Airframe MRO and Modification - iai.co.il · Modification and upgrading programs from individual...

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Our Comprehensive Solutions-Your Air Ability BEDEK Aviation Group

AIRFRAME MRO

Over 60 years of proven experience

MRO of wide and narrow-body aircraft; Boeing, Airbus,

Lockheed and others

Modification and upgrading programs from individual

aircraft to entire fleets (Structure, Interior, Avionics)

Leading worldwide cargo conversion house with

over 40 years of experience

Modification of aircraft to Multi-Mission Tanker

Transport (MMTT) programs

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Airframe MRO and Modification



AIRFRAME MRO

BEDEK Aviation Group - Organization Chart

Senior Assistant

Chief Technologies

J. Shiran

Executive V.P. & General Manager

Y. Melamed

S. Haver

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Human Resources &

R. Garor

Security

Y. Nissan

Finance & Economics

Quality Management

S. Ifergan

Marketing

R. Matalon

Business Development

Commercial Development

B. Kahana

Engines Division

J. Rozmann

Components Division

S. Pritas

Aircraft Division

T. Segev



AIRFRAME MRO

Aircraft Division Organization GENERAL MANAGER

T. Segev

QUALITY MANAGEMENT

M. Solomon

FINANCE

R. Bargil

SUPPLY & LOGISTICS

H. Shish

INDUSTRIAL ENGINEERING

ENGINEERING SUPPORT

R. Tal

NARROW BODY

M. Tibi

LINE MAINTENANCE

S. Amrani

WIDE BODY

M. Starodvorsky

WORK SHOPS

M. Yair

ISRAELI A/F PROGRAMS

D. Polak

DEPUTY G.M. QUALITY &

INFRASTRUCTURE

DEPUTY G.M. OPERATIONS

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B767-300 CONVERSION

N. Sharoni

CUSTOMER SERVICES

S. Danieli

SALES & CONTRACTS

M. Kaufman



AIRFRAME MRO

Aircraft MRO Capabilities Full Service Provider (FSP) for Maintenance of wide range of Aircraft Modification and Upgrade Center for:

A320, A330 & A340 Series

L-382, C-130

G100/G150/G200 Series, Challenger Cl600 Series

Boeing (Douglas)

Airbus

Lockheed

Business/Executive Jets

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B787(line Maintenance), B777, B767,B757,B747,B737,B707



AIRFRAME MRO

Thousands MRO Events Since 1953

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AIRFRAME MRO

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Thousands MRO Events Since 1953



AIRFRAME MRO

BEDEK offers conversion programs for an entire family of A/C Dozens of aircraft have already been converted

The Leading World Wide Cargo Conversion House

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7 B777BDSF B737NG BDSF Under Development B747-400BDSF (from Pax.) B747-400BDSF (from Combi) B737-300BDSF - 9G Net/RB/QC B737-400BDSF - RB B767-200BDSF B767-300BDSF - 9G Net/RB Actual Conversion Programs



AIRFRAME MRO

Engineering Capabilities

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Design and Development Structure & Systems; Avionics & Electrical; Stress Substantiation; Loads,

Flutter, Fatigue

Aircraft Programs Cargo Aircraft Conversions

Multi-Mission Tanker Transport

Avionic Upgrade Programs

Maintenance Aircraft, Engines, Components Maintenance;

Ageing Aircraft and Life Extension Programs;

Salvaging of Structural Elements;

Continuous development of hi-tech repairs,

approved by FAA & EASA



AIRFRAME MRO

Conversion programs Conversion into Electronic Warfare Mission Configuration

Conversion into Warning/Intelligence Mission Configuration

Conversion into Air-to-Air Refueling through all Configurations, including Flying Boom and Wing Pods configuration

Avionic Upgrade

Interior Reconfiguration & Refurbishment

B707 Capabilities

MAIN CUSTOMERS: IAF, RAAF, CAF AND MANY OTHER ARMED FORCES AND CARGO CARRIERS

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AIRFRAME MRO

All spectrum of airframe checks Back Shops Support CFM56 Series Engine Overhaul Components Overhaul APU Overhaul Landing Gear Overhaul Flight Operations (Ferry & Test Flights)

Modification programs Accident repair Interior reconfiguration & refurbishment B737-300/-400 Freighter Conversion STC

B737 Classic / NG Series Capabilities

MAIN CUSTOMERS:

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EL-AL, LUFTHANSA, TRANSAERO, AEROLINEAS ARGENTINAS, TAAG, GECAS, TRAVEL SERVICE, BMI, COMAIR, UTAIR



AIRFRAME MRO

All spectrum of maintenance checks Ageing aircraft modification programs including full Sec.- 41 modification Nacelle strut & wing structure modifications, Tension Ties modifications and others Total maintenance & backup support JT9D & PW4000 Series Engine Overhaul Components Overhaul APU Overhaul Maintenance Monitoring Test Flights

Accident Repair Interior reconfiguration & refurbishment Cargo conversions (Owner of FAA STCs for 747-400)

MAIN CUSTOMERS:

B747 Capabilities

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EL-AL, LUFTHANSA, ATLAS, VIRGIN ATLANTIC, KLM, AIR FRANCE, SAA, GECAS, CAL, CORSAIR, AIR PULLMANTUR, AIR ATLANTA, AIR BRIDGE CARGO



AIRFRAME MRO

All spectrum of maintenance checks

Components Overhaul

APU Overhaul

Maintenance Monitoring

Total maintenance & backup support Interior

reconfiguration & refurbishment

Pylon modification

Built to Print Cargo Conversion

B757 Capabilities

MAIN CUSTOMERS:

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EL-AL, BOEING, IBERIA, BRITISH AIRWAYS, CHINA SOUTHWEST, TURKMENISTAN,

AZERBAIJAN AIRLINES, EURO ATLANTIC, MONARCH, DHL



AIRFRAME MRO

Total maintenance & backup support

JT9D & PW4000 Series Engine Overhaul

Pylon modification (SIP Mod.)

Conversion to Multi-Mission Tanker Transport (MMTT)

APU Overhaul

Interior reconfiguration & refurbishment

B767-200 Pax to Special Freighter Conversion STC

B767-300 FAA STC from Pax to Special Freighter configuration

B767 Capabilities

MAIN CUSTOMERS:

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EL-AL, ABX AIR, AIR CANADA, UIA, GECAS, TAMPA, STAR, ICELANDAIR, BELLVIEW, TRANSAERO, MONARCH, EUROATLANTIC, KENYA AIRWAYS, SMART LYNX, GAP, ATSG



AIRFRAME MRO




Cabin Modifications

Pax Cabin interior reconfiguration

Crew rest compartment installation

B777 Capabilities

MAIN CUSTOMERS: ALITALIA, EL-AL

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AIRFRAME MRO

MAIN CUSTOMERS: AIR CANADA

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Line Maintenance

B787 Capabilities



AIRFRAME MRO



CFM56 Series & V2500 Engine Overhaul

Components Overhaul

APU Overhaul


Airbus A-320 Series Capabilities

MAIN CUSTOMERS: EL-AL / ISRAIR, IBERIA, ADRIA, GERMAN WINGS, CYPRUS AIRWAYS, BRITISH MIDLAND, SMART LYNX, DONBASSAERO

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AIRFRAME MRO




Airbus A-330 Series Capabilities

MAIN CUSTOMERS: ALITALIA, CORSAIR, HIFLY

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AIRFRAME MRO


Total maintenance & back up support


Airbus A-340-200/-300 Capabilities

MAIN CUSTOMERS: IBERIA, HIFLY

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AIRFRAME MRO

Manpower

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Total manpower: 1201 employees (All BEDEK: 2175) 121 Engineers (Supported by IAI H/Q Engineering Division) 77 Logistics 91 Quality Assurance 806 Production 106 Management

Average gained experience (years) 10 years 350 employees 10-20 years 298 employees 20-30 years 131 employees 30-40 years 252 employees 40+ years 170 employees



AIRFRAME MRO

Airframe MRO management

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Preplanning Process Receipt of work scope from customer Checking routine cards and Additional Work (AD’s, SB’s, etc.) Preparation of initial work plan, determination of critical path Determination of the turnaround time for check Manpower allocation (Integrated with commercial quotation) No. of mechanics per skill Lead mechanics

Other resources allocation GSE Special tools

Staff meeting - project requirements presentation Fine tuning of the above along with final work package from customer Perform consumable parts list for order for the check Special tool list needed for the check Staff meeting - project requirements presentation



AIRFRAME MRO

Airframe MRO management (Cont.)

12 Stage Process Aircraft Receiving and hangaring / Induction checks

Cleaning / Stripping

Docking, Jacking, Interior Removals

CDP (Condition Determination Phase), Initial Inspection, Removals

Servicing / Replacement / Repairs, Drop 1

Installations, Drop 2

Interior Installations, Lubrications

Operational Checks

Finals / Leak Checks / Gear Retractions

Line Checks, Engine Run-ups, Compass Swing

Test Flight

Departure

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AIRFRAME MRO

Airframe MRO management (Cont.)

A/C Division Management

Sales & Contracts

Contract Manager

Production Directorate

Project Manager

Customer

On a “Need Basis” Customer/Vendor Communication

Regular Customer/Vendor Communication

IAI-BEDEK Organization Subordination

Communication

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AIRFRAME MRO

Special Structural Processes experience

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Scribe Marks in the Fuselage Lap Joint area

IAI/BEDEK has all the necessary manpower and technologies for the process:

SDMS (Surface Deformation Measurement System) laser based technology

for measuring depth of the scribe marks

Phased Array Ultrasonic System to enable the inspections to be carried

out in a shorter length of time and higher level of accuracy

Experienced Engineering, QA, NDT and structural mechanics



AIRFRAME MRO

MRO Support Capabilities

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NDT Level 3 (in all five major categories)

Liaison Engineering

Flight Operations: Ferry and test flight capability

Airport ground handling

Advanced composite material repairs

Interior & Completion: Galleys, Lavatories & Seats Overhaul Side Wall & Ceiling Panel Relining

Machine shop

Sheet metal shop

Strip and paint



AIRFRAME MRO

Logistic Support

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Over 1,200m2 of storage specifically for MRO materials

Support of consignment warehouse

Israeli Customs quick clearance & release procedure

Pre-draw / 100% replacement material inventory

24/7 inbound and outbound AOG Service

Experience working with all major couriers (DHL, UPS, FDX, TNT)



AIRFRAME MRO

Information Technology SAP - ERP

Integrative Corporate-wide system Integrative MRO management Uniquely tailored for BEDEK

Project Management Financials Logistics Operations Shop-Floor control

TOC based Project management System Project Management Resource Management Critical Chain Identification

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AIRFRAME MRO

Main Customers AIRLINES

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ABX AIR INC ADRIA AIRWAYS AEROHANDLING AEROLINEAS ARGENTINAS AEROSPACE FINANCE AERSALE AIR ATLANTA ICELANDIC AIR BERLIN AIR BRIDGE CARGO AIR CANADA AIR CARGO GLOBAL AIR CASTLE AIR CHINA (Cargo) AIR EUROPA AIR FRANCE AIR INDIA AIR MOBILITY COMMAND AIR NAMIBIA AIR PULLMANTUR AIR TANZANIA AIRBUS INDUSTRIE ALASKA AIR ALITALIA ARMADA DE LA MEXICO ARGENTINIAN AIR FORCE ARKIA ARMSCOR ASIANA AST (Airborne Surviellance Testbed) ATLAS AIR ATSG AZAL BABCOCK & BROWN

BELAVIA BELLVIEW BLUEBIRD CARGO BMI BABY BOEING BRAVIA BRITISH AIRWAYS BUSINESS AIR C.A.L CARGO AIR LINES CAM (Aircraft Cargo Management) CARGO JET CHI CHILEAN AIR FORCE CHINA EASTERN AIRLINES CHINA POSTAL CHINA SOUTHERN CIT COLOMBIAN AIR FORCE CORSAIR CSA CYPRUS AIRWAYS DHL DONBASSAERO DVB BANK EL AL ESTAFETA EUROATLANTIC EVAAIR FEDERAL EXPRESS FINOVA FUERZA AEREA MEXICANA GECAS GERMAN WINGS

GLOBAL SUPPLY SYSTEMS GUGGENHEIM GULFSTREAM HIFLY IAF (Israeli Air Force) IBERIA ICELANDER ILFC INDIAN AIR FORCE ISRAEL MINISTRY OF DEFENSE JAT AIRWAYS JET2 JETAIRFLY JET MANAGEMENT JETSCAPE JORDAN AVIATION KLM LOT LUFTHANSA MERIDIANA MISTRAL AIR MITSUI MONARCH AIRLINES NATIONAL AIRLINES NEOS OAI - OMNI AIR INTERNATIONAL POLAR AIR CARGO PSF (Conversions) QANTAS RAAF (Royal Australian Air Force) RABOBANK SAA & SAT SAAF (South African Air Force)

SAFAIR SAS SKYNET SMARTLYNX SONAIR SOUTH ATLANTIC AIRLINES SOUTHERN AIR SPANISH AIR FORCE STAR AIR SUN EXPRESS TAAG (Angola) TAP (Air Portugal) TAROM THOMSON FLY TNT TRANSAERO AIRLINES TRANSAVIA AIRLINES TRAVEL SERVICE TRITON TURKISH AIRLINES TURKMENISTAN AIRWAYS UKRAINE INTERNATIONAL UNITED UPS USAF (AMC) UTAIR VIRGIN ATLANTIC VOLGA DNEPR AIRLINES WORLD AIRWAYS YANGZE RIVER EXPRESS



AIRFRAME MRO

Customers Around the World

Iberia

Atlas Air

Thomson

Turkish A/L

GECAS

Alitalia Transaero

Asiana

China Post

Polar Air

SAA Aerolineas Argentinas

Colombian A/F

Air India

China Eastern

Bluebird Cargo

Azal

Air China

Turkmenistan

Jet Airways

Omni

Ryanair

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AIRFRAME MRO

Approvals & Certifications Israel Civil Aviation Administration (CAA) # 01

International Standards Organization ISO 9001, 14000 AS 9100

Israel Standard 18000

United States Federal Aviation Administration (FAA) # MK1Y325K

European Aviation Safety Agency - Ref. EASA .145.0029

China Civil Aviation Administration (CAAC) # F97200221

India Director General of Civil Aviation # 5-1107/2000-AI(2)

South Africa Civil Aviation Authority # 283

Argentina Direccion Nacional de Aeronavegabilidad (DNA) # 1-B-130

And many others ...

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AIRFRAME MRO

Total BEDEK Aviation Group -104 acres / 422,000 m2

BEDEK Group roofed working

Area: 40.42 acres/ 164,000 m2

Aircraft division hangars:

7 W.B. hangars (5 X B747 or A340 or B777

+ 3 X B767/MD11 A/C bays)

5 N.B. hangars

(10 A/C bays plus supporting shops)

Working Area

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AIRFRAME MRO

Professional Skilled Workforce; Experience and Legacy

Extensive Infrastructures

Back-shop Capabilities (Incld. Comp. & Eng.)

High Engineering and Technical Capabilities

Sole Independent Supplier of Cargo/Tanker Conversions

Why Choose The Aircraft Division?

Strong IAI Corp., IATA Strategic Partner & ICH Member

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AIRFRAME MRO

Thank You! 32

Airframe MRO and Modification - iai.co.il · Modification and upgrading programs from individual...

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