Air Source Intro

5/26/2018 Air Source Intro

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AirSource /AirSource PlusOperation & Maintenance

New Models !


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New Enclosure (Canopy)

Four section modular design

Aerodynamic layout conserves

fuel during towing

Virtually indestructible, dual wallcomposite material

Features & Benefits

Different Appearance!


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Easy Access

Canopy opens to primary position

from the rear:

Provides quick tool access Added security during towing

Easy Fuel level check

Easy maintenance

Features & Benefits


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90Access Canopy

Patent pending design

Largest service access on the market,

all potential service points can beaccessed without removing the canopy

Features & Benefits


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Features & Benefits

Spin-On Separator Element

Simple, spin on design

Faster change

No oil spillage during change

Eliminates the need to

enter separator tank

Improved oil separation


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Features & Benefits

Industrys best corrosionresistance available

TPO canopy

Dual wall, polyethylene fenders and

rear bumpers 3 step paint process on frame &

towbar:

1. Zinc phosphate pre-treatment

2. Epoxy E-Coat primer

3. Polyurethane powder top coat

Optional 5 yr./10,000 hr. corrosionwarranty


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Features & Benefits

Curb Side Controls &

Service Valves

SafetyKeeps operators

away from traffic

Valves located near tool

box for quick hook up

Single hand start even with

work gloves

Lower toolbox point of

entry


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Features & Benefits

Control Panel

Large, white face, easy to read

pressure gauge

Keyed ignition for added security

Standard - start-run valve

Hour meter

Control panel operational and

accessible with canopy open or

closed

Access panel fully lockable

Vertical opening helps prevent

damage from the elements


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Features & Benefits

AirSource Current 185

Operating

Weight

1850 lbs Approx. 2,400

lbs

Length 137 inches 138 inches

Length With

Drawbar Folded

77 inches 87 inches

Width 67 inches 69 inches

Height 59 inches 62 inches

Ground

Clearance

15 inches 12 inches

Track Width 54 inches 59 inches

Max. On Truck 9 8

Towing And Maneuverability

Easier towing

More maneuverable in tight areas

Lower center of gravity

Light weight


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Ingersoll-Rand Engine

Compressor Model Engine Brand Engine Model

AirSource Ingersoll-Rand 4IRX3N

AirSource Plus-IR Ingersoll-Rand 4IRX3T

AirSource Plus-JD John Deere 4024T


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4IRX3N/4IRX3T

IR EngineModel: 4IRX3N/4IRX3T

Main features

4 Cylinder, direct injection

Water cooled50/50 water / antifreeze coolant

Bosch K Type injection pump

Easy priming & bleeding fuel system

Glow plugs for cold startClosed loop crankcase ventilation


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Unit Serial Number Plate

Can be seen with

just the front panel

opened.


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SAFETY

OPERATION MAINTENANCE


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Hazards are identified with decals

located in the area of the hazard.

Decal formats are unchanged from

prior machines.

Safety


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Safety

Safety Decals on

AirSource/AirSource Plus are

consistent with all compressors


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SAFETY



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General Data

UNIT MODEL AirSource AirSource Plus-IR

CFM 160 185

Engine- RPM (Full Load) 2600 2500

Engine- RPM (No Load) 1700 1700

COMPRESSORRated Operating Pressure-psi (kPa) 100 (689) 100 (689)

Safety Valve Setting- psi (kPa) 150 (1034) 150 (1034)

Net Weight (less fuel) pounds 1700 1700

ENGINE (Diesel)

Manufacturer Ingersoll-Rand Ingersoll-Rand

Model 4IRX3N 4IRX3T

Electrical System 12VDC 12VDC


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Before Starting

Open service valve(s) to ensure

pressure is relieved in receiver-

separator system. Close

valve(s) in order to build up fullair pressure and ensure proper

oil circulation.

Check battery for proper

connections and condition. Check engine coolant level


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Before Starting

Check the engine oil level.

Maintain per marks on dipstick.

Check the fuel level. Add only

CLEAN DIESELfuel for

maximum service from the engine.

Check the compressor lubricating

fluid level. Maintain between

bottom and midway of the sight

tube.


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Close the canopy to maintain a

cooling air path and avoid

recirculation of hot air. This will

maximize the life of the engine and

compressor and protect the hearingof surrounding personnel.

Be sure no one is IN or ONthe

compressor unit.

Before Starting


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Starting

Turn the POWER switch to

ON.

Turn Power switch to START

position to crank engine. Holdswitch in STARTposition for

approximately 5 seconds after

engine starts.


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Starting

Release Power Switch (it will

automatically move to the ON

position) when the engine starts

and sustains running.

Allow engine to warm 5 to 10

minutes

Press the service air button

Open air service valve(s).


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Cold Weather Starting

Turn power switch to the glow

plug position and hold 8 seconds.

Turn to start.


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Stopping

Close air service valves

Allow the unit to run at idle for 3 to 5

minutes to reduce the engine

temperatures.

Turn Power Switch to OFFposition.

When the engine stops, the automatic

blowdown valve should relieve system

air pressure. If automatic blow-down

valve malfunction is suspected, open

manual blowdown valve to relieve

pressure.

Never allow unit to sit under pressure

when engine is not running.


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SAFETY



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OPTIONAL EXTENDEDWARRANTY

Same

program as

announcedin 1999

5 Year / 10,000 Hour Corrosion Warranty

Available at a fee (AirSource/Plus only)


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Maintenance Kits(IR Fluids & Filters)

AirSource &

AirSource Plus-IR

500 Hr Dry 36096170

500 Hr Wet 36096188

1,000 Hr Dry 36096196

1,000 Hr Wet 36096204


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Maintenance Kits(IR Fluids & Filters)

AirSource Plus-JD

500 Hr Dry 36096212

500 Hr Wet 36096220

1,000 Hr Dry 36096238

1,000 Hr Wet 36096246


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The proper oil level should

be midway of the sight glass

with the unit NOTrunning.

Daily Checks


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Check the engine oil level.

Maintain per marks on

dipstick.


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Check engine coolant

level.


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Observe gauges and

lamps for proper function.


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Optional feature


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Check the fuel level as

displayed on the tank.


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Drain water from the Fuel

Water separator.


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Check for any oil leaks.


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Check engine for fuel leaks.


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Drain water from fuel filter.


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Check for coolant leaks.


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Do not remove pressurecap from a HOT radiator.

Allow radiator to cool

before removing pressure

cap.


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Check all lights

(running, brake andturn signals) before

towing.


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Before towing, check that

pintle eye bolts are tight.


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WeeklySqueeze the rubber valve

(pre-cleaner dirt dump)on

each air cleaner housing

to ensure they are not

clogged.


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Check the fan and alternator

Belts, if loose or damaged

correct or replace belt.


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Check battery for proper

connections and electrolyte

levels.


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Check tire tread condition

and air pressure. Ensure

tires are inflated to proper

pressure.(50 psi)


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Check wheel lug nuts for

proper torque, per chart

below.

Monthly


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Check that all intake lines toand from the air cleaners, the

engine cooling system hoses

and all air, oil, and fuel

flexible hoses are inspected.


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Test the system by removing

a wire from one of the 4

shutdown switches.The unit

should shutdown.


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Inspect air cleaner housing

for any condition that

might cause a leak and

correct as necessary.


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Each month check the

compressor oil cooler

exterior.


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Check engine radiator.


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Every 3 months or 250 hours,

clean the oil cooler by

directing compressed air

which contains a

nonflammable, non-causticsafety solvent through the

core of the oil cooler.

3 MOS.

250 Hours


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Check engine radiator,clean

same as oil cooler.


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Check bolts, nuts and screws

for tightness and assure all

guards are in place.


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Drain and clean fuel tank.

6 MOS.

500 Hours


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Replace air cleaner elements

500 hrs.


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Replace Fuel/Water

elements 500 hrs.


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Replace compressor oil filter

elements 500 hrs.


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Replace compressor oil at

500 hrs.


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Change Engine oil at

500 hours when using

IR Fluids, (250 hours

with non-IR Fluids)


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Replace engine oil filter at

500 hrs.


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Check wheel bearings and

seals at 500 hrs.


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Test engine coolant.

When the anti-freeze is mixed

with water, the anti-freeze

mixing ratio must be less

than 50%.


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Replace fuel filter

element at 500 hrs.


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Replace engine coolant

every 12 mos. or 1000 hrs.

12 MOS.

1000 Hours


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Once a year or every 1000 hrs

of operation, whichever comes

first, clean the scavenge

orifice/check valve.


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Once a year or every 1000

hrs of operation, whichever

comes first, replace the

separator element.

New Spin-on

Filter


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IR Engine

included in

22498711

22546980

22498711

AirSource

Plus-IR

22498760 JD

4024T Engine

IR Engine

included in

22498711

Engine

Operation &

Maintenance

Manual

2249697022546964Parts Manual

2249874522498711Operation &Maintenance

Manual

AirSource

Plus-JD

AirSource

Manuals that ship

with the Machine


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Electrical System

12 volts negative ground

Controller equipped

Controller provides system logic and status for:

1. Starter EnabledGreen LED in top position glows when key

switch energizes the start relay.

2. Run ModeYellow LED in middle position glows when fuel

solenoid, alternator and fuel lift pump are energized.

3. Fuel Solenoid EnergizedRed LED in bottom position glows

when there is no power to the fuel solenoid.


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Electrical System (contd)

Safety Shutdown Functions

Switches monitor the following

operating conditions and will shut the

machine down when one of the

switches functions:

1. High Engine Temperature

2. Low Engine Oil Pressure

3. High Air Temperature at the

airend discharge

4. High Air temperature in the

separator filter head


K S i h P i i F S i


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Key Switch Position For Starting

OffNo LEDs glow

Glow Plug- Only red

LED will glow

OnOnly red LED will

glow

StartGreen and yellow LED will glow

RunOnly green LED will glow


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Operating Mode (Run)

Green LED glows during

normal operation.

Green LED goes off and RedLED glows upon abnormal

shutdown.


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Starter protection system

automatically disengages starter whenengine reaches predetermined RPM.

Prevents starter abuse by operator

holding key switch in start position too

long.

Service Questions?


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Service Questions?

Call 1-800-633-5206

Air Source Intro

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