AKD Range Intelligent Electric Actuators Manual of Installment and Commissioning

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    AKD Range Intelligent

    Electric ActuatorsManual of Installment and Commissioning

    Yangzhou JIABAO Technology Co., Ltd.

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    Contents

    . General Introduction .............................................................................................................................................2

    . Features of the product .......................................................................................................................................2

    . Main Technical Specifications ............................................................................................................................3

    . Operation of the Electric Actuator.....................................................................................................................4

    . Commissioning.....................................................................................................................................................6

    Introduction to menu setup operation of actuator.................................................................................................. 8

    1. Entering the menu .................................................................................................................................................8

    2. Setting the primary menu.....................................................................................................................................8

    2.1 setting contents of the basic parameter.................................................................................................................. 9

    2.2 Setting contents of the control parameters........................................................................................................... 11

    2.3 Setting contents of the security parameters .........................................................................................................123. Setting the secondary setup.................................................................................................................................15

    3.1 Setting contents of the remote control input parameters......................................................................................16

    3.2 Setting contents of the digit parameters...............................................................................................................16

    3.3 Setting contents of the analog parameter (the hardware of actuator is needed to support the analog parameter

    control) ......................................................................................................................................................................16

    3.4 Setting contents of local feedback parameters.....................................................................................................20

    3.5 Setting contents of advanced parameters.............................................................................................................24

    4. Changing the operation PWD of the actuator...................................................................................................28

    Remote Control Wiring Diagram of AKD Range Electric Actuator...................................................................29

    Open and close mode control and feedback wiring diagram of AKD range electric actuator .........................31

    Analog parameter control and feedback wiring diagram of AKD range electric actuator...............................32

    Remote Control Wiring Diagram of AKD100 Range Electric Actuator.............................................................33

    Open and close mode control and feedback wiring diagram of AKD100 range electric actuator....................34

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    . General Introduction

    AKD Range Intelligent electric actuators are automatic equipment to execute the local and remote control of

    valves, comprising an explosion-proof motor, controlling circuits, reduction gears and so on. AKD Range

    Intelligent electric actuators make a perfect mechatronic product. All these equipments are sealed inside the

    double-sealed waterproof enclosures with standard watertight up to IP68. With a hand-held setter, one can carry out

    the non-intrusive quick setting, overhauling and interrogation. The actuators are endowed with the functions of

    self-protection and explosion suppression, and it wont be necessary to open the enclosure of the working

    actuator to carry out the adjustment, parameter-checking and malfunction diagnosing even in hazardous

    areas. With all the advancement, reliability and convenient operation, our product enjoys high popularity

    among the users and widely applied in the fields of electricity, petroleum, mining, water processing andso on.

    . Features of the product

    LCD display

    Large screen of Matrix liquid crystal is adopted with all the menus in English. There are also

    the reminders and explanations to go with. The interface is simple and easy. The open percentage of

    the valves is synchronized with digital displays, and there are various kinds of information also on

    display according to the real work situations. The high brightness luminescent tubes are equipped in

    this product to indicate valves state of open, close and intermediate.

    Control mode

    Remote digit parameter signal and analog parameter signal (currency signal between 4 to 20 mA)

    can be received to control. The local control selector can adjust the position of the valve on site.

    State indication

    The output of electric relay contact is used to indicate the open and close limit of valves andtrouble alarm. An extra 420mA electric current signal output is provided to indicate the open

    percentage. In addition, the buses can feedback the various kinds of information of the actuators.

    Commissioning and interrogating without removing electrical covers

    Using the infra-red setter, one can input and adjust the various work parameters and open and

    close limits without removing the electrical covers, which would prevent the dust, humidity and

    other harmful substances from entering the inner of the actuators and accordingly greatly improves

    the reliabilities of the electric actuators.

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    High intelligence

    It is endowed with the function ofman-computer interaction, and the electric control part adopts

    the wholly new SOC chips control with high intelligence.

    High protective quality

    The aluminum alloy enclosure and casing with the surface bonderized are highly anticorrosive. The

    transition fit is equipped with O ring while the sliding fit equipped with framed oil-seal casing which is

    to the IP68. There are optional casing of explosion-proof type to work in the hazardous areas 1 and 2

    with the IIA, IIB and T1-T4 explosive compounds.

    High efficiency with low noise

    The fine turbo and worm reduction equipment are of great qualities of small clearance, high

    efficiency, low noise (maximum noise is 50 db) and long mechanic life.

    Reliable self-locking quality

    The self-lock quality between the turbo and the worm prevents the reversed movement of the

    actuators in case of power failure or abortive signals.

    Automatic reset of the clutch

    The actuator is equipped with the particular mechanic selector of manual/electrical operation.

    The manual operation can be realized through pulling the separation handle of the clutch. Once the

    motor receives the signal to start, the clutch will reset automatically and bring the actuator into

    automatic state.

    Operation hand wheel

    The hand wheel enables users to open or close the valves in case of power failure, and the

    design guarantees safe and easy operation.

    Features of the motor

    Whole sealing squirrel-cage induction motor of single phase or three phases can be equipped in

    accordance with the requirement of the power supplying. The motor is with large initiative torque

    and small moment of inertia.

    . Main Technical Specifications

    Supplying Power380VAC10%,5060Hz or 220VAC5%,5060Hz

    Input signal

    Open and close control signalAC60V220V or DC24V

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    Adjustment control signal4-20mA

    output signal

    Open and close contact signal, contact capacity 250V/5A, Mechanic life no less than 2 million times.

    Analog parameter 4-20mA.

    basic difference limit1.0%

    travel control unit repetitive difference3

    Dead band0.1%9.9% adjustable

    Grade of ProtectionIP65IP68

    Category of explosion-proofexplosion-proof sign ExdBT4 ExdCT4

    Rated torqueSatisfy the required torque of the chosen type with 20 percent extra to avoid deadlocking.

    Temperature of the environment-3070

    . Operation of the Electric Actuator

    Hand wheel

    Cable entry

    Front view of the actuator

    display

    Engagement

    handle

    Mode

    selector

    Local open and

    close selector

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    4.1 Manual operation

    The electric actuator is equipped with the hand wheel and selector of electric operation and hand wheel

    operation, which enables users to operation in case of the power failure or the malfunction of the control circuit.

    Before one operates manually, one should switch the selector (the red one) to the position of stop or local.

    Press the selector handle of electric operation or manual operation to the hand level, and turn to the hand wheel to

    engage the clutch at the same time. When the hand gear is engaged, one can release the handle, which will turn

    back to the free position by the clockwork spring with the inner gears locked at the hand level. Now, turn the hand

    wheel will bring the output axis into motion to realize the manual operation.

    4.2 Local operation

    Local operations require the mode selector (the red) at the local level. Then one can use the operation selector

    (the black) to do the operation. The two working modes (hold or inching) of the local operation can set with the

    setter. Here, the close operation is employed to illustrate the work modes of hold and inching.

    Inching: turn the operation selector (the black) to close and hold it, and the actuator will move in the direction

    of close. Once the operation selector is released, it will get back to the original place, and then the movement in the

    direction of close will also come to an end; turn the operation selector to open and the actuator will move in the

    direction of open. Once the operation selector is released, the actuator will stop immediately.

    Hold: after the operation selector is turned to close, the actuator will keep moving in the direction of close

    even the selector is released and gets back to its original place. In the open operation, the operation selector is

    turned to open and then released and gets back to the original place, the actuator will keep moving in the direction

    End view of the actuator

    Control

    chamber Motor

    Transmission

    chamber

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    of open.

    4.3 Remote Control

    Remote control refers to that the actuators are controlled by digits signals, analog signals or buses signals

    coming form remote control chamber.

    For detailed wirings, please refer to The Remote Control Wiring Diagram of AKD Range Electric Actuator.

    . Commissioning

    5.1 Introduction to the infra-red setter

    The infra-red setter enables the non-intrusive working setting of the electric actuators. In using the setter, the

    mode selector should be positioned at the stop level, and the infra-red emitter should point at the display of the

    electric actuator within the distance of 1 meter.

    Before using the infra-red setter, check the battery first to make sure that there is enough power. To check the

    battery, one can press the keys of the setter to see if the red emitting indicator flashes from the front window.

    Before using the infra-red setter to operate the actuator, please make sure the electric actuator is with power

    (the liability of power or battery). The concerning setting contents of the actuator can only be changed under the

    circumstance that the password of the actuator has been verified. If the parameters cannot be changed, please check

    that if the password has been verified or not.

    Infra-red setter

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    5.2 Introduction to the keys of the infra-red setter

    PS: Press the open or close key of the infra-red setter in case of non-power will not bring about the real

    movement of the valve.

    Keys Stands for

    Menu

    It is to enter or quit the menu. Press this key in any menu, one gets back to the

    main menu

    Up

    It is to go among the different items in the submenu, switching to and fro among

    different items of the same menu.

    Down

    It is to go among the different items in the submenu, switching to and fro among

    different items of the same menu.

    Left

    It is to go among the different items in the submenu, switching right and leftamong different items of the same menu.

    Right

    It is to go among the different items in the submenu, switching right and left

    among different items of the same menu.

    Add

    It is to add the values in adjusting the parameters.

    Subtract

    It is to subtract the values in adjusting the parameters.

    Enter

    It is used to confirm the input parameters in changing the parameters.

    If the input parameters are confirmed, the parameters will flash.

    Return / Stop

    It is to return to the above menu or to stop the acturators in motion.

    Close

    It is to control the acturator to execute the close action. PS: in the setting menu

    of valve position, the close operatoin wont be affected by the close limit.

    Open

    It is to control the acturator to execute the open action. PS: in the setting menu

    of valve position, the open operatoin wont be affected by the open limit.

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    IR debug

    50 %

    000008

    Introduction to menu setup operation of actuator

    1. Entering the menu

    Initiative interface

    Direct the infra-red setter to the display of the electric actuator and press the menu key (M key) to

    enter the setup parameter/Restore PWD interface.

    Now, press the key Down to enter the interface of Restore PWD, and the requirement of

    inputting authorized operation PWD(i.e. password) displays. The super PWD is 007 and the restored

    manufactured PWD is 018.

    Press to enter the Setup parameter and the PWD interface appears

    Generally, the manufactured PWD is 000. one can press directly to enter the setting

    interface (employing the default setting will change the PWD as 018. One needs to press key + or

    - to change the PWD to 018, and then one can enter the menu to set).

    2. Setting the primary menu

    Press to enter the

    Primary setting

    Setup Parameter

    Restore PWD

    Input PWD

    [000]

    Primary setup

    Secondary setup

    Changing PWD

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    Basic parameter

    Control Parameter

    SecurityParamete

    Concerning contents of

    primary setting

    Press again to enter the basic parameter

    2.1 setting contents of the basic parameter

    2.1.1 Setting the direction of closing valve

    2.1.2 setting the type of close protection

    Press to set theTypes of Close

    protection

    2.1.3 setting the type of open protection

    Press to set the

    Types of open

    protection

    ProtectForClose

    Limit

    Torque

    press

    ToConfirm

    ProtectForOpen

    Limit

    Torque

    press

    ToConfirm

    Direction Clockwise/

    Of Close Anticlockwise+

    press

    To Confirm

    Set the direction of close in

    accordance with the real closedirection of the valve, and the

    default direction is clockwise.

    The default setting is limited

    protection

    The default setting is limited

    protection

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    2.1.4 Setting ignoring overtorque when actuator in motion.

    Press to set theignore overtorque

    2.1.5 Watch the counter value of current position

    Press to watch

    The counter value

    of current position

    2.1.6 Setting the close level of actuator

    Press to set the

    Close limit

    Bring the actuator to the full close level either electrically or manually and then press , and

    confirm the new setting? will display. Press again to complete the close position setting.

    2.1.7 Setting the open position of actuator

    Press to set theOpen limit

    Bring the actuator to the full open level either electrically or manually and then press , and

    confirm the new setting? will display. Press again to complete the open position setting.

    Open Limit 32368

    CurrPos 32711

    50%

    press

    ToConfirm

    CloseLimit 32368

    CurrPos 32711

    50%

    press ToConfirm

    Ignore OverTorque

    Enable

    Disable

    press

    ToConfirm

    The default setting is disable.

    counter value of

    current position

    50% 32768

    Only for Watch

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    2.1.8 Setting the value of over torque when close

    Press to set the

    Value of over torqueWhen close

    2.1.9 Setting the value of over torque when open

    Press to set the

    Value of over torque

    When open

    2.1.10 Setting the counter value of axis stopped

    Press to set the

    Counter value of

    Axis stopped

    2.1.11 Returning from the basic parameters setting of the actuator

    Press key C and go back to the upper menu.

    2.2 Setting contents of the control parameters

    In the interface of

    Primary setting

    Press to set the control parameters

    2.2.1 Setting the local control parameters

    Setting the

    local Control

    Basic parameter

    ControlParameterSecurityParamete

    Local control

    Hold

    Inching

    press ToConfirm

    ValueofOverTorque

    When Close:

    100%press

    ToConfirm

    ValueofOverTorque

    When Open

    100%

    press

    ToConfirm

    counter value of

    axis stoped:

    150

    press

    ToConfirm

    Hold means that one action of the selector

    will bring the actuator to full open or close

    in local control. If one needs to stop, just

    switch the operation selector to stop.Inching means releasing the selector will

    stop the action of the actuator.

    Generally, there is no need to set.

    Generally, there is no need to set.

    Generally, there is no need to set.

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    Press key + or - to change the option and then press to confirm or to complete the setting.

    2.2.2 Setting the control parameters of remote interlock

    Generally, the default is disable

    Press to set the

    Remote interlock

    Press key + or -to change the option and then press to confirm or to complete the setting.

    2.2.3 Setting the two wire remote control parameters

    Generally, the default is disable

    Press to set the

    two wire control

    Press key + or -to change the option and then press to confirm or to complete the setting.

    2.2.4 Return from the setting control parameters

    Press key C

    and return to the

    upper menu

    2.3 Setting contents of the security parameters

    Press to set the

    security parameters

    Press to enter the setting security parameters.

    Two Wire control

    Disable

    Close Open

    press

    ToConfirm

    Remote interlock

    Disable

    enable

    press

    ToConfirm

    Basic parameters

    Control parameters

    Security parameters

    Basic parameter

    ControlParameter

    SecurityParamete

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    2.3.1 Setting forcible panel type

    Forcible panel type

    Press key + or - to change the option and then press to confirm or to complete the setting.

    2.3.2 Setting IR control type

    Here, the enable and disable refer to

    that whether the actuator permits theinfra-red setters open and close.

    Press to set the

    IR control

    Press key + or - to change the option and then press to confirm or to complete the setting.

    2.3.3 Setting Forbid Act After Power Off

    Press to set

    Forbid Act After

    Power OFF

    Press key + or -to change the option and then press to confirm or to complete the setting.

    2.3.4 Setting Action When ESD

    Press to set

    action when ESD

    Press key + or - to change the option and then press to confirm or to complete the setting.

    Forcible PanelTp

    Enable IR

    Local Remote

    press

    ToConfirm

    Action When ESD

    Hold Close

    Open Disable

    press

    ToConfirm

    Forbid Act after

    Power off:

    Yes No

    press

    ToConfirm

    IR control

    Enable Disable

    press

    ToConfirm

    Generally, there is no need to set

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    2.3.5 Setting Valid ESD Level

    Press to setvalid ESD Level

    Press key + or - to change the option and then press to confirm or to complete the setting.

    2.3.6 Setting ESD Surpass Hot

    Press to set

    ESD Surpass Hot

    Press key + or - to change the option and then press to confirm or to complete the setting.

    2.3.7 Setting ESD Surpass Lock

    Press to set

    ESD Surpass Lock

    Press key + or - to change the option and then press to confirm or to complete the setting.

    2.3.8 Setting ESD surpass local stop

    Press to set

    ESD Surpass

    Local Stop

    Press key + or - to change the option and then press to confirm or to complete the setting.

    ESD Surpass Local

    Stop

    Yes No

    press

    ToConfirm

    ESD Surpass Lock

    Yes No

    press

    ToConfirm

    ESD Surpass Hot

    Yes No

    press

    ToConfirm

    Valid ESD Level

    High Low

    press

    ToConfirm

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    2.3.9 Setting ESD surpass FAPO(i.e. Forbid Act after Power off)

    Press to set

    ESD Surpass FAPO

    Press key + or - to change the option and then press to confirm or to complete the setting.

    2.3.10 Return from the setting security parameters

    Press key C and return to the upper menu.

    3. Setting the secondary setup

    Press to set the

    secondary setup

    Setting contents of

    the Secondary setup

    ESD Surpass FAPO

    Yes No

    press

    ToConfirm

    Primary setup

    Secondary setup

    Changing PWD

    Remote Signal

    local feedback

    advanced param

    Primary setup

    Secondary setup

    Changing PWD

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    3.1 Setting contents of the remote control input parameters

    Press again to enter

    the Contents concerningremote Signal

    3.2 Setting contents of the digit parameters

    3.2.1 Setting the control modes of remote digit parameters

    Press to setThe control mode Of

    remote digit parameters

    Press key + or -to change the option and then press to confirm or to complete the setting.

    Now, press key C to return to the upper menu.

    3.3 Setting contents of the analog parameter (the hardware of actuator is needed

    to support the analog parameter control)

    3.3.1 Setting the parameters of remote analog control mode

    Press to set the

    parameters of remote

    analog control mode

    3.3.2 calibrate low signal

    Calibrate Low Signal

    of analog input

    Calibrate Low

    Signal:17% 175

    press

    ToConfirm

    digit parameter

    analog parameter

    Mode of control

    Hold Inching

    press

    ToConfirm

    Digit parameter

    Analog parameters

    Hold means that the actuator just needs

    one open or close signal (the signal should

    be bigger than 500mS) to move to full openor close. If one needs it to stop at the

    intermediate place, the remote stop signal is

    needed.

    Inching means that the actuator will follow

    the direction of the continuous signal to act

    or to stop once the signal is off.

    Supply the 4-20mA signal source

    and then confirm the number value

    at 0% (4mA). It is already adjusted

    before goes out the factory and

    reset is usually unnecessary.

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    3.3.3 calibrate high signal

    Press to calibrate high Signal:

    calibrate high signal

    of analog input

    3.3.4 Inching low signal of analog input

    Press to inch the low signal of analog input:

    Inching low signal

    of analog input

    Used to inching the analog input lowsignal and usually unnecessary to

    change

    Change the value by key + or - and then press to complete the set.

    3.3.5 Inching high signal of analog input

    Press to inch high signal of analog input:

    Inching high signal

    of analog input

    Used to inching the analog input low

    signal and usually unnecessary to

    change

    Change the value by key + or - and then press to complete the set.

    3.3.6 Adjusting the times of sampling in analog parameters input

    Press to adjust the times of sampling in analog parameters input:

    Changes are usually unnecessary

    Times of sampling

    in analog parameters

    input

    Change the value by key + or - and then press to confirm.

    Calibrate High

    Signal:17% 175

    press

    ToConfirm

    Inching High

    Signal:175

    press

    ToConfirm

    Inching Low

    Signal:

    175

    ress

    ToConfirm

    Times of sample

    031

    press

    ToConfirm

    Supply the 4-20mA signal source and

    then confirm the number value at

    100% (20mA). It is already adjusted

    before goes out the factory and reset

    is usually unnecessary.

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    3.3.7 Adjusting the interval between signals in analog parameters input

    Press to adjust the interval between signals in analog parameter input:

    Interval between

    signals in analogparameters input Changes are usually unnecessary

    Change the value by key + or - and then press to confirm.

    3.3.8 Setting the dead area in analog parameter input

    Press to set the dead area in analog parameter input:

    Changes are usually unnecessary

    Setting the

    dead Area

    3.3.9Setting the inching area of close in analog parameter input control

    Press to set the inching area of close:

    The default value is 2%, and it

    should be changed to 0% in the

    long travel

    Set the

    inching Area of close

    Change the value by key + or - and then press to confirm.

    3.3.9 Setting the inching area of open in analog parameter input control

    Press to set the inching area of open:

    The default value is 2%, and it

    should be changed to 0% in the

    long travel

    Set the

    inching Area of open

    Change the value by key + or - and then press to confirm.

    Setting the inching area of open and close is to set a value between the target percentage and the

    Interval between

    Signal:003

    press

    ToConfirm

    Dead Area

    1.0%

    press

    ToConfirm

    Inching Area of

    Close:2%

    press

    ToConfirm

    Inching Area of

    Open:2%

    press

    ToConfirm

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    valve position in motion within which the inching is adopted and outside which the direct mode is

    employed. The default value is 2%, and it can be adjust according to the real motion of the valve

    position when the motor stops. The values of the parameters should not be less than the values

    passed by the valve position when the motor stops. Generally, the values cannot be set as 0, and it

    can be set between 0 and 15.The value cannot be set too large. If the value is set too large, one will see in the DCS system

    that the actuator will act slowly after entering inertia area. If the value is set too large, it will take too

    long for the actuator to complete one open or close adjustment.

    3.3.10 Setting the precision of act in analog parameter input adjustment

    Press to set the precision of act in remote analog parameter adjustment:

    Changes are usually unnecessary

    Precision of actIn remote analog

    Parameter adjustment

    Change the value by key + or - and then press to confirm.

    3.3.11 Setting the timer of inching in motor-driving

    Press to set the timer of inching in motor-driving:

    Timer of inching

    Of motor It is to change the travel of motor,

    and make it more precise to locate

    the movement.

    This parameter is usually used in motor-driving to set the timer of the power-supplying and the

    default value is 45. The value can be adjusted according to the real circumstances. In this menu, the

    motor remoter will change the motor operation to inching, and the precise value of valve level is

    displayed at the same time. To adjust, first enter the menu. Press the open or close key in theinfra-red setter. Watch the change of the precise value of valve level while pressing the open or close

    key. If there are two neighboring the precise value of valve level are the same, the set values should

    be increased, also press the confirmation key to confirm, then press the open or close key to watch

    the change of the values of the precise valve level.

    Make sure that each increment or decrement of this parameter value is not too large but within 1

    or 2 and not exceeding 5. Make sure not to press the open or close key on the infra-red setter

    alternately but complete the adjustment in one direction then the other.

    Precision 0.5%

    Of act +

    press

    ToConfirm

    Timer Of Inching

    45 32768

    Current Position

    press

    ToConfirm

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    3.3.12 Setting act when losing signal in analog parameters input

    Press to set the act when losing signals:

    It is usually defaulted as hold.Act when losing

    signals

    Change the option by key + or - and then press to confirm. Press key C and

    return to the upper menu.

    3.4 Setting contents of local feedback parameters

    Contents of the

    secondary setup

    Press to set the local feedback.

    3.4.1 Contents of the local feedback

    local feedback:

    3.4.2 Setting contents of local volt-free contact feedback

    Press to set the function of local volt-free contact 1:

    Function of contact 1

    Change the option by key + or - and then press to confirm.

    Act when LostSig

    Close HoldOpen Disable

    press

    ToConfirm

    Digit feedback

    Analog feedback

    Function ofContact 1:

    Full Close

    press

    ToConfirm

    Remote Signal

    local feedback

    advanced param

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    Press to set the type of contact 1:

    Type of contact 1

    Change the option by key + or - and then press to confirm.

    For the setting of contact 2, 3, and 4, refer to that of contact 1.

    Introduction to Contacts Function:

    Full close: At the position of full closeFull open: At the position of full open

    Intermediate: Any place between open and close

    Close over-torque: Torque is more than limit in close

    Open over-torque: Torque is more than limit in open

    Intermediate torque Torque is more than limit at any place

    Closing: The actuator is closing

    Opening: The actuator is opening

    Outputting: The actuator is outputting revolution(i.e. closing or opening)

    Operation by hand wheel: Manual operation

    Blocked: Motor makes no action when supplied with power

    ESD signal: There are ESD signals coming

    Open interlock: There are signals of interlocking for opening coming

    Close interlock: There are signals of interlocking for closing coming

    Act of interlock: There are signals of interlocking for closing or opening and signals of

    closing or opening valve coming

    Stop-selecting: In the state of commissioning

    Local-selecting: In the state of local panel control mode

    Remote-selecting: In the state of remote control mode

    Low battery: The batteries havent enough powerTemperature protection: Temperature of the motor is higher than limit

    Lost Phase: Lost phase of the TP power

    Malfunction of power: Power failure

    Valve stuck: The valve got stuck and the axis stop revolving

    Control alarm: The alarm of losing analog signals or ESD signal appearing in remote

    control

    Comprehensive alarm: Alarm for all the malfunctions

    Setting the value and range of contact in contact function place set as intermediate

    Press to set the value of contact 1:

    Type of Contact1

    Normally Close

    Normally Openpress

    ToConfirm

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    Value of contact 1

    Value of contact will only appear

    when the function is set at

    intermediate with the range of0%-100%

    Press to set the range of contact 1:

    Range of contact 1

    Press key C and return to the upper menu.

    3.4.3 Setting contents of local analog feedback (The hardware of actuator is needed to support

    the analog feedback)

    Local

    analog Feedback

    Press to set the analog Feedback4-20mA:

    It is defaulted as enable, and

    changes are usually unnecessary.

    local valve Position

    analog feedback(i.e. CPT)

    enable or disable?

    Press to set the matching values of high signal of CPT means:

    The high signal of

    CPT means

    It is defaulted as full open, and

    changes are usually unnecessary.

    Digit feedback

    Analog feedback

    PositionFeedback

    Disable

    Enable

    press

    ToConfirm

    High Signal of

    CPT Means:

    FOpen FClose

    press

    ToConfirm

    Range of

    Contact 1:

    5%

    press

    ToConfirm

    Value of

    Contact 1:

    50%

    press

    ToConfirm

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    Press to set the revisory quantity of CPT when close:

    it is defaulted as 0% without

    advanced value

    advanced value offeedback analog parameters

    in actuator closing operation

    Press to set the revisory quantity of CPT when open:

    advanced value of

    feedback analog parameters

    in actuator opening operationIt is defaulted as 0% without

    advanced value.

    Press to set the low signal value of CPT:

    Adjusting low signal

    Value of CPT (4mA)

    adjustment has been completed

    before going into market and

    no changes needed.

    Press to set the high signal value of CPT:

    Adjusting high signal

    Value of CPT (20mA)

    adjustment has been completed

    before going into market and

    no changes needed

    Press to set the feedback of torque:

    Feedback of torque

    enable or disable?

    hardware needed to support

    it is defaulted as disable and no

    change needed.

    Feedback of Torque

    Disable

    Enable

    press

    ToConfirm

    Revisory quantity

    of CPT when Close

    0%press

    ToConfirm

    Revisory quantity

    of CPT when Open

    0%

    press

    ToConfirm

    Low Signal Value

    of CPT

    151

    press

    ToConfirm

    HighSignal Value

    of CPT

    798

    press

    ToConfirm

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    Press to set the matching values of high signal of CTT means:

    The high signal of

    CTT means

    hardware needed to supportit is defaulted as full open, and

    no change needed generally.

    Press key C continuously and return to the secondary menu.

    3.5 Setting contents of advanced parameters

    Setting contents of

    Secondary setup

    Press to set the advanced parameters:

    Setting contents of

    advanced parameters

    3.5.1 Adopting the default configuration

    Press to enter the default configuration:

    Default configuration

    High Signal of

    CTT Means

    FOpen FClosepress

    ToConfirm

    Remote Signal

    local feedback

    advanced param

    Default Config

    Advanced Setup

    Software Version

    Load?

    Default Config 1

    Default Config 2

    Default Config 3

    Remote Signal

    local feedback

    advanced param

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    After press , and note Default configuration 1, confirm?, then press again and appears

    restoring completed, press key C to return.

    For the setting of default configuration 2, 3, refer to that of default configuration 1.

    Adopting the default configurations will refresh all the parameters of the actuator. The defaultconfigurations should not be adopted unless the actuator data are dysfunctional. Adopting default

    configuration will clear all the set parameters.

    Press key C and return to the upper menu.

    Advance Parameters

    3.5.2 Adjusting the advanced parameters (This menu is only for the operation of the

    professionals. Serious results will arise otherwise).

    Press to enter advanced setup:

    Setting power

    supplying type

    Change the option by key + or - and then press to confirm.

    Press to set the phase order of motor:

    Setting the phase

    Order of motor

    Change the option by key + or - and then press to confirm.

    Default Config

    Advanced Setup

    Software Version

    PowerSupply Type

    Tri-phase

    Single-phase

    press

    ToConfirm

    Phase Order of

    Motor: ContraryIn Sequence

    press

    ToConfirm

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    Press to set the rated torque:

    Set the rated Torque

    Change the value by key + or - and then press to confirm.

    Press to set the rated current:

    Set the rated Current

    Change the value by key + or - and then press to confirm.

    Press to set the seize current:

    Set the seize Current

    Change the value by key + or - and then press to confirm.

    Press to set the alarm capacity of battery:

    Set the alarm

    Capacity of Battery

    Change the value by key + or - and then press to confirm.

    Rated Torque 50%

    Current Torque

    30%press

    ToConfirm

    RatedCurrent 50%

    Current Current30%

    press

    ToConfirm

    SeizeCurrent 75%

    Current Current

    60%

    press

    ToConfirm

    Alarm Cap 80%

    Current Capacity

    Of Cell 95%

    press

    ToConfirm

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    Press to set the system date and time:

    System date and time

    Change the value by key + or - and then press to confirm.

    Press to enter the actuator will be reset?:

    Resetting of theActuator

    Press to confirm and the resetting is completed. The program will start again after the reset and

    return to the initiative interface.

    Press to enter the interface of hardware version:

    Hardware version

    This information is set by the

    manufacturer for later reference

    Press key C and return to the upper menu:3.5.3 Watching the actuators software version

    Press to enter the interface of software version:

    Input new

    Date 01-00-10

    Time 9:06:50

    press

    ToConfirm

    Will the actuator

    be reseted?

    press

    ToConfirm

    Hardware version

    1.0

    press

    ToConfirm

    Default Config

    Advanced Setup

    Software Version

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    This information is for reference

    only and not for change.

    Software version

    4. Changing the operation PWD of the actuator

    Press key C continuously and return to the upper menu:

    Press to change the PWD:

    Change the values by key +-

    and then confirm

    Change PWD

    version

    ABD_D_1.1

    compile date2008-01-08

    Primary setup

    Secondary setup

    Changing PWD

    Input new PWD

    [000]

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    Remote Control Wiring Diagram of AKD Range Electric ActuatorTerminal block

    (1) 3 PH Supply A(380V) (24) 60-220V AC public terminal for remote control input mode

    choosing

    (2) 3 PH Supply B(380V) (25) 20-60V AC/DC public terminal for remote control input mode

    choosing

    (3) 3 PH Supply C(380V) (26) Control terminal+ for remote control input mode choosing

    (without control level, it is the open and close control mode;

    with control level, it is the analog parameter mode)

    (4) Actuator internal 24V DC (-) output (27) valve torque transmitter CTT- option

    (5) Actuator internal 24V DC (+) output (28) valve torque transmitter CTT+ option

    (29) Valve position transmitter CPT- Default as 4-20mA

    (6) Indication Contacts S1-1 (30) Valve position transmitter CPT+ Default as 4-20mA

    (7) Indication Contacts S1-2 (31) Inputting+analog parameters in remote control

    Default as 4-20mA

    (8) Indication Contacts S2-1 (32) Inputting-analog parameters in remote control

    Default as 4-20mA

    (9) Indication Contacts S2-2(10) Indication Contacts S3-1 (33) reserved

    (11) Indication Contacts S3-2 (34) reserved

    (12) Indication Contacts S4-1 (35) reserved

    (13) Indication Contacts S4-2 (36) reserved

    (14) 20-60V AC/DC public input terminal

    of remote control

    (37) reserved

    (15) 60-220V AC public input terminal of

    remote control

    (38) reserved

    (16) close of remote control input (39) reserved

    (17) Stop/hold of remote control input

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    (18) Open of remote control input (40) remote monitoring contact S0-1 (normally closed terminal)

    (19) Emergency shut down of remote

    control input

    (41) remote monitoring contact S0-2 (public terminal)

    (20) Close interlock of remote control

    input

    (42) remote monitoring contact S0-3

    (21) Open interlock of remote control

    input

    (22) 20-60V AC/DC public input terminal

    of remote control

    (E) ground connection

    (23) 60-220V AC public input terminal of

    remote control

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    Open and close mode control and feedback wiring diagram of AKD range

    electric actuatorInner 24V DC employed to control

    open

    stop

    Three-wire control Four-wire control

    close

    open

    5

    16

    18

    4

    14

    Control chamber Actuator

    close

    5

    16

    17

    4

    14

    Control chamber Actuator

    18

    Control chamber actuator

    6

    7

    8

    9

    10

    11

    12

    13

    Full close indication of the valve

    Full open indication of the valve

    Comprehensive

    malfunction

    alarm indication

    Volt-free contact feedback

    6

    7

    8

    9

    10

    Actuator

    11

    12

    13

    Control chamber

    Volt-free contact feedback

    Remote/local switch indication

    Full close indication of the valve

    Full open indication of the valve

    Remote/local switch indication

    Comprehensive

    malfunction

    alarm indication

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    Analog parameter control and feedback wiring diagram of AKD range electric

    actuator

    +

    32

    30

    4

    25

    Control chamber Actuator

    29

    31

    5

    26

    4-20mA outputA

    4-20mA inputA

    +

    Inner wiring of the

    terminal block

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    Remote Control Wiring Diagram of AKD100 Range Electric Actuator

    Terminal block

    XS1-120-60V AC/DC public input terminal of

    remote controlXS1-13 Indication Contacts S1-1

    XS1-260-220V AC public input terminal of

    remote controlXS1-14 Indication Contacts S1-2

    XS1-3 close of remote control input XS1-15 Indication Contacts S2-1

    XS1-4 Stop/hold of remote control input XS1-16 Indication Contacts S2-2

    XS1-5 Open of remote control input XS1-17 Indication Contacts S3-1

    XS1-6Emergency shut down of remote

    control inputXS1-18 Indication Contacts S3-2

    XS1-7 Close interlock of remote control input XS1-19 Indication Contacts S4-1

    XS1-8 Open interlock of remote control input XS1-20 Indication Contacts S4-2

    XS1-920-60V AC/DC public input terminal of

    remote control

    XS1-1060-220V AC public input terminal of

    remote controlXS2-22 3 PH Supply A

    XS1-11 Actuator internal 24V DC (-) output XS2-23 3 PH Supply B

    XS1-12 Actuator internal 24V DC (+) output XS2-24 3 PH Supply C

    13 1

    14 2

    15 3

    16 4

    17 5

    18 6

    19 7

    20 8

    21 9

    22 10

    23 11

    24 12

    13 1

    14 2

    15 3

    16 4

    17 5

    18 6

    19 7

    20 8

    21 9

    22 10

    23 11

    24 12

    XS2 XS1

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    Open and close mode control and feedback wiring diagram of AKD100 range

    electric actuator

    XS1-3

    XS1-12

    XS1-5

    XS1-1

    XS1-11

    Close

    Open

    Inner 24V DC employed to control

    Control chamber Actuator

    XS1-3

    XS1-12

    XS1-4

    XS1-1

    XS1-11

    Close

    Stop

    Control chamber Actuator

    XS1-5

    Open

    XS1-13

    XS1-14

    XS1-15

    XS1-16

    XS1-17

    XS1-18

    XS1-19

    XS1-20

    Remote/local switch indication

    Comprehensive

    malfunction alarm

    indication

    Three-wire controlFour-wire control

    Volt-free contact feedback

    XS1-13

    XS1-14

    XS1-15

    XS1-16

    XS1-17

    XS1-18

    XS1-19

    XS1-20

    Control chamber Actuator Control chamber Actuator

    Full close indication of the valve

    Full open indication of the valve

    Remote/local switch indication

    Comprehensive

    malfunction alarm

    indication

    Volt-free contact feedback

    Full close indication of the valve

    Full open indication of the valve