L Ød Insert

IRT 10.000-16125-1511.000-16125-1512.000-16135-1613.000-16135-1614.000-16135-1615.000-16135-1616.000-20155-1617.000-20155-1618.000-20155-1719.000-20155-1720.000-25165-1721.000-25165-1722.000-25165-1723.000-25165-1724.000-25165-1725.000-25165-1726.000-25165-1727.000-25165-1728.000-32165-2229.000-32165-2230.000-32165-2231.000-32165-22

(mm)

IRT Throughout hole machining

10111213141516171819202122232425262728293031

15151616161616161717171717171717171722222222

30303030303030303030303030303030303030303030

7575858585 85100100100100110110 110110110110110110110110110110

45454545454550505050565656565656565656565656

125125135135135135155155155155165165165165165165165165165165165165

16161616161620202020252525252525252532323232

RI 15RI 15RI 16RI 16RI 16RI 16RI 16RI 16RI 17RI 17RI 17RI 17RI 17RI 17RI 17RI 17RI 17RI 17RI 22RI 22RI 22RI 22

Designation ØD ℓ ℓ1 ℓ2 ℓ3 L Ød Insert

IRB 10.000-16125-1511.000-16125-1512.000-16135-1613.000-16135-1614.000-16135-1615.000-16135-1616.000-20155-1617.000-20155-1618.000-20155-1719.000-20155-1720.000-25165-1721.000-25165-1722.000-25165-1723.000-25165-1724.000-25165-1725.000-25165-1726.000-25165-1727.000-25165-1728.000-32165-2229.000-32165-2230.000-32165-2231.000-32165-22

(mm)

IRB Blind hole machining


44

Code system

KGD S 12.05 - 1500 / D30

S SingleT Twin

Lip type

Ø12.05

Drill dia.

1500mm

Length of drill

D30

Drive No.KORLOY Gun Drill

•Refer to the code system and the above drawing when ordering.•Check the length of drill when ordering.

D

1.5×D

ØD+0.020

2.5×D

Depth of drilling

Overall length

Length of driver

Driver

Minimum lengthof non-drilling35×D

•High efficiency in deep hole machining

•High accuracy (Hole tolerance : H7, Rmax : 7s)

•Stable Quality due to unique cutting edge and guide pad Available regrinding

•Used drill can recycle as change part of cardide

•Depending on request, The drills can change geometry of cutting edge and drive specification

•For ordering, please check length of drill

Gun Drill

44/


Application

Application of Gun Drill on exclusive machine

•The guide bush is necessary for centering before gun drilling.

가이드부쉬

건드릴

피삭재

척

Guide bush

Gun Drill

Workpiece

Chuck

Application of Gun Drill on machining center

▶ Machining of a pilot hole

▶ Moving the Gun Drill to the pilot hole

▶ Start gun drilling ▶ After gun drilling

•A pilot hole is necessary in machining on machining center in place of a guide bush.

•The diameter of the pilot hole should be 0.01~0.02(H7) bigger than one of Gun Drill and the depth of drilling should be about 2.5×D.

•Use Mach Drill to machine a pilot hole.

➊ The Gun Drill should not start drilling until drill is secured in the pilot hole.

➋ Coolant is necessary for gun drilling.

➊ Rotate the spindle.

➋ Machine by drilling into the vertical axis.

➊ Return the drill.

➋ Approach the drill to the Ⓐ part.

➌ Stop drilling and supplying coolant.

➍ Remove the Gun Drill.

D

1.5×D

ØD+0.020

2.5×D

Depth of drilling

Overall length

Length of driver

Driver


Mach Drill(MSD)

D

1.5×D

ØD+0.020

2.5×D

Depth of drilling

Overall length

Length of driver

Driver


D

1.5×D

ØD+0.020

2.5×D

Depth of drilling

Overall length

Length of driver

Driver


D

1.5×D

ØD+0.020

2.5×D

Depth of drilling

Overall length

Length of driver

Driver


Ⓐ

Gun Drill Drill

46

Features

▶ Single Lip type

•Drill dia. : Ø2.0~Ø33.0•Depth of drilling : ≥ 2,000mm (See the chart below)•Tolerance : IT9•Surface finish : Ra 0.1~3.0μm•Application : For all workpieces machining

▶ Twin Lip type

•Drill dia. : Ø6.0~Ø26.5•Depth of drilling : ≥ 1,000mm•Tolerance : IT10•Surface finish : Ra 1.0~4.0μm•Application : For workpieces with good chip evacuation Higher feed rate than single lip type machining


Carbon steelAlloy steel

Stainless steel

Cast iron

Aluminum

Light alloy

100~150

80~120

50~100

~30

50~80

40~50

80~100

40~80

180~250

120~200

100~150

80~120

50~100

~30

50~80

40~50

80~100

40~80

180~250

120~200

100~150

80~120

50~100

~30

50~80

40~50

80~100

40~80

180~250

120~200

100~150

80~120

50~100

~30

50~80

40~50

80~100

40~80

180~250

120~200

100~150

80~120

50~100

~30

50~80

40~50

80~100

40~80

180~250

120~200

100~150

80~120

50~100

~30

50~80

40~50

80~100

40~80

180~250

120~200

~150

150~250

250~350

350~

~250

250~350

~220

220~

-

-

100~150

80~120

50~100

~30

50~80

40~50

80~100

40~80

180~250

120~200

Workpiecefn(mm/rev)

~ Ø4 ~Ø6 ~Ø10 ~Ø14 ~Ø24 Ø25~ Hardness

(HB)vc(m/min)

46/


Application

Technical information

▶ Required machine power

Required machine power(kw)

Quantity

Pressure

Drill diameter(mm)

Drill diameter(mm) Drill diameter(mm)

Straightness(mm)

Depth of drilling(mm)

▶ StraightnessRequired machine power(kw)

Quantity

Pressure

Drill diameter(mm)


Straightness(mm)


▶ Quantity of coolant


Quantity

Pressure

Drill diameter(mm)


Straightness(mm)


▶ Pressure of coolant


Quantity

Pressure

Drill diameter(mm)


Straightness(mm)


The factors determine the straightness of hole.

•Drill diameter and depth of drilling

•Cutting condition and the kind of application

•Quality of meterial

•Type of workpiece and machine

•Drill bush

The above graph shows general information but it may be changed depending on the type of tool, cutting conditions, and other factors.

•Pressure and quantity of coolant High pressure of coolant ensures excellent chip evacuation and cooling of the cutting edge.

•Use a filter for removing impurities Should be less than 20㎛. Impurities could make the flow of coolant bad, wear on the tool, and high load on the cooling pump.

•Temperature of coolant Proper temperature of coolant : 20~22℃. Do not use coolant above 50℃.

Gun Drill Drill

48

Trouble shooting

Lack of oil pressure

Too much oil pressure

High temperature

Lack of coolant

Unsafe

High feed

Low feed

Too high

Too low

Wear on cutting edge

Wear on central insert

Wear on peripheral insert

Wear on body

Built-up edge

Bad chip evacuation

Narrow flute

Improper drill shape

Improper point angle

Short uncoated head

Back touch

Bigger than drill

Gap between workpiece and bush

Small bush

Unsafe

Structure

Wrong centering

Contraction due to heat

Thin plate machining

Small diameter hole making

Too much chattering

Chattering in reverse revolution

Factors and solutions

Tooling failure

Drill Hole

Sho

rt too

l lif

e

Bui

l-up

edge

chip

pin

g

Frac

ture

Wea

r on

fla

nk

Wea

r on

mar

gin

e

Wea

r on

mar

gin

Frac

ture

of pad

Ben

ded

sha

nk

Hea

t on

drill

Sm

alle

r dia

met

er

Big

ger

dia

met

er

Bad

strai

ght

ness

Bad

sur

face

fin

ish

Scr

atch

Coolant

Feed

No. revolution

Wear

Built-up edge

Chip evacuation

Shape of drill

Bush

Clamping

Workpiece

Chattering

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

48/


Application

Size of driver

D01

D02

D03

D04

D05

D06

D07

D08

D09

D10

D11

D12

D13

D14

D15

D16

D17

D18

D19

D20

D21

D22

D23

D24

D25

D26

D27

D28

D29

D30

D31

D32

D33

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

10×40

16×45

19.05×69.8

25×70

25.4×69.8

16×50

12.7×38.1

16×70

19.05×69.8

20×70

4×28

6×36

10×40

16×48

20×50

25×56

10×40

12×45

16×48

20×50

25×56

32×60

40×70

10×40

12×45

16×48

20×50

25×56

32×60

10×40

12×45

16×48

20×50

Types Shape No.ØD×L

ØD×L Thread

Uncoated type

Tipped Solid

CentralClampingSurface 15˚

CentralClampingSurface 15˚

CentralClampingTapered

CylindricalDIN1835ADIN6535HA

WeldonDIN1835B

WeldonDIN6535HB

WhistleNotchDIN1835E

WhistleNotchDIN6535HE

※Special types are available for quotation with specifications of the shape and size.

Gun Drill Drill

50

(mm)

Gun Drill - KGDS Single lip type

2.00~2.49

2.50~2.99

3.00~3.49

3.50~3.99

4.00~4.49

4.50~4.99

5.00~5.49

5.50~5.99

6.00~6.49

6.50~6.99

7.00~7.49

7.50~7.99

8.00~8.49

8.50~8.99

9.00~8.49

9.50~9.99

10.00~10.49

10.50~10.99

11.00~11.49

11.50~11.99

12.00~12.49

18

18

19

19

23

23

24

26

27

28

29

30

31

31

31

31

31

32

35

35

38

Designation ØD a

KGDS ◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

12.50~12.99

13.00~13.99

14.00~14.99

15.00~15.99

16.00~16.99

17.00~17.99

18.00~18.99

19.00~19.99

20.00~20.99

21.00~21.99

22.00~22.99

23.00~23.99

24.00~24.99

25.00~25.99

26.00~26.99

27.00~27.99

28.00~28.99

29.00~29.99

30.00~30.99

31.00~31.99

32.00~32.99

38

38

38

39

39

40

41

41

44

46

49

51

52

54

54

54

54

56

59

61

61

Designation ØD a

KGDS ◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

※When ordering, specify overall length and driver number.

▶ Overall length (L)

2.00~2.99

3.00~3.49

3.50~32.99

○

○

○

○

○

○

○

○ ○ ○

Designation ØD

KGDS

Overall length

250mm 500mm 1000mm 1500mm 2000mm

Designation discription

◯.◯◯ Diameter▢▢▢▢ LengthD△△ Driver code no.

50/


Application

(mm)

Gun Drill - KGDT Twin lip type

6.00~6.49

6.50~6.99

7.00~7.49

7.50~7.99

8.00~8.49

8.50~8.99

9.00~8.49

9.50~9.99

10.00~10.49

10.50~10.99

11.00~11.49

11.50~11.99

12.00~12.49

12.50~12.99

35

35

38

38

38

38

40

40

40

40

45

45

45

48

Designation ØD a

KGDT ◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

13.00~13.99

14.00~14.99

15.00~15.99

16.00~16.99

17.00~17.99

18.00~18.99

19.00~19.99

20.00~20.99

21.00~21.99

22.00~22.99

23.00~23.99

24.00~24.99

25.00~25.99

26.00~26.50

48

48

48

50

50

50

50

55

55

55

60

60

65

65

Designation ØD a

KGDT ◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

◯.◯◯-▢▢▢▢/D△△

※When ordering, specify overall length and driver number.

▶ Overall length (L)

6.00~26.50 ○ ○ ○

Designation ØD

KGDT

Overall length

250mm 500mm 1000mm 1500mm 2000mm

Gun Drill Drill

Designation discription

◯.◯◯ Diameter▢▢▢▢ LengthD△△ Driver code no.

52

PDF 6 032 - HSK63ATooth Dia. ShankPCD Face Cutter

Code system

▶ PCD Face Cutter

▶ PCD Saw

▶ PCD Endmill ▶ PCD Drill

▶ PCD Reamer

PCD tools produced under the process combining the diamond polycrystalline at ultra high temperature and ultra high pressure ensure high hardness and wear resistance.The diamond particle size control technology of PCD tools provides wide application range for various workpieces. PCD tools realize superior surface finish, high precision machining and long tool life.

•Superior performance in aluminum, copper alloy, ceramic, high Si-aluminum alloy, rubber, graphite, timber machining.

PCD Revolution Tools

PDS 40 255 25 - Ø25.4Tooth WidthExternal dia. Internal dia.PCD Saw

PDE 2 080No. of flutePCD Endmill

Ø8.0

Dia.

PDR 2 070ToothPCD Reamer

PDD 065PCD Drill

Ø6.5

Dia.

Ø7.0

Dia.

52/


Application

PCD Face Cutter

(mm)

4

4

4

4

4

6

6

32

40

32

40

50

63

63

0.5

0.5

0.5

0.5

0.5

0.5

0.5

8

8

8

8

8

12

12

50

50

50

50

50

-

-

120

120

120

120

120

100

100

Designation ØD r ap ℓ L

PDF 4032-HSK50A4040-HSK50A4032-HSK63A4040-HSK63A4050-HSK63A6063-HSK63A6063-HSK100A

200~2,000 0.02~0.1 0.05~4.0

▶ Recommended cutting condition

Workpiece vc(mm/t) fz(mm/t) ap(mm)

Aluminum alloy, Copper alloy

(mm)

Order form for special PCD Face Cutter

Designation Fig. Tooth

PDF

Size

ØD r ap ℓ L Size of shank

Fig.1 Fig.2

PCD Face Cutter

PCD Revolution Tools PCD Tools

54

PCD Saw

(mm)

40

40

48

48

60

60

80

80

40

40

60

60

80

80

255

255

255

255

255

255

255

255

305

305

305

305

305

305

20 / 25.4 / 31.75

20 / 25.4 / 31.75

20 / 25.4 / 31.75

20 / 25.4 / 31.75

20 / 25.4 / 31.75

20 / 25.4 / 31.75

20 / 25.4 / 31.75

20 / 25.4 / 31.75

20 / 25.4 / 31.75

20 / 25.4 / 31.75

20 / 25.4 / 31.75

20 / 25.4 / 31.75

20 / 25.4 / 31.75

20 / 25.4 / 31.75

2.5

3.0

2.5

3.0

2.5

3.0

2.5

3.0

2.5

3.0

2.5

3.0

2.5

3.0

Designation

PDS 4025525-Ød4025530-Ød4825525-Ød4825530-Ød6025525-Ød6025530-Ød8025525-Ød8025530-Ød4030525-Ød4030530-Ød6030525-Ød6030530-Ød8030525-Ød8030530-Ød

PCD Saw

※For high speed and high precision machining.

Grade

DP150 DP200

Size

ØD Ød T

100~200 0.02~0.1 0.05~2.0

▶ Recommended cutting condition

Workpiece vc(mm/t) fz(mm/t) ap(mm)


54/


Application

45667891012

666888101012

151520202020252525

455060606060707075


PDE 104010501060206020702080209021002120

PCD Endmill

Features


•Long tool life and excellent surface finish•Less burr in non-ferrous metal machining•1000 type : for finishing of non-ferrous metal machining•2000 type : optimal for aluminum alloy, carbon, graphite and reinforced plastics machining

(mm)

PDE1000/2000 Flat

※Special endmills are available for quotation.

(mm)

Order form for special Endmill

Fig.1 Fig.2

30~300

35~300

10~100

2,000~12,000

2,800~16,000

5,300~16,000

0.02~0.07

0.04~0.12

0.04~0.2

Workpiece vc(m/min) n(min-1) fz(mm/t)


Reinforced plastics

Carbon, Graphite

Designation Fig. No. of flute

PDES

Size

ØD r ap ℓ L


56

PCD Drill

50~2500.05~0.2

0.1~0.4

Workpiece vc(m/min) fn(mm/rev)

Aluminum alloy

(mm)

PCD Drill

Features


•High precision hole making of aluminum alloy machining.

•Tolerance : IT7~8 classes

•High rigidity machine and high precision holder recommended

5.0

5.5

6.0

6.5

7.0

7.5

8.0

8.5

9.0

9.5

10.0

10.5

11.0

11.5

12.0

5.0

5.5

6.0

6.5

7.0

7.5

8.0

8.5

9.0

9.5

10.0

10.5

11.0

11.5

12.0

30

30

30

40

40

45

45

50

50

55

55

60

60

65

65

80

80

80

95

95

100

100

110

110

115

115

120

120

125

125


PDD 050005500600065007000750080008500900095010001050110011501200

56/


Application

PCD Reamer


(mm)

PCD Reamer

2

2

2

2

2

2

2

2

2

4

4

4

5.0

6.0

7.0

8.0

9.0

10.0

12.0

14.0

15.0

16.0

18.0

20.0

6.0

6.0

8.0

8.0

10.0

10.0

12.0

16.0

16.0

16.0

20.0

20.0

30

40

40

40

40

40

50

50

50

50

60

60

65

75

75

75

85

85

95

95

100

100

110

110

Designation Tooth ØD Ød ℓ L

PDR 205020602070208020902100212021402150416041804200

50~250 0.05~0.2

Workpiece vc(m/min) fn(mm/rev)

Aluminum alloy

※For high speed and high precision machining.


58

•For general application

•High precision machining

•All special types are available for quotation.

•Optimal for machining small-sized workpiece & High machinability.

•Regrinding possible to lower tool cost.

Brazed Revolution Tools

58/


Application

Brazed Tools

Applications

Applications

•Burnishing drill - Chamfer

•Burnishing drill - Counter bore

•Dovetail cutter

•Shell endmill

Reamer(Helical)

Angle cutter T-Cutter Plane cutter Shell endmill Side milling cutter Dovetail cutter

Reamer(Straight)

Burnishingdrill

Burnishingdrill

(Chamfer)

Burnishing drill(Step counter sink)

Burnishing drill(Step counter bore)

Center drill

Chamfer endmill(Counter sink)

•Burnishing drill - Counter sink

•T-Cutter

•Angle cutter

•Side milling cutter

Brazed Revolution Tools Brazed Tools

4.2 5.0 6.8 8.8 8.5 10.8 10.5 10.3

6.0 7.0 10.0 12.0 12.014.0 14.0 14.0

3540505555606060

9~1511~1815~2417~3017~3019~3619~3619~36

9095105110110120120120

M5XP0.8M6XP1.0M8XP1.25M10XP1.25M10XP1.5M12XP1.25M12XP1.5M12XP1.75

Designation ØD Ød ℓ ℓ1 L Tap

BDT M05080-ℓ1M06100-ℓ1M08125-ℓ1M10125-ℓ1M10150-ℓ1M12125-ℓ1M12150-ℓ1M12175-ℓ1

※For starting hole making in tapping.

60


(mm)

Step-burnishing drill - BDT

Workpiece vc(m/min)fn(mm/rev)

Ø2.0~3.0 Ø3.5~5.0 Ø5.5~8.0 Ø8.5~12 Ø12.5~18

30~60

50~80

25~60

20~50

0.02~0.05

0.02~0.05

0.01~0.04

0.01~0.03

0.03~0.10

0.03~0.10

0.02~0.08

0.02~0.05

0.04~0.15

0.04~0.15

0.05~0.12

0.03~0.08

0.05~0.20

0.05~0.20

0.05~0.20

0.04~0.12

0.05~0.30

0.05~0.30

0.05~0.30

0.05~0.15


Aluminum alloy for die-casting's

Cast iron (GC)

Ductile cast iron (GCD)

Burnishing drill - BDS

4.05.06.07.08.09.010.011.012.013.014.015.016.0

4.05.06.07.08.09.010.011.012.016.016.016.016.0

354050556570809095105110120125

808595100110120130140150160170185190

1111111122222

Designation ØD Ød ℓ L Fig.

BDS 040S050S060S070S080S090S100S110S120B130B140B150B160B

(mm)

Fig.1

Fig.2

Burnishing Drill

60/


Application

Chucking/Machine Reamer


Workpiece Hardness (HB) Cutting conditionDiameter

~Ø9 Ø10~25 Ø26~60

8~12

0.15~0.25

5~10

0.10~0.20

6~12

0.15~0.30

5~10

0.10~0.20

8~12

0.10~0.15

8~12

0.10~0.15

15~25

0.15~0.25

15~30

0.15~0.25

vc(m/min)

fn(mm/rev)

vc(m/min)

fn(mm/rev)

vc(m/min)

fn(mm/rev)

vc(m/min)

fn(mm/rev)

vc(m/min)

fn(mm/rev)

vc(m/min)

fn(mm/rev)

vc(m/min)

fn(mm/rev)

vc(m/min)

fn(mm/rev)

~100kg/mm2

100~140kg/mm2

HB ~220

HB 220~

HB 50~120

HB 60~100

HB 90~120

-

8~12

0.20~0.40

5~10

0.15~0.25

6~12

0.30~0.50

5~10

0.20~0.35

10~15

0.15~0.25

10~15

0.15~0.25

15~25

0.25~0.40

20~35

0.25~0.40

8~12

0.30~0.50

5~10

0.20~0.40

8~15

0.40~0.80

8~12

0.30~0.50

10~15

0.25~0.40

10~15

0.25~0.40

20~30

0.40~0.70

30~40

0.40~0.50

Steel

Cast iron

Brass

Bronze

Aluminum alloy

Synthetic resins


62 62

Chucking reamer- SCRS

4

4

4

4

4

4

4

4

4

6

6

6

6

6

5.0

6.0

7.0

8.0

9.0

10.0

11.0

12.0

13.0

14.0

15.0

16.0

18.0

20.0

6.0

6.0

8.0

8.0

10.0

10.0

12.0

12.0

16.0

16.0

16.0

16.0

20.0

20.0

20

20

20

20

20

25

25

25

25

25

30

30

30

40

40

40

40

40

45

50

50

50

50

50

50

50

55

60

100

115

125

135

140

145

150

160

165

170

180

190

210

230

1

1

1

1

1

2

2

2

2

2

2

2

2

2

Designation Tooth ØD Ød ℓ ℓ1 L Fig.

SCRS 050S060S070S080S090S100B110B120B130B140B150B160B180B200B

(mm)

Chucking reamer- SCRH

4

4

4

4

4

4

4

4

4

6

6

6

6

6

5.0

6.0

7.0

8.0

9.0

10.0

11.0

12.0

13.0

14.0

15.0

16.0

18.0

20.0

6.0

6.0

8.0

8.0

10.0

10.0

12.0

12.0

16.0

16.0

16.0

16.0

20.0

20.0

20

20

20

20

20

25

25

25

25

25

30

30

30

40

40

40

40

40

45

50

50

50

50

50

50

50

55

60

100

115

125

135

140

145

150

160

165

170

180

190

210

230

1

1

1

1

1

2

2

2

2

2

2

2

2

2

Designation Tooth ØD Ød ℓ ℓ1 L Fig.

SCRH 050S060S070S080S090S100B110B120B130B140B150B160B180B200B

(mm)

Fig.1

Fig.2

Fig.1

Fig.2

62 62/


Application

Chucking reamer-TCRS

4

4

4

4

4

4

4

6

6

6

6

6

6

8

8

7.0

8.0

9.0

10.0

11.0

12.0

13.0

14.0

15.0

16.0

18.0

20.0

25.0

28.0

30.0

20

20

20

25

25

25

25

25

30

30

30

40

40

40

50

150

150

160

160

170

170

180

190

200

200

220

230

260

270

290

1

1

1

1

1

1

1

1

2

2

2

2

3

3

3

Designation Tooth ØD ℓ L M.T No.

TCRS 070080090100110120130140150160180200

250280300

(mm)

Machine reamer-TMRS

4

4

4

4

4

4

4

6

6

6

6

6

6

8

8

7.0

8.0

9.0

10.0

11.0

12.0

13.0

14.0

15.0

16.0

18.0

20.0

25.0

28.0

30.0

60

70

70

75

75

80

85

90

90

100

105

120

130

140

150

60

70

70

75

75

40

40

45

45

50

50

50

50

50

50

150

150

160

170

170

180

190

210

215

220

225

240

270

280

290

1

1

1

1

1

1

1

1

2

2

2

2

3

3

3

Designation Tooth ØD ℓ ℓ1 L M.T No.

TMRS 070080 090100110120130140150160180200250280300

(mm)


64


Diameter (mm) Cutting condition Ductile cast iron Gray cast iron Light alloy

vc(m/min)

fn(mm/rev)

vc(m/min)

fn(mm/rev)

vc(m/min)

fn(mm/rev)

30(20~35)

0.30(0.20~0.40)

50(30~70)

0.35(0.30~0.40)

60(50~60)

0.35(0.30~0.45)

40(20~60)

0.30(0.20~0.40)

60(30~80)

0.35(0.30~0.40)

75(50~100)

0.40(0.30~0.50)

100(50~150)

0.15(0.10~0.20)

130(70~200)

0.15(0.10~0.20)

150(100~250)

0.15(0.10~0.20)

Ø8~Ø10

Ø10.1~Ø15

Ø15.1~Ø25

8.0~8.5

8.6~9.0

9.1~9.5

9.6~10.0

10.1~10.5

10.6~11.0

11.1~11.5

11.6~12.0

12.1~12.5

12.6~13.0

13.1~13.5

13.6~14.0

14.1~14.5

14.6~15.0

15.1~15.5

15.6~16.0

16.1~16.5

16.6~17.0

17.1~18.0

18.1~19.0

19.1~20.0

20.1~21.0

21.1~22.0

22.1~23.0

23.1~25.0

168

172

175

178

182

185

188

192

195

198

202

205

222

225

228

230

232

234

240

245

250

255

260

265

285

85

88

92

95

98

102

105

108

112

115

118

122

122

125

125

130

132

135

140

145

150

155

160

165

165

25

25

26

26

26

26

26

26

26

26

27

27

27

27

27

27

27

27

27

27

30

30

30

30

34

1

1

1

1

1

1

1

1

1

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

3

Diameter ØD L ℓ a M.T No.

TSDM 080~085086~090091~095096~100101~105106~110111~115116~120121~125126~130131~135136~140141~145146~150151~155156~160161~165166~170171~180181~190191~200201~210211~220221~230231~250

(mm)

Top solid drill - TSDM

※Order form : TSDM125

Top Solid Drill

64/


Application

Order form for special brazed revolution tool

▶ Burnishing drill - Chamfer

Designation ØD ℓ1 ℓ2 L Ød

BDC

▶ Burnishing drill - Step


BDS

▶ Burnishing drill - Counter bore


BDCB

▶ T-C utter


TC

▶ Dovetail cutter


DC

▶ Angle cutter


AC

▶ Shell endmill


SEM

▶ Side milling cutter


SMC


66

Stock status

Designation Shape Size

CJ 04

CJ 12

CJ 21

CJ 22

CJ 23

CJ 31

CJ 32

CJ 41

CJ 42

14.2

10

8

M5

8

11.2

M5

M5

16.5

7.1

R7.1

16.5

7.1

R5

Ø12.7

14.2

10

8

M5

8

11.2

M5

M5

16.5

7.1

R7.1

16.5

7.1

R5

Ø12.7

14.2

10

8

M5

8

11.2

M5

M5

16.5

7.1

R7.1

16.5

7.1

R5

Ø12.7

•For chucking workpieces with uneven surface in turning and milling (Including MCT)

•For chucking any type of workpiece shapes

Chuck Jaw

66

This CATALOGUE is made as of March. 2012 as per ISO standard, the information of products such as dimensions, prospective performance and quality,contained in the CATALOGUE is subject to change due to the constant Research & Development. Please, Contact us for more information.

KORLOY Global Network

KORLOY Inc. is a total cutting tool manufacturer specializing in uncoated, coated(CVD, PVD), carbide and cermet inserts.

KORLOY Inc. was founded in 1966 and is now a top leading cutting tool provider that constantly invests and improves its R&D center in Korea.

Our goal is to be the top, globally leading company that through innovation overcomes the continuous challenges of today and tomorrow.

KORLOY Europe

KORLOY China(DINE)

Head office

KORLOY India

KORLOY America

20120330ST-KR-01

080 고객상담 무료전화 080-333-0989

•재종 상담 1번•선반/밀링 표준공구, 그루빙, 나사공구 상담 2번•금형공구, 앤드밀, 드릴 상담 3번•툴링 상담 4번•기타 상담 5번

제품 문의 시 아래의 연결번호를 이용하여 주시면, 보다 신속하게 답변을 확인하실 수 있습니다.

Web www.korloy.com E-mail [email protected]

본 사(우)153-823 서울특별시 금천구 독산본동 953-1 홀리스타빌딩TEL . (02)521-4700 FAX . (02)522-3188

진천공장(우)365-831 충북 진천군 광혜원면 광혜원리 767-1TEL . (043)535-0141 FAX . (043)535-0144

청주공장(우)361-290 충북 청주시 흥덕구 송정동 53-16TEL . (043)262-0141 FAX . (043)263-8731

생산기술연구소(우)361-290 충북 청주시 흥덕구 송정동 53-16TEL . (043)262-0141 FAX . (043)262-0711

코오로이 기술센터(우)361-290 충북 청주시 흥덕구 송정동 53-16TEL . (043)274-0944 FAX . (043)274-0943

TS 그룹(우)631-855 경남 창원시 마산합포구 산호1동 208-7 동명빌딩 2FTEL . (055)241-2693 FAX . (055)241-3412

서울영업소(우)153-823 서울특별시 금천구 독산본동 953-1 홀리스타빌딩TEL . (02)2614-2366 FAX . (02)2614-2369

중부영업소(우)361-290 충북 청주시 흥덕구 송정동 53-16TEL . (043)274-2480 FAX . (043)274-0943

대구영업소(우)702-710 대구광역시 북구 산격2동 1629 산업용재관 31동 222호TEL . (053)604-0863~5 FAX . (053)604-0869

울산영업소(우)680-814 울산광역시 남구 삼산동 1484-3 주옥빌딩 3FTEL . (052)273-6670 FAX . (052)275-3353

부산영업소(우)617-726 부산광역시 사상구 괘법동 578 산업유통빌딩 901호TEL . (051)326-2215 FAX . (051)326-2287

창원영업소(우)631-855 경남 창원시 마산합포구 산호1동 208-7 동명빌딩 2FTEL . (055)241-1227~8 FAX . (055)241-3412

호남영업소(우)570-160 전북 익산시 영등동 752-1 2FTEL . (063)837-0817~8 FAX . (063)837-0819

광주사무소(우)506-253 광주광역시 광산구 오선동 273-2 다농오피스텔빌딩 306호TEL . (062)432-8374 FAX . (062)432-8375

MAK. HIRD. SAN. TİC. LTD. ŞTİ.AKİFSAN

ANKARA BAYİİAKİFSAN MAK. HIRD. LTD. ŞTİ.İVEDİK ORG. SAN. 1445 SOKAK NO:32ANKARA-TURKEY T. +90 (312) 395 1 601 E. [email protected] / www.akifsan.com

AKİFSAN · 1 Turning Turning MSB Tools04 2 Milling Chamfer Tool Multi Functional Chamfer Tool12...

Documents

Transcript of AKİFSAN · 1 Turning Turning MSB Tools04 2 Milling Chamfer Tool Multi Functional Chamfer Tool12...